A tundish is provided with a plurality of nozzles
By synchronously controlling the movement of the walking beam and the furnace door when the billet is detected, the tapping machine extends into the furnace and places the billet on the roller conveyor, solving the problem of long waiting time for the tapping machine, improving tapping efficiency and reducing energy consumption and costs.
Patent Information
- Application Number
- CN202311342718.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-16
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-10-16
AI Technical Summary
The existing steel tapping machine has a long waiting time for tapping steel, resulting in low tapping efficiency and affecting production efficiency. In addition, the furnace door of the tapping furnace is open for a long time, causing heat to escape from the heating furnace, increasing energy consumption and production costs.
When the billet is detected, the walking beam descends to the front-middle position of the heating furnace and sends a steel tapping action command. The furnace door rises to the half-open position, the tapping machine extends into the heating furnace and the furnace door rises to the fully open position simultaneously. After the billet is placed on the roller conveyor, the tapping machine descends and leaves, and the roller conveyor starts to deliver steel.
Reduce waiting time during the tapping process, improve tapping efficiency, ensure production efficiency, shorten the opening time of the tapping furnace door, reduce heat leakage from the heating furnace, and reduce energy consumption and production costs.
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Figure CN117187522B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tundish, in particular to a tundish discharging control method and device, electronic equipment and storage medium. BACKGROUND
[0002] The tundish is located in front of the heating furnace and is used to place the heated slab on the discharge roller. The tundish can discharge single or double rows of slabs according to the length of the slab. When the heating furnace meets the charging conditions, the furnace door is automatically opened, the tundish places the slab on the fixed beam in the heating furnace, and according to the production rhythm, the tundish places the slab on the discharge roller through the forward circulation of the step beam.
[0003] In the prior art, the tundish needs to wait for the step beam to complete the last step cycle before starting to act, and during the discharging process, the tundish needs to wait for the discharge furnace door to open, and after the slab is placed on the roller, the tundish needs to be reset before the roller can start to send the steel. The waiting time of the tundish is too long, the discharging efficiency is low, the production efficiency is affected, and the discharge furnace door is open for a long time, which causes the heat of the heating furnace to overflow, increasing the energy consumption and production cost. SUMMARY
[0004] In view of the above-mentioned shortcomings of the prior art, the present application aims to provide a rolling mill automatic pre-embedded roll gap, device, electronic equipment and storage medium, which solves the problems of long waiting time of the tundish, low discharging efficiency, affected production efficiency, long time of the discharge furnace door in the open state, heat overflow of the heating furnace, and increased energy consumption and production cost.
[0005] To achieve the above-mentioned purposes and other related purposes, the present application provides a tundish discharging control method, comprising:
[0006] When the laser inspection in the furnace detects the billet, the step beam is lowered to the front middle position of the heating furnace, and a tundish action instruction is sent;
[0007] The furnace door of the heating furnace is raised to a half-open position;
[0008] The tundish is inserted into the heating furnace, and the furnace door of the heating furnace is raised to a fully open position;
[0009] After the tundish is inserted into position, it is raised to an upper position, and the billet is placed on the roller;
[0010] The tundish is lowered to leave the billet, and the roller is started to send the steel.
[0011] Optionally, the distance between the walking beam and the bottom of the heating furnace is 1000 m, and when the walking beam is lowered to the front middle position of the heating furnace, the distance between the walking beam and the bottom of the heating furnace is less than 500 m.
[0012] Optionally, during the lowering of the walking beam, the distance between the walking beam and the bottom of the heating furnace is measured by a displacement sensor, and when the displacement sensor measures that the distance between the walking beam and the bottom of the heating furnace is less than 500 m, it is determined that the walking beam is lowered to the front middle position of the heating furnace, an out-of-steel action instruction is sent to the heating furnace, and the furnace door of the heating furnace is opened.
[0013] Optionally, after the furnace door of the heating furnace is opened and raised to the half-open position, the tundish is waited to extend into the heating furnace, and the furnace door of the heating furnace is continuously raised to the fully open position while the tundish extends into the heating furnace.
[0014] Optionally, during the extension of the tundish into the heating furnace, the extension position of the tundish is detected by a detection element to ensure that the tundish is extended in place.
[0015] Based on the same inventive concept, the application also provides a tundish out-of-steel control device, which comprises:
[0016] An instruction module is configured to lower the walking beam to the front middle position of the heating furnace when the laser detection in the furnace detects the billet, and send an out-of-steel action instruction.
[0017] A first opening module is configured to raise the furnace door of the heating furnace to the half-open position.
[0018] A second opening module is configured to extend the tundish into the heating furnace while raising the furnace door of the heating furnace to the fully open position.
