A matte volcanic rock quick heating fabric finishing and setting device and method

Abstract

This invention discloses a finishing and shaping device and method for matte volcanic rock quick-heating fabric, belonging to the field of volcanic rock fabric shaping technology. It includes a mounting frame with a placement mechanism on it. A shaping mechanism is located on top of the placement mechanism. The placement mechanism includes a platform mounted on the mounting frame, with a second heater installed at the bottom of the platform. A conical groove is formed on the platform, and a conical column is slidably engaged inside the conical groove, forming an airflow channel between the groove and the column. By pulling the front end of the matte volcanic rock quick-heating fabric and operating the first and second heaters using a controller, the mist flowing to the front of the distribution plate is heated. When the mist is sprayed onto the matte volcanic rock quick-heating fabric, the surface temperature rises rapidly, causing the fabric fibers to soften and smoothing out wrinkles.

Description

Technical Field

[0001] This invention belongs to the field of volcanic rock fabric finishing technology, specifically, it relates to a finishing and finishing device and method for matte volcanic rock quick-heating fabric. Background Technology

[0002] Volcanic rock fabric, also known as volcanic fleece, is a new type of self-heating thermal insulation material. It absorbs the moisture exhaled by the human skin and converts it into heat energy, thus achieving the function of self-heating. It does not feel stuffy and damp, and gives people a dry and warm feeling. Its raw material is a fiber made from natural volcanic rock minerals through nanotechnology processing and combined with a special spinning process. It is rich in a variety of minerals and trace elements, forming a composite structure of "trace metal elements + carbon materials".

[0003] Because volcanic rock itself contains a large amount of dozens of minerals and trace elements such as selenium, aluminum, calcium, sodium, magnesium, titanium, manganese, iron, nickel, and cobalt, these complex metal compounds easily absorb heat. In addition, its structure is irregular and porous. When finishing and shaping the fabric, the temperature, humidity, pressure, time and other conditions reach the expected deformation, but the shaping cannot be achieved during the heating process, but only after cooling. Because the metal compounds easily absorb heat and the porous structure makes it difficult to dissipate the heat on the volcanic rock fabric when using steam ironing, it requires a longer shaping time than ordinary fabrics. Furthermore, if the shaping is not quick, it may cause the fibers of the volcanic rock fabric to spring back, resulting in an uneven outer surface of the volcanic rock fabric, which affects cutting and use.

[0004] To address the aforementioned issues, this application proposes a finishing and shaping device and method for matte volcanic rock quick-heating fabric. Summary of the Invention

[0005] In response to the problems in related technologies, this invention proposes a finishing and shaping device and method for matte volcanic rock quick-heating fabric to overcome the aforementioned technical problems existing in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A finishing and shaping device for matte volcanic rock quick-heating fabric includes a mounting frame, a placement mechanism on the mounting frame, and a shaping mechanism on the top of the placement mechanism.

[0008] The placement mechanism includes a platform mounted on a mounting frame, a conical groove is provided on the platform, a conical column is slidably engaged inside the conical groove, and an airflow channel is formed between the conical groove and the conical column for introducing cooling airflow;

[0009] The shaping mechanism includes several exhaust rollers overlapping the top of the platform and a flow divider plate located above the exhaust rollers. Atomized gas flows inside the flow divider plate and the exhaust rollers. The exhaust rollers are provided with hollow tubes with round holes. The exhaust rollers are provided with multiple small holes that communicate with the round holes.

