An automated production line and method for wooden chisels
By automating the production line for wood chisels, and utilizing multiple grinding stations and robotic arms to process individual wood chisels, the problems of long production cycles, time-consuming and labor-intensive traditional wood chisel production have been solved, thereby improving production efficiency and the quality of wood chisels.
Patent Information
- Application Number
- CN202311311503.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-11
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2043-10-11
AI Technical Summary
Traditional wood chisel production methods involve long production cycles, are time-consuming and labor-intensive, and the processing of multiple pieces leads to high labor intensity for workers and serious backlog of turnover and semi-finished products.
An automated wood chisel production line is adopted, which uses multiple grinding stations and robotic arms connected by a conveyor belt to process individual wood chisels. The two sides, large flat surface, small flat surface, two bevels and the cutting edge are ground in sequence. The line includes a double-side grinding station, a first knife and shear grinding station, a second knife and shear grinding station, a bevel knife and shear grinding station and a cutting edge grinding station. The automated operation is combined with robotic arms and magnetic suction mechanisms.
This technology enables one-time grinding of all seven sides of the wooden chisel, reducing labor, turnaround time, and the backlog of semi-finished products, thereby improving the quality and production efficiency of the wooden chisels.
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Figure CN117260489B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of wood chisel processing, and particularly relates to an automatic wood chisel production line and method. BACKGROUND
[0002] The traditional wood chisel production mode is multi-piece processing, and the processing equipment is a large plane grinding machine. Each face of the wood chisel needs to be placed on a workbench by a worker for grinding. The seven faces of the wood chisel are divided into four grinding processes, which are grinding of side faces, grinding of large faces, grinding of inclined edges and grinding of blade edges. The multi-piece processing mode makes the labor intensity of the workers very high and time-consuming and labor-consuming. Since four grinding processes are required, a large number of turnovers and semi-finished products are increased, resulting in a very long production cycle, and the wood chisel is easy to rust in the production process.
[0003] Therefore, a new technical scheme is needed to solve the above technical problems. SUMMARY
[0004] The application aims to solve the problems of long production cycle, time-consuming and labor-consuming in the traditional wood chisel production mode, and provides an automatic wood chisel production line and method.
[0005] The technical scheme is an automatic wood chisel production line, which is suitable for grinding two side faces, a large plane, a small plane, two inclined edges and a blade edge of a wood chisel in sequence. The automatic wood chisel production line comprises a double-side-face grinding machine station for grinding two side faces of the wood chisel, a first knife shear grinding machine station for grinding a large plane of the wood chisel, a second knife shear grinding machine station for grinding a small plane of the wood chisel, an inclined edge knife shear grinding machine station for grinding inclined edges of the wood chisel and a fifth knife shear grinding machine station for grinding a blade edge of the wood chisel, which are connected in sequence through a conveying belt.
[0006] The double-side-face grinding machine station comprises a wood chisel blank placing conveying belt, a double-side-face manipulator, a double-side-face grinding machine jig, a double-side-face grinding machine and a wood chisel tray. The wood chisel blank placing conveying belt is used for wood chisel blank feeding. The double-side-face manipulator is arranged above the wood chisel blank placing conveying belt and is used for feeding the wood chisel blank from the wood chisel blank placing conveying belt into the double-side-face grinding machine jig and synchronously taking out the wood chisel with completed two-side-face grinding from the double-side-face grinding machine jig and placing the wood chisel into the wood chisel tray. The double-side-face grinding machine grinds the wood chisel located in the double-side-face grinding machine jig. The wood chisel tray is located on the conveying belt. The conveying belt and the wood chisel blank placing conveying belt are respectively arranged on the two sides of the double-side-face manipulator in parallel.
[0007] The first knife shear grinding station comprises a first knife shear manipulator, a first knife shear jig and a first knife shear grinder.
[0008] The second knife shear grinding station, the bevel edge knife shear grinding station and the fifth knife shear grinding station have the same structure as the first knife shear grinding station.
[0009] Further, the double-sided surface manipulator comprises a horizontal moving mechanism, a vertical up-and-down mechanism, a rotating mechanism, a first grabbing manipulator arranged on the rotating mechanism and a second grabbing manipulator arranged on the rotating mechanism.
[0010] The horizontal moving mechanism drives the vertical up-and-down mechanism to move forward, backward, leftward and rightward in the horizontal direction. The forward and backward movement of the horizontal moving mechanism ends at the wood chisel blank placing conveyor belt and the double-sided surface grinder jig. The leftward and rightward movement of the horizontal moving mechanism ends at the wood chisel blank placing conveyor belt and the conveying belt.