[0019] A placing module is configured to raise the tundish to the upper position after the tundish is extended in place, and place the billet on the roller.
[0020] A steel feeding module is configured to lower the tundish to leave the billet, and start the roller to feed the steel.
[0021] Based on the same inventive concept, the application also provides an electronic device, which comprises:
[0022] One or more processors;
[0023] A storage device is configured to store one or more programs, and when the one or more programs are executed by the one or more processors, the electronic device implements the tundish out-of-steel control method as described above.
[0024] Based on the same inventive concept, the application also provides a storage medium having a computer program stored thereon, and when the computer program is executed by a processor of a computer, the computer executes the tundish out-of-steel control method as described above.
[0025] As described above, the present application provides a tundish control method, device, electronic equipment and storage medium, which have at least the following beneficial effects:
[0026] When the laser detector detects the billet, the walking beam is lowered to the front middle position of the heating furnace, and a tundish action instruction is sent. The heating furnace receives the instruction, the furnace door is raised to the half-open position, the tundish is extended into the heating furnace, and at the same time, the furnace door is raised to the fully open position. After the tundish is extended into position, it is raised to the upper position, the billet is placed on the roller, and finally the tundish is lowered to leave the billet. The roller is started to send the billet to the next process, which reduces the waiting time of the tundish during the tundish process, improves the tundish efficiency, guarantees the production efficiency, shortens the opening time of the discharge furnace door, reduces the heat overflow of the heating furnace, and reduces the energy consumption and production cost of the heating furnace.
[0027] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0028] The drawings incorporated into the specification and forming a part thereof show preferred embodiments in accordance with the present application and, together with the description, serve to explain the principles of the application. It is clear that the drawings described below are only some embodiments of the present application, and other drawings can be obtained from these drawings without creative labor. In the drawings:
[0029] Figure 1 is a flow chart of a tundish control method according to an exemplary embodiment of the present application;
[0030] Figure 2 is a block diagram of a tundish control device according to an exemplary embodiment of the present application;
[0031] Figure 3 shows the structure of a computer system of an electronic device suitable for implementing the embodiments of the present application. DETAILED DESCRIPTION
[0032] The embodiments of the present application will be described below with reference to the drawings and preferred embodiments, and those skilled in the art can easily understand other advantages and effects of the present application from the disclosure in the specification. The present application can also be implemented or applied by different specific embodiments, and the details in the specification can be modified or changed based on different views and applications without departing from the spirit of the present application. It should be understood that the preferred embodiments are only for illustration of the present application, but not for limitation of the protection scope of the present application.
[0033] It is to be noted that the diagrams provided in the embodiments only schematically illustrate the basic concepts of the present application, and thus only the components related to the present application are shown in the diagrams, rather than being drawn according to the number, shape and size of the components in actual implementation. The shapes, number and proportions of the components in actual implementation can be arbitrarily changed, and the layout pattern of the components can be more complicated. The structures, proportions and sizes shown in the diagrams attached to the present specification are only used to cooperate with the content disclosed in the present specification, so as to be understood and read by those skilled in the art, and do not define the limited conditions for implementing the present application, and thus do not have technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are only for the convenience of clear description, and do not define the range of implementation of the present application. The change or adjustment of the relative relationship, without substantially changing the technical content, is also considered as the implementation range of the present application.
[0034] In the following description, a large number of details are discussed in order to provide a more thorough explanation of embodiments of the application, however, it will be apparent to those skilled in the art that embodiments of the application can be practiced without these specific details, and in other instances, well known structures and devices are shown in block diagram form, rather than in detail in order to avoid obscuring embodiments of the application.
[0035] In an exemplary embodiment, the present application exemplarily provides a tundish control method, please refer to Figure 1 , Figure 1 is a flow chart of a tundish control method according to an exemplary embodiment of the present application, the method at least includes steps S110 to S150, which are described in detail as follows:
[0036] Step S110, when the billet is detected by the laser detection in the furnace, the walking beam is lowered to the front middle position of the heating furnace, and the tundish action command is sent;
[0037] Step S120, the furnace door of the heating furnace is raised to the half-open position;
[0038] Step S130, the tundish is extended into the heating furnace, and at the same time, the furnace door of the heating furnace is raised to the fully open position;
[0039] Step S140, after the tundish is extended to the position, it is raised to the upper position, and the billet is placed on the roller;
[0040] Step S150, the tundish is lowered to leave the billet, and the roller is started to send the billet.
[0041] The steps S110 to S150 are described in detail as follows:
[0042] In step S110, when the laser detection in the furnace detects the billet, the walking beam is lowered to the front-middle position of the heating furnace, and a tundish action instruction is sent.