[0010] One half of the exhaust rollers has hollow tubes at both ends directly connected to a flow divider plate, and a first heater and a second heater are respectively installed above and below this part of the exhaust rollers. The other half of the exhaust rollers has hollow tubes at both ends connected to a flow divider plate via telescopic tubes, and this part of the exhaust rollers is located above the airflow channel. Water enters the water pipe through the water inlet pipe, which injects water into the atomizer. After the atomizer atomizes the water, the mist enters the two sides of the flow divider plate through connecting pipes. Part of the mist flowing inside the flow divider plate enters the five exhaust rollers at the front of the device, and the other part enters the five exhaust rollers at the rear of the device. Before the mist leaks out of the exhaust rollers, the controller activates the first and second heaters, so that the mist flowing to the front of the flow divider plate is heated by the first heater. After the mist is sprayed out of the exhaust rollers, it is sprayed onto the outer surface of the matte volcanic rock quick-heating fabric. The platform at the bottom of the matte volcanic rock quick-heating fabric is heated by the second heater, making the matte volcanic rock quick-heating fabric... The matte volcanic rock quick-heating fabric is ironed on both sides, causing its surface temperature to rise rapidly, softening the fibers and smoothing out wrinkles. The fabric continues to be pulled, moving it to the top of the platform at the top of the air cooler. Again, the exhaust rollers spray mist, but the mist sprayed from the five exhaust rollers at the top of the air cooler is unheated. At this point, the controller signals the operation of the electric telescopic rod, causing it to shorten. After shortening, the connecting plate moves upward, pushing the conical column upward within the conical groove. As the column moves upward, the gap between its outer surface and the groove widens. The controller then signals the air cooler to operate, blowing cold air through the gap to the outside of the matte volcanic rock quick-heating fabric. After rapid heating, the fabric quickly cools and sets.

[0011] Preferably, a connecting plate is installed at the bottom of the conical column, and a cold air fan is provided at the bottom of the connecting plate. The matte volcanic rock quick-heating fabric enters the top of the platform of the top part of the cold air fan. Similarly, the exhaust roller sprays out mist, but the mist sprayed from inside the exhaust roller at the top of the cold air fan is not heated. Under the action of the cold air fan, the mist is cooled, so that the matte volcanic rock quick-heating fabric quickly undergoes heat and cold alternation, achieving the effect of rapid shaping.

[0012] Preferably, an electric telescopic rod is installed at the bottom of the connecting plate. The electric telescopic rod can be extended and shortened under the control of a controller to adjust the position of the conical column inside the conical groove.

[0013] Preferably, a partition plate is fixed in the middle of the diverter plate to divide the interior of the diverter plate into two parts. A connecting pipe is connected to the top of the diverter plate, and an atomizer is connected to the other end of the connecting pipe. The atomizer is used to atomize the water, so that the mist is sprayed out and sprayed onto the matte volcanic rock quick-heating fabric after being diverted by the diverter plate.

[0014] Preferably, a one-way valve is installed inside the connecting pipe. The one-way valve prevents the backflow of mist. The model of the one-way valve is CV-162A-20-03-N.

[0015] Preferably, the top of the atomizer is connected to a water pipe, and a water pump is installed at the bottom of the water pipe. The water pump is connected to the water tank through an inlet water pipe. When the water pump is running, it can draw water from inside the water tank into the inlet water pipe. The water will enter the water pipe through the inlet water pipe and be injected into the atomizer. After the atomizer has atomized the water, the mist will enter the two sides of the distributor plate through connecting pipes.

[0016] Preferably, the telescopic tube includes a hollow rubber tube connected between the diverter plate and the hollow tube, and a spring is provided inside the hollow rubber tube to rapidly heat the matte volcanic rock fast-heating fabric located in the first heater and the second heater.

[0017] Preferably, a controller is provided on the outside of the mounting bracket. The controller controls the first heater, the second heater, the air cooler, and the electric telescopic rod. The interior of the hollow rubber tube allows for easy flow of mist. When the conical column is pushed upward, the spring contracts inside the hollow rubber tube, shortening the tube and providing space for the conical column to move upward. The controller consists of a power switch for the first heater, a power switch for the second heater, a power switch for the air cooler, and a power switch for the electric telescopic rod. The power switch for the heater is model SBM-032, the power switch for the air cooler is model SA407, and the power switch for the electric telescopic rod is model G5T16-E1Z200A04.

[0018] A method for finishing and shaping a matte volcanic rock quick-heat fabric includes the following steps:

[0019] S1: Use an external pulling device to pull the front end of the unshaped matte volcanic rock quick-heating fabric, so that it enters the platform and the exhaust roller to form a clamped state.

[0020] S2: Preheat the first and second heaters, and at the same time, introduce atomized gas into the inside of the splitter plate. The two heaters heat the atomized gas to heat and level the matte volcanic rock fast-heating fabric that is clamped.

