Ceramic insulator processing equipment

Abstract

The present invention belongs to the technical field of insulator processing, and particularly relates to a ceramic insulator processing equipment, including a workbench, a first fixed plate is fixedly arranged on the end face of the workbench, a second fixed plate is fixedly arranged on the end face of one side of the top of the first fixed plate, a clamping assembly is arranged on the end face of the second fixed plate, a rotating assembly is arranged on the end face of the workbench below the clamping assembly, a cutting assembly is arranged on the end face of the workbench on one side of the rotating assembly, a second support frame is arranged on the inner side of the first fixed plate below the second fixed plate, and a plurality of repair assemblies are evenly arranged in a straight line direction in the second support frame, and the repair assembly includes a shaping block, arc scraping strips are arranged on the end faces of both sides of the shaping block, and an elastic strip is arranged on the inner side of the arc scraping strip on the end face of the shaping block. The present invention can timely support the concave surface of the blank after cutting to ensure that it will not bend and deform, and can also scrape off abnormally protruding mud and fill it into the pit surface to ensure that the wall surface is smooth and tidy.

Description

Technical Field

[0001] The invention belongs to the technical field of insulator processing, and in particular relates to ceramic insulator processing equipment. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and grounded components that can withstand voltage and mechanical stress. With the increasing demand for power transmission and transformation systems in my country, the demand for insulators on important high-voltage electrical appliances such as switches, transformers and mutual inductors, which are important equipment for power transmission and distribution, is also increasing. Insulator molding methods are mainly divided into two types: casting molding and cutting molding. Ceramic insulator molding mainly uses cutting molding. Cutting molding first requires making mud blanks, then cutting the mud blanks, sintering after cutting, and finally surface processing of ceramics.

[0003] my country's patent CN202120162954.8 discloses a molding device for processing ceramic insulators, including a machine platform, an "L"-shaped support frame is provided on the machine platform, a first cylinder and a second cylinder are provided on the "L"-shaped support frame, an extrusion disk is installed at the lower part of the first cylinder; a size cutter is installed at the lower part of the second cylinder, a rotating shaft is provided on the machine platform, the rotating shaft is provided directly below the extrusion disk, a scraper rod is provided on one side of the rotating shaft, and a plurality of scrapers of different shapes are provided on the scraper rod. The molding device for processing ceramic insulators of the utility model reduces the labor intensity, and the processing efficiency and processing quality are significantly improved.

[0004] In the prior art, semi-automatic or even automatic processing of ceramic insulators is achieved by setting up multiple cutting tools and driving parts, but there are still certain problems: the existing ceramic insulators are large in size and the molding accuracy must be guaranteed to ensure the use of high-voltage circuits, but the large-volume ceramic insulators are heavy when they are not dried and in the form of blanks. After the blank is rotated to cut a single-layer concave shape, it will bend and deform due to the weight of the upper layer when rotating. In addition, during the cutting process of the blank, part of the clay will be brought out by the cutting object, resulting in the formation of outward-pulled protrusions on the concave molding surface. Traditional clay repair devices, regardless of the size of the protrusions, will only scrape the soil at the protrusions to the rest of the parts, and there is no treatment for the excess soil.

[0005] Therefore, a ceramic insulator processing device is proposed to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to address the above-mentioned problems in the prior art and to propose a ceramic insulator processing equipment. The present invention, through the arrangement of correction blocks, arc scrapers, elastic strips and other parts, can timely support the concave surface of the blank after cutting to ensure that it will not bend or deform. At the same time, the abnormally protruding mud can be scraped off and filled into the pit surface to ensure that the wall surface is smooth and tidy.

[0007] The object of the present invention can be achieved through the following technical solutions: a ceramic insulator processing equipment, including a workbench, a first fixed plate is fixedly arranged on the end surface of the workbench, a second fixed plate is fixedly arranged on the end surface of one side of the top of the first fixed plate, a clamping assembly is arranged on the end surface of the second fixed plate, a rotating assembly is arranged on the end surface of the workbench below the clamping assembly, a cutting assembly is arranged on the end surface of the workbench on one side of the rotating assembly, a second supporting frame is arranged on the inner side of the first fixed plate below the second fixed plate, a plurality of third fixed plates are evenly disassembled and arranged in the second supporting frame along a straight line direction, and a repair assembly is fixedly arranged on the end surface of each of the third fixed plates;

[0008] The repair assembly includes a shaping block arranged according to the shape of the outer cylindrical surface of the insulator, and arc-shaped scraping strips for scraping off excess blanks are arranged on the end faces of both sides of the shaping block. An elastic strip that can be twisted and deformed is arranged on the inner side of the arc scraping strip on the end face of the shaping block, and an inwardly recessed collecting groove is formed between the elastic strip and the arc scraping strip.

