A self-tapping heavy-duty prefabricated support system
The heavy-duty prefabricated support system with self-tapping connection utilizes self-tapping bolts and various snap-fit mechanisms to achieve a modular design that eliminates the need for pre-drilling or welding. This solves the problems of high cost, long installation time, and insufficient stability of existing support systems, and provides a flexible installation and high-strength hoisting solution.
Patent Information
- Application Number
- CN202311376220.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-23
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-10-23
AI Technical Summary
Existing support systems require pre-drilling or welding, resulting in high costs, long installation times, and insufficient stability under uneven stress or high-temperature environments, failing to meet the support requirements of heavy or power pipelines.
The heavy-duty prefabricated support system with self-tapping connections achieves modular design through self-tapping bolts and various snap-fit mechanisms, allowing for installation without pre-drilling or welding. Combined with various snap-fit and support mechanisms, it provides flexible installation position adjustment and high connection strength.
It eliminates the need for pre-drilling or welding, saving time and costs. The installation position is adjustable, making it suitable for a variety of applications and materials. It offers good hoisting stability, especially maintaining high connection strength and stability under uneven stress or high temperature environments.
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Figure CN117212555B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of supports and hangers, and more specifically to a self-tapping heavy-duty prefabricated support and hanger system. Background Technology
[0002] Currently, the most common connecting profiles and bolts used in the electromechanical installation industry for support and hanger products are standard, universal products, requiring pre-drilling or welding before assembly. Secondly, lightweight prefabricated support and hanger systems using cold-formed thin-walled C-channel steel are also common. This system has two common connection methods. The first is a mechanical connection of structural components using a locking toothed mesh; however, this mechanical meshing force is not stable enough, and the force value is relatively small, limiting its use to lightweight supports with smaller loads. The second is a lightweight system using through-bolt connections. While this method offers a significant improvement over mechanical meshing, the strength and stiffness of the profiles are relatively low, making it unsuitable for supporting large pipelines or power pipelines. Furthermore, hinged connections lack stability as supports. A third method uses through-bolt square steel systems, which have complex manufacturing processes, high component costs, and limited installation efficiency and form. Market acceptance is low. The drawbacks of these methods include the need for pre-drilling or welding, increasing cost and time; the installation position is usually not adjustable, resulting in low tolerance for errors; and the connection strength, stiffness, and stability may be limited, especially under uneven stress or high-temperature environments. Therefore, those skilled in the art have provided a self-tapping, heavy-duty prefabricated support system to solve the problems mentioned in the background art. Summary of the Invention
[0003] To solve the above technical problems, the present invention provides a heavy-duty prefabricated support system with self-tapping connection, including a vertical rectangular tube, a horizontal rectangular tube, a C-shaped rod, an installation mechanism, a first snap-fit mechanism, a second snap-fit mechanism, a third snap-fit mechanism, and self-tapping bolts. The vertical and horizontal rectangular tubes each have several symmetrically arranged circular holes, and each also has several oblong holes. A second circular hole is formed between two adjacent oblong holes. The C-shaped rod has several connecting holes on its side and lower end. A connecting mechanism is provided between adjacent vertical and horizontal rectangular tubes. The vertical and horizontal rectangular tubes and the connecting mechanism are connected by self-tapping bolts, with the lower end of the self-tapping bolts being pointed.
[0004] A second connecting mechanism is set between two adjacent C-shaped rods. The C-shaped rods and the second connecting mechanism are connected by connecting bolts. The vertical rectangular tube and the upper horizontal rectangular tube are connected by a first snap-fit mechanism. The first snap-fit mechanism is fixedly connected to the vertical rectangular tube and the horizontal rectangular tube respectively by self-tapping bolts. The vertical rectangular tube and the lower horizontal rectangular tube are connected by a second snap-fit mechanism. The second snap-fit mechanism is fixedly connected to the vertical rectangular tube and the horizontal rectangular tube respectively by self-tapping bolts. The vertical rectangular tube and the C-shaped rod are connected by a third snap-fit mechanism. The third snap-fit mechanism is fixedly connected to the vertical rectangular tube and the C-shaped rod respectively by self-tapping bolts and connecting bolts. An installation mechanism is set at the upper end of the uppermost vertical rectangular tube.