[0021] S3: Pull the heat-treated matte volcanic rock quick-heat fabric under the other half of the exhaust roller, use the conical column to lift the matte volcanic rock quick-heat fabric, inject cooling air into the airflow channel between the conical column and the conical groove to cool the fabric quickly, and continuously discharge the atomized gas from the exhaust roller to prevent the fabric from shrinking due to sudden cooling.

[0022] S4: Pull the cooled and shaped matte volcanic rock quick-heating fabric out of the device and roll it up.

[0023] In summary, the technical effects and advantages of this invention are as follows:

[0024] By pulling the front end of the matte volcanic rock quick-heating fabric, the controller operates the first and second heaters, so that the mist flowing to the front of the diverter plate is heated. When the mist is sprayed on the matte volcanic rock quick-heating fabric, the surface temperature of the matte volcanic rock quick-heating fabric rises rapidly, causing the fabric fibers to soften and the wrinkles on the matte volcanic rock quick-heating fabric to be smoothed out.

[0025] By continuing to stretch the matte volcanic rock quick-heating fabric, it is brought to the top of the platform at the top of the air cooler. Similarly, the exhaust roller sprays out mist, but the mist sprayed from inside the exhaust roller at the top of the air cooler is unheated. As the conical column moves upward, the gap between its outer surface and the conical groove will increase. The air cooler blows cold air from the gap to the outside of the matte volcanic rock quick-heating fabric. After rapid heating, the matte volcanic rock quick-heating fabric is quickly cooled and shaped, achieving the effect of rapid shaping. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the main structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the structure of the present invention from a bottom view;

[0028] Figure 3 This is a schematic diagram of the platform structure of the present invention;

[0029] Figure 4 This is a schematic cross-sectional view of the present invention;

[0030] Figure 5 This is a schematic diagram of the conical column structure of the present invention;

[0031] Figure 6 This is a schematic diagram of the exhaust roller structure of the present invention;

[0032] Figure 7 This is a schematic diagram of the hollow tube structure of the present invention;

[0033] Figure 8 This is a schematic diagram of the telescopic tube of the present invention.

[0034] In the picture:

[0035] 1. Mounting bracket; 2. Placement mechanism; 3. Shaping mechanism; 4. First heater; 5. Water tank; 6. Controller;

[0036] 21. Platform; 22. Second heater; 23. Conical groove; 24. Conical column; 25. Connecting plate; 26. Air cooler; 27. Electric telescopic rod;

[0037] 31. Hollow tube; 32. Telescopic tube; 33. Round hole; 34. Exhaust roller; 35. Diverter plate; 36. Separator plate; 37. Atomizer; 38. Connecting pipe; 39. One-way valve; 310. Water pipe; 311. Water pump; 312. Water supply pipe;

[0038] 321. Hollow rubber tube; 322. Spring. Detailed Implementation

[0039] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0040] Reference Figure 1-8 A finishing and shaping device for matte volcanic rock quick-heating fabric includes a mounting frame 1, a placement mechanism 2 on the mounting frame 1, and a shaping mechanism 3 on the top of the placement mechanism 2.

[0041] The placement mechanism 2 includes a platform 21 mounted on the mounting frame 1. A conical groove 23 is provided on the platform 21. A conical column 24 is slidably engaged inside the conical groove 23. An airflow channel is formed between the conical groove 23 and the conical column 24 for introducing cooling airflow.

[0042] The shaping mechanism 3 includes several exhaust rollers 34 that overlap the top of the platform 21 and a diverter plate 35 located above the exhaust rollers 34. Atomized gas flows inside the diverter plate 35 and the exhaust rollers 34. The exhaust rollers 34 are provided with hollow tubes 31 inside. The hollow tubes 31 are provided with round holes 33. The exhaust rollers 34 are provided with multiple small holes that communicate with the round holes 33.