[0011] The rotating mechanism is arranged at the end of the vertical up-and-down mechanism. The vertical up-and-down mechanism drives the rotating mechanism to move in the vertical direction.
[0012] The first grabbing manipulator is arranged at a position 90° away from the second grabbing manipulator on the rotating mechanism. When the rotating mechanism rotates 90°, the first grabbing manipulator and the second grabbing manipulator are switched. When the first grabbing manipulator is used to grab the wood chisel blank on the wood chisel blank placing conveyor belt, the second grabbing manipulator is used to place the wood chisel with completed two-sided surface grinding on the conveying belt. The two manipulators alternately complete the grabbing and placing work.
[0013] Further, the first knife shear manipulator comprises a material taking and placing manipulator, a processing manipulator and a magnetic attraction mechanism.
[0014] The material taking and placing manipulator is arranged above the conveying belt. The material taking and placing manipulator is used to place the wood chisel with completed large surface grinding from the processing manipulator into the wood chisel tray, and sequentially grab the wood chisel with completed two-sided surface grinding from the wood chisel tray and lift the wood chisel with completed two-sided surface grinding to a specified height.
[0015] The magnetic attraction mechanism is arranged on one side of the material taking and placing manipulator and at a specified height, used to extend to take the wood chisel with completed two-side surface grinding at the specified height, and to extend to deliver the wood chisel with completed two-side surface grinding to the working position of the processing manipulator;
[0016] The processing manipulator is arranged on the other side of the material taking and placing manipulator, and includes an upper station and a lower station from top to bottom, the upper station is used to take the wood chisel with completed large plane grinding from the first cutter shear grinding fixture, and to move the wood chisel with completed large plane grinding to a specified position, and to wait for the material taking and placing manipulator to take away;
[0017] The lower station corresponds to the position of the magnetic attraction mechanism, used to take the wood chisel with completed two-side surface grinding from the magnetic attraction mechanism, and to deliver the wood chisel with completed two-side surface grinding to the first cutter shear grinding fixture;
[0018] The processing manipulator takes the wood chisel with completed two-side surface grinding at the same time, and the wood chisel with completed large plane grinding is taken away by the material taking and placing manipulator.
[0019] Further, a burr scraping mechanism for scraping the burr of the wood chisel is further included;
[0020] The burr scraping mechanism includes a wood chisel burr scraping manipulator and a sand belt; with the advancing direction of the conveying belt as front, the wood chisel burr scraping manipulator is arranged above the conveying belt, and the sand belt is located in front of the wood chisel burr scraping manipulator;
[0021] The wood chisel burr scraping manipulator is used to take out the wood chisel with to-be-processed edge from the wood chisel tray, to take the wood chisel with to-be-processed edge to the sand belt to remove the burr, and to take out the wood chisel after removing the burr.
[0022] Further, the jig structures adopted in the first cutter shear grinding station, the second cutter shear grinding station and the bevel cutter shear grinding station are the same, and each include: a driving mechanism, a straight rack, a gear, an axis, a magnet fixing mechanism, a magnet main body and a jig main body; the driving mechanism drives the straight rack to move upward or downward; the straight rack is engaged with the gear; the magnet main body is fixed on the magnet fixing mechanism, the axis is fixedly connected with the magnet fixing mechanism, the gear drives the magnet fixing mechanism to rotate through the axis, used to adjust the direction of the magnet main body; the magnet fixing mechanism is arranged in the interior of the jig main body, and has a space for the magnet fixing mechanism to rotate in the interior of the jig main body; the outer surface of the jig main body is used to place the wood chisel, when the magnet main body approaches the wood chisel, the wood chisel is in a state of being adsorbed; when the magnet main body is away from the wood chisel, the wood chisel is in a state of being free.
[0023] The application discloses an automatic wood chisel production method, including the following steps:
[0024] Step 1: at the double-side grinding machine station, the two side surfaces of the wood chisel are ground by the double-side grinding machine jig and the grinding machine to obtain the wood chisel with completed two side surface grinding;
[0025] Step 2: the wood chisel with completed two side surface grinding is flowed to the first knife shear grinding machine station by the conveying belt, the wood chisel with completed two side surface grinding is ground by the first knife shear grinding machine jig and the grinding machine to obtain the wood chisel with completed large plane grinding;
[0026] Step 3: the wood chisel with completed large plane grinding is flowed to the second knife shear grinding machine station by the conveying belt, the wood chisel with completed large plane grinding is ground by the second knife shear grinding machine jig and the grinding machine to obtain the wood chisel with completed small plane grinding;
[0027] Step 4: the wood chisel with completed small plane grinding is flowed to the third knife shear grinding machine station by the conveying belt, the wood chisel with completed small plane grinding is ground by the third knife shear grinding machine jig and the grinding machine to obtain the wood chisel with completed first bevel grinding;
[0028] Step 5: the wood chisel with completed first bevel grinding is flowed to the fourth knife shear grinding machine station by the conveying belt, the wood chisel with completed first bevel grinding is ground by the fourth knife shear grinding machine jig and the grinding machine to obtain the wood chisel with completed second bevel grinding;
[0029] Step 6: the wood chisel with completed second bevel grinding is flowed to the fifth knife shear grinding machine station by the conveying belt, the wood chisel with completed second bevel grinding is ground by the fifth knife shear grinding machine jig and the grinding machine to obtain the semi-finished wood chisel;
[0030] Step 7: the semi-finished wood chisel is flowed to the deburring station by the conveying belt, the semi-finished wood chisel is deburred by the deburring mechanism to obtain the finished wood chisel.
