A method, device and computer storage medium for automatically modifying a transfer card
By automatically adjusting the product sorting and quantity in the circulation card, the problem of inefficiency caused by order changes is solved, and efficient production line adjustment and resource optimization are achieved.
Patent Information
- Application Number
- CN202311120669.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-31
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2043-08-31
AI Technical Summary
In modern manufacturing, existing circulation cards need to be manually edited due to product conversion due to changes in order quantity or other reasons, resulting in inefficient production.
Through automated methods, the order and quantity of products in the circulation card are automatically adjusted according to the changes in order quantity, the matching degree of product production steps, the material inventory and the idle production line, the order and quantity of products in the circulation card are determined, and the circulation card is modified in a timely manner.
Improve production efficiency, reduce the waste of manual modifications, and reduce the losses caused by order changes.
Smart Images

Figure CN117217453B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic modification of process cards, and in particular to a method, system, electronic equipment and computer storage medium for automatically modifying a flow card. Background Art
[0002] In modern manufacturing, the use of an increasing number of industrial manufacturing equipment, production processes, and materials is increasing, leading to complex production steps. To normalize and standardize production processes, electronic transfer cards are often used to record the equipment, production parameters, and production sequence used in the production process. Due to changes in order quantities or the need for expedited production of other ordered products, products need to be converted. When a product conversion is required, the production steps recorded on the original transfer card are no longer applicable to the converted product, requiring manual editing of the transfer card. This cumbersome process of generating new transfer cards reduces production efficiency. Summary of the Invention
[0003] The purpose of the present invention is to provide a method, device, electronic device and computer storage medium for automatically modifying the circulation card, so as to automatically modify the content of the circulation card in a timely manner according to the order quantity to improve production efficiency.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] In a first aspect, the present invention provides a method for automatically modifying a transfer card, comprising the following steps:
[0006] S100: Refine and split the current production process of product A, and generate a flow card for the split production steps, production equipment, required materials, and involved production lines;
[0007] S200, when receiving a change in the order quantity of the currently produced product A, determining whether the circulation card needs to be modified to change the type of the produced product; if so, executing S300;
[0008] S300. Based on the matching degree between the production steps of n products Cn and the production steps of the current product A, obtain the ranking of n products Cn {C1, ..., Cn}, where n is the number of products. S400. Obtain the corresponding order quantity of product Cn, the inventory of materials required to produce product Cn, and whether the required production line is idle, and obtain the weight wn of each product Cn.
[0009] S500. Reorder the products Cn according to the order {C1, ..., Cn} of the n products Cn and the weight wn of each product Cn to obtain the priority of the product Cn in the product conversion of the circulation card;
[0010] S600, determining the target product for process card conversion based on the production time of each step of product Cn and the availability of the current production line;
[0011] S700: Modify the circulation card according to the steps of the target product.
[0012] Furthermore, the S200 further includes:
[0013] S201. Check whether the quantity of product A produced in the circulation card matches the current order quantity. If so, execute S202; if not, execute S203;
[0014] S202. Continue to produce the current product according to the circulation card, do not modify the circulation card, and end the modification of the circulation card.
[0015] S203. When the quantity of production product A in the circulation card is less than the order quantity, the circulation card is modified, the quantity of product A in the circulation card is increased to match the order quantity, and the modification of the circulation card is ended.
[0016] S204. When the quantity of production product A in the circulation card is greater than the order quantity, the quantity of the product in the circulation card is reduced, and then S300 is executed.
[0017] S205: If the order is cancelled, execute S300.
[0018] Furthermore, the S300 further includes:
[0019] S301, each product C n The production process is split to obtain the corresponding production steps, namely C n ={B n1 ,…,B nm}, where B nm For product C n production steps.
[0020] S302, product C n The production steps of the product A are compared with the production steps of the current product A, and the production steps of product C are compared according to the number of the same production steps. n Sort by.
[0021] Furthermore, if the number of the same production steps is the same, the same production steps are sorted according to their order in the production steps of product A; the earlier the same production steps are in the production steps of product A, the earlier the product is sorted.