[0043] One half of the exhaust rollers 34 has hollow tubes 31 connected directly upwards to the diversion plate 35 at both ends, and a first heater 4 and a second heater 22 are respectively installed above and below this part of the exhaust rollers 34; the other half of the exhaust rollers 34 has hollow tubes 31 connected upwards to the diversion plate 35 through telescopic tubes 32 at both ends, and this part of the exhaust rollers 34 is located above the airflow channel. A pulling device is used to pull the front end of the matte volcanic rock quick-heating fabric, allowing it to enter the gap between the platform 21 and the exhaust rollers 34 from the front end of the device. After the atomizer 37 atomizes the water, the mist enters both sides of the diversion plate 35 through connecting pipes 38. A portion of the mist circulating inside the diversion plate 35 enters the five exhaust rollers 34 at the front end of the device. Inside, another portion enters the interior of the five exhaust rollers 34 at the rear of the device. Before the mist leaks out from the interior of the exhaust rollers 34, the controller 6 operates the first heater 4 and the second heater 22, so that the mist flowing to the front of the diverter plate 35 is heated by the first heater 4. After the mist is sprayed out of the interior of the exhaust rollers 34, it is sprayed onto the outer surface of the matte volcanic rock quick-heating fabric. The platform 21 located at the bottom of the matte volcanic rock quick-heating fabric is heated by the second heater 22, so that both sides of the matte volcanic rock quick-heating fabric are ironed. When the matte volcanic rock quick-heating fabric moves to the bottom of the five exhaust rollers 34 at the rear, the cold mist sprayed out by the exhaust rollers 34 quickly cools down the temperature of the matte volcanic rock quick-heating fabric. Combined with the cold air blown out by the cooler, a double cooling effect is achieved.

[0044] A connecting plate 25 is installed at the bottom of the conical column 24, and a cooler 26 is installed at the bottom of the connecting plate 25. An electric telescopic rod 27 is also installed at the bottom of the connecting plate 25. The controller 6 sends a signal to operate the electric telescopic rod 27, causing the electric telescopic rod 27 to shorten. After the electric telescopic rod 27 shortens, the connecting plate 25 moves upward, causing the conical column 24 to push inside the conical groove 23. When the conical column 24 moves upward, the gap between its outer surface and the conical groove 23 will increase, increasing the gap that allows cool air to blow in, increasing the heat dissipation effect, and shortening the heat dissipation time.

[0045] A partition plate 36 is fixed in the middle of the diverter plate 35 to divide the interior of the diverter plate 35 into two parts. A connecting pipe 38 is connected to the top of the diverter plate 35. The other end of the connecting pipe 38 is connected to an atomizer 37. The atomizer 37 is used to atomize the water. A one-way valve 39 is installed inside the connecting pipe 38. The atomizer 37 atomizes the water drawn from the water pipe 310. After atomization, the water is diverted through the connecting pipe 38 so that the mist enters the diverter plate 35. The one-way valve 39 prevents the mist from flowing back.

[0046] The top of the atomizer 37 is connected to a water pipe 310, and a water pump 311 is installed at the bottom of the water pipe 310. The water pump 311 is connected to the water tank 5 through the water inlet pipe 312. A controller 6 is set on the outside of the mounting bracket 1. The controller 6 controls the first heater 4, the second heater 22, the air cooler 26 and the electric telescopic rod 27 respectively. When the water pump 311 is running, it can draw water from the water tank 5 into the water inlet pipe 312. The water will enter the water pipe 310 through the water inlet pipe 312 and inject water into the atomizer 37. After the atomizer 37 has atomized the water, the connecting pipes 38 will enter the two sides of the distributor plate 35 respectively. Before the mist leaks out from the inside of the exhaust roller 34, the controller 6 will run the first heater 4 and the second heater 22 so that the water flowing to the front of the distributor plate 35 will be heated.

[0047] The telescopic tube 32 includes a hollow rubber tube 321 connected between the diverter plate 35 and the hollow tube 31. A spring 322 is installed inside the hollow rubber tube 321, which allows for easy flow of air. When the conical column 24 is pushed upward, the spring 322 contracts inside the hollow rubber tube 321, shortening the hollow rubber tube 321 and providing space for the conical column 24 to move upward.

[0048] A method for finishing and shaping a matte volcanic rock quick-heat fabric includes the following steps:

[0049] S1: Use an external pulling device to pull the front end of the unshaped matte volcanic rock quick-heating fabric, so that it enters the space between the platform 21 and the exhaust roller 34 and is clamped.

[0050] S2: Preheat the first heater 4 and the second heater 22, and at the same time, introduce atomized gas into the inside of the diversion plate 35. The two heaters heat the atomized gas to heat and level the matte volcanic rock fