A kind of weld film intelligent evaluation terminal and weld defect evaluation method

Abstract

The application discloses a kind of weld film intelligent evaluation terminal and weld defect evaluation method, it is related to weld evaluation technical field, weld film intelligent evaluation terminal includes box, physical film transcription device, label printing device and host computer, the physical film transcription device, the label printing device and the host computer are located in box, the host computer is electrically connected with the physical film transcription device and the label printing device respectively, the physical film transcription device is used to scan physical film, and the label printing device is used to print label.The application can be transcribed into digital film with physical film, and the label with identification code is pasted on physical film, which can effectively reduce the labor cost in the application of radiographic testing, get rid of the dependence of physical film storage on specific environment, and can trace the data for the comparison of subsequent physical film defects, which can effectively improve the search efficiency and management level of radiographic testing application in the production process of enterprises.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of weld evaluation, in particular to a weld film intelligent evaluation terminal and a weld defect evaluation method. BACKGROUND

[0002] In the existing project construction process, the original ray detection mode is manual film shooting at night, then film washing, film viewing lamp viewing of the cleaned physical film to check defects, and subsequent archiving of the physical film for storage (constant temperature and humidity environment). This mode is limited by manual evaluation and physical film storage period, and cannot meet the growing demand for whole life cycle quality and safety management. SUMMARY

[0003] The present application aims to provide a weld film intelligent evaluation terminal and a weld defect evaluation method, which solves the problem that the storage time of physical film is limited by the environment.

[0004] To achieve the above-mentioned purpose, the present application provides the following scheme:

[0005] The present application provides a weld film intelligent evaluation terminal, which comprises a box body, a physical film transcription device, a label printing device and a host computer. The physical film transcription device, the label printing device and the host computer are located in the box body. The host computer is electrically connected with the physical film transcription device and the label printing device. The physical film transcription device is used for scanning physical film, and the label printing device is used for printing labels.

[0006] Preferably, a cover plate is further included, one side of the cover plate is hinged to the box body, and the other side of the cover plate is clamped to the box body.

[0007] Preferably, the cover plate comprises a first cover plate and a second cover plate, the first cover plate corresponds to the physical film transcription device, and the second cover plate corresponds to the label printing device.

[0008] Preferably, a first outlet is formed on the box body, and the position of the first outlet corresponds to the film outlet of the physical film transcription device.

[0009] Preferably, a second outlet is formed on the box body, and the position of the second outlet corresponds to the paper outlet of the label printing device.

[0010] Preferably, a third opening is formed on the box body, and the position of the third opening corresponds to the external interface of the host computer.

[0011] Preferably, a power interface is arranged on the box body, one end of the power interface is connected with the physical film transcription device, the label printing device and the host computer, and the other end of the power interface is used for connecting with an external power supply.

[0012] Preferably, the box is provided with a handle on each side.

[0013] Preferably, the box is provided with a heat dissipation hole.

[0014] The application also provides a welding seam defect evaluation method using the welding seam film intelligent evaluation terminal.

[0015] The physical film is placed into the physical film transcription device to scan the physical film, and after scanning, the physical film moves to the film outlet; the digital film obtained by the physical film transcription device scanning the physical film is transmitted to the cloud for algorithm recognition to obtain a defect result.

[0016] Meanwhile, the digital film is monitored to generate a unique identification code, and a label printing device prints a label with the identification code; the label is pasted on the physical film.

[0017] The defects of the physical film are compared with the obtained defect result.

[0018] The application has the following technical effects compared with the prior art:

[0019] The application can transcribe the physical film into a digital film, paste a label with an identification code on the physical film, effectively reduce the labor cost in the application of the ray detection, get rid of the dependence of the physical film storage on a specific environment, and perform data tracing on the comparison of the subsequent physical film defects, which can effectively improve the search efficiency and management level of the ray detection application in the production process of the enterprise. Meanwhile, the application can reduce the labor intensity of the operating personnel, make them pay more attention to the feedback of the ray detection result, improve the work efficiency and accuracy, and thus improve the production and operation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description only constitute some embodiments of the application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0021] Figure 1 The application provides a welding seam film intelligent evaluation terminal Figure 1 ;

