Plate-like crystal material transfer device and transfer method

By designing a plate-shaped crystal material transfer device, and using lifting and rotating mechanisms to adjust the position and suction force of the adsorption components, the problems of time-consuming, labor-intensive, and easily damaged plate-shaped crystal materials during disassembly, assembly, and transfer are solved, achieving mechanized and uniformly stressed transfer.

CN117228321BActive Publication Date: 2026-04-21SINOMA SYNTHETIC CRYSTALS (SHANDONG) CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SINOMA SYNTHETIC CRYSTALS (SHANDONG) CO LTD
Filing Date
2023-08-23
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing technology, the plate-shaped crystal materials CVDZnS and CVDZnSe are time-consuming and labor-intensive to disassemble and transport, making it difficult to ensure uniform stress distribution, easily damaged, and lacking mechanized transport equipment.

Method used

A plate-shaped crystal material transfer device was designed, including a base, a lifting mechanism, a rotating mechanism, and an adsorption mechanism. Through the cooperation of the lifting mechanism and the rotating mechanism, the multi-directional position adjustment of the adsorption component and the adsorption force control are realized to ensure that the material is subjected to uniform force. A vacuum pump and a branch pipeline system are used to adjust the suction force, replacing manual handling.

Benefits of technology

It enables mechanized transport of plate-shaped crystal materials, saving time and effort, avoiding damage to materials during disassembly and assembly, ensuring uniform stress distribution, and replacing manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a transfer device and method for plate-shaped crystal materials. The transfer device includes a base and a lifting mechanism, a mounting frame, a rotating mechanism, and an adsorption mechanism mounted on the base. The lifting mechanism is connected to the mounting frame and can drive the mounting frame to move up and down. The rotating mechanism is rotatably connected to the mounting frame, and the adsorption mechanism is connected to the rotating mechanism. The adsorption mechanism includes a support frame and several adsorption elements. The support frame is connected to the rotating mechanism, and the adsorption elements are mounted on the support frame and slidably connected to the support frame. The lifting mechanism of this invention drives the rotating mechanism and the adsorption mechanism to move up and down, and the rotating mechanism drives the adsorption mechanism to rotate. The adsorption elements can slide along the support frame. By adjusting the position of the adsorption elements through the lifting mechanism, the rotating mechanism, and the adsorption elements, the plate-shaped crystal material can be adsorbed at a preset position with relatively high bearing capacity or based on the maximum suction force that the preset position can withstand. The material is subjected to uniform force, is not easily damaged during disassembly and transfer, and achieves mechanized transfer.
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Description

Technical Field

[0001] This invention relates to the field of plate-shaped crystal material transfer technology, and more specifically, to a plate-shaped crystal material transfer device and transfer method. Background Technology

[0002] Infrared optical crystal materials, CVD zinc sulfide (CVDZnS) and CVD zinc selenide (CVDZnSe), are grown vertically in a plate-like form. They are characterized by uniform texture, high purity, high density, brittleness, low hardness, and low strength. These plates are large (generally 1m × 1.5m and above) and heavy (generally 100kg and above). Care must be taken during the transfer from vertical assembly to horizontal laying to prevent significant vibration and ensure even stress distribution across the plate. Currently, the industry relies on manual assembly and transfer, which is time-consuming and labor-intensive. Even with multiple people working together, it is difficult to ensure even stress distribution, and there is a risk of material damage during the process. Furthermore, the uneven thickness and surface of the crystals mean that no equipment can currently replace manual labor. Summary of the Invention

[0003] This invention provides a plate-shaped crystal material transfer device and transfer method to solve the technical problems of time-consuming and labor-intensive manual disassembly and transfer of CVDZnS and CVDZnSe plate-shaped crystal materials, difficulty in ensuring uniform stress on the materials, easy damage to the materials, and lack of related equipment to replace manual labor.

[0004] On one hand, the present invention provides a plate-shaped crystal material transfer device, comprising: a base and a lifting mechanism, a mounting frame, a rotating mechanism and an adsorption mechanism disposed on the base, wherein the lifting mechanism is connected to the mounting frame and can drive the mounting frame to move up and down; the rotating mechanism is rotatably connected to the mounting frame, and the adsorption mechanism is connected to the rotating mechanism; the adsorption mechanism includes a support frame and a plurality of adsorption components, the support frame is connected to the rotating mechanism, and the adsorption components are disposed on the support frame and slidably connected to the support frame.