[0009] Preferably, the rotating assembly includes a rotating seat arranged on the end surface of the workbench, a rotating disk is rotatably arranged on the end surface of the rotating seat, a rotating shaft is connected to the bottom end surface of the rotating disk, a gear ring is arranged on the outer circular surface of the rotating shaft and in the rotating seat, a gear is rotatably arranged on one side of the gear ring in the rotating seat, the gear and the gear ring are meshed for transmission, a second drive motor is fixedly arranged at the bottom of the rotating seat below the gear, and the output end of the second drive motor is connected to the bottom end surface of the gear.

[0010] Preferably, the clamping assembly includes a first push cylinder fixedly arranged on the end face of the second fixed plate, a first push rod is slidably arranged in the first push cylinder, one end of the first push rod close to the bottom of the workbench extends out of the bottom end face of the first push cylinder, and a pressure plate is rotatably arranged on the end of the first push rod extending out of the bottom end face of the first push cylinder, and the pressure plate is concentrically arranged with the rotating disk.

[0011] Preferably, the cutting assembly includes a first support frame arranged on the end surface of the workbench, a lead screw is rotatably arranged in the upper and lower end surfaces of the first support frame, a transmission block is transmitted on the lead screw, a second push cylinder is arranged on the end surface of the transmission block close to the rotating seat, a second push rod is slidably arranged in the second push cylinder, one end of the second push rod close to the rotating assembly extends out of the second push cylinder end surface, the second push rod extends out of the second push cylinder end surface and is connected to a first mounting block, a cutting knife is removably arranged in the first mounting block, one end of the top of the lead screw extends out of the first support frame end surface, a first drive motor is fixedly arranged on the end surface of the first support frame, and an output end of the first drive motor is connected to the end surface of the lead screw extending out of the first support frame.

[0012] Preferably, the repair component also includes a plurality of discharge openings arranged on the straight end face of the elastic strip for discharging excess mud, and a guide arc surface for arc-shaped flow diversion is arranged on the elastic strip near the outer side of the discharge opening, and an arc plate protruding outward and having elastic deformation ability is connected between the shaping block and the elastic strip in each of the discharge openings, a plurality of metal strips are arranged on the inner wall of the arc plate, and a guide chute inclined outward is arranged at the inner bottom of the shaping block.

[0013] Preferably, the repair component also includes a bending plate arranged in the middle of one side of the shaping block, and an electromagnet that generates magnetic force when energized is arranged on the end face of the bending plate close to the shaping block, and magnets are arranged on the upper and lower sides of the electromagnet on the end faces of the elastic strip.

[0014] Preferably, the repair component also includes a first support rod that is removably arranged on the end surfaces of the bending plates on both sides of the electromagnet, and the end of the first support rod away from the bending plate is connected to the inner wall of the shaping block through an elastic strip, and a fixing sleeve is arranged on the end surface of the elastic strip on the outer circular surface of the first support rod, and movable openings are arranged on the upper and lower sides of the first support rod on the end surfaces of the elastic strip, and one end of a second support rod smaller than the movable opening is connected to the inner wall of the shaping block in the movable opening, and the other end of the second support rod is connected to the outer circular surface of the first support rod through the movable opening to form a triangular support.

[0015] Preferably, the repair component also includes a third push cylinder which is disassembled and arranged on the end face of the third fixed plate, a third push rod is slidably arranged in the third push cylinder, one end of the third push rod close to the rotating seat extends out of the end face of the third push cylinder, one end of the third push rod extending out of the end face of the third push cylinder is connected with a slide groove, a slider is slidably arranged in the slide groove, and a bending plate is disassembled and arranged on the end face of the slider away from the third push cylinder.

[0016] Preferably, each shaping block is provided with an inwardly recessed engagement groove on the bottom end surface away from the first push cylinder, and an engagement block engaging with the engagement groove is provided on the top end surface of the shaping block above the engagement groove.