[0022] Figure 2 The application provides a welding seam film intelligent evaluation terminal Figure 2 ;

[0023] Figure 3The cover plate opening axial drawing of the weld film intelligent evaluation terminal of the present application;

[0024] Figure 4 The schematic diagram of the physical film transcription device, label printing device and host of the present application;

[0025] Figure 5 The top view of the weld film intelligent evaluation terminal of the present application;

[0026] Figure 6 The front view of the weld film intelligent evaluation terminal of the present application;

[0027] Figure 7 The side view of the weld film intelligent evaluation terminal of the present application Figure 1 ;

[0028] Figure 8 The side view of the weld film intelligent evaluation terminal of the present application Figure 2 ;

[0029] Figure 9 The flow chart of the weld defect evaluation method of the present application;

[0030] Figure 10 The schematic diagram of the automatic film feeding cassette alignment insertion hole position insertion of the present application;

[0031] Figure 11 The schematic diagram of the data line of the automatic film feeding cassette and the physical film transcription device connection of the present application;

[0032] Figure 12 The schematic diagram of the upper film pressing rod of the present application;

[0033] Figure 13 The scanning terminal operation interface diagram of the physical film transcription device of the present application;

[0034] Figure 14 The digital film storage interface diagram of the present application;

[0035] Wherein: 1 - box, 2 - physical film transcription device, 3 - label printing device, 4 - host, 5 - first cover plate, 6 - second cover plate, 7 - first outlet, 8 - second outlet, 9 - third opening, 10 - power interface, 11 - handle, 12 - heat dissipation hole, 13 - buckle, 14 - automatic film feeding baffle, 15 - upper film pressing rod, 16 - roller, 17 - film cassette. DETAILED DESCRIPTION

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0037] The purpose of this invention is to provide an intelligent evaluation terminal for weld film and a method for evaluating weld defects, thereby solving the problem that the storage time of physical films is limited by the environment.

[0038] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0039] Example 1

[0040] like Figures 1 to 8 As shown: This embodiment provides an intelligent evaluation terminal for weld seam films, including a housing 1, a physical film transcription device 2, a label printing device 3, and a host 4. The host 4 is preferably a micro-host. The physical film transcription device 2, label printing device 3, and host 4 are all located within the housing 1. The physical film transcription device 2 is located to one side of the label printing device 3, and the host 4 is located below the label printing device 3. The physical film transcription device 2, label printing device 3, and host 4 are detachably connected to the housing 1 via bolts. The host 4 is electrically connected to both the physical film transcription device 2 and the label printing device 3. The physical film transcription device 2 is used to scan the physical film, and the label printing device 3 is used to print labels. The physical film transcription device 2 is connected to the host 4 for convenient control of the physical film transcription process; the label printing device 3 is connected to the host 4 to control the printing of a unique identification code during the transcription process.

[0041] Specifically, this embodiment also includes a cover plate, which includes a first cover plate 5 and a second cover plate 6. The first cover plate 5 corresponds to the physical film transfer device 2, and the second cover plate 6 corresponds to the label printing device 3. One side of the first cover plate 5 and one side of the second cover plate 6 are both hinged to the box body 1, and the other side of the first cover plate 5 and the other side of the second cover plate 6 are both snapped to the box body 1 by a buckle 13, which is used to protect the internal electronic components and play a supporting and protective role during transportation.

[0042] In this embodiment, the box body 1 and the cover plate are made of sheet metal, which can improve the protection and stability of the overall structure.

[0043] In this embodiment, the physical film transcription device 2 is preferably an optical film scanner, which is used to scan the physical film and form a digitized film image. The physical film transcription device 2 includes an automatic film feeding shutter 14, which includes a film clamping box 17 and an electric roller 16 for automatic film feeding. The automatic film feeding shutter 14 is clamped to the body of the physical film transcription device 2 to ensure smooth transcription of the physical film. The film outlet of the physical film transcription device 2 is located at the lower front, and the physical film is automatically discharged after scanning, which simplifies the operation process.