[0005] Compared with the prior art, the present invention has the following beneficial effects: The lifting mechanism of the transfer device of the present invention drives the rotating mechanism and the adsorption mechanism to rise and fall through the mounting frame. The rotating mechanism drives the adsorption mechanism to rotate, and the adsorption component can slide along the support frame. The lifting mechanism and the rotating mechanism realize the multi-directional position adjustment of the adsorption component. The position of the adsorption component is further adjusted by sliding the adsorption component, giving the adsorption component a certain range of motion. Within this range of motion, the plate-shaped crystal material to be transferred can be adsorbed at a preset position where the bearing capacity of the plate-shaped crystal material is relatively large. The adsorption force of the plate-shaped crystal material to be transferred can be adjusted based on the maximum adsorption force that the preset position can bear. According to the adjustment of the adsorption position and the adsorption force, the material is ensured to be uniformly stressed. The material is not easily damaged during disassembly and transfer. It can replace manual handling, realize mechanized transfer, and save time and effort.

[0006] In some embodiments of the present invention, a first upright is also connected to the base, the lifting mechanism is connected to the first upright, and the mounting frame is slidably connected to the first upright; the lifting mechanism and the first upright are located at one end of the base, the rotating mechanism and the adsorption mechanism are located at the other end of the base, and the mounting frame is located between the lifting mechanism and the first upright and the rotating mechanism and the adsorption mechanism.

[0007] The beneficial effects of adopting the above-mentioned further technical solution are that the first upright frame facilitates the positioning of the lifting mechanism and provides a carrier for the lifting of the mounting frame; the positional relationship of each structure makes the layout of the entire transfer device compact.

[0008] In some embodiments of the present invention, the mounting frame includes a second upright and mounting side frames located on the left and right sides of the second upright. The mounting side frames extend from the second upright in a direction away from the lifting mechanism, the first upright, and the second upright, and form a triangular structure with the second upright. The mounting frame is connected to the lifting mechanism through the second upright and is slidably connected to the first upright through the second upright. The mounting frame is rotatably connected to the rotating mechanism through the mounting side frames. Preferably, a plurality of casters are provided below the first upright and / or a plurality of casters are provided below the base and / or the lifting mechanism is any one of a hydraulic mechanism, a cylinder mechanism, or an electric push rod mechanism.

[0009] The beneficial effects of adopting the above-mentioned further technical solution are that the mounting frame includes a second upright and mounting side frames located on the left and right sides of the second upright. On the one hand, this facilitates the reduction of equipment weight, and on the other hand, it facilitates the positional layout, connection relationship, and functional realization of the lifting mechanism, the first upright, the rotating mechanism, and the mounting frame. The triangular structure formed by the mounting side frames and the second upright ensures the stability of the mounting frame structure. The installation of casters facilitates the movement of the transfer device. The lifting and lowering can be achieved through structures such as hydraulic mechanisms, cylinder mechanisms, and electric push rod mechanisms, which can broaden the application range of existing drive mechanisms and achieve lifting and lowering with a relatively simple structure.

[0010] In some embodiments of the present invention, a first mounting seat is provided on the side of the second upright near the lifting mechanism and the first upright; the first mounting seat includes a base plate and left and right side walls connected to the base plate, and rollers are rotatably connected to the left and right side walls of the first mounting seat, and the mounting frame is slidably connected to the side walls of the first upright through the rollers.

[0011] The beneficial effect of adopting the above-mentioned further technical solution is that the setting of the first mounting base and the rollers on the left and right side walls of the first mounting base facilitates the vertical sliding of the mounting frame relative to the first upright frame.

[0012] In some embodiments of the present invention, the rotating mechanism includes a rotating frame and mounting shafts connected to the left and right sides of the rotating frame; a first fixed seat is provided above the mounting side frames located on the left and right sides of the second upright, and a first channel is provided between the first fixed seat and the mounting side frame, the mounting shaft passes through the first channel and is rotatably connected to the first fixed seat and the mounting side frame; a rotating operation disk is connected to the end of any mounting shaft away from the rotating frame and the first channel; a support plate is provided below the mounting side frame near the rotating operation disk, a second fixed seat is provided on the support plate, a second channel is provided between the second fixed seat and the support plate, the mounting shaft connected to the rotating operation disk also passes through the second channel and is rotatably connected to the second fixed seat and the support plate; a locking channel is provided on the second fixed seat, and a locking member can pass through the locking channel and abut against the mounting shaft to lock the rotation of the mounting shaft.