[0022] In a second aspect, the present invention further provides a device for automatically modifying a transfer card, comprising the following modules:
[0023] The flow card generation module refines and splits the current production process of product A, and generates a flow card for the split production steps, production equipment, required materials, involved production lines, etc.
[0024] The modification determination module, when receiving a change in the order quantity of the currently produced product A, determines whether the circulation card needs to be modified to change the type of produced product.
[0025] Product sorting module, based on n products C n The matching degree between the production steps of and the current production steps of product A is used to obtain n products C n The sorting of {C1, ..., C n}, where n is the number of products.
[0026] Product weight generation module, obtain product C n The corresponding order quantity and production product C n The inventory of the required materials and whether the required production line is idle are used to obtain the C n The weight w n .
[0027] Sorting adjustment module, based on n products C n The sorting of {C1, ..., C n} and each product C n The weight w n , for product C n Rearrange and get product C n Priority in the conversion of circulation card products.
[0028] Target product determination module, based on product C n The production time of each step and the current production line availability determine the target product for process card conversion.
[0029] The circulation card modification module will modify the circulation card according to the steps of the target product.
[0030] Furthermore, the modification determination module further includes:
[0031] Check whether the quantity of product A produced in the transfer card matches the current order quantity. If so, continue to produce the current product according to the transfer card without modifying the transfer card. This completes the modification of the transfer card.
[0032] If there is no match, when the quantity of produced product A in the circulation card is less than the order quantity, modify the circulation card and increase the quantity of product A in the circulation card to match the order quantity, and then end the modification of the circulation card;
[0033] When the quantity of production product A in the circulation card is greater than the order quantity, the quantity of products in the circulation card is reduced, and then the product sorting module is executed.
[0034] If the order is cancelled, the product sorting module is executed.
[0035] Furthermore, the product sorting further includes:
[0036] Each product C n The production process is split to obtain the corresponding production steps, namely C n ={B n1 ,…,B nm}, where B nm For product C n Production steps;
[0037] Product C n The production steps of the product A are compared with the production steps of the current product A, and the production steps of product C are compared according to the number of the same production steps. n Sort.
[0038] Furthermore, if the number of the same production steps is the same, the same production steps are sorted according to their order in the production steps of product A; the earlier the same production steps are in the production steps of product A, the earlier the product is sorted.
[0039] In a third aspect, the present invention further provides an electronic device, comprising:
[0040] at least one processor, and a memory communicatively coupled to the at least one processor;
[0041] The memory stores instructions that can be executed by at least one of the processors, and the instructions are executed by at least one of the processors to enable at least one of the processors to perform the above method.
[0042] In a fourth aspect, the present invention provides a computer-readable storage medium having computer instructions stored thereon, wherein the computer instructions are used to enable the computer to execute the above method.
[0043] The beneficial effects of the present invention are as follows:
[0044] The present invention discloses a method, device, electronic device, and computer storage medium for automatically modifying a circulation card. When the order quantity changes, it promptly determines whether the circulation card needs to be modified, and sorts the products according to the degree of matching between the production steps of the products and the production steps of the currently produced products. Furthermore, the sorting of the products is adjusted according to the corresponding order quantity of the products, the inventory of materials required for production of the products, and whether the required production lines are idle, thereby determining the target conversion product and automatically modifying the circulation card. The present invention combines multiple factors to determine the target conversion product and automatically and promptly modifies the circulation card, thereby reducing losses caused by changes in order quantity, improving production efficiency, and avoiding waste of manpower caused by manual modification. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0046] Figure 1 According to an embodiment of the present invention, a device for automatically modifying a circulation card is provided. DETAILED DESCRIPTION
[0047] The following description of exemplary embodiments of the present application is made in conjunction with the accompanying drawings, including various details of the embodiments of the present application to facilitate understanding. These details should be considered as merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications may be made to the embodiments described herein without departing from the scope and spirit of the present application. Similarly, for the sake of clarity and conciseness, descriptions of well-known functions and structures are omitted in the following description.
[0048] When product conversion is required, in order to improve production efficiency, the present invention provides a method for automatically modifying a flow card, which specifically includes the following steps:
[0049] S100. Refine and split the current production process of product A, and generate a flow card for the split production steps, production equipment, required materials, involved production lines, etc.