[0017] Preferably, an air supply pump is provided on one side of the second support frame on the end surface of the workbench, a control box is provided on one side of the pump on the end surface of the workbench, and a plurality of warning lights corresponding to the third fixing plates are provided on the outer wall surface of the second support frame.

[0018] Compared with the prior art, this ceramic insulator processing equipment has the following advantages:

[0019] 1. The present invention adopts the design of arc scraper strips, elastic strips, collecting troughs, electromagnets and other parts, so that the shaping block can not only provide a firm support for the concave molding surface of the insulator, but also scrape off the soil on the convex part for storage, so that it can fill the potholes when it moves to the potholes, thereby effectively improving the subsequent molding accuracy of the insulator.

[0020] 2. The present invention, through the design of the blanking port, the arc plate, the elastic strip, the electromagnet and other parts, can timely remove the internal soil when excessive soil accumulates in the collection tank and when the repair and withdrawal process is completed, so that the shaping block can automatically complete multiple repair processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A perspective view of the present invention;

[0022] Figure 2 A top view of the present invention;

[0023] Figure 3 It is a front view of the present invention;

[0024] Figure 4 for Figure 2 Sectional view at AA in the middle;

[0025] Figure 5 for Figure 3 Sectional view at the middle BB;

[0026] Figure 6 A perspective view of a repair assembly;

[0027] Figure 7 is a perspective view of a repair assembly with a third drive motor part;

[0028] Figure 8 The main view of the patch component;

[0029] Fig. 9 It is a schematic diagram of the deformation of the elastic strip in the repair component under the action of the electromagnet;

[0030] Fig.10 is a side view of the repair assembly;

[0031] Fig.11 is a side view of the repair assembly with a third drive motor part;

[0032] Fig.12 for Figure 8 A three-dimensional cross-sectional view at the center CC;

[0033] Fig.13 for Fig.10 Stereoscopic cross-sectional view at DD in the middle;

[0034] Fig.14For Fig.10 Stereoscopic sectional view at E-E in

[0035] Fig.15 For Fig.11 Stereoscopic sectional view at F-F in

[0036] Fig.16 For Figure 4 Partial enlarged view at G in

[0037] In the figure: workbench 10, first fixing plate 14, second fixing plate 15, second support frame 21, third fixing plate 23, shaping block 26, arc-shaped scraping strip 38, collecting groove 39, meshing groove 50, meshing block 44, rotating seat 17, rotating disk 36, rotating shaft 32, toothed ring 33, gear 35, second driving motor 34, first push cylinder 16, first push rod 29, pressing plate 25, first support frame 13, lead screw 27, transmission block 28, second push cylinder 18, second push rod 31, first mounting block 30, cutting knife 24, fixed sleeve 56, first driving motor 19, elastic strip 49, blanking port 57, guiding arc surface 60, arc plate 58, metal strip 59, guiding inclined groove 52, bending plate 43, electromagnet 51, magnet 41, first support rod 40, movable port 55, second support rod 42, third push cylinder 20, third push rod 46, sliding groove 45, slider 48, pump 11, control box 12, warning light 22, third driving motor 53, second connecting plate 54. Specific implementation mode

[0038] The core of the present invention is to provide a ceramic insulator processing device. Compared with the background technology, through the setting of parts such as the correction block, arc-shaped scraping strip and elastic strip, after the concave surface of the blank is cut, it can be supported in time to ensure that it will not bend and deform, and at the same time, the abnormally protruding mud can be scraped off and filled into the pitted surface to ensure that the wall surface is smooth and clean.

[0039] In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation modes.

[0040] It should be noted here that the upper and lower orientation words involved in this article are defined based on Figures 1 to 16 the positions of the parts in the figure and the positions of the parts relative to each other, only for the sake of clarity and convenience of expressing the technical solution. It should be understood that the orientation words adopted in this article should not limit the scope of protection requested by this application.