[0031] Further, in step 1, the two side surfaces of the wood chisel are ground by the double-side grinding machine jig and the grinding machine at the double-side grinding machine station to obtain the wood chisel with completed two side surface grinding, and the specific operation steps include:
[0032] The wood chisel blank on the wood chisel blank placing conveying belt is grabbed, and the wood chisel with completed two side surface grinding is placed on the conveying belt synchronously;
[0033] The wood chisel blank is driven to the double-side grinding machine jig, and the wood chisel blank is double-side ground by the double-side grinding machine jig;
[0034] After the wood chisel blank completes the two side surface grinding, the wood chisel with completed two side surface grinding is driven to the conveying belt, and the wood chisel blank on the wood chisel blank placing conveying belt is grabbed synchronously.
[0035] Further, in step 2, the wood chisel that has completed two side surface grinding is subjected to large plane grinding by the first knife shear grinding fixture and the grinding machine, and a wood chisel that has completed large plane grinding is obtained, and the specific operation steps include:
[0036] The wood chisel that has completed two side surface grinding is grabbed from the conveying belt and is lifted to a specified height;
[0037] The wood chisel that has completed two side surface grinding is temporarily stored at the specified height by magnetic attraction;
[0038] The wood chisel that has completed two side surface grinding temporarily stored at the specified height is driven to the first knife shear grinding fixture, and the wood chisel is subjected to large plane grinding by the first knife shear grinding fixture;
[0039] When the wood chisel that has completed two side surface grinding temporarily stored at the specified height is obtained, the wood chisel that has completed large plane grinding is also obtained;
[0040] The wood chisel that has completed large plane grinding is placed in the wood chisel tray.
[0041] Beneficial effects: Compared with the prior art, the present application adopts single-piece machining, relies on automated production to replace the traditional production mode, can complete the grinding of seven planes of the wood chisel at one time, greatly reduces labor, turnover time, and accumulation of semi-finished products, and improves the quality of the wood chisel. BRIEF DESCRIPTION OF DRAWINGS
[0042] Figure 1 It is a wood chisel structure schematic diagram;
[0043] Figure 2 It is a wood chisel structure schematic diagram;
[0044] Figure 3 It is a double-end surface grinding machine structure schematic diagram of the present application;
[0045] Figure 4 It is a first knife shear grinding machine structure schematic diagram of the present application;
[0046] Figure 5 It is a scratch mechanism structure schematic diagram of the present application;
[0047] Figure 6 It is a wood chisel magnetic attraction clamping fixture structure schematic diagram;
[0048] Figure 7 It is a wood chisel magnetic attraction clamping fixture structure schematic diagram. DETAILED DESCRIPTION
[0049] The present application will be further described below in combination with the drawings and examples.
[0050] Example 1:
[0051] As Figure 1 shown, the wood chisel includes two side surfaces, a large plane, a small plane, two inclined surfaces and a blade edge; in order to realize full-automatic processing of the wood chisel, the embodiment discloses an automatic production line for wood chisel, referring to Figure 2 , which mainly comprises a double-side surface grinding machine station 1 for grinding two side surfaces of the wood chisel, a first knife shear grinding machine station 2 for grinding a large plane of the wood chisel, a second knife shear grinding machine station 3 for grinding a small plane of the wood chisel, a third knife shear grinding machine station 4 for grinding a first inclined surface of the wood chisel, a fourth knife shear grinding machine station 5 for grinding a second inclined surface of the wood chisel, a fifth knife shear grinding machine station 6 for grinding a blade edge of the wood chisel, a burr scraping mechanism 7 for scraping burrs of the blade edge of the wood chisel and a conveying belt 17.
[0052] As Figure 3 shown, the double-side surface grinding machine station 1 for grinding two side surfaces of the wood chisel mainly comprises a wood chisel blank placing conveying belt 11, a double-side surface mechanical hand, a double-side surface grinding machine jig 14, a double-side surface grinding machine and a wood chisel tray 16; the wood chisel blank placing conveying belt 11 is used for wood chisel blank feeding, the double-side surface mechanical hand is arranged above the wood chisel blank placing conveying belt 11 and is used for feeding the wood chisel blank from the wood chisel blank placing conveying belt 11 into the double-side surface grinding machine jig 14 and synchronously taking out the wood chisel with completed two side surface grinding from the double-side surface grinding machine jig 14 and placing it into the wood chisel tray 16, the double-side surface grinding machine grinds the wood chisel located in the double-end surface grinding machine jig 14; the wood chisel tray 16 is located on the conveying belt 17, and the conveying belt 17 and the wood chisel blank placing conveying belt 11 are respectively arranged on the two sides of the double-side surface mechanical hand in parallel.
[0053] The dual-sided robotic arm of this embodiment includes: a horizontal moving mechanism 12, a vertical up-and-down mechanism 13, a rotating mechanism 15, a first gripping robotic arm 151 mounted on the rotating mechanism 15, and a second gripping robotic arm 152 mounted on the rotating mechanism 15; the horizontal moving mechanism 12 drives the vertical up-and-down mechanism 13 to move forward, backward, left, and right in the horizontal direction; the forward and backward movement ends at the wood chisel blank placement conveyor belt 11 and the dual-sided grinding machine fixture 14; the left and right movement ends at the wood chisel blank placement conveyor belt 11 and the conveyor belt 17; the rotating mechanism 15 is mounted on the vertical up-and-down mechanism 15. At the end of mechanism 13, the vertical up-down mechanism 13 drives the rotating mechanism 15 to move in the vertical direction; the first gripping robot 151 is positioned at 90° to the second gripping robot 152 on the rotating mechanism 15. When the rotating mechanism 15 rotates 90°, the switching between the first gripping robot 151 and the second gripping robot 152 is completed; when the first gripping robot 151 is used to grip the wooden chisel blanks on the wooden chisel blank placement conveyor belt 11, the second gripping robot 152 is used to place the wooden chisels that have been ground on both sides onto the conveyor belt 17. The two alternately complete the gripping and placement work.
[0054] The working process of grinding both sides of the wood chisel in this embodiment is as follows: The second gripping robot 152 on the rotating mechanism 15 places the wood chisel that has been ground on both sides onto the conveyor belt 17. The rotating mechanism 15 rotates 90°, and the first gripping robot 151 on the rotating mechanism 15 grips the wood chisel blank located on the wood chisel blank placement conveyor belt. The horizontal moving mechanism 12 drives the wood chisel blank to the double-sided grinding machine fixture 14. The second gripping robot 152 picks up the wood chisel that has been ground on both sides from the double-sided grinding machine fixture 14. The rotating mechanism 15 rotates 90°, and the double-sided grinding machine fixture 14 performs double-sided grinding on the wood chisel blank on the first gripping robot 151 on the rotating mechanism 15. The above process is repeated until all wood chisels have been ground on both sides.
[0055] Among them, such as Figure 4 As shown, the first scissor grinding station 2 for grinding the large surface of wood chisels mainly includes: a first scissor robot, a first scissor grinding fixture 23, and a first scissor grinding machine; the first scissor robot is set above the conveyor belt 17 and is used to take the wood chisels that have been ground on both sides from the wood chisel tray and move them to the first scissor grinding fixture 23, and simultaneously put the wood chisels that have been ground on the large surface back into the wood chisel tray 16; the first scissor grinding fixture 23 is set on one side of the first scissor robot, and the first scissor grinding machine works with the first scissor grinding fixture 23 to grind the large surface of the wood chisels that have been ground on both sides.
[0056] The first cutting shear mechanical arm of the embodiment comprises a material taking and placing mechanical arm (not shown in the drawings), a processing mechanical arm 22 and a magnetic suction mechanism 21. The material taking and placing mechanical arm is arranged above the conveying belt 17, and is used to place the wood chisel with completed large plane grinding from the processing mechanical arm 22 into the wood chisel tray 16, and sequentially grab the wood chisel with completed two side surface grinding from the wood chisel tray 16 and lift the wood chisel with completed two side surface grinding to a specified height. The magnetic suction mechanism 21 is arranged on one side of the material taking and placing mechanical arm and at the specified height, and is used to obtain the wood chisel with completed two side surface grinding at the specified height through extension and contraction, and deliver the wood chisel with completed two side surface grinding to the work of the processing mechanical arm 22 through extension and contraction. The processing mechanical arm 22 is arranged on the other side of the material taking and placing mechanical arm, and comprises an upper work station and a lower work station from top to bottom. The upper work station is used to obtain the wood chisel with completed large plane grinding from the first cutting shear grinding jig 23 and move the wood chisel with completed large plane grinding to a specified position, and wait for the material taking and placing mechanical arm to take away. The lower work station corresponds to the position of the magnetic suction mechanism 21, and is used to obtain the wood chisel with completed two side surface grinding from the magnetic suction mechanism 21 and send the wood chisel with completed two side surface grinding to the first cutting shear grinding jig 23. The processing mechanical arm 22 uses the two work stations to obtain the wood chisel with completed two side surface grinding at the same time, and the wood chisel with completed large plane grinding is taken away by the material taking and placing mechanical arm.
[0057] The working process of grinding the large plane of the wood chisel of the embodiment is as follows. The material taking and placing mechanical arm grabs the wood chisel with completed two side surface grinding from the conveying belt 17 and lifts the wood chisel with completed two side surface grinding to the specified height. The magnetic suction mechanism 21 obtains the wood chisel with completed two side surface grinding from the material taking and placing mechanical arm through magnetic suction and temporarily stores the wood chisel with completed two side surface grinding at a certain height. The magnetic suction mechanism 21 delivers the wood chisel with completed two side surface grinding temporarily stored at the certain height to the lower work station of the processing mechanical arm 22, and drives the wood chisel with completed two side surface grinding to the first cutting shear grinding jig 23. The upper work station of the processing mechanical arm 22 obtains the wood chisel with completed large plane grinding from the first cutting shear grinding jig 23, and the first cutting shear grinding jig 23 grinds the large plane of the wood chisel on the lower work station of the processing mechanical arm 22. When the lower work station of the processing mechanical arm 22 obtains the wood chisel with completed two side surface grinding temporarily stored at the certain height, the wood chisel with completed large plane grinding on the upper work station of the processing mechanical arm 22 is taken away by the material taking and placing mechanical arm. The material taking and placing mechanical arm places the wood chisel with completed large plane grinding into the wood chisel tray 16.
[0058] The structures of the second tool chisel plane grinding station 3, the third tool chisel first bevel grinding station 4, the fourth tool chisel second bevel grinding station 5 and the fifth tool chisel edge grinding station 6 are basically the same as that of the first tool chisel plane grinding station 2, except that the jigs are different, and the jigs used in the first tool chisel plane grinding station 2, the second tool chisel plane grinding station 3, the third tool chisel plane grinding station 4 and the fourth tool chisel plane grinding station 5 are the same, and a new type of wood chisel magnetic attraction clamping jig disclosed in the authorization announcement No. CN218891759U is adopted, Figure 6 and Figure 7 The jig comprises a driving mechanism, a straight rack, a gear, an axis, a magnet fixing mechanism, a magnet main body and a jig main body; the driving mechanism drives the straight rack to move upward or downward; the straight rack is engaged with the gear; the magnet main body is fixed on the magnet fixing mechanism, the axis is fixedly connected with the magnet fixing mechanism, the gear drives the magnet fixing mechanism to rotate through the axis, for adjusting the direction of the magnet main body; the magnet fixing mechanism is arranged in the interior of the jig main body, and the jig main body has a space for the rotation of the magnet fixing mechanism in the interior of the jig main body; the outer surface of the jig main body is used for placing the wood chisel, when the magnet main body approaches the wood chisel, the wood chisel is in a state of being attracted, and when the magnet main body is away from the wood chisel, the wood chisel is in a state of being free.
[0059] The second tool chisel plane grinding station 3, the third tool chisel plane grinding station 4, the fourth tool chisel plane grinding station 5 and the fifth tool chisel plane grinding station 6 are sequentially arranged at the conveying belt 17, and the wood chisel on the conveying belt 17 is processed.
[0060] As shown in Figure 5 The burr scraping mechanism 7 for scraping the burrs of the wood chisel mainly comprises a wood chisel burr scraping mechanical arm 71, a sand belt 72, a conveying tray mechanism 73 and a turnover box; the wood chisel burr scraping mechanical arm 71 is arranged above the conveying belt 17 and is located behind the sand belt 72; the wood chisel burr scraping mechanical arm 71 takes out the wood chisel with a to-be-processed edge from the wood chisel tray 16, brings the wood chisel with a to-be-processed edge to the vicinity of the sand belt 72, scrapes off the burrs of the wood chisel through the sand belt 72, and then the wood chisel burr scraping mechanical arm 71 takes the wood chisel with the scraped burrs to the turnover box and puts the wood chisel with the scraped burrs into the turnover box. When there is no wood chisel in the wood chisel tray 16, the conveying tray mechanism 73 removes the wood chisel tray 16 from the conveying belt 17, and further, an external conveying pipeline can be arranged, the starting end of the external conveying pipeline corresponds to the end of the conveying belt 17, and the end of the external conveying pipeline corresponds to the starting end of the conveying belt 17; the conveying tray mechanism 73 conveys the wood chisel tray 16 from the conveying belt 17 to the external conveying pipeline, and the external conveying pipeline conveys the wood chisel tray 16 to the double-end surface grinding machine 1, and the work is repeatedly cycled.
[0061] The size accuracy of the ground product of each station must be guaranteed, too large deviation will affect the next station grabbing and grinding size, therefore the grinding machine of the automatic production chisel production line of the embodiment adopts high-strength resin grinding wheel, which has the advantages of small loss, size stability and the like. And the embodiment ensures the grinding size consistency by automatically compensating the grinding wheel loss, and makes the grinding beats of each station consistent by cooperating with the periodic patrol of the size ruler, so as to ensure the stable production of the whole line.
[0062] Embodiment 2:
[0063] The embodiment discloses an automatic production chisel method based on the embodiment 1, comprising the following steps:
[0064] Step 1: in the double-sided surface grinding machine station, the two side surfaces of the chisel are ground by the double-sided surface grinding machine jig and the grinding machine, and the chisel with completed two side surface grinding is obtained;
[0065] Step 2: the chisel with completed two side surface grinding flows to the first knife shear grinding machine station through the conveying belt, the chisel with completed two side surface grinding is ground by the first knife shear grinding machine jig and the grinding machine, and the chisel with completed large plane grinding is obtained;
[0066] Step 3: the chisel with completed large plane grinding flows to the second knife shear grinding machine station through the conveying belt, the chisel with completed large plane grinding is ground by the second knife shear grinding machine jig and the grinding machine, and the chisel with completed small plane grinding is obtained;
[0067] Step 4: the chisel with completed small plane grinding flows to the third knife shear grinding machine station through the conveying belt, the chisel with completed small plane grinding is ground by the third knife shear grinding machine jig and the grinding machine, and the chisel with completed first inclined surface grinding is obtained;
[0068] Step 5: the chisel with completed first inclined surface grinding flows to the fourth knife shear grinding machine station through the conveying belt, the chisel with completed first inclined surface grinding is ground by the fourth knife shear grinding machine jig and the grinding machine, and the chisel with completed second inclined surface grinding is obtained;
[0069] Step 6: the chisel with completed second inclined surface grinding flows to the fifth knife shear grinding machine station through the conveying belt, the chisel with completed second inclined surface grinding is ground by the fifth knife shear grinding machine jig and the grinding machine, and the semi-finished chisel is obtained;
[0070] Step 7: the semi-finished chisel flows to the deburring station through the conveying belt, and the semi-finished chisel is deburred by the deburring mechanism, and the finished chisel is obtained.
[0071] The specific operation steps of step 1 include: grabbing the wood chisel blank on the wood chisel blank placing conveyor belt, and synchronously placing the wood chisel with completed two-side face grinding on the transmission belt; driving the wood chisel blank to the double-side face grinding jig, and grinding the double-side face of the wood chisel blank by the double-side face grinding jig; after the wood chisel blank completes the two-side face grinding, driving the wood chisel with completed two-side face grinding to the transmission belt, and synchronously grabbing the wood chisel blank on the wood chisel blank placing conveyor belt.
[0072] The specific operation steps of step 2 include: grabbing the wood chisel with completed two-side face grinding from the transmission belt, and lifting the wood chisel with completed two-side face grinding to a specified height; temporarily storing the wood chisel with completed two-side face grinding at the specified height by magnetic attraction; driving the wood chisel with completed two-side face grinding temporarily stored at the specified height to the first knife shear grinding jig, and grinding the large plane of the wood chisel by the first knife shear grinding jig; when the wood chisel with completed two-side face grinding temporarily stored at the specified height is obtained, the wood chisel with completed large plane grinding of the wood chisel is obtained at the same time; and placing the wood chisel with completed large plane grinding of the wood chisel into the wood chisel tray.
