A sawing machine structure capable of adjusting the balance of a saw beam

Abstract

The application discloses a sawing machine structure capable of adjusting the balance of a saw beam, comprising a machine table and a saw beam, wherein a saw belt is arranged on the saw beam, the saw beam slides linearly along the upper end plane of the machine table, a linear guide rail assembly matched with the machine table is arranged on the lower side of one end of the saw beam, a roller track assembly is arranged on the lower side of the other end of the saw beam, the roller track assembly is provided with two groups of rollers arranged at intervals, an indicating rod is arranged between the two groups of roller track assemblies, and a positioning ring is arranged on the indicating rod; the positioning ring is fixedly connected with the saw beam, the indicating rod is provided with an indicating mechanism; a lifting hydraulic slide is fixedly arranged on the lower side of the roller track assembly, a hydraulic cavity accommodating the lifting hydraulic slide is arranged in the machine table, and the lifting hydraulic slide slides up and down in the hydraulic cavity. The application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam in walking is improved, and the service life of the saw beam is prolonged.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of saw beam balance adjustment, and in particular to a sawing machine structure capable of adjusting the balance of a saw beam. BACKGROUND

[0002] A band sawing machine generally comprises a saw beam and a saw band arranged on the saw beam, a driving mechanism and a pressing mechanism arranged in the saw beam to cooperate with the saw band, the driving mechanism drives the saw band to complete sawing, and the saw beam is generally arranged as a sliding mechanism capable of walking to match different working environments and perform adjustable cutting at different positions. For example, a vertical band sawing machine for bevel edge sawing is disclosed in Chinese Patent Document CN215034120U, which was authorized on December 7, 2021, and the application comprises a vertical sawing machine, a base is arranged on the front side of the vertical sawing machine, a workbench is arranged above the front end of the base, the left end and the right end of the rear side of the workbench are connected with the base through rotary supports, a rotary encoder is arranged on one side of the rotary support, and an oil cylinder for driving the workbench to rotate around the rotary supports on both sides is arranged on the front side of the base; a horizontal guide rail is arranged on the rear side of the base, the saw frame of the vertical sawing machine is transversely guided and connected with the horizontal guide rail, and the saw frame moves transversely and walks with the band saw blade between the rotary supports on both sides.

[0003] In the application, the saw frame is the saw beam on which the saw band is arranged, and the saw beam has the following disadvantages: during transverse movement, the walking mechanism of the saw beam and the position of the machine on which the saw beam is arranged will be deformed due to the influence of assembly precision, use time, etc., which will cause the subsequent precision of the saw beam to decrease, and adjustment and maintenance are very inconvenient. SUMMARY

[0004] Based on the above-mentioned deficiencies of the prior art, the present application provides a sawing machine structure capable of adjusting the balance of a saw beam, which can monitor the deviation of the saw beam and realize rapid longitudinal adjustment of the saw beam, thereby improving the reliability of the walking of the saw beam and prolonging the service life of the saw beam.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical solutions.

[0006] A sawing machine structure capable of adjusting the balance of a saw beam comprises a machine table and a saw beam, the saw beam is provided with a saw band, the saw beam slides linearly along the upper end plane of the machine table, a linear guide rail assembly matched with the machine table is arranged on the lower side of one end of the saw beam, a roller track assembly is arranged on the lower side of the other end of the saw beam, the roller track assembly is provided with two groups of rollers arranged at intervals, an indicating rod is arranged between the two groups of roller track assemblies, and a positioning ring is arranged on the indicating rod; the positioning ring is fixedly connected with the saw beam in opposition, the indicating rod is provided with an indicating mechanism; a lifting hydraulic slide is fixedly arranged on the lower side of the roller track assembly, a hydraulic chamber accommodating the lifting hydraulic slide is arranged in the machine table, and the lifting hydraulic slide slides up and down in the hydraulic chamber.