[0041] Embodiment 1:

[0042] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 5 and Fig. 9As shown, a ceramic insulator processing equipment includes a workbench 10, a first fixed plate 14 is fixedly arranged on the end surface of the workbench 10, a second fixed plate 15 is fixedly arranged on the end surface of one side of the top of the first fixed plate 14, a clamping assembly is arranged on the end surface of the second fixed plate 15, a rotating assembly is arranged on the end surface of the workbench 10 below the clamping assembly, a cutting assembly is arranged on the end surface of the workbench 10 on one side of the rotating assembly, a second support frame 21 is arranged on the inner side of the first fixed plate 14 below the second fixed plate 15, a plurality of third fixed plates 23 are evenly disassembled and arranged in the second support frame 21 along a straight line direction, and a repair assembly is fixedly arranged on the end surface of each third fixed plate 23;

[0043] The repair component includes a shaping block 26 set according to the shape of the outer cylindrical surface of the insulator. Arc-shaped scraping strips 38 for scraping off excess blanks are set on the end faces of both sides of the shaping block 26. An elastic strip 49 that can be twisted and deformed is set on the inner side of the arc scraping strip 38 on the end face of the shaping block 26. An inwardly recessed collecting groove 39 is formed between the elastic strip 49 and the arc scraping strip 38.

[0044] Further, such as Figure 1 , Figure 3 and Fig. 9 As shown, the rotating assembly includes a rotating seat 17 arranged on the end surface of the workbench 10, a rotating disk 36 is rotatably arranged on the end surface of the rotating seat 17, a rotating shaft 32 is connected to the bottom end surface of the rotating disk 36, a gear ring 33 is arranged on the outer circumferential surface of the rotating shaft 32 and in the rotating seat 17, a gear 35 is rotatably arranged on one side of the gear ring 33 in the rotating seat 17, the gear 35 is meshed with the gear ring 33 for transmission, a second drive motor 34 is fixedly arranged at the bottom of the rotating seat 17 below the gear 35, and the output end of the second drive motor 34 is connected to the bottom end surface of the gear 35.

[0045] During processing, the blank is placed on the rotating disk 36, and the rotating disk 36 will rotate under the action of the second driving motor 34, thereby driving the blank to rotate to complete the cutting and repairing work.

[0046] Further, such as Figure 1 , Figure 3 and Figure 4 As shown, the clamping assembly includes a first push cylinder 16 fixedly arranged on the end face of the second fixed plate 15, a first push rod 29 is slidably arranged in the first push cylinder 16, one end of the first push rod 29 close to the bottom of the workbench 10 extends out of the bottom end face of the first push cylinder 16, and a pressure plate 25 is rotatably arranged on one end of the first push rod 29 extending out of the bottom end face of the first push cylinder 16, and the pressure plate 25 is concentrically arranged with the rotating disk 36.

[0047] The pressing plate 25 will move downward under the action of the first push cylinder 16 and clamp the blank to fix it, and will also rotate along with the rotating disk 36 during the rotation of the rotating disk 36.

[0048] Further, such as Figure 1 , Figure 4 and Figure 5 As shown, the cutting assembly includes a first support frame 13 arranged on the end face of the workbench 10, a lead screw 27 is rotatably arranged in the upper and lower end faces of the first support frame 13, a transmission block 28 is transmitted on the lead screw 27, a second push cylinder 18 is arranged on the end face of the transmission block 28 close to the rotating seat 17, a second push rod 31 is slidably arranged in the second push cylinder 18, one end of the second push rod 31 close to the rotating assembly extends out of the end face of the second push cylinder 18, one end of the second push rod 31 extending out of the end face of the second push cylinder 18 is connected to a first mounting block 30, a cutting knife 24 is removably arranged in the first mounting block 30, one end of the top of the lead screw 27 extends out of the end face of the first support frame 13, a first drive motor 19 is fixedly arranged on the end face of the first support frame 13, and an output end of the first drive motor 19 is connected to the end face of the lead screw 27 extending out of the first support frame 13.

[0049] The outer contour of the cutting knife 24 is designed according to the required shape of the insulator, and different sizes of cutting knives can be replaced as needed during use.

[0050] Further, such as Figure 5 , Figure 6 and Fig.12 As shown, the repair component also includes a plurality of discharge ports 57 arranged on the straight end face of the elastic strip 49 for discharging excess mud, and a guide arc surface 60 for arc-shaped diversion is arranged on the elastic strip 49 near the outer side of the discharge port 57, and an arc plate 58 protruding outward and having elastic deformation ability is connected between the shaping block 26 and the elastic strip 49 in each discharge port 57, a plurality of metal strips 59 are arranged on the inner wall of the arc plate 58, and a guide chute 52 inclined outward is arranged at the inner bottom of the shaping block 26.