[0044] In this embodiment, a first outlet 7 is formed on the box body 1, and the position of the first outlet 7 corresponds to the film outlet of the physical film transcription device 2. A second outlet 8 is formed on the box body 1, and the position of the second outlet 8 corresponds to the paper outlet of the label printing device 3. A third opening 9 is formed on the box body 1, and the position of the third opening 9 corresponds to the external interface and power switch of the host 4.

[0045] In this embodiment, a power interface 10 is provided on the box body 1, one end of the power interface 10 is connected with the physical film transcription device 2, the label printing device 3 and the host 4 respectively, and the other end of the power interface 10 is used to connect with an external power supply. The power interface 10 facilitates the overall power connection, and provides power-on and power-off functions.

[0046] In this embodiment, handles 11 are provided on both sides of the box body 1 to facilitate the transportation and movement of the equipment. Cooling holes 12 are formed on the box body 1.

[0047] In this embodiment, the physical film transcription device 2 is used to transcribe the physical film, the unique information is generated according to the transcription result, the identification code of the unique information is printed by the label printing device 3, and the unique information is recorded in the RFID (non-contact automatic identification technology). The digitized film is compared with the physical film through the RFID (non-contact automatic identification technology) to achieve the final purpose.

[0048] This embodiment supports the expansion of digital evaluation software, integrates a scanning terminal into the software system, and facilitates horizontal expansion. It solves the problem of subjective diversity of physical film judgment results according to different personnel and the problem of not being able to cope with the growing demand for whole life cycle quality and safety management.

[0049] The weld film intelligent evaluation terminal of this embodiment realizes efficient, accurate and automatic digital transcription of the physical film, and can further analyze and evaluate combined with artificial intelligence algorithm to provide fast and reliable results.

[0050] The weld film intelligent evaluation terminal of the embodiment reduces the labor intensity of the operator, enables the operator to focus more on the feedback of the radiographic testing result, improves the work efficiency and accuracy, and thus improves the production and operation efficiency.

[0051] In view of the shortcomings of the original detection mode, the embodiment can automatically transcribe the physical film into a digital film, paste a label with an identification code on the physical film, and simultaneously access the cloud for identification by an artificial intelligence algorithm, archive, organize and evaluate the defects of the existing physical film, effectively reduce the labor cost in the radiographic testing application, get rid of the dependence of physical film storage on a specific environment, and enable data tracing for the comparison of subsequent physical film defects, effectively improve the search efficiency and management level of the radiographic testing application in the production process of an enterprise. At the same time, the application of the embodiment can reduce the labor intensity of the operator, enable the operator to focus more on the feedback of the radiographic testing result, improve the work efficiency and accuracy, and thus improve the production and operation efficiency.

[0052] Embodiment Two

[0053] As shown in Figure 9 , the embodiment provides a weld defect evaluation method using the weld film intelligent evaluation terminal of embodiment one, including the following steps:

[0054] Assembly of the weld film intelligent evaluation terminal:

[0055] Find the two groups of film tray jacks on the upper front of the physical film transcription device 2, insert the automatic film feeder into the jack position after aligning, and confirm that the automatic film feeder has been stably inserted into the film tray jack, as shown in Figure 10 ;

[0056] Connect the data line of the automatic film feeder to the 9-pin signal interface at the right rear of the physical film transcription device 2, and confirm the locking screw, as shown in Figure 11 ;

[0057] Lift the upper film pressing rod 15 of the automatic film blocking plate 14 upwards, as shown in Figure 12 , place the physical film to be scanned with the front upwards in the bottom film slot of the automatic film blocking plate 14, with the upper end of the physical film located upwards, and then put down the upper film pressing rod 15 of the automatic film blocking plate 14, so that the physical film to be scanned is clamped between the upper film pressing rod 15 and the automatic film blocking plate 14;

[0058] Start the ScanWizard Industry program (which can be started individually by double-clicking the icon on the computer desktop, or started by the import function in the application program menu through the application software);

[0059] As shown in Figure 13As shown, click the "Scan Configuration" button in the preview window, and select the "Auto Feed" option from the menu that appears;

[0060] Click the "Preview" button with the mouse, and the physical film transcription device 2 will perform a quick preview scan on the physical film and display the results in the preview window;