[0013] The beneficial effects of adopting the above-mentioned further technical solution are that the rotating mechanism, through the setting of the mounting shafts on the left and right sides of the rotating frame, facilitates the cooperation with the first channel between the first fixed seat and the mounting side frame, so as to realize the rotational connection between the rotating mechanism and the mounting frame; the rotating operation plate facilitates the rotational operation of the rotating mechanism; the support plate and the second fixed seat, on the one hand, help to improve the connection stability, and on the other hand, through the setting of the locking channel on the second fixed seat and its cooperation with the locking member, lock the position of the rotating mechanism after it is rotated into place.

[0014] In some embodiments of the present invention, the rotating frame includes a third upright and rotating side frames located on the left and right sides of the third upright. The rotating side frames extend from the third upright in a direction away from the lifting mechanism, the first upright, the second upright, and the third upright, forming a triangular structure with the third upright. The end of the rotating side frame away from the third upright is connected to the mounting shaft. The side of the third upright facing the direction of extension of the rotating side frames is provided with a first limiting seat, which has a first limiting hole. The mounting side frames are provided with a second limiting seat that aligns with the first limiting seat, which has a second limiting hole that aligns with the first limiting hole. The third upright is connected to the support frame.

[0015] The beneficial effects of adopting the above-mentioned further technical solution are that the rotating frame includes a third upright frame and rotating side frames located on the left and right sides of the third upright frame. On the one hand, this facilitates the reduction of equipment weight, and on the other hand, it facilitates the position layout, connection relationship, and functional realization of the rotating mechanism, mounting frame, and adsorption mechanism. The triangular structure formed by the rotating side frames and the third upright frame ensures the stability of the rotating frame structure. The first limiting seat, the first limiting hole, the second limiting seat, and the second limiting hole facilitate further locking of the position of the rotating mechanism after rotation into place by inserting the locking mechanism into the first limiting hole of the first limiting seat and the second limiting hole of the second limiting seat, thereby increasing stability.

[0016] In some embodiments of the present invention, the support frame includes a fourth upright and several crossbeams. The fourth upright is connected to the third upright of the rotating frame of the rotating mechanism, and the crossbeams are connected to the fourth upright. The adsorption element is disposed on the crossbeam. The crossbeam is provided with a positioning seat, which is slidably connected to the crossbeam. The positioning seat has a vertical positioning hole at the upper end and a horizontal positioning hole at the lower end, or the positioning seat has a vertical positioning hole at the lower end and a horizontal positioning hole at the upper end. The adsorption element is connected to the positioning seat through a positioning rod that cooperates with the horizontal positioning hole.

[0017] The beneficial effect of adopting the above-mentioned further technical solution is that the fourth upright is used to connect the rotating mechanism on the one hand, and to install the crossbeam and then the adsorption component on the other hand; several crossbeams can install several adsorption components, and the adsorption component realizes its multi-angle displacement relative to the crossbeam through the positioning seat. First, the displacement of one angle is realized by sliding the positioning seat on the crossbeam, and the displacement of this angle can be locked by the vertical positioning hole and the locking device. Second, the displacement of another angle can be realized by the horizontal positioning hole and the positioning rod, and the amount of displacement of this angle can be controlled by the positioning rod.

[0018] In some embodiments of the present invention, the adsorption element is a suction cup, and the adsorption mechanism further includes a vacuum pump, which is connected to the suction cup through a vacuum pipeline; the vacuum pipeline includes a main pipeline and several branch pipelines, one end of the main pipeline is connected to the vacuum pump, and the other end is connected to several of the branch pipelines, and the other end of several of the branch pipelines is connected to any one of the suction cups; the branch pipelines are equipped with regulating valves and vacuum gauges.

[0019] The beneficial effect of adopting the above-mentioned further technical solution is that negative pressure adsorption is achieved by using a vacuum pump in conjunction with a suction cup. Each branch pipe is connected to a suction cup, and a regulating valve and a vacuum gauge are installed on the branch pipe to facilitate the adjustment and control of different suction forces of each suction cup. The suction force can be adjusted according to the maximum suction force that the adsorption position can withstand, which facilitates the adjustment of the suction force at various points of the material and facilitates the transfer of the material.