[0051] The elastic strip 49 has an elastic deformation effect, and its material is prior art, which will not be elaborated in this article. The shaping block 26 is made of rust-proof metal as a whole, which can avoid rusting and provide rigid support when the humidity of the clay is high. The elastic strip 49 will bend and deform when a large amount of scraped blanks are accumulated in the collecting trough 39 and the drop opening 57 cannot smoothly discharge the clay, thereby smoothly discharging the clay.

[0052] Further, such as Figure 5 , Figure 7 and Fig.13 As shown, the repair component also includes a bending plate 43 arranged in the middle of one side of the shaping block 26. An electromagnet 51 that generates magnetic force when energized is arranged on the end face of the bending plate 43 close to the shaping block 26. Magnets 41 are arranged on the end faces of the elastic strip 49 on both the upper and lower sides of the electromagnet 51.

[0053] When the electromagnet 51 is energized, it generates magnetic force to attract the magnet 41 toward itself. The attracted magnet 41 drives the attached elastic strip 49 to bend and deform toward the electromagnet 51, thereby facilitating the removal of the mud. Figure 8 shown.

[0054] Further, such as Figure 5 and Fig.15 As shown, the repair component also includes a first support rod 40 that is disassembled and arranged on the end surfaces of the bending plates 43 on both sides of the electromagnet 51. The end of the first support rod 40 away from the bending plate 43 passes through the elastic strip 49 and is connected to the inner wall of the shaping block 26. A fixing sleeve 56 is arranged on the end surface of the elastic strip 49 on the outer circumferential surface of the first support rod 40. The first support rod 40 is provided with movable openings 55 on the upper and lower sides of the elastic strip 49 end surfaces. One end of a second support rod 42 that is smaller than the movable opening 55 is connected to the inner wall of the shaping block 26 in the movable opening 55. The other end of the second support rod 42 passes through the movable opening 55 and is connected to the outer circumferential surface of the first support rod 40 to form a triangular support.

[0055] The setting of the movable opening 55 when the elastic strip 49 is bent and deformed can avoid the problem of interference between the elastic strip 49 and the second support rod 42. The triangular support formed by the second support rod 42 and the first support rod 40 can improve the supporting stability effect of the shaping block 26 in the repair component. A fixed hole is set between the bottom of the first support rod 40 and the bending plate 43, which can be replaced after the service life is reached.

[0056] Further, such as Figure 1 , Figure 6 , Fig.13 and Fig.15 As shown, the repair component also includes a third push cylinder 20 that is disassembled and arranged on the end face of the third fixed plate 23, a third push rod 46 is slidably arranged in the third push cylinder 20, the third push rod 46 extends out of the end face of the third push cylinder 20 close to the rotating seat 17, and the third push rod 46 extends out of the end face of the third push cylinder 20 and is connected to a slide groove 45 at one end, a slider 48 is slidably arranged in the slide groove 45, and a bending plate 43 is disassembled on the end face of the slider 48 away from the third push cylinder 20.

[0057] A fixing hole is provided between the bending plate 43 and the sliding block 48, so that the shaping block 26 can be disassembled and cleaned after being used multiple times.

[0058] Further, such as Figure 4 and Fig.16As shown, each shaping block 26 is provided with an inwardly recessed engagement groove 50 on the bottom end surface away from the first push cylinder 16, and an engagement block 44 engaging with the engagement groove 50 is provided on the top end surface of the shaping block 26 above the engagement groove 50. After the engagement grooves 50 on the upper and lower sides of the plurality of shaping blocks 26 are engaged with the engagement block 44, the plurality of shaping blocks 26 will form a straight plate shape, which can prevent the blank from bending during the repair process.

[0059] Further, such as Figure 1 As shown, an air supply pump 11 is arranged on the end surface of the workbench 10 on one side of the second support frame 21, a control box 12 is arranged on the end surface of the workbench 10 on one side of the pump 11, and a plurality of warning lights 22 corresponding to the third fixing plate 23 are arranged on the outer wall surface of the second support frame 21.