[0050] Specifically, the circulation card includes the quantity of produced products.
[0051] The production process involves multiple pieces of equipment, materials, and steps. Each step is recorded on an electronic flow card. By producing products based on this card, production lines can be effectively allocated, material reserves can be controlled, and production efficiency can be effectively improved.
[0052] S200, when receiving a change in the order quantity of the currently produced product A, determining whether the circulation card needs to be modified to change the type of the produced product; if so, executing S300;
[0053] S201. Check whether the quantity of product A produced in the circulation card matches the current order quantity. If so, execute S202; if not, execute S203;
[0054] S202. Continue to produce the current product according to the circulation card, do not modify the circulation card, and end the modification process of the circulation card.
[0055] S203. When the quantity of production product A in the circulation card is less than the order quantity, the circulation card is modified, the quantity of product A in the circulation card is increased to match the order quantity, and the modification process of the circulation card is ended.
[0056] S204. When the quantity of production product A in the circulation card is greater than the order quantity, the quantity of the product in the circulation card is reduced, and then S300 is executed.
[0057] S205: If the order is cancelled, execute S300.
[0058] S300, according to n products C n The matching degree between the production steps of and the current production steps of product A is used to obtain n products C n The sorting of {C1, ..., C n}, where n is the product number.
[0059] S301, each product C n The production process is split to obtain the corresponding production steps, namely C n ={B n1 ,…,B nm}, where B nm For product C n The production step of , where m is the production step number.
[0060] S302, product C n The production steps of the product A are compared with the production steps of the current product A, and the production steps of product C are compared according to the number of the same production steps. n Sort by.
[0061] If the number of the same production steps is the same, the same production steps are sorted according to their order in the production steps of product A. Specifically, the earlier the same production steps are in the production steps of product A, the earlier the product is sorted.
[0062] S400, obtain product C n The corresponding order quantity and production product C n The inventory of the required materials and whether the required production line is idle are used to obtain the C n The weight w n .
[0063] S401. Get product C n The corresponding order quantity is N n .
[0064] Specifically, obtain multiple orders and add the product C required in the order n Integrate the quantities to get product C n All orders have a quantity of N n , where n is the product number.
[0065] S402, obtain product C n Step B nm The stock quantity of the required materials is K nm , where K nm Represents the inventory of materials required for the mth step of the nth product.
[0066] S403, obtain production product C n Step B nm The number of idle production lines required t nm , where t nm Indicates the number of idle production lines required for the mth step required for the nth product.
[0067] S404. Calculate each product C n The weight w n .
[0068]
[0069] Specifically, q m To produce a current product C n Step B nm The amount of material required. Since the production process takes a certain amount of time and the order of execution steps is later, the number of idle production lines required may change according to the previous steps. Therefore, when calculating the weight w n , only considering the idle quantity of production lines at the front steps.
[0070] S500, according to n products Cn The sorting of {C1, ..., C n} and each product C n The weight w n , for product C n Rearrange and get product C n Priority in the conversion of circulation card products.
[0071] Recalculate product C according to the following formula n The sorting of
[0072] {C′1,…,C′ n}=w n ×e n
[0073] Among them, e n For product C n According to the sorting {C1, ..., C n}The coefficient obtained, the higher the ranking, the larger the coefficient.
[0074] S600, according to product C n The production time of each step and the current production line availability determine the target product for process card conversion.
[0075] S601, according to product C n The production time of each step and the availability of the current production line are obtained to obtain the current C n Production time T n .
[0076] S602, if T n If it is greater than the threshold, the product is removed from the product sorting {C′1,…,C′ n} is deleted.
[0077] S603. According to the product ranking modified in step S602, the product ranked first is determined as the target product for the circulation card conversion.
[0078] S700: Modify the circulation card according to the steps of the target product.
[0079] Another embodiment of the present invention provides a device for automatically modifying a transfer card, comprising the following modules:
[0080] The flow card generation module refines and splits the current production process of product A, and generates a flow card for the split production steps, production equipment, required materials, involved production lines, etc.