[0020] On the other hand, the present invention also provides a method for transporting plate-shaped crystal materials, using the plate-shaped crystal material transport device described in any of the above claims, comprising the following steps: rotating a rotating mechanism to drive an adsorption mechanism to rotate until the adsorption surface of the adsorption element is in a vertically outward state; moving the plate-shaped crystal material transport device until the adsorption surface of the adsorption element is in basic contact with the surface of the plate-shaped crystal material to be transported; finely adjusting the position of each adsorption element until a preset adsorption position of the plate-shaped crystal material to be transported is reached, wherein the preset adsorption position is set based on the flatness of the surface of the plate-shaped crystal material to be transported and the movable range of the adsorption element; and obtaining a preset adsorption position based on the thickness of the plate-shaped crystal material to be transported at the preset adsorption position. The maximum suction force that the adsorption position can withstand is determined; based on the maximum suction force, the adsorption force of the adsorption element is adjusted, and the plate-shaped crystal material to be transferred is adsorbed by the adsorption element; the plate-shaped crystal material to be transferred is lifted by the lifting mechanism; the plate-shaped crystal material transfer device is moved to the position where the plate-shaped crystal material is to be placed; the rotating mechanism is rotated in situ to drive the adsorption mechanism to rotate until the plate-shaped crystal material adsorbed by the adsorption element is parallel to the position to be placed; the plate-shaped crystal material is slowly lowered by the lifting mechanism until the plate-shaped crystal material is placed in the position to be placed; the adsorption force is released, so that the plate-shaped crystal material is detached from the adsorption element, and the plate-shaped crystal material is laid horizontally in the position to be placed, and the transfer is completed.

[0021] Compared with the prior art, the present invention has the following beneficial effects: The transfer method of the present invention uses the plate-shaped crystal material transfer device of the present invention. The vertical angle position of the adsorbent is adjusted by the lifting mechanism, and the vertical state of the adsorbent is adjusted to the horizontal state by the rotating mechanism. The position of each adsorbent is adjusted within its movable range by controlling the displacement of each angle of the adsorbent. Based on the maximum suction force that the preset adsorbent position can withstand, the suction force of each adsorbent is controlled by the branch pipes connected to each adsorbent, ensuring the force on each position of the material, preventing damage to the material during the transfer process, replacing manual handling, realizing mechanized transfer, and saving time and labor.

[0022] In some embodiments of the present invention, the specific process of obtaining the maximum suction force that the preset adsorption position can withstand based on the thickness of the plate-shaped crystal material to be transferred at the preset adsorption position is as follows: the thickness of the plate-shaped crystal material to be transferred at the preset adsorption position is measured by an ultrasonic thickness gauge; the maximum suction force that the preset adsorption position can withstand is obtained based on the following formula: P = T 2 M / (1.1×r 2 ×S), Pmax=P 常-P×6.895, where P is the pressure difference between the two sides of the plate-shaped crystal material to be transferred at the preset adsorption position, in psi; T is the thickness of the plate-shaped crystal material to be transferred at the preset adsorption position, in mm; when the plate-shaped crystal material to be transferred is zinc sulfide, M=15000psi, when the plate-shaped crystal material to be transferred is zinc selenide, M=8000psi; r is the radius of the force-bearing area of ​​the preset adsorption position of the plate-shaped crystal material to be transferred, that is, the radius of the adsorption area of ​​the adsorbent at the preset adsorption position of the plate-shaped crystal material to be transferred; S is a constant, S=4; Pmax is the maximum suction force that the preset adsorption position can withstand, that is, the absolute pressure, in kPa; P 常 At normal pressure, P 常 =101 kPa.

[0023] The beneficial effects of adopting the above-mentioned further technical solutions are that, based on the characteristics of CVDZnS and CVDZnSe such as brittleness, low hardness, and low strength, the present invention analyzes the force on the adsorption position during the transfer process, calculates the maximum suction force that the preset adsorption position can withstand through the above formula, and adjusts the adsorption force of the adsorption component based on the maximum suction force. This prevents the material from being damaged due to uneven stress caused by insufficient suction force, and also prevents the material from being directly damaged by excessive suction force, thus achieving successful material handling and preventing material damage due to improper stress. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the embodiments of the present invention will be described below.

[0025] Figure 1 This is a simplified structural diagram of a plate-shaped crystal material transfer device according to an embodiment of the present invention. Detailed Implementation

[0026] To make the objectives, technical solutions and advantages of the present invention clearer, the various aspects of the present invention will be described in detail below with reference to specific embodiments. However, these specific embodiments are only used to illustrate the present invention and do not constitute any limitation on the scope of protection and the substantive content of the present invention.