[0005] Preferably, the connecting mechanism includes a center plate and a connecting cylinder. The connecting cylinders are installed at both ends of the center plate, and the size of the connecting cylinders is smaller than that of the vertical rectangular tube. Several circular holes are opened around the connecting cylinders.
[0006] Preferably, the second connecting mechanism includes a connecting block and a second connecting hole, with the second connecting hole symmetrically opened inside the connecting block.
[0007] Preferably, the mounting mechanism includes a mounting plate and a sleeve. The mounting plate has four symmetrically shaped holes 2 inside, and expansion bolts are installed in the shaped holes 2. The sleeve is installed at the lower end of the mounting plate. The sleeve has several symmetrically shaped holes 3 on its side and several symmetrically shaped holes 4 on its side.
[0008] Preferably, both the first and second locking mechanisms include a fixed plate and a sleeve. The fixed plate has four symmetrically shaped holes four inside and four symmetrically shaped round holes five inside. The sleeve two is installed on the right end of the fixed plate. The sleeve two has several symmetrically shaped holes five on its side and several symmetrically shaped round holes six on its side.
[0009] Preferably, the snap-fit mechanism three includes an inverted bracket and a waist-shaped hole six. The waist-shaped hole six is symmetrically opened inside the inverted bracket, and four connecting holes three are symmetrically opened inside the inverted bracket. Connecting bolts are symmetrically arranged inside the inverted bracket.
[0010] Preferably, the horizontal rectangular tube is provided with a support mechanism, which includes a mounting plate 2, a vertical pole and a support mechanism. The mounting plate 2 has four symmetrically shaped holes 7 inside, and expansion bolts are installed in the holes 7. A positioning block is installed at the lower end of the mounting plate 2. A slot 1 is opened at the lower end of the positioning block. A connecting hole 4 is opened inside the positioning block and passes through the positioning block. An insert is installed at the upper end of the vertical pole. A connecting hole 5 is opened inside the insert. A connecting bolt is installed in both the connecting hole 4 and the connecting hole 5. Several slots are symmetrically opened on the side of the vertical pole. A slot 2 is opened at the lower end of the vertical pole. A connecting hole 6 is opened in the lower part of the vertical pole and passes through the vertical pole. A support mechanism is fitted on the outer surface of the vertical pole.
[0011] Preferably, the support mechanism includes an inverted groove block and a threaded rod. The threaded rod is installed inside the inverted groove block. The threads on the left and right sides of the outer surface of the threaded rod are opposite in direction. One end of the threaded rod passes through the inverted groove block and is fitted with a rotating block. Threaded sleeves are symmetrically fitted on the outer surface of the threaded rod. Clamping blocks are symmetrically installed on the inner ends of the two threaded sleeves. An inverted sleeve block is installed on the left end of the inverted groove block. The inner diameters of round holes one, two, three, four, five, and six are all smaller than the diameter of the self-tapping bolt. The inner diameters of waist-shaped holes one, two, three, four, five, six, and seven are all larger than the diameter of the self-tapping bolt.
[0012] Preferably: a positioning mechanism is fitted onto the outer surface of the vertical rectangular tube. The positioning mechanism includes an inverted U-shaped positioning sleeve and a waist-shaped hole eight. Four waist-shaped holes eight are symmetrically opened inside the inverted U-shaped positioning sleeve. Expansion bolts are symmetrically arranged inside the inverted U-shaped positioning sleeve. A snap-fit mechanism four is provided between the vertical rectangular tube and the horizontal rectangular tube. The snap-fit mechanism four includes an L-shaped block one and a reinforcing block one. Several waist-shaped holes nine are symmetrically opened inside the L-shaped block one. Reinforcing blocks one are installed inside the L-shaped block one. A snap-fit mechanism five is provided between the vertical rectangular tube and the C-shaped rod. The snap-fit mechanism five includes an L-shaped block two and a reinforcing block two. Reinforcing blocks two are installed on the inner wall of the L-shaped block two. Waist-shaped holes ten are symmetrically opened inside the L-shaped block two. The inner diameters of waist-shaped holes eight, nine, and ten are all larger than the diameter of the self-tapping bolt.