[0081] The modification determination module, when receiving a change in the order quantity of the currently produced product A, determines whether the circulation card needs to be modified to change the type of produced product.
[0082] Product sorting module, based on n products C n The matching degree between the production steps of and the current production steps of product A is used to obtain n products C n The sorting of {C1, ..., C n}, where n is the number of products.
[0083] Product weight generation module, obtain product C n The corresponding order quantity and production product C n The inventory of the required materials and whether the required production line is idle are used to obtain the C n The weight w n .
[0084] Sorting adjustment module, based on n products C n The sorting of {C1, ..., C n} and each product C n The weight w n , for product C n Rearrange and get product C n Priority in the conversion of circulation card products.
[0085] Target product determination module, based on product C n The production time of each step and the current production line availability determine the target product for process card conversion.
[0086] The circulation card modification module will modify the circulation card according to the steps of the target product.
[0087] Furthermore, the present invention also provides an electronic device comprising a processor and a memory, wherein the memory device may be configured to store program code for executing the method for automatically modifying a transfer card according to the above-described method embodiment, and the processor may be configured to execute the program code in the memory, including but not limited to the program code for executing the method for automatically modifying a transfer card according to the above-described method embodiment. For ease of illustration, only the portions relevant to the embodiments of the present invention are shown; for specific technical details not disclosed, please refer to the method section of the embodiments of the present invention.
[0088] Furthermore, the present invention also provides a computer-readable storage medium. In one embodiment of the computer-readable storage medium according to the present invention, the computer-readable storage medium can be configured to store a program for executing a method for automatically modifying a transfer card according to the above method embodiment. The program can be loaded and executed by a processor to implement the above method for automatically modifying a transfer card.
[0089] The medium in the present invention may adopt any combination of one or more computer-readable media. The medium may be a computer-readable signal medium or a computer-readable storage medium. The medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus or device, or any combination thereof. More specific examples of media (a non-exhaustive list) include: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination thereof. In this document, a medium may be any tangible medium containing or storing a program that can be used by or in conjunction with an instruction execution system, apparatus or device.
[0090] The above specific embodiments do not constitute a limitation on the scope of protection of this application. Those skilled in the art will appreciate that various modifications, combinations, sub-combinations, and substitutions may be made based on design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application shall be included within the scope of protection of this application.
Claims
1. A method for automatically modifying a transfer card, comprising the following steps: S100: Refine and split the current production process of product A, and generate a flow card for the split production steps, production equipment, required materials, and involved production lines; S200, when receiving a change in the order quantity of the currently produced product A, determining whether the circulation card needs to be modified to change the type of the produced product; if so, executing S300; S300, according to n products C n The matching degree between the production steps of and the current production steps of product A is used to obtain n products C n The sorting of {C1, ..., C n }, where n is the number of products; S400, obtain product C n The corresponding order quantity and production product C n The inventory of the required materials and whether the required production line is idle, get each product C n The weight w n ; S500, according to n products C n The sorting of {C1, ..., C n } and each product C n The weight w n , for product C n Rearrange and get product C n Priority in the conversion of circulation card products; Recalculate product C according to the following formula n The sorting of {C ′ 1,…,C ′ n }=w n ×e n in, e n For product C n According to the sorting {C1,…, C n The higher the ranking, the larger the coefficient. S600, according to product C n The target product for process card conversion is determined based on the production time of each step and the availability of the current production line; S601, according to product C n The production time of each step and the availability of the current production line are obtained to obtain the current C n Production time T n ; S602, if T n If it is greater than the threshold, the product will be removed from the product sorting list. ′ 1,…,C ′ n }; S603. According to the product ranking modified in step S602, the product ranked first is determined as the target product for the circulation card conversion; S700: Modify the circulation card according to the steps of the target product.
2. The method according to claim 1, characterized in that The S200 further includes: S201. Check whether the quantity of product A produced in the circulation card matches the current order quantity. If so, execute S202; if not, execute S203; S202: Continue to produce the current product according to the circulation card, do not modify the circulation card, and end the circulation card modification process; S203. When the quantity of the production product A in the circulation card is less than the order quantity, the circulation card is modified to increase the quantity of the product A in the circulation card to match the order quantity, and the modification process of the circulation card is terminated. S204: When the quantity of production product A in the circulation card is greater than the order quantity, the quantity of the product in the circulation card is reduced, and then S300 is executed; S205: If the order is cancelled, execute S300.