[0027] This embodiment provides a plate-shaped crystal material transfer device. Figure 1 A simplified structural diagram of the plate-shaped crystal material transfer device of this embodiment is shown.

[0028] like Figure 1As shown, the plate-shaped crystal material transfer device of this embodiment includes a base 1 and a lifting mechanism 2, a mounting frame 3, a rotating mechanism 4, and an adsorption mechanism 5 disposed on the base 1. The lifting mechanism 2 is connected to the mounting frame 3 and can drive the mounting frame 3 to move up and down; the rotating mechanism 4 is rotatably connected to the mounting frame 3, and the adsorption mechanism 5 is connected to the rotating mechanism 4; the adsorption mechanism 5 includes a support frame 51 and a plurality of adsorption elements 52, the support frame 51 is connected to the rotating mechanism 4, and the adsorption elements 52 are disposed on the support frame 51 and slidably connected to the support frame 51. In this embodiment, "a plurality" includes a quantity of 1 or greater than 1, such as... Figure 1 As shown, only a portion of the adsorption elements 52 are shown. The adsorption elements 52 are preferably arranged in several rows vertically, with two adsorption elements symmetrically arranged on the left and right sides in each row. For example, in this embodiment, eight adsorption elements 52 can be arranged, that is, four rows, with two adsorption elements 52 symmetrically arranged on the left and right sides in each row.

[0029] In this embodiment, a first support frame 6 is also connected to the base 1, the lifting mechanism 2 is connected to the first support frame 6, and the mounting frame 3 is slidably connected to the first support frame 6. The lifting mechanism 2 and the first support frame 6 are located at one end of the base 1, the rotating mechanism 4 and the adsorption mechanism 5 are located at the other end of the base 1, and the mounting frame 3 is located between the lifting mechanism 2 and the first support frame 6 and the rotating mechanism 4 and the adsorption mechanism 5.

[0030] In this embodiment, the mounting frame 3 includes a second upright 31 and mounting side frames 32 located on the left and right sides of the second upright 31. The mounting side frames 32 extend from the second upright 31 in a direction away from the lifting mechanism 2, the first upright 6, and the second upright 31, forming a triangular structure (side view). The mounting frame 3 is connected to the lifting mechanism 2 via the second upright 31, and the mounting frame 3 is slidably connected to the first upright 6 via the second upright 31. The mounting frame 3 is rotatably connected to the rotating mechanism 4 via the mounting side frames 32. In this embodiment, preferably, the lifting mechanism 2 is any one of a hydraulic mechanism, a cylinder mechanism, or an electric push rod mechanism, more preferably a hydraulic mechanism. The lifting mechanism 2 is positioned via the first upright 6 and can be connected to the bottom of the second upright 31. The mounting frame 3 is hydraulically pushed to slide on the first upright 6 to achieve lifting. In this embodiment, preferably, a plurality of casters 7 are provided below the first upright 6 and / or a plurality of casters 7 are provided below the base 1. In this embodiment, a first mounting seat 8 is provided on the side of the second support 31 near the lifting mechanism 2 and the first support 6. The first mounting seat 8 includes a base plate 81 and left and right side walls 82 connected to the base plate 81. Rollers 9 are rotatably connected to the left and right side walls 82 of the first mounting seat 8. The mounting frame 3 is slidably connected to the side wall of the first support 6 through the rollers 9.