[0043] It should be noted that the walking beam needs to perform the stepping cycle actions of ascending, advancing, descending, and retreating, and sequentially passes through the upper position, the upper-front position, the front-middle position, the lower-front position, the lower position, and the rear-middle position of the heating furnace. In the prior art, the tundish needs to wait for the walking beam to complete the last stepping cycle action, and the billet reaches the tundish position, so that the tundish action instruction can be sent. The tundish waits for a long time for the walking beam to complete the stepping cycle action.
[0044] Specifically, the distance between the walking beam and the bottom of the heating furnace is 1000m. When the walking beam is lowered to the front-middle position of the heating furnace, the distance between the walking beam and the bottom of the heating furnace is less than 500m. When the walking beam is lowered to the front-middle position of the heating furnace, the tundish action instruction is sent, so that the tundish can start to perform the tundish action during the time when the walking beam is lowered from the front-middle position to the rear-middle position, thereby saving the waiting time and improving the tundish efficiency.
[0045] In step S120, the heating furnace door is raised to the half-open position. During the descending process of the walking beam, the distance between the walking beam and the bottom of the heating furnace is measured by the displacement sensor. When the distance between the walking beam and the bottom of the heating furnace is less than 500m, it is determined that the walking beam is lowered to the front-middle position of the heating furnace, and the tundish action instruction is sent to the heating furnace. The heating furnace door is opened, and the heating furnace door is raised to the half-open position, so that the tundish can extend into the heating furnace. This can effectively reduce the heat overflow of the heating furnace, reduce the energy consumption of the heating furnace, and save the production cost.
[0046] In step S130, the tundish extends into the heating furnace, and at the same time, the heating furnace door is raised to the fully open position. After the heating furnace door is opened and raised to the half-open position, the tundish extends into the heating furnace. At the same time, the heating furnace door continues to rise to the fully open position. During the process of the tundish extending into the heating furnace, the detection element detects the extension position of the tundish to ensure that the tundish is extended to the designated position.
[0047] It should be noted that in the prior art, the tundish needs to extend into the heating furnace and reach the designated position first, and then the heating furnace door is raised to the fully open position. During the tundish extension process, the tundish needs to wait for a long time for the tundish to extend into the heating furnace and for the door to rise to the fully open position. In the present application, the tundish extension and the door rising are performed synchronously, which shortens the tundish waiting time and improves the tundish efficiency.
[0048] In step S140, after the tundish is extended to the position, it is raised to the upper position, the billet is placed on the roller way, and the tundish starts to descend to reset when the billet is placed on the roller way.
[0049] In step S150, the roller way is started to send the billet at the same time when the tundish descends to leave the billet. In the prior art, after the tundish places the billet on the roller way, it needs to wait for the tundish to reset to the lowest position completely before the roller way is started to send the billet. The waiting time for the tundish to reset is long. In the present application, the sending signal is sent to start the roller way to send the billet when the tundish leaves the billet and does not contact the billet, so that the billet is sent to the next process.
[0050] It can be seen that the technical scheme provided by the embodiment reduces the waiting time of the tundish in the process of tapping. When the laser inspection in the furnace detects the billet, the walking beam is lowered to the front middle position of the heating furnace, the tapping action instruction is sent, the furnace door of the heating furnace is raised to the half-open position, the tundish is extended into the heating furnace, and at the same time, the furnace door of the heating furnace is raised to the fully open position. After the tundish is extended to the position, it is raised to the upper position, the billet is placed on the roller way, and finally the tundish is lowered to leave the billet, and the roller way is started to send the billet, so that the billet is sent to the next process. The waiting time of the tundish in the process of tapping is reduced, the tapping efficiency is improved, the production efficiency is ensured, the opening time of the furnace door of the discharge furnace is shortened, the heat overflow of the heating furnace is reduced, and the energy consumption and production cost of the heating furnace are reduced.
[0051] Figure 2 is a block diagram of a tapping control device shown in an exemplary embodiment of the present application. The device can be applied to Figure 1 the implementation environment shown. The device can also be applied to other exemplary implementation environments and specifically configured in other equipment. The embodiment does not limit the implementation environment to which the device is applied.
[0052] As shown in Figure 2 the exemplary tapping control device includes an instruction module 201, a first opening module 202, a second opening module 203, a placing module 204, and a billet sending module 205, which are described in detail as follows.
[0053] The instruction module 201 is configured to send a tapping action instruction when the laser inspection in the furnace detects the billet, and the walking beam is lowered to the front middle position of the heating furnace.
[0054] The first opening processing module 202 is configured to raise the furnace door of the heating furnace to the half-open position.
[0055] The second opening module 203 is configured to extend the tundish into the heating furnace, and at the same time, raise the furnace door of the heating furnace to the fully open position.
[0056] The placing module 204 is configured to, after the tundish is extended into position, rise to an upper position, and place the billet on the roller way;
[0057] The billet feeding module 205 is configured to, after the tundish is lowered to leave the billet, start the roller way to feed the billet.
[0058] The steel tapping control device provided in the application is characterized in that, when the laser detection device detects the billet in the furnace, the tundish is first lowered to a front middle position of the heating furnace, a steel tapping action instruction is sent, the heating furnace receives the instruction, the furnace door is raised to a half-open position, the tundish is extended into the heating furnace, at the same time, the furnace door of the heating furnace is raised to a fully-open position, after the tundish is extended into position, the tundish is raised to an upper position, and the billet is placed on the roller way, finally, the tundish is lowered to leave the billet, and the roller way is started to feed the billet, thereby reducing the waiting time of the tundish in the steel tapping process, improving the steel tapping efficiency, guaranteeing the production efficiency, shortening the opening time of the furnace door of the discharge furnace, reducing the heat overflow of the heating furnace, and reducing the energy consumption and production cost of the heating furnace.
[0059] It should be noted that the steel tapping control device provided in the above embodiments and the steel tapping control method of the tundish provided in the above embodiments belong to the same concept, and the specific manner in which each module and unit performs the operation has been described in detail in the method embodiments, which will not be described here. The steel tapping control device provided in the above embodiments can be divided into different functional modules according to the needs in actual application, that is, the internal structure of the device is divided into different functional modules to complete all or part of the functions described above, and this is not limited herein.
[0060] The embodiments of the application also provide an electronic device, including: one or more processors; a storage device for storing one or more programs, when the one or more programs are executed by the one or more processors, the electronic device implements the steel tapping control method provided in the above embodiments.
[0061] Figure 3 The structure schematic diagram of the computer system of the electronic device suitable for realizing the embodiments of the application is shown. It should be noted that, Figure 3 The computer system 300 of the electronic device shown is only an example, and should not limit the functions and use range of the embodiments of the application.
[0062] As Figure 3As shown, the computer system 300 includes a central processing unit (CPU) 301 which can perform various appropriate actions and processes in accordance with programs stored in a read-only memory (ROM) 302 or loaded from a storage section 308 into a random access memory (RAM) 303, such as performing the methods described in the above embodiments. Various programs and data required for the operation of the system are also stored in the RAM 303. The CPU 301, the ROM 302, and the RAM 303 are connected to each other through a bus 304. An input / output (I / O) interface 305 is also connected to the bus 304.
[0063] Connected to the I / O interface 305 are an input section 306 including a keyboard, a mouse, etc.; an output section 307 including a display such as a cathode ray tube (CRT), a liquid crystal display (LCD), etc., and a speaker, etc.; a storage section 308 including a hard disk, etc.; and a communication section 309 including a network interface card such as a LAN (Local Area Network) card, a modem, etc. The communication section 309 performs communication processing via a network such as the Internet. A drive 310 is also connected to the I / O interface 305 as necessary. A removable recording medium 311 such as a magnetic disk, an optical disk, a magneto-optical disk, a semiconductor memory, etc. is attached to the drive 310 as necessary, so that a computer program read therefrom is installed into the storage section 308 as necessary.
[0064] In particular, according to embodiments of the present application, the processes described above with reference to the flowcharts can be implemented as a computer software program. For example, embodiments of the present application include a computer program product comprising a computer program carried on a computer readable medium, the computer program containing a computer program for executing the methods shown in the flowcharts. In such embodiments, the computer program can be downloaded and installed from a network via the communication section 309, and / or installed from the removable recording medium 311. When the computer program is executed by the central processing unit (CPU) 301, various functions defined in the system of the present application are performed.
[0065] It should be noted that the computer-readable medium in the embodiments of the present application can be a computer-readable signal medium or a computer-readable storage medium or any combination thereof. The computer-readable storage medium may, for example, be an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or apparatus, or any combination thereof. More specific examples of the computer-readable storage medium can include, but are not limited to, an electrical connection having one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM), a flash memory, an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination thereof. In this application, the computer-readable signal medium can include a data signal propagated in a baseband or as a carrier wave in a propagated data signal, in which the computer-readable computer program is carried. Such a propagated data signal can take on many forms, including but not limited to an electromagnetic signal, an optical signal, or any suitable combination thereof. The computer-readable signal medium can also be any computer-readable medium other than the computer-readable storage medium, which can send, propagate, or transmit the program for use by or in connection with an instruction execution system, apparatus, or device. The computer program contained on the computer-readable medium can be transmitted in any suitable medium, including but not limited to wireless, wired, or the like, or any suitable combination thereof.