[0013] The technical effects and advantages of this invention are as follows:
[0014] This invention eliminates the need for pre-drilling or welding, saving time and costs. Its modular design allows for flexible adjustment of the installation position, making it suitable for various applications and materials, and adaptable to components of different sizes. It is highly versatile and provides excellent hoisting stability, offering higher connection strength, especially in environments with uneven stress or high temperatures. It also offers diverse installation methods that can be adapted to specific conditions, demonstrating strong adaptability. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of this application;
[0016] Figure 2 This is an unfolded view of Embodiment 1 of this application;
[0017] Figure 3 This is a schematic diagram of the vertical rectangular tube structure in Embodiment 1 of this application;
[0018] Figure 4 This is a schematic diagram of the structure of the connecting mechanism 1 in Embodiment 1 of this application;
[0019] Figure 5 This is a schematic diagram of the installation mechanism in Embodiment 1 of this application;
[0020] Figure 6 This is a schematic diagram of the structure of the first and second snap-fit mechanisms in Embodiment 1 of this application;
[0021] Figure 7 This is a schematic diagram of the C-shaped rod in Embodiment 1 of this application;
[0022] Figure 8 This is a schematic diagram of the structure of the second connecting mechanism in Embodiment 1 of this application;
[0023] Figure 9 This is a schematic diagram of the three-piece snap-fit mechanism in Embodiment 1 of this application;
[0024] Figure 10 This is a schematic diagram of the structure of the self-tapping screw in Embodiment 1 of this application;
[0025] Figure 11 This is a schematic diagram of the structure of Embodiment 2 of this application;
[0026] Figure 12 This is a schematic diagram of the support mechanism in Embodiment 2 of this application;
[0027] Figure 13 This is a schematic diagram of the support mechanism in Embodiment 2 of this application;
[0028] Figure 14 This is a schematic diagram of the structure of Embodiment 3 of this application;
[0029] Figure 15 This is a schematic diagram of the structure of the I-shaped positioning sleeve in Embodiment 3 of this application;
[0030] Figure 16 This is a schematic diagram of the four-way snap-fit mechanism in Embodiment 3 of this application;
[0031] Figure 17 This is a schematic diagram of the five-piece snap-fit mechanism in Embodiment 3 of this application;
[0032] In the picture:
[0033] 1. Vertical rectangular tube; 2. Circular hole one; 3. Oblong hole one; 4. Circular hole two; 5. Connecting mechanism one; 6. Center plate; 7. Connecting cylinder; 8. Circular hole three; 9. Mounting mechanism; 10. Mounting plate one;
[0034] 11. Waist-shaped hole two; 12. Expansion bolt; 13. Sleeve one; 14. Waist-shaped hole three; 15. Round hole four; 17. Snap-fit mechanism one; 18. Snap-fit mechanism two; 19. Fixing plate;
[0035] 20. Waist-shaped hole four; 21. Round hole five; 22. Sleeve two; 23. Waist-shaped hole five; 24. Round hole six; 25. C-shaped rod; 27. Connecting hole one; 28. Connecting mechanism two; 29. Connecting block;
[0036] 30. Connecting hole two; 31. Connecting bolt; 32. Snap-fit mechanism three; 33. C-shaped seat; 34. Waist-shaped hole six; 35. Connecting hole three; 36. Self-tapping screw; 37. Support mechanism; 38. Mounting plate two; 39. Waist-shaped hole seven;
[0037] 40. Horizontal rectangular tube; 41. Positioning block; 42. Slot one; 43. Connecting hole four; 44. Upright pole; 45. Card slot; 46. Insert block; 47. Connecting hole five; 48. Slot two; 49. Connecting hole six;
[0038] 50. Support mechanism; 51. C-shaped groove block; 52. Threaded rod; 53. Threaded sleeve; 54. Clamping block; 55. C-shaped sleeve block; 56. Positioning mechanism; 57. C-shaped positioning sleeve; 58. Waist-shaped hole eight; 59. Snap-fit mechanism four;
[0039] 60. L-shaped block one; 61. Reinforcing block one; 62. Waist-shaped hole nine; 63. Snap-fit mechanism five; 64. L-shaped block two; 65. Reinforcing block two; 66. Waist-shaped hole ten. Detailed Implementation
[0040] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and design various embodiments with various modifications suitable for a particular purpose.
[0041] Example 1
[0042] Please see Figures 1-10This embodiment provides a self-tapping heavy-duty prefabricated support system, including a vertical rectangular tube 1, a horizontal rectangular tube 40, a C-shaped rod 25, an installation mechanism 9, a snap-fit mechanism 17, a snap-fit mechanism 18, a snap-fit mechanism 32, and self-tapping bolts 36. The vertical rectangular tube 1 and the horizontal rectangular tube 40 are symmetrically provided with several circular holes 2 around their perimeter, and several oblong holes 3 are provided around their perimeter. A circular hole 4 is provided between two adjacent oblong holes 3. The C-shaped rod 25 has several connecting holes 27 on its side and lower end face. A connecting mechanism 5 is provided between two adjacent vertical rectangular tubes 1 and two adjacent horizontal rectangular tubes 40. The vertical rectangular tubes 1, the horizontal rectangular tubes 40, and the connecting mechanisms 5 are connected by self-tapping bolts 36, the lower end face of which is pointed. The structure is as follows: a second connecting mechanism 28 is provided between two adjacent C-shaped rods 25. The C-shaped rods 25 and the second connecting mechanism 28 are connected by connecting bolts 31. The vertical rectangular tube 1 and the upper horizontal rectangular tube 40 are connected by a first snap-fit mechanism 17. The first snap-fit mechanism 17 is fixedly connected to the vertical rectangular tube 1 and the horizontal rectangular tube 40 respectively by self-tapping bolts 36. The vertical rectangular tube 1 and the lower horizontal rectangular tube 40 are connected by a second snap-fit mechanism 18. The second snap-fit mechanism 18 is fixedly connected to the vertical rectangular tube 1 and the horizontal rectangular tube 40 respectively by self-tapping bolts 36. The vertical rectangular tube 1 and the C-shaped rod 25 are connected by a third snap-fit mechanism 32. The third snap-fit mechanism 32 is fixedly connected to the vertical rectangular tube 1 and the C-shaped rod 25 respectively by self-tapping bolts 36 and connecting bolts 31. An installation mechanism 9 is provided at the upper end of the uppermost vertical rectangular tube 1.
[0043] Connection mechanism 1 5 includes a center plate 6 and a connecting cylinder 7. The connecting cylinder 7 is installed at both ends of the center plate 6, and the size of the connecting cylinder 7 is smaller than the size of the vertical rectangular tube 1. Several circular holes 3 8 are opened around the connecting cylinder 7. Connection mechanism 2 28 includes a connecting block 29 and a connecting hole 2 30. The connecting hole 2 30 is symmetrically opened inside the connecting block 29. Installation mechanism 9 includes a mounting plate 1 10 and a sleeve 1 13. Four oblong holes 2 11 are symmetrically opened inside the mounting plate 1 10. Expansion bolts 12 are installed in the oblong holes 2 11. The sleeve 1 13 is installed at the lower end of the mounting plate 1 10. Several oblong holes 3 14 are symmetrically opened on the side of the sleeve 1 13. Several oblong holes 3 14 are symmetrically opened on the side of the sleeve 1 13. The four round holes 15, the first snap-fit mechanism 17 and the second snap-fit mechanism 18 both include a fixing plate 19 and a sleeve 22. The fixing plate 19 has four oblong holes 20 symmetrically opened inside, and four round holes 21 symmetrically opened inside. The sleeve 22 is installed on the right end of the fixing plate 19. Several oblong holes 23 symmetrically opened on the side of the sleeve 22. Several round holes 24 symmetrically opened on the side of the sleeve 22. The third snap-fit mechanism 32 includes a U-shaped seat 33 and oblong holes 34. The U-shaped seat 33 has four connecting holes 35 symmetrically opened inside, and connecting bolts 31 are symmetrically arranged inside the U-shaped seat 33.
[0044] The working principle of this invention is as follows: Two vertical rectangular tubes 1 or two horizontal rectangular tubes 40 are respectively fitted onto the connecting cylinders 7 at both ends of the central plate 6. Several self-tapping screws 36 are screwed into the second round hole 4 and the third round hole 8 to complete the tapping and form a stable connection, so that the identical vertical rectangular tubes 1 are connected to each other, and the identical horizontal rectangular tubes 40 are connected to each other.
[0045] Several self-tapping bolts 36 are passed through the oblong hole 4 20 and screwed into the round hole 1 2 to complete the tapping and form a stable connection. The snap-fit mechanism 1 17 and snap-fit mechanism 2 18 are fixed to the side of the vertical rectangular tube 1. Then, the horizontal rectangular tubes 40 on the left and right sides are fitted onto the outer surface of the sleeves 2 22 on the left and right sides. There is a small distance between the horizontal rectangular tube 40 and the inner wall of the sleeve 2 22 so as to adjust the center point of the horizontal rectangular tube 40 and the sleeve 2 22. Then, several self-tapping bolts 36 are passed through the oblong hole 1 3 or the round hole 2 4 respectively and screwed into the oblong hole 5 23 or the round hole 6 24 to complete the tapping and form a stable connection. The snap-fit mechanism 1 17 and snap-fit mechanism 2 18 make several vertical rectangular tubes 1 and horizontal rectangular tubes 40 stably fixedly connected to form a hanger. The horizontal rectangular tubes 40 support the heavier components.
[0046] Next, select several C-shaped rods 25 according to the requirements, place the connecting block 29 inside the two adjacent C-shaped rods 25, so that the position of connecting hole 1 27 corresponds to the position of connecting hole 2 30, and then pass two connecting bolts 31 through connecting hole 1 27 and connecting hole 2 30 and connect them with nuts to fix the two adjacent C-shaped rods 25 together. Then, pass several self-tapping bolts 36 through the waist-shaped hole 6 34 and screw them into the round hole 2 4 to complete the tapping and form a stable connection, so that the C-shaped seat 33 is fixed on the side of the vertical rectangular tube 1. Then, place the C-shaped rods 25 on the left and right sides inside the C-shaped seat 33, so that the position of connecting hole 1 27 corresponds to the position of connecting hole 3 35, and pass several connecting bolts 31 through connecting hole 3 35 and connecting hole 1 27 and connect them with nuts to fix the C-shaped rods 25 and the C-shaped seat 33 together. The vertical rectangular tube 1 and the C-shaped rods 25 are fixedly connected by the snap-fit mechanism 3 32, and the C-shaped rods 25 support the lighter parts.
[0047] Insert sleeve 13 into the upper vertical rectangular tube 1, leaving a small distance between sleeve 13 and the inner wall of the vertical rectangular tube 1 to adjust the center point of the vertical rectangular tube 1 and sleeve 13. Then, screw several self-tapping screws 36 through the oblong hole 1 3 or the round hole 2 4 into the oblong hole 3 14 and the round hole 4 15 to complete the tapping and form a stable connection, so that the mounting plate 10 is fixed to the upper end of the vertical rectangular tube 1. Install the mounting mechanism 9 with the expansion bolts 12, thereby fixing the hanger formed by the vertical rectangular tube 1 and the horizontal rectangular tube 40.
[0048] Example 2
[0049] Please see Figures 11-13Based on Embodiment 1, a support mechanism 37 is provided on the outside of the horizontal rectangular tube 40. The support mechanism 37 includes a mounting plate 2 38, a vertical pole 44, and a support mechanism 50. Four oblong holes 39 are symmetrically opened inside the mounting plate 2 38. Expansion bolts 12 are installed in the oblong holes 39. A positioning block 41 is installed at the lower end of the mounting plate 2 38. A slot 1 42 is opened at the lower end of the positioning block 41. A connecting hole 43 is opened inside the positioning block 41 and penetrates through the positioning block 41. An insert block 46 is installed at the upper end of the vertical pole 44. A connecting hole 5 47 is opened inside the insert block 46. A connecting bolt 31 is installed inside the connecting hole 43 and the connecting hole 5 47. Several slots 45 are symmetrically opened on the side of the vertical pole 44. A slot 2 48 is opened at the lower end of the vertical pole 44. A connecting hole 6 49 is opened in the lower part of the vertical pole 44 and penetrates through the vertical pole 44. The support mechanism 50 is sleeved on the outer surface of the vertical pole 44.
[0050] The support mechanism 50 includes an incline groove block 51 and a threaded rod 52. The threaded rod 52 is installed inside the incline groove block 51. The threads on the left and right sides of the outer surface of the threaded rod 52 are opposite. One end of the threaded rod 52 passes through the incline groove block 51 and is fitted with a rotating block. Threaded sleeves 53 are symmetrically fitted on the outer surface of the threaded rod 52. The two threaded sleeves 53 are symmetrically fitted with locking blocks 54 at their inner ends. An incline sleeve block 55 is installed on the left end of the incline groove block 51. The inner diameters of round holes 1-2, 2-4, 3-8, 4-15, 5-21, and 6-24 are all smaller than the diameter of the self-tapping bolt 36. The inner diameters of waist-shaped holes 1-3, 2-11, 3-14, 4-20, 5-23, 6-34, and 7-39 are all larger than the diameter of the self-tapping bolt 36.
[0051] The working principle of this invention is as follows: Select several uprights 44 according to requirements, insert the insert 46 of one upright 44 into the slot 48 of the upper upright 44, and connect the connecting bolt 31 through the connecting hole 49 and the connecting hole 47 to the nut to fix several uprights 44 together. Then, insert the insert 46 of the uppermost upright 44 into the slot 42, and connect the connecting bolt 31 through the connecting hole 43 and the connecting hole 47 to the nut to fix the upright 44 and the mounting plate 38 together. Finally, use expansion bolts... Bolt 12 installs the support mechanism 37, positioning it in front of the horizontal rectangular tube 40. The C-shaped sleeve 55 is fitted over the horizontal rectangular tube 40 and the C-shaped rod 25, and the C-shaped groove block 51 is fitted over the outer surface of the upright 44. Rotating the threaded rod 52 moves the two threaded sleeves 53 towards the center, and the threaded sleeves 53 move the locking block 54 inward into the locking groove 45, thereby fixing the support mechanism 50 onto the upright 44. The C-shaped sleeve 55 of the support mechanism 50 provides auxiliary support to the horizontal rectangular tube 40 and the C-shaped rod 25.
[0052] Example 3
[0053] Please see Figures 14-17Based on Embodiments 1 and 2, a positioning mechanism 56 is fitted onto the outer surface of the vertical rectangular tube 1. The positioning mechanism 56 includes an inverted U-shaped positioning sleeve 57 and oblong holes 58. Four oblong holes 58 are symmetrically opened inside the inverted U-shaped positioning sleeve 57. Expansion bolts 12 are symmetrically arranged inside the inverted U-shaped positioning sleeve 57. A snap-fit mechanism 59 is provided between the vertical rectangular tube 1 and the horizontal rectangular tube 40. The snap-fit mechanism 59 includes an L-shaped block 60 and a reinforcing block 61. Several oblong holes 62 are symmetrically opened inside the L-shaped block 60. A reinforcing block 61 is installed inside the L-shaped block 60. A snap-fit mechanism 63 is set between the vertical rectangular tube 1 and the C-shaped rod 25. The snap-fit mechanism 63 includes an L-shaped block 64 and a reinforcing block 65. The reinforcing block 65 is installed on the inner wall of the L-shaped block 64. Oblong holes 66 are symmetrically opened inside the L-shaped block 64. The inner diameters of oblong holes 58, 62 and 66 are all larger than the diameter of the self-tapping screw 36.
[0054] The working principle of this invention is as follows: several self-tapping bolts 36 are screwed into the round hole 2 through the oblong hole 62 to complete the tapping and form a stable connection. The vertical rectangular tube 1 and the horizontal rectangular tube 40 are fixedly connected by the snap-fit mechanism 59. A self-tapping bolt 36 is screwed into the round hole 4 through the oblong hole 66 to complete the tapping and form a stable connection. A connecting bolt 31 is connected to the nut through the oblong hole 66 and the lower connecting hole 27. The vertical rectangular tube 1 and the C-shaped rod 25 are fixedly connected together by the snap-fit mechanism 63. A self-tapping bolt 36 is screwed into the round hole 2 through the oblong hole 58 to complete the tapping and form a stable connection. The C-shaped positioning sleeve 57 is installed on the outside of the vertical rectangular tube 1. Then, the vertical rectangular tube 1 is installed by the expansion bolt 12, thereby installing the hanger.
[0055] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A self-tapping, heavy-duty prefabricated support and hanger system, characterized in that, The device includes a vertical rectangular tube (1), a horizontal rectangular tube (40), a C-shaped rod (25), an installation mechanism (9), a snap-fit mechanism one (17), a snap-fit mechanism two (18), a snap-fit mechanism three (32), and a self-tapping screw (36). The vertical rectangular tube (1) and the horizontal rectangular tube (40) are symmetrically provided with several round holes one (2) around their perimeter. The vertical rectangular tube (1) and the horizontal rectangular tube (40) are provided with several waist-shaped holes one (3) around their perimeter. A round hole two (4) is provided between two adjacent waist-shaped holes one (3). The C-shaped rod (25) is provided with several connecting holes one (27) on its side and lower end face. A connecting mechanism one (5) is provided between two adjacent vertical rectangular tubes (1) and two adjacent horizontal rectangular tubes (40). The vertical rectangular tube (1), the horizontal rectangular tube (40), and the connecting mechanism one (5) are connected by a self-tapping screw (36). The lower end face of the self-tapping screw (36) is pointed. A second connecting mechanism (28) is provided between two adjacent C-shaped rods (25). The C-shaped rods (25) and the second connecting mechanism (28) are connected by connecting bolts (31). The vertical rectangular tube (1) and the upper horizontal rectangular tube (40) are connected by a first snap-fit mechanism (17). The first snap-fit mechanism (17) is fixedly connected to the vertical rectangular tube (1) and the horizontal rectangular tube (40) respectively by self-tapping bolts (36). The vertical rectangular tube (1) and the lower horizontal rectangular tube (40) are connected by a snap-fit mechanism. The second connecting mechanism (18) is connected, and the second connecting mechanism (18) is fixedly connected to the vertical rectangular tube (1) and the horizontal rectangular tube (40) respectively by self-tapping screws (36). The vertical rectangular tube (1) and the C-shaped rod (25) are connected by the third connecting mechanism (32). The third connecting mechanism (32) is fixedly connected to the vertical rectangular tube (1) and the C-shaped rod (25) respectively by self-tapping screws (36) and connecting bolts (31). The uppermost vertical rectangular tube (1) is provided with an installation mechanism (9).
2. The self-tapping heavy-duty prefabricated support system according to claim 1, characterized in that, The connecting mechanism 1 (5) includes a center plate (6) and a connecting cylinder (7). The connecting cylinder (7) is installed at both ends of the center plate (6), and the size of the connecting cylinder (7) is smaller than that of the vertical rectangular tube (1). Several round holes 3 (8) are opened around the connecting cylinder (7).
3. The self-tapping, heavy-duty prefabricated support system according to claim 1, characterized in that, The second connecting mechanism (28) includes a connecting block (29) and a second connecting hole (30), with the second connecting hole (30) symmetrically opened inside the connecting block (29).
4. The self-tapping heavy-duty prefabricated support system according to claim 1, characterized in that, The installation mechanism (9) includes an installation plate (10) and a sleeve (13). The installation plate (10) has four symmetrically arranged waist-shaped holes (11) inside. Expansion bolts (12) are installed in the waist-shaped holes (11). The sleeve (13) is installed at the lower end of the installation plate (10). Several waist-shaped holes (14) are symmetrically arranged on the side of the sleeve (13). Several round holes (15) are symmetrically arranged on the side of the sleeve (13).
5. The self-tapping heavy-duty prefabricated support system according to claim 1, characterized in that, Both the first (17) and the second (18) of the snap-fit mechanism include a fixed plate (19) and a sleeve (22). The fixed plate (19) has four symmetrically arranged waist-shaped holes (20) inside and four symmetrically arranged round holes (21) inside. The sleeve (22) is installed on the right end of the fixed plate (19). The sleeve (22) has several symmetrically arranged waist-shaped holes (23) on the side and several symmetrically arranged round holes (24) on the side.
6. The self-tapping heavy-duty prefabricated support system according to claim 1, characterized in that, The snap-fit mechanism three (32) includes an incline seat (33) and a waist-shaped hole six (34). The incline seat (33) has symmetrically opened waist-shaped holes six (34) inside. The incline seat (33) has four symmetrically opened connecting holes three (35) inside. The incline seat (33) has symmetrically arranged connecting bolts (31) inside.
7. The self-tapping heavy-duty prefabricated support system according to claim 1, characterized in that, The horizontal rectangular tube (40) is provided with a support mechanism (37) on the outside. The support mechanism (37) includes a mounting plate (38), a vertical pole (44), and a support mechanism (50). The mounting plate (38) has four symmetrically arranged waist-shaped holes (39) inside. Expansion bolts (12) are installed in the waist-shaped holes (39). A positioning block (41) is installed at the lower end of the mounting plate (38). A slot (42) is opened at the lower end of the positioning block (41). A connecting hole (43) is opened inside the positioning block (41), and the connecting hole (43) passes through. Positioning block (41), insert block (46) installed at the upper end of upright (44), connecting hole five (47) is opened inside the insert block (46), connecting bolt (31) is provided inside the connecting hole four (43) and connecting hole five (47), several slots (45) are symmetrically opened on the side of upright (44), slot two (48) is opened at the lower end of upright (44), connecting hole six (49) is opened in the lower part of upright (44), and connecting hole six (49) penetrates upright (44), and support mechanism (50) is sleeved on the outer surface of upright (44).
8. A heavy-duty prefabricated support system with self-tapping connection according to claim 7, characterized in that, The support mechanism (50) includes an inverted groove block (51) and a threaded rod (52). The threaded rod (52) is installed inside the inverted groove block (51). The threads on the left and right sides of the outer surface of the threaded rod (52) are opposite in direction. One end of the threaded rod (52) passes through the inverted groove block (51) and is fitted with a rotating block. Threaded sleeves (53) are symmetrically fitted on the outer surface of the threaded rod (52). Two locking blocks (54) are symmetrically installed on the inner end of the two threaded sleeves (53). The left side of the inverted groove block (51) is... The end is installed with a U-shaped sleeve (55). The inner diameters of the first (2), second (4), third (8), fourth (15), fifth (21) and sixth (24) round holes are all smaller than the diameter of the self-tapping bolt (36). The inner diameters of the first (3), second (11), third (14), fourth (20), fifth (23), sixth (34) and seventh (39) waist-shaped holes are all larger than the diameter of the self-tapping bolt (36).
9. A heavy-duty prefabricated support and hanger system with self-tapping connection according to claim 1, characterized in that, The vertical rectangular tube (1) is fitted with a positioning mechanism (56) on its outer surface. The positioning mechanism (56) includes a U-shaped positioning sleeve (57) and four waist-shaped holes (58). The U-shaped positioning sleeve (57) has four waist-shaped holes (58) symmetrically arranged inside. The U-shaped positioning sleeve (57) is symmetrically equipped with expansion bolts (12). A snap-fit mechanism (59) is provided between the vertical rectangular tube (1) and the horizontal rectangular tube (40). The snap-fit mechanism (59) includes an L-shaped block (60) and a reinforcing block (61). The L-shaped block (60) has four waist-shaped holes (58) symmetrically arranged inside. A waist-shaped hole nine (62) is formed. A reinforcing block one (61) is installed inside the L-shaped block one (60). A snap-fit mechanism five (63) is set between the vertical rectangular tube (1) and the C-shaped rod (25). The snap-fit mechanism five (63) includes an L-shaped block two (64) and a reinforcing block two (65). A reinforcing block two (65) is installed on the inner wall of the L-shaped block two (64). A waist-shaped hole ten (66) is symmetrically opened inside the L-shaped block two (64). The inner diameters of the waist-shaped hole eight (58), waist-shaped hole nine (62) and waist-shaped hole ten (66) are all larger than the diameter of the self-tapping bolt (36).
Citation Information
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