[0031] In this embodiment, the rotating mechanism 4 includes a rotating frame 41 and mounting shafts 42 connected to the left and right sides of the rotating frame 41. Each mounting side frame 32 on the left and right sides of the second upright 31 of the mounting frame 3 is provided with a first fixed seat 10. A first channel is provided between the first fixed seat 10 and the mounting side frame 32. The mounting shaft 42 passes through the first channel and is rotatably connected to the first fixed seat 10 and the mounting side frame 32. In this embodiment, a bearing can be provided between the first channel and the mounting shaft 42 to achieve a rotatable connection between the mounting shaft 42 and the first fixed seat 10 and the mounting side frame 32. In this embodiment, a rotating operation disk 11 is connected to the end of any mounting shaft 42 away from the rotating frame 41 and the first channel. A support plate 12 is provided below the mounting side frame 32 on the side closest to the rotating operation disk 11. A second fixed seat 13 is provided on the support plate 12. A second channel is provided between the second fixed seat 13 and the support plate 12. The mounting shaft 42 connected to the rotating operation disk 11 also passes through the second channel and is rotatably connected to the second fixed seat 13 and the support plate 12. In this embodiment, a bearing can be provided between the second channel and the mounting shaft 42 to achieve a rotatable connection between the mounting shaft 42 and the second fixed seat 13 and the support plate 12. In this embodiment, the second fixed seat 13 has a locking channel, through which a locking member 14 passes and abuts against the mounting shaft 42 to lock the rotation of the mounting shaft 42. In this embodiment, the specific locking method for the rotation of the mounting shaft 42 is not limited. For example, the locking member 14 may include a screw with external threads, and the locking channel has internal threads. The rotation of the screw in the locking channel controls the length of the screw entering the locking channel and penetrating the second channel, thereby locking the rotation by the screw abutting against the mounting shaft 42. In this embodiment, the number of locking channels and locking members is not limited and can be reasonably set as needed.

[0032] In this embodiment, the rotating frame 41 includes a third upright 411 and rotating side frames 412 located on the left and right sides of the third upright 411. The rotating side frames 412 extend from the third upright 411 in a direction away from the lifting mechanism 2, the first upright 6, the second upright 31, and the third upright 411, forming a triangular structure (side view). In this embodiment, a mounting shaft 42 is connected to the end of the rotating side frame 412 away from the third upright 411. In this embodiment, the third upright 411 has a first limiting seat 15 on the side facing the extension direction of the rotating side frame 412. The first limiting seat 15 has a first limiting hole. The mounting side frame 32 has a second limiting seat 16 aligned with the first limiting seat 15. The second limiting seat 16 has a second limiting hole aligned with the first limiting hole. The specific positions of the first limiting seat 15 and the second limiting seat 16 are set according to the required rotation positioning angle of the rotating mechanism 4. For example, the rotation positioning angle includes two angle states: the adsorption member 52 is perpendicularly outward (as shown in the figure) and perpendicularly downward. The specific positions of the first limiting seat 15 and the second limiting seat 16 are selected according to these two angle states. After the rotating mechanism 4 rotates to the correct position, the position of the rotating mechanism 4 can be further locked by inserting a locking mechanism (such as a connecting rod) into the first limiting hole of the first limiting seat 15 and the second limiting hole of the second limiting seat 16, thereby increasing stability. In this embodiment, the third upright 411 is connected to the support frame 51.

[0033] In this embodiment, the support frame 51 includes a fourth upright 511 and several crossbeams 512. The fourth upright 511 is connected to the third upright 411 of the rotating frame 41 of the rotating mechanism 4, and the crossbeams 512 are connected to the fourth upright 511. The adsorption element 52 is disposed on the crossbeam 512. In this embodiment, preferably, the connection method between the crossbeam 512 and the fourth upright 511 is not limited. For example, it can be a fixed connection. Preferably, it can be a sliding connection in which the crossbeam 512 can slide up and down on the fourth upright 511. The up and down sliding of the crossbeam 512 facilitates a wide range of adjustment of the up and down position of the adsorption element 52. After adjustment, the position of the crossbeam 512 on the fourth upright 511 can be locked. In this embodiment, a positioning seat 17 is provided on the crossbeam 512. The positioning seat 17 is slidably connected to the crossbeam 512. The positioning seat 17 has a vertical positioning hole at its upper end and a horizontal positioning hole at its lower end, or the positioning seat 17 has a vertical positioning hole at its lower end and a horizontal positioning hole at its upper end. The adsorption member 52 is connected to the positioning seat 17 through a positioning rod 18 that cooperates with the horizontal positioning hole. In this embodiment, when the positioning seat 17 slides into place on the crossbeam 512, the vertical positioning hole can be used in conjunction with a locking device to lock the sliding of the positioning seat 17 on the crossbeam 512. The specific implementation method is not limited. For example, the vertical positioning hole has an internal thread, and the locking device (such as a rod) has an external thread. The locking device is controlled by rotating in the vertical positioning hole to enter the vertical positioning hole and then abut against the crossbeam 512 to achieve locking and sliding. In this embodiment, the positioning rod 18, which mates with the transverse positioning hole, can achieve the displacement of the adsorption member 52 in terms of front and rear angles. The specific implementation method is not limited. For example, the positioning rod 18 is provided with external threads. The positioning rod 18 passes through the transverse positioning hole. One end of the positioning rod 18 is connected to the adsorption member 52, and the other end is connected to the nut. A first spring is sleeved on the positioning rod 18 between the transverse positioning hole and the adsorption member 52, and a second spring is sleeved on the positioning rod 18 between the transverse positioning hole and the nut. The diameters of the first spring and the second spring are larger than the diameter of the transverse positioning hole. The compression and return of the spring are controlled by the movement of the nut on the positioning rod 18, thereby achieving the displacement and locking of the adsorption member 52 in terms of front and rear angles. In this embodiment, the quantity includes 1 and greater than 1. The number of crossbeams 512 can be one or more. For example, the crossbeam 512 can be a crossbeam structure connected to the fourth support 511 in the middle. In this case, each crossbeam is symmetrically provided with two adsorption members 52 on the left and right. The two adsorption members 52 are located on both sides of the fourth support 511 and move together with the crossbeam as it slides up and down. Preferably, the number of crossbeams 512 is four, with a total of eight adsorption members 52. Alternatively, for another example, the crossbeam 512 can be a crossbeam structure with one end connected to the fourth support 511 and the other end extending in a direction away from the fourth support 511. In this case, each crossbeam is provided with an adsorption member 52. Preferably, the number of crossbeams 512 is eight, divided into four rows. Each row is symmetrical with respect to the fourth support 511, with a total of eight adsorption members 52. Each adsorption member 52 can move up and down with the crossbeam it is connected to.