[0007] The positioning ring is fixedly connected with the saw beam and can move with the saw beam, so as to cooperate with the indicating rod and the indicating mechanism arranged on the indicating rod, and can detect the movement of the saw beam, whether the saw beam is deflected or deviated, and the like. The two groups of roller track assemblies can be alternately lifted by the lifting hydraulic slide arranged on the lower side, so as to realize the height adjustment of the linear guide rail assemblies on the other side. In the transverse direction, the self-aligning effect of the self-aligning slide block can realize the automatic adjustment in the transverse direction, so that the saw beam can always be kept in a relatively stable state, the saw beam can be quickly adjusted, the reliability of the saw beam in walking is improved, and the service life of the saw beam and the whole sawing machine is prolonged.

[0008] As preferred, the hydraulic cavities corresponding to the two groups of roller track assemblies are communicated by a hydraulic pump and a pipeline. The hydraulic oil of the hydraulic cavities corresponding to the two groups of roller track assemblies is shared, so that the height of the two groups of roller track assemblies can be alternately adjusted more conveniently.

[0009] As preferred, a positioning seat is arranged on the machine table, a sliding seat is longitudinally arranged in the positioning seat, the end of the indicating rod is connected with the sliding seat, and the indicating mechanism comprises a reset spring arranged at the upper and lower ends of the sliding seat and a pressure sensor arranged between the outer end of the reset spring and the positioning seat. The arrangement of the indicating mechanism enables the pressure sensor to intuitively and quickly respond to the longitudinal pressure on the side of the saw beam where the indicating rod is located, so that the height of the roller track assembly can be adjusted by the subsequent hydraulic lifting.

[0010] As preferred, a connecting bridge is arranged on the lower side of the saw beam, the connecting bridge is in the shape of a "C" type steel structure with an opening downward, the linear guide rail assembly is connected with the connecting bridge, the two groups of roller track assemblies are respectively connected with a connecting bridge, and the upper sides of all the connecting bridges are coplanar. The connecting bridge serves as an intermediate part of the saw beam and the walking assembly, facilitates the overall movement of the saw beam, and can improve the assembly efficiency of the walking assembly and the saw beam.

[0011] As preferred, the linear guide rail assembly comprises a linear guide rail and a self-aligning slide block in relative sliding cooperation. The self-aligning effect of the self-aligning slide block can realize the automatic adjustment in the transverse direction, so that the saw beam can always be kept in a relatively stable state.

[0012] As preferred, the roller track assembly comprises a roller arranged in the connecting bridge and a track arranged on the machine table; the connecting bridge connecting the roller track assembly is provided with rollers at two ends thereof, the cross-sectional shape of the track is in the shape of an "H" character, and the width range of the upper end of the track is between 1 / 2 and 2 / 3 of the height dimension of the roller. The assembly precision of the roller and the track is low, the assembly is convenient and reliable, and the size limitation between the track and the roller ensures that the pressure is not too large to cause excessive friction, and also ensures the reliability of the supporting effect of the track.

[0013] The upper end surface of the track is preferably a cylindrical arc surface. The roller is provided with a ring-shaped groove matching the cylindrical arc surface. The reliability of the cooperation between the roller and the track is improved.

[0014] The lower side of the two ends of the connecting bridge of the linear guide rail assembly is provided with a self-aligning slide block, and the upper side of the self-aligning slide block is fixedly provided with a connecting plate matched with the connecting bridge. The connecting plate can control the height between the linear guide rail assembly and the corresponding connecting bridge, so that the heights of the upper ends of the connecting bridges at the three positions of the saw beam are equal, the installation of the saw beam is facilitated, and the stability of the saw beam is ensured.

[0015] The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged.

[0017] Figure 2 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged.

[0018] Figure 3 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged. Figure 2 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged.

[0019] Figure 4 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged. Figure 2 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged.

[0020] Figure 5 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged.

[0021] Figure 6 The present application has the advantages that the deviation of the saw beam can be monitored, the saw beam can be quickly adjusted in the longitudinal direction, the reliability of the saw beam is improved, and the service life of the saw beam is prolonged.