[0060] After the cutting assembly has completed the cutting of a single layer of the blank, the warning light 22 will control the repair assembly of that layer to move outward onto the blank for repair and shaping. The control box 12 is used to control the movement relationship of various components of the equipment.

[0061] The equipment is started, and the staff places the cylindrical blank on the end face of the rotating disk 36, and then starts the equipment. The first push cylinder 16 is energized to push the internal first push rod 29 downward, thereby driving the pressure plate 25 at the bottom of the first push rod 29 to move downward. During the movement, the bottom end face of the pressure plate 25 will contact the upper end face of the blank, thereby completing the fixation of the blank.

[0062] When the blank is fixed, the second drive motor 34 is started, and the output end of the second drive motor 34 drives the gear 35 to rotate, thereby driving the gear ring 33 meshing therewith to rotate, thereby driving the rotating shaft 32 at the center of the gear ring 33 to rotate, thereby driving the rotating disk 36 set at the center of the end face of the rotating shaft 32 and the blank on the end face of the rotating disk 36 to rotate, and at this time, the pressing plate 25 will rotate with it under the action of the rotation of the blank.

[0063] When the blank starts to rotate, the first drive motor 19 is started, and the output end of the first drive motor 19 drives the lead screw 27 to rotate, thereby driving the transmission block 28 arranged on the lead screw 27 to move upward, thereby driving the second push cylinder 18 arranged on one side end face of the transmission block 28 and the second push rod 31 arranged in the second push cylinder 18 to move upward, thereby driving the first mounting block 30 and the cutting knife 24 arranged on the outer end face of the second push rod 31 to move to the top of the blank cutting, and then the second push cylinder 18 is started, and the second push cylinder 18 will push the internal second push rod 31 to move outward, thereby pushing the first mounting block 30 and the cutting knife 24 arranged at one end of the second push rod 31 to move outward, and the outer end face of the cutting knife 24 will contact the rotating blank to cut it, and when the single-layer shape cutting is completed, it will retract and move to the bottom to complete the repeated cutting process. The above work is all routine processing. The cutting knife 24 can complete the cutting process of the approximate shape of the insulator, but the large volume of this type of insulator makes the weight of the blank before drying extremely large. When the cutting knife 24 completes the single-layer cutting and the subsequent cutting, the heavier upper layer of mud can easily cause the end face of the depression to bend and deform, seriously affecting the insulation effect. The clay of the blank is very viscous, and it is easy to appear during the cutting process that part of the mud will be lifted up by the cutting knife 24 and bulge outward, while other parts will have gaps.

[0064] Therefore, after the shape of a single layer is cut, the warning light 22 corresponding to the layer will light up, thereby driving the repair component of the layer to start. At this time, the third push cylinder 20 will start, and the third push cylinder 20 will push the internal third push rod 46 to move outward, thereby pushing the slide groove 45 set at one end of the third push rod 46 to move outward, thereby pushing the slider 48 set in the slide groove 45 and the bending plate 43 on the slider 48 to move toward the mud blank, thereby pushing the first support rod 40 set on the end face of the bending plate 43 and the shaping block 26 at one end of the first support rod 40 to move. During the movement, the shaping block 26 close to the outer surface of the mud blank will gradually enter the recess of the insulator that has been cut and is still in a rotating state. When the shaping block 26 is fully inserted into the recess of the mud blank and the end face away from the third push cylinder 20 abuts against the surface of the minimum diameter of the insulator, it stops moving and remains stationary until the entire cutting is completed.

[0065] When the shaping block 26 enters the clay blank and stops at the recessed part of the clay blank, the rotating clay blank will continuously contact the arc scraper 38 on the side wall end face of the shaping block 26 and then move to the overall outer surface of the shaping block 26. In the process of contacting the arc scraper 38, the clay material in the recessed part that is sticky and bulges outward or bends during the cutting process will be scraped off by the arc scraper 38. A part of the scraped clay material will be directly brought to the pit to be filled due to the rotation and contact with the surface of the shaping block 26. The other part of the excess clay material that cannot be filled temporarily will enter the collecting tank 39 for temporary storage under the action of the arc surface of the arc scraper 38. At this time, The electromagnet 51 on one end face of the bending plate 43 will be energized to generate magnetic force, so that the magnets 41 on the upper and lower end faces of the elastic strip 49 are attracted inward. At this time, the upper and lower ends of the elastic strip 49 will bend outward with the fixed sleeve 56 as the center. However, the clay blank is in a rotating state at this time, and part of the clay will still contact the shaping block 26 and the arc scraper 38. The elastic strip 49 will continue to bounce and deform due to resistance. During this process, the space in the collecting groove 39 will also deform from time to time. During this process, the clay that originally entered the collecting groove 39 for temporary storage will be squeezed outward in time, and then scraped by the shaping block 26 to other potholes to complete the filling.

[0066] When the collecting trough 39 is storing excess clay, when the amount of clay inside the collecting trough 39 reaches a certain level and the elastic strip 49 cannot be deformed and squeezed out, the excess clay will flow through the guide arc surface 60 to the discharge port 57 and be discharged outward. During the discharge process, due to the activation of the electromagnet 51, the metal strip 59 on the inner side of the arc plate 58 will also protrude outward from the surface of the arc plate 58 due to the magnetic force. At this time, the arc surface of the arc plate 58 and the discharge port 57 will abut against each other. At this time, the clay will not be discharged outward due to slight pressure. Only when the clay pressure reaches a certain level will the arc plate 58 be squeezed inward to complete the discharge. The discharged clay will fall into the guide chute 52 and be discharged. During this process, the arc plate 58 always has an outward pushing force, which can better squeeze the clay into the pits in the clay blank to complete the filling.

[0067] When a single repair component stops moving and the cutting component completes the remaining cutting, the remaining components will also move outward in sequence. When the subsequent repair components move outward, the engaging block 44 on the upper end surface of the shaping block 26 will engage with the engaging groove 50 at the bottom to complete the fixation. At this time, the outer end surfaces of multiple shaping blocks 26 will be flush, thereby ensuring the straightness and concentricity of the finally formed insulator.

[0068] When all the cutting components have been cut and the repair components are in place to complete the shaping and repair work, the rotating disk 36 will stop rotating. At this time, the repair components will be withdrawn backwards from bottom to top in sequence. When withdrawn to a certain distance, the electromagnet 51 will increase the magnetic force, thereby bending the elastic strip 49. In this relationship, since there is no resistance from the mud, the elastic strip 49 will be fully opened, and then the third push cylinder 20 will drive the third push rod 46 to swing back and forth, so that the mud in the collection tank 39 can be thrown out for subsequent use.

[0069] After all repair components have been withdrawn, the staff can take away the completed insulator.

[0070] Embodiment 2:

[0071] Based on the first embodiment, a further embodiment is made, such as Figure 7 , Fig.11 and Fig.14 As shown, a third driving motor 53 is arranged on the end surface of the third push rod 46 extending out of the third push cylinder 20, a second connecting plate 54 is connected to the output end of the third driving motor 53, and a slide groove 45 is arranged on the outer end surface of the second connecting plate 54 for disassembly and connection.

[0072] During the process of withdrawing the repair component and increasing the magnetic force of the electromagnet 51, the third drive motor 53 arranged on the end face of the third push rod 46 is started, and the output end of the third drive motor 53 drives the second connecting plate 54 to rotate, thereby driving the slide groove 45 arranged at one end of the second connecting plate 54 and the slider 48 in the slide groove 45 to rotate, thereby driving the shaping block 26 arranged on one side of the slider 48 to rotate. In the rotating state, the mud in the collecting tank 39 will be quickly thrown out, which is convenient for subsequent cleaning.

[0073] Embodiment three:

[0074] On the basis of the first or second embodiment, a further embodiment is made, such as Fig.16 As shown, the outer surface of the engagement block 44 and the inner wall of the engagement groove 50 are plated with magnetic materials with opposite properties.

[0075] When the plurality of shaping blocks 26 move outward and are connected through the meshing blocks 44 and the meshing grooves 50 , the meshing blocks 44 and the meshing grooves 50 , which are attracted to each other, will fit more firmly and less likely to shake, thereby improving the final shaping effect.

[0076] The above is only a preferred implementation of the present application. Although the present application has been disclosed as a preferred embodiment, it is not intended to limit the present application. Any technician familiar with the art can use the above disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes. Therefore, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present application without departing from the content of the technical solution of the present application still falls within the scope of protection of the technical solution of the present application.