[0066] The flowcharts and block diagrams in the drawings illustrate the possible architectures, functions, and operations of systems, methods, and computer program products according to various embodiments of the present application. Each block in the flowcharts or block diagrams can represent a module, a program segment, or a portion of code, which contains one or more executable instructions for implementing the specified logical functions. It should also be noted that in some alternative implementations, the functions noted in the blocks can occur in a different order than that shown in the figures. For example, two blocks noted in succession can actually be executed substantially concurrently, or they can sometimes be executed in reverse order, depending on the functionality involved. It should also be noted that each block in the flowcharts or block diagrams, and combinations of blocks in the flowcharts or block diagrams, can be implemented by special-purpose hardware-based systems, which perform the specified functions or operations, or can be implemented by a combination of special-purpose hardware and computer instructions.
[0067] The units described in the embodiments of the present application can be implemented in the form of software, or can be implemented in the form of hardware, and the described units can also be arranged in a processor. In some cases, the names of the units do not constitute a limitation on the units themselves.
[0068] Another aspect of the present application also provides a computer readable storage medium, which stores a computer program. The computer program is executed by a processor of a computer, so that the computer executes the automatic pre-rolling gap of the rolling mill as described above. The computer readable storage medium can be included in the electronic device described in the above embodiments, or can exist separately and not be assembled into the electronic device.
[0069] Another aspect of the present application also provides a computer program product or a computer program, which includes computer instructions stored in a computer readable storage medium. A processor of a computer device reads the computer instructions from the computer readable storage medium, and the processor executes the computer instructions, so that the computer device executes the casting machine tapping control method provided in each of the above embodiments.
[0070] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought of the present application should be covered by the claims of the present application.
Claims
1. A method of controlling tapping of a ladle by a taphole, characterized by, The method comprises: Step S110, when the billet is detected by the laser inside the furnace, the step beam is lowered to the front middle position of the heating furnace; Step S120, the furnace door of the heating furnace is raised to the half-open position; Step S130, the tundish is extended into the heating furnace, and at the same time, the furnace door of the heating furnace is raised to the fully-open position; Step S140, after the tundish is extended into the position, the tundish is raised to the upper position, the billet is placed on the roller, and when the billet is placed on the roller, the tundish starts to be lowered to reset; Step S150, the tundish is lowered to leave the billet, and at the same time, the roller is started synchronously to send the billet.
2. The tundish billet tapping control method according to claim 1, characterized in that: in the process of lowering the step beam, the distance between the step beam and the bottom of the heating furnace is measured by a displacement sensor, the step beam is determined to be lowered to the front middle position of the heating furnace, a tundish action instruction is sent to the heating furnace, and the furnace door of the heating furnace is opened.
3. The tundish billet tapping control method according to claim 1, characterized in that: after the furnace door of the heating furnace is opened and raised to the half-open position, the tundish is extended into the heating furnace, and at the same time, the furnace door of the heating furnace is continuously raised to the fully-open position synchronously.
4. The tundish billet tapping control method according to claim 1, characterized in that: in the process of extending the tundish into the heating furnace, a detection element is used to detect the extension position of the tundish to ensure that the tundish is extended into the position.
5. A tapping control device characterized by comprising: The device comprises: an instruction module configured to lower the step beam to the front middle position of the heating furnace when the billet is detected by the laser inside the furnace; a first opening module configured to raise the furnace door of the heating furnace to the half-open position; a second opening module configured to extend the tundish into the heating furnace, and at the same time, raise the furnace door of the heating furnace to the fully-open position; a placing module configured to raise the tundish to the upper position after the tundish is extended into the position, place the billet on the roller, and when the billet is placed on the roller, start to lower the tundish to reset; a billet sending module configured to lower the tundish to leave the billet, and at the same time, start the roller synchronously to send the billet.
6. An electronic device, comprising: The electronic device comprises: one or more processors; a storage device configured to store one or more programs, when the one or more programs are executed by the one or more processors, the electronic device is caused to implement the tundish billet tapping control method according to any one of claims 1 to 4.
7. A storage medium, characterized by A computer program is stored thereon, when the computer program is executed by the processor of the computer, the computer is caused to execute the tundish billet tapping control method according to any one of claims 1 to 4.
Citation Information
Patent Citations
Energy-saving control method for discharge furnace door of heat-accumulating heating furnace
CN104567418A