[0022] In the figure: machine table 1, saw belt 2, saw beam 3, connecting bridge 4, roller track assembly 5, roller 6, track 7, linear guide rail assembly 9, linear guide rail 10, self-aligning slide block 11, connecting plate 12, positioning ring 13, positioning rod 14, indicating rod 15, indicating mechanism 16, ball 17, pressure sensor 18, lifting hydraulic slide block 19, hydraulic chamber 20, hydraulic pump 200, positioning seat 21, slide seat 22, return spring 23. DETAILED DESCRIPTION

[0023] The present application will be further described below in conjunction with the specific embodiments and the accompanying drawings.

[0024] Example 1

[0025] As Figures 1 to 6The sawing machine structure capable of adjusting the balance of the sawing beam comprises a machine table 1 and a sawing beam 3, the sawing beam 3 is provided with a sawing belt 2, the sawing beam 3 linearly slides along the upper end plane of the machine table 1, the lower side of one end of the sawing beam 3 is provided with a linear guide rail assembly 9 matched with the machine table 1, the lower side of the other end of the sawing beam 3 is provided with a roller track assembly 5, the linear guide rail assembly 9 is parallel to the roller track assembly 5, the roller track assembly 5 is provided with two groups of rollers which are spaced apart, an indicating rod 15 is arranged between the two groups of rollers, and a positioning ring 13 is sleeved on the indicating rod 15; the positioning ring 13 is fixedly connected with the sawing beam 3, the indicating rod 15 is provided with an indicating mechanism 16, the upper end of the positioning ring 13 is provided with a positioning rod 14, and the positioning rod 14 is fixed to the lower side of the sawing beam 3. In order to reduce the sliding friction between the positioning ring 13 and the indicating rod 15, a plurality of rolling balls 17 are embedded in the positioning ring 13, the inner periphery of the positioning ring 13 and the outer periphery of the indicating rod 15 are gap matched, and the rolling balls 17 realize rolling friction. The lower side of the roller track assembly 5 is fixedly provided with a lifting hydraulic slide 19, the machine table 1 is provided with a hydraulic cavity 20 accommodating the lifting hydraulic slide 19, and the lifting hydraulic slide 19 linearly slides in the hydraulic cavity 20. The lifting hydraulic slide 19 adopts a piston rod structure with a circular cross section, the hydraulic cavity 20 is cylindrical, and the hydraulic cavities 20 corresponding to the two groups of roller track assemblies 5 are communicated through a hydraulic pump 200 and a pipeline. The lower end of the track 7 is fixed on the lifting hydraulic slide 19. The machine table 1 is provided with a positioning seat 21, the positioning seat 21 is longitudinally provided with a sliding seat 22, the end of the indicating rod 15 is rotatably connected with the sliding seat 22 through a bearing, and the indicating mechanism 16 comprises a reset spring 23 located at the upper and lower ends of the sliding seat 22 and a pressure sensor 18 located between the outer end of the reset spring 23 and the positioning seat 21.

[0026] The lower side of the sawing beam 3 is provided with a connecting bridge 4, the connecting bridge 4 is a "C" type steel structure with an opening downward, the linear guide rail assembly 9 is connected with one connecting bridge 4, the two groups of roller track assemblies 5 are respectively connected with one connecting bridge 4, and the upper sides of all the connecting bridges 4 are coplanar. The linear guide rail assembly 9 comprises a linear guide rail 10 and a self-aligning slide block 11 which are relatively slidably matched. The lower sides of the two ends of the connecting bridge 4 connected with the linear guide rail assembly 9 are respectively provided with the self-aligning slide block 11, and the upper side of the self-aligning slide block 11 is fixedly provided with a connecting plate 12 mounted with the connecting bridge 4.

[0027] The roller track assembly 5 includes rollers 6 disposed within the connecting bridge 4 and a track 7 disposed on the machine base 1. At least seven sets of lifting hydraulic sliders 19 are equidistantly spaced on the lower side of the track 7. All lifting hydraulic sliders 19 rise and fall synchronously at the same height. At least one set of lifting hydraulic sliders 19 corresponds to the length of the connecting bridge 4 corresponding to each roller 6, ensuring the reliability of the track 7's lifting. Rollers 6 are respectively provided at both ends of the connecting bridge 4 within the roller track assembly 5. The cross-sectional shape of the track 7 is "I"-shaped, and the width of the upper end of the track 7 is between 1 / 2 and 2 / 3 of the height of the roller 6. The upper surface of the track 7 is a cylindrical arc surface, and the roller 6 has an annular groove that matches the cylindrical arc surface.