Claims
1. An automated production line for wood chisels, suitable for sequentially grinding the two sides, large flat surface, small flat surface, two beveled surfaces, and cutting edge of a wood chisel; characterized in that: The double-side surface grinding station, the first tool and shear grinding station for grinding the large flat surface of the wood chisel, the second tool and shear grinding station for grinding the small flat surface of the wood chisel, the bevel tool and shear grinding station for grinding the bevel surface of the wood chisel and the fifth tool and shear grinding station for grinding the edge of the wood chisel are sequentially connected through a conveying belt; The double-side surface grinding station comprises a wood chisel blank placing conveying belt, a double-side surface mechanical arm, a double-side surface grinding jig, a double-side surface grinding machine and a wood chisel tray. The wood chisel blank placing conveying belt is used for wood chisel blank feeding. The double-side surface mechanical arm is arranged above the wood chisel blank placing conveying belt and is used for feeding the wood chisel blank from the wood chisel blank placing conveying belt into the double-side surface grinding jig and simultaneously taking out the wood chisel with completed double-side surface grinding from the double-side surface grinding jig and placing the wood chisel into the wood chisel tray. The double-side surface grinding machine is used for double-side surface grinding of the wood chisel in the double-side surface grinding jig. The wood chisel tray is arranged on the conveying belt. The conveying belt and the wood chisel blank placing conveying belt are respectively arranged on the two sides of the double-side surface mechanical arm in parallel. The first tool and shear grinding station comprises a first tool and shear mechanical arm, a first tool and shear grinding jig and a first tool and shear grinding machine. The first tool and shear mechanical arm is arranged above the conveying belt and is used for taking out the wood chisel with completed double-side surface grinding from the wood chisel tray and moving the wood chisel to the first tool and shear grinding jig and simultaneously placing the wood chisel with completed large flat surface grinding back into the wood chisel tray. The first tool and shear grinding jig is arranged on one side of the first tool and shear mechanical arm. The first tool and shear grinding machine is used for large flat surface grinding of the wood chisel with completed double-side surface grinding in cooperation with the first tool and shear grinding jig. The second tool and shear grinding station, the bevel tool and shear grinding station and the fifth tool and shear grinding station have the same structure as the first tool and shear grinding station. The double-side surface mechanical arm comprises a horizontal moving mechanism, a vertical up-and-down mechanism, a rotating mechanism, a first grabbing mechanical arm arranged on the rotating mechanism and a second grabbing mechanical arm arranged on the rotating mechanism. The horizontal moving mechanism drives the vertical up-and-down mechanism to move forward, backward, leftward and rightward in the horizontal direction. The forward and backward movement of the horizontal moving mechanism ends at the wood chisel blank placing conveying belt and the double-side surface grinding jig. The leftward and rightward movement of the horizontal moving mechanism ends at the wood chisel blank placing conveying belt and the conveying belt. The rotating mechanism is arranged at the end of the vertical up-and-down mechanism. The vertical up-and-down mechanism drives the rotating mechanism to move in the vertical direction. The first grabbing mechanical arm is arranged at a position 90° away from the second grabbing mechanical arm on the rotating mechanism. When the rotating mechanism rotates 90°, the first grabbing mechanical arm and the second grabbing mechanical arm are switched. When the first grabbing mechanical arm is used for grabbing the wood chisel blank on the wood chisel blank placing conveying belt, the second grabbing mechanical arm is used for placing the wood chisel with completed double-side surface grinding on the conveying belt. The two arms are alternately used for grabbing and placing. The first tool and shear mechanical arm comprises a taking and placing mechanical arm, a processing mechanical arm and a magnetic attraction mechanism. The taking and placing mechanical arm is arranged above the conveying belt, and is used for placing the wood chisel with completed large plane grinding from the processing mechanical arm into the wood chisel tray, and sequentially grabbing the wood chisel with completed two side surface grinding from the wood chisel tray and lifting the wood chisel with completed two side surface grinding to a specified height; The magnetic attraction mechanism is arranged on one side of the taking and placing mechanical arm and at the specified height, and is used for obtaining the wood chisel with completed two side surface grinding at the specified height through extension and contraction, and delivering the wood chisel with completed two side surface grinding to the work of the processing mechanical arm through extension and contraction; The processing mechanical arm is arranged on the other side of the taking and placing mechanical arm, and includes an upper station and a lower station from top to bottom, the upper station is used for obtaining the wood chisel with completed large plane grinding from the first knife shear grinding fixture and moving the wood chisel with completed large plane grinding to a specified position, and waiting for the taking and placing mechanical arm to take away; The lower station corresponds to the position of the magnetic attraction mechanism, and is used for obtaining the wood chisel with completed two side surface grinding from the magnetic attraction mechanism and delivering the wood chisel with completed two side surface grinding to the first knife shear grinding fixture; The processing mechanical arm obtains the wood chisel with completed two side surface grinding at the same time, and the wood chisel with completed large plane grinding is taken away by the taking and placing mechanical arm.
2. The automated production chisel line according to claim 1, wherein: A burr scraping mechanism for scraping the burr of the wood chisel is further included; The burr scraping mechanism includes a wood chisel burr scraping mechanical arm and a sand belt, and the wood chisel burr scraping mechanical arm is arranged above the conveying belt in the forward direction of the conveying belt, and the sand belt is located in front of the wood chisel burr scraping mechanical arm; The wood chisel burr scraping mechanical arm is used for taking out the wood chisel with to-be-processed edge from the wood chisel tray, taking the wood chisel with to-be-processed edge to the sand belt for deburring, and discharging the wood chisel after deburring.