[0034] In this embodiment, the adsorption element 52 is a suction cup, and the adsorption mechanism 5 also includes a vacuum pump (not shown in the figure). The vacuum pump is connected to the suction cup through a vacuum pipeline (not shown in the figure). The vacuum pipeline includes a main pipeline and several branch pipelines. One end of the main pipeline is connected to the vacuum pump, and the other end is connected to several branch pipelines. The other end of several branch pipelines is connected to any one of the suction cups. The branch pipelines are equipped with regulating valves and vacuum gauges.

[0035] This embodiment also provides a method for transporting plate-shaped crystal materials. The plate-shaped crystal material transport device of this embodiment includes the following steps: rotating a rotating mechanism to drive an adsorption mechanism to rotate until the adsorption surface of the adsorption element is perpendicular to the outside, at which point the rotation is complete, and preferably locking the rotation of the rotating mechanism; moving the plate-shaped crystal material transport device until the adsorption surface of the adsorption element is in basic contact with the surface of the plate-shaped crystal material to be transported; fine-tuning the position of each adsorption element until a preset adsorption position of the plate-shaped crystal material to be transported is reached, the preset adsorption position being set based on the flatness of the surface of the plate-shaped crystal material to be transported and the movable range of the adsorption element; and obtaining the maximum thickness that the preset adsorption position can withstand based on the thickness of the plate-shaped crystal material to be transported at the preset adsorption position. High suction power; based on the maximum suction power, adjust the adsorption force of the adsorption component to attract the plate-shaped crystal material to be transferred; lift the plate-shaped crystal material to be transferred using the lifting mechanism; move the plate-shaped crystal material transfer device to the position where the plate-shaped crystal material is to be placed; release the rotation function of the rotating mechanism, rotate the rotating mechanism in place, and drive the adsorption mechanism to rotate until the plate-shaped crystal material adsorbed by the adsorption component is parallel to the position to be placed. At this time, the rotation is in place, and preferably the rotation of the rotating mechanism is locked; control the plate-shaped crystal material to slowly descend using the lifting mechanism until the plate-shaped crystal material is placed in the position to be placed; release the adsorption force, so that the plate-shaped crystal material is detached from the adsorption component, and the plate-shaped crystal material is laid horizontally in the position to be placed, and the transfer is completed.

[0036] In this embodiment, the specific process of obtaining the maximum suction force that the preset adsorption position can withstand based on the thickness of the plate-shaped crystal material to be transferred at the preset adsorption position is as follows: The thickness of the plate-shaped crystal material to be transferred at the preset adsorption position is measured by an ultrasonic thickness gauge; the maximum suction force that the preset adsorption position can withstand is obtained based on the following formula: P = T 2 M / (1.1×r 2 ×S), Pmax=P 常-P×6.895, where P is the pressure difference between the two sides of the plate-shaped crystal material to be transferred at the preset adsorption position, in psi; T is the thickness of the plate-shaped crystal material to be transferred at the preset adsorption position, in mm; when the plate-shaped crystal material to be transferred is zinc sulfide, M=15000psi, when the plate-shaped crystal material to be transferred is zinc selenide, M=8000psi; r is the radius of the force-bearing area of ​​the preset adsorption position of the plate-shaped crystal material to be transferred, that is, the radius of the adsorption area of ​​the adsorbent at the preset adsorption position of the plate-shaped crystal material to be transferred; S is a constant, S=4; Pmax is the maximum suction force that the preset adsorption position can withstand, that is, the absolute pressure, in kPa; P 常 At normal pressure, P 常 =101 kPa.