[0028] In application, the positioning ring 13 is fixedly connected to the saw beam 3 via the positioning rod 14, allowing it to move in tandem with the saw beam 3. The saw beam 3 is connected to one side of the roller track assembly 5. Because the lateral limiting function of the roller track assembly 5 is relatively poor, the indicator rod 15 and the positioning ring 13 work together to assist the linear guide rail assembly 9 in limiting the lateral movement of the saw beam 3. The indicator rod 15 and its associated indicator mechanism 16 can detect the movement of the saw beam 3, whether it deflects or shifts, etc. The two sets of roller track assemblies 5 can alternately rise and fall via the lower lifting hydraulic slider 19, achieving height adjustment to match the other side of the linear guide rail assembly 9. Laterally, because the linear guide rail assembly 9 uses a self-aligning slider 11, automatic lateral adjustment can be achieved through the self-aligning action of the slider 11. This ensures that the saw beam 3 remains in a relatively stable state, enabling rapid adjustment of the saw beam 3, improving the reliability of the saw beam 3's movement, and extending the service life of the saw beam 3 and the entire sawing machine.

Claims

1. A sawing machine structure capable of adjusting the balance of the sawing beam, characterized in that, The sawing machine comprises a machine table and a sawing beam, the sawing beam is provided with a sawing belt, the sawing beam slides linearly along the upper end plane of the machine table, the lower side of one end of the sawing beam is provided with a linear guide rail assembly matched with the machine table, the lower side of the other end of the sawing beam is provided with a roller track assembly, the roller track assembly is provided with two groups of rollers at intervals, an indicating rod is arranged between the two groups of roller track assemblies, and a positioning ring is sleeved on the indicating rod; the positioning ring is fixedly connected with the sawing beam in opposition, the indicating rod is provided with an indicating mechanism; the lower side of the roller track assembly is fixedly provided with a lifting hydraulic slide block, the machine table is provided with a hydraulic cavity accommodating the lifting hydraulic slide block, and the lifting hydraulic slide block slides up and down in the hydraulic cavity; The machine table is provided with a positioning seat, a sliding seat is longitudinally arranged in the positioning seat, the end of the indicating rod is connected with the sliding seat, the indicating mechanism comprises a return spring arranged at the upper and lower ends of the sliding seat and a pressure sensor arranged between the outer end of the return spring and the positioning seat; The lower side of the sawing beam is provided with a connecting bridge, the connecting bridge is a "C" type steel structure with an opening downward, the linear guide rail assembly is connected with the connecting bridge, the two groups of roller track assemblies are respectively connected with a connecting bridge, and the upper sides of all the connecting bridges are coplanar; The linear guide rail assembly comprises a linear guide rail and a self-aligning slide block in opposite sliding cooperation; The roller track assembly comprises rollers arranged in the connecting bridge and tracks arranged on the machine table; the two ends of the connecting bridge connected with the roller track assembly are respectively provided with rollers, the cross-sectional shape of the track is a "H" shape, and the width range of the upper end of the track is between 1 / 2 and 2 / 3 of the height dimension of the roller.

2. The sawing machine structure capable of adjusting the balance of the saw beam according to claim 1, characterized in that, The hydraulic cavities corresponding to the two groups of roller track assemblies are communicated through a hydraulic pump and a pipeline.

3. The sawing machine structure capable of adjusting the balance of the saw beam according to claim 1, characterized in that, The upper end surface of the track is a cylindrical arc surface, and the roller is provided with a ring-shaped groove matched with the cylindrical arc surface.

4. The sawing machine structure capable of adjusting the balance of the saw beam according to claim 1, characterized in that, The two ends of the connecting bridge connected with the linear guide rail assembly are respectively provided with self-aligning slide blocks at the lower side, and the upper side of the self-aligning slide block is fixedly provided with a connecting plate mounted with the connecting bridge.

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