Claims

1. A ceramic insulator processing device, comprising a workbench (10), characterized in that: A first fixing plate (14) is arranged on the end surface of the workbench (10), a second fixing plate (15) is arranged on the top end surface of the first fixing plate (14), a clamping assembly is arranged on the end surface of the second fixing plate (15), a rotating assembly is arranged on the end surface of the workbench (10) below the clamping assembly, a cutting assembly is arranged on the end surface of the workbench (10) on one side of the rotating assembly, a second supporting frame (21) is arranged on the inner side of the first fixing plate (14), a plurality of third fixing plates (23) are detachably arranged in the second supporting frame (21), and a repairing assembly is arranged on the end surface of each of the third fixing plates (23); The repair component comprises a shaping block (26), and arc-surface scraping strips (38) are arranged on both side end surfaces of the shaping block (26); an elastic strip (49) is arranged on the inner side of the arc-surface scraping strip (38) on the end surface of the shaping block (26); a collecting groove (39) is formed between the elastic strip (49) and the arc-surface scraping strip (38); The rotating assembly comprises a rotating seat (17) arranged on the end surface of the workbench (10), and a rotating disk (36) is rotatably arranged on the end surface of the rotating seat (17); The clamping assembly comprises a first push cylinder (16) arranged on the end surface of the second fixed plate (15), a first push rod (29) is slidably arranged in the first push cylinder (16), one end of the bottom of the first push rod (29) extends out of the end surface of the first push cylinder (16), and a pressure plate (25) is rotatably arranged on one end of the first push rod (29) extending out of the end surface of the first push cylinder (16); The cutting assembly comprises a first support frame (13) arranged on the end surface of the workbench (10), a lead screw (27) being rotatably arranged in the first support frame (13), a transmission block (28) being transmitted on the lead screw (27), a second push cylinder (18) being arranged on the end surface of the transmission block (28), a second push rod (31) being slidably arranged in the second push cylinder (18), one end of the second push rod (31) protruding from the end surface of the second push cylinder (18) close to the rotating assembly, one end of the second push rod (31) protruding from the end surface of the second push cylinder (18) being connected to a first mounting block (30), and a cutting knife (24) being detachably arranged in the first mounting block (30); The repair assembly further comprises a plurality of blanking openings (57) arranged on the straight end surface of the elastic strip (49), a flow guiding arc surface (60) is arranged on the elastic strip (49) outside the blanking opening (57), an arc plate (58) is arranged in the blanking opening (57), a plurality of metal strips (59) are arranged on the inner wall of the arc plate (58), and a flow guiding chute (52) is arranged on the inner bottom of the shaping block (26); The repair component also includes a bending plate (43) arranged in the middle of one side of the shaping block (26), an electromagnet (51) is arranged on the end surface of the bending plate (43), and magnets (41) are arranged on the upper and lower sides of the electromagnet (51) on the end surface of the elastic strip (49); The repair assembly also includes a first support rod (40) which is detachably arranged on the end surfaces of both sides of the bending plate (43); one end of the first support rod (40) passes through an elastic strip (49) and is connected to the inner wall of the shaping block (26); movable openings (55) are arranged on the upper and lower sides of the first support rod (40) on the end surfaces of the elastic strip (49); one end of a second support rod (42) is connected to the inner wall of the shaping block (26); the other end of the second support rod (42) passes through the movable opening (55) and is connected to the outer circumferential surface of the first support rod (40); The repair component also includes a third push cylinder (20) that is disassembled and arranged on the end face of the third fixed plate (23), a third push rod (46) is slidably arranged in the third push cylinder (20), one end of the third push rod (46) extends out of the end face of the third push cylinder (20), and one end of the third push rod (46) extending out of the end face of the third push cylinder (20) is connected to a slide groove (45), a slider (48) is slidably arranged in the slide groove (45), and a bending plate (43) is disassembled and arranged on the end face of the slider (48).

2. The ceramic insulator processing equipment according to claim 1, characterized in that: An engagement groove (50) is provided on the end surface of each shaping block (26), and an engagement block (44) is provided on the end surface of the shaping block (26) above the engagement groove (50).

3. The ceramic insulator processing equipment according to claim 1, characterized in that: A pump (11) is arranged on the end surface of the workbench (10), a control box (12) is arranged on one side of the pump (11), and a plurality of warning lights (22) are arranged on the outer wall surface of the second support frame (21).

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