[0061] Select gray scale or gray scale (16-bit) as the scan type from the type drop-down menu in the settings window;

[0062] Set the resolution when the scan output from the resolution drop-down menu, the system default value is 300 dpi;

[0063] Select the "Scan Frame Tool" from the toolbar above the preview window, and frame the desired scan range. The scan range will be displayed in red dotted lines;

[0064] If necessary, select the desired exposure value from the darkness drop-down menu to improve the visibility of the scanned item. If you want to set a new exposure value for the physical film to be scanned, select "Adjust" from the darkness drop-down menu, and then point the mouse to the edit window next to the darkness button. Adjust the length of the exposure value to the left or right according to the brightness of the physical film to be scanned;

[0065] Click the "Scan" button in the preview window to start scanning and archiving the physical film to be scanned. If ScanWizard Industry is started independently, the Save As window will appear. Click the "Save" button, and the physical film transcription device 2 will start scanning and saving the scanned digital film to the designated location, or transmitting the scanned digital film to the image editing software according to the custom settings. To view the saved digital film, double-click "Industry Images" on the desktop (the software default save location), or go to the set save location and click to view, as shown: Figure 14

[0066] The physical film transcription device 2 will automatically perform continuous transcription of the physical film according to the settings;

[0067] After transcription is complete, the software system will read the digital film and upload it to the cloud server for artificial intelligence algorithm recognition and evaluation;

[0068] At the same time, the transcription is completed, the label printing device 3 is called to generate and print a unique identification code. Take out the label with the identification code from the paper outlet and paste it to the physical film. By comparing the system feedback results with the physical film, the final result can be quickly obtained.

[0069] ​The principles and implementation manners of the present application are described in the specification by using specific examples, and the above examples are only used to help understand the method of the present application and its core idea; meanwhile, for those skilled in the art, according to the idea of the present application, the specific implementation manners and application ranges will be changed. In conclusion, the content of the specification should not be understood as a limitation of the present application.

Claims

1. A terminal for intelligent evaluation of a weld bead, characterized in that: The box, the physical film transcription device, the label printing device and the host are located in the box, the host is electrically connected with the physical film transcription device and the label printing device respectively, the physical film transcription device is used for scanning physical film, and the label printing device is used for printing labels. The cover plate is hinged on one side of the box and clamped on the other side of the box. A first outlet is formed on the box, and the position of the first outlet corresponds to the film outlet of the physical film transcription device. The digital film obtained by scanning the physical film by the physical film transcription device is transmitted to the cloud for algorithm identification to obtain a defect result.

2. The intelligent evaluation terminal for weld adhesive sheet according to claim 1, characterized in that: Meanwhile, the digital film is monitored to generate a unique identification code, and the label printing device prints a label with the identification code.

3. The intelligent terminal for evaluating the weld adhesive sheet according to claim 1, characterized in that: The cover plate includes a first cover plate corresponding to the physical film transcription device and a second cover plate corresponding to the label printing device.

4. The intelligent terminal for evaluating the weld adhesive sheet according to claim 1, characterized in that: A second outlet is formed on the box, and the position of the second outlet corresponds to the paper outlet of the label printing device.

5. The intelligent terminal for evaluating the weld adhesive sheet according to claim 1, characterized in that: A third opening is formed on the box, and the position of the third opening corresponds to the external interface of the host.

6. The intelligent terminal for evaluating the weld adhesive sheet according to claim 1, characterized in that: A power interface is arranged on the box, one end of the power interface is connected with the physical film transcription device, the label printing device and the host respectively, and the other end of the power interface is used for connecting with an external power supply.

7. The intelligent terminal for evaluating the weld adhesive sheet according to claim 1, characterized in that: Handles are arranged on both sides of the box.

8. A method for evaluating a weld defect by using the intelligent evaluation terminal for a weld bead tape according to any one of claims 1 to 7, characterized by: Cooling holes are formed on the box. The following steps are included: The physical film is placed in the physical film transcription device to scan the physical film, and after the scanning is completed, the physical film moves to the film outlet. Meanwhile, the digital film is monitored to generate a unique identification code, and the label printing device prints a label with the identification code. The defect of the physical film is compared with the obtained defect result.

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