3. The automated production chisel line of claim 1, wherein: The jig structures adopted in the first knife shear grinding station, the second knife shear grinding station and the bevel knife shear grinding station are the same, and each include a driving mechanism, a straight rack, a gear, an axis, a magnet fixing mechanism, a magnet main body and a jig main body; the driving mechanism drives the straight rack to move upward or downward; the straight rack is engaged with the gear; the magnet main body is fixed on the magnet fixing mechanism, the axis is fixedly connected with the magnet fixing mechanism, the gear drives the magnet fixing mechanism to rotate through the axis, and is used for adjusting the direction of the magnet main body; the magnet fixing mechanism is arranged in the interior of the jig main body, and has a space for the magnet fixing mechanism to rotate in the interior of the jig main body; the outer surface of the jig main body is used for placing the wood chisel, and when the magnet main body approaches the wood chisel, the wood chisel is in a state of being adsorbed; when the magnet main body is away from the wood chisel, the wood chisel is in a state of being free.
4. A method for automatically producing wooden chisels, applied to the automatic production line of wooden chisels according to any one of claims 1 to 3, characterized in that: The method includes the following steps: Step 1: in the two side surface grinding station, the two side surfaces of the wood chisel are ground by the two side surface grinding fixture and the grinding machine to obtain the wood chisel with completed two side surface grinding; Step 2: the wood chisel with completed two side surface grinding is flowed to the first knife shear grinding station through the conveying belt, and the wood chisel with completed two side surface grinding is subjected to large plane grinding by the first knife shear grinding fixture and the grinding machine to obtain the wood chisel with completed large plane grinding; Step 3: The wood chisel with completed large plane grinding flows to the second knife shear grinding station through the conveying belt, and the wood chisel with completed large plane grinding is ground by the second knife shear grinding jig and the grinding machine to obtain the wood chisel with completed small plane grinding; Step 4: The wood chisel with completed small plane grinding flows to the third knife shear grinding station through the conveying belt, and the wood chisel with completed small plane grinding is ground by the third knife shear grinding jig and the grinding machine to obtain the wood chisel with completed first bevel grinding; Step 5: The wood chisel with completed first bevel grinding flows to the fourth knife shear grinding station through the conveying belt, and the wood chisel with completed first bevel grinding is ground by the fourth knife shear grinding jig and the grinding machine to obtain the wood chisel with completed second bevel grinding; Step 6: The wood chisel with completed second bevel grinding flows to the fifth knife shear grinding station through the conveying belt, and the wood chisel with completed second bevel grinding is ground by the fifth knife shear grinding jig and the grinding machine to obtain the semi-finished wood chisel; Step 7: The semi-finished wood chisel flows to the deburring station through the conveying belt, and the semi-finished wood chisel is deburred by the deburring mechanism to obtain the finished wood chisel.
5. A method of automated production of wooden chisels according to claim 4, characterized in that: In step 1, the two side surfaces of the wood chisel are ground by the double-side surface grinding jig and the grinding machine at the double-side surface grinding station to obtain the wood chisel with completed two side surface grinding, and the specific operation steps include: grabbing the wood chisel blank on the wood chisel blank placing conveying belt, and simultaneously placing the wood chisel with completed two side surface grinding on the conveying belt; driving the wood chisel blank to the double-side surface grinding jig, and grinding the wood chisel blank by the double-side surface grinding jig; after the wood chisel blank completes the two side surface grinding, driving the wood chisel with completed two side surface grinding to the conveying belt, and simultaneously grabbing the wood chisel blank on the wood chisel blank placing conveying belt.
6. A method of automated production of wooden chisels according to claim 4, characterized in that: In step 2, the wood chisel with completed two side surface grinding is ground by the first knife shear grinding jig and the grinding machine to obtain the wood chisel with completed large plane grinding, and the specific operation steps include: grabbing the wood chisel with completed two side surface grinding from the conveying belt, and lifting the wood chisel with completed two side surface grinding to a specified height; temporarily storing the wood chisel with completed two side surface grinding at a certain height by magnetic attraction; driving the wood chisel with completed two side surface grinding temporarily stored at a certain height to the first knife shear grinding jig, and grinding the wood chisel by the first knife shear grinding jig; when the wood chisel with completed two side surface grinding temporarily stored at a certain height is obtained, the wood chisel with completed large plane grinding is also obtained; placing the wood chisel with completed large plane grinding into the wood chisel tray.
Citation Information
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