[0037] The present invention has been described above with reference to specific embodiments. These specific embodiments are merely exemplary and should not be construed as limiting the scope of protection of the present invention. Those skilled in the art can make various modifications, changes, or substitutions without departing from the essence of the present invention. Therefore, various equivalent variations made according to the present invention still fall within the scope of the present invention.

Claims

1. A method for transporting plate-shaped crystal materials, characterized in that, A plate-shaped crystal material transfer device is applied, comprising: a base and a lifting mechanism, a mounting frame, a rotating mechanism, and an adsorption mechanism disposed on the base. The lifting mechanism is connected to the mounting frame and can drive the mounting frame to move up and down. The rotating mechanism is rotatably connected to the mounting frame, and the adsorption mechanism is connected to the rotating mechanism; The adsorption mechanism includes a support frame and several adsorption components. The support frame is connected to a rotating mechanism, and the adsorption components are disposed on the support frame and slidably connected to the support frame. The method for transporting the plate-shaped crystal material includes the following steps: The rotating mechanism drives the adsorption mechanism to rotate until the adsorption surface of the adsorption element is in a vertical outward state. The moving plate-shaped crystal material transfer device is brought into basic contact with the surface of the plate-shaped crystal material to be transferred by the adsorption surface of the adsorption element. The position of each adsorption element is finely adjusted until the preset adsorption position of the plate-shaped crystal material to be transferred is reached. The preset adsorption position is set based on the flatness of the surface of the plate-shaped crystal material to be transferred and the range of motion of the adsorption element. Based on the thickness of the plate-shaped crystalline material to be transferred at the preset adsorption position, the maximum suction force that the preset adsorption position can withstand is obtained. Based on the maximum suction force, the adsorption force of the adsorption element is adjusted, and the plate-shaped crystal material to be transferred is attracted by the adsorption element. The lifting mechanism is used to lift the plate-shaped crystal material to be transferred; Move the plate-shaped crystal material transfer device to the position where the plate-shaped crystal material is to be placed; The in-situ rotating mechanism drives the adsorption mechanism to rotate until the plate-shaped crystal material adsorbed by the adsorption component is parallel to the position to be placed. The plate-shaped crystal material is slowly lowered by a lifting mechanism until it is placed in the desired position. The adsorption force is released, allowing the plate-shaped crystal material to detach from the adsorption component. The plate-shaped crystal material is then laid horizontally in the designated placement position, completing the transfer process.

2. The method for transporting plate-shaped crystal materials as described in claim 1, characterized in that, The specific process for determining the maximum suction force that the preset adsorption position can withstand, based on the thickness of the plate-shaped crystalline material to be transferred at the preset adsorption position, is as follows: The thickness of the plate-shaped crystal material to be transferred at the preset adsorption position is measured by an ultrasonic thickness gauge. Based on the following formula, the maximum suction force that the preset adsorption position can withstand is obtained: P=T 2 M / (1.1×r 2 ×S), Pmax=P 常 -P×6.895, Where P is the pressure difference between the two sides of the plate-shaped crystal material to be transferred at the preset adsorption position, in psi; T is the thickness of the plate-shaped crystal material to be transferred at the preset adsorption position, in mm; when the plate-shaped crystal material to be transferred is zinc sulfide, M=15000psi, and when the plate-shaped crystal material to be transferred is zinc selenide, M=8000psi; r is the radius of the force-bearing area of ​​the preset adsorption position of the plate-shaped crystal material to be transferred, that is, the radius of the adsorption area of ​​the adsorbent at the preset adsorption position of the plate-shaped crystal material to be transferred; S is a constant, S=4; Pmax is the maximum suction force that the preset adsorption position can withstand, that is, the absolute pressure, in kPa; P 常 At normal pressure, P 常 =101 kPa.

Citation Information

Patent Citations

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