3. The method according to claim 1, characterized in that The S300 further includes: S301, each product C n The production process is split to obtain the corresponding production steps, namely C n ={B n1 ,…,B nm }, where B nm For product C n The production steps, where n is the number of the product; S302, product C n The production steps of the product A are compared with the production steps of the current product A, and the production steps of product C are compared according to the number of the same production steps. n Sort by m, where m is the number of the production step.
4. The method according to claim 3, characterized in that Further including: If the number of the same production steps is the same, the same production steps are sorted according to their order in the production steps of product A; the earlier the same production steps are in the production steps of product A, the earlier the product is sorted.
5. A device for automatically modifying a transfer card, comprising the following modules: The flow card generation module refines and splits the current production process of product A, and generates a flow card for the split production steps, production equipment, required materials, and involved production lines; The modification determination module, when receiving a change in the order quantity of the currently produced product A, determines whether the circulation card needs to be modified to change the type of produced product; Product sorting module, based on n products C n The matching degree between the production steps of and the current production steps of product A is used to obtain n products C n The sorting of {C1, ..., C n }, where n is the number of products; Product weight generation module, obtain product C n The corresponding order quantity and production product C n The inventory of the required materials and whether the required production line is idle are used to obtain the C n The weight w n ; Sorting adjustment module, based on n products C n The sorting of {C1, ..., C n } and each product C n The weight w n , for product C n Rearrange and get product C n Priority in the conversion of circulation card products; Recalculate product C according to the following formula n The sorting of {C ′ 1,…,C ′ n }=w n ×e n Among them, e n For product C n According to the sorting {C1,…, C n The coefficient obtained by}, the higher the ranking, the larger the coefficient; the target product determination module, according to product C n The target product for process card conversion is determined based on the production time of each step and the availability of the current production line; According to Product C n The production time of each step and the availability of the current production line are obtained to obtain the current C n Production time T n ; If T n If it is greater than the threshold, the product will be removed from the product sorting list. ′ 1,…,C ′ n }; According to the product ranking modified in step S602, the product ranked first is determined as the target product for the circulation card conversion; The circulation card modification module modifies the circulation card according to the steps of the target product.
6. The device according to claim 5, characterized in that The modification determination module further includes: checking whether the quantity of product A produced in the circulation card matches the current order quantity; if so, continuing to produce the current product according to the circulation card, not modifying the circulation card, and ending the modification of the circulation card; If there is no match, when the quantity of produced product A in the circulation card is less than the order quantity, modify the circulation card and increase the quantity of product A in the circulation card to match the order quantity, and then end the modification of the circulation card; When the quantity of production product A in the circulation card is greater than the order quantity, the quantity of the product in the circulation card is reduced, and then the product sorting module is executed; If the order is cancelled, the product sorting module is executed.
7. The device according to claim 5, characterized in that The product sorting further includes: Each product C n The production process is split to obtain the corresponding production steps, namely C n ={B n1 ,…,B nm }, where B nm For product C n The production steps, where n is the number of the product; Product C n The production steps of the product A are compared with the production steps of the current product A, and the production steps of product C are compared according to the number of the same production steps. n Sort by m, where m is the number of the production step.
8. The device according to claim 7, characterized in that Further including: If the number of the same production steps is the same, the same production steps are sorted according to their order in the production steps of product A; the earlier the same production steps are in the production steps of product A, the earlier the product is sorted.
9. An electronic device comprising: at least one processor, and a memory communicatively coupled to the at least one processor; The memory stores instructions that can be executed by at least one of the processors, and the instructions are executed by at least one of the processors to enable the at least one processor to execute the method according to any one of claims 1 to 4.
10. A computer-readable storage medium, characterized in that The medium stores computer instructions, and the computer instructions are used to enable the computer to execute the method according to any one of claims 1 to 4.
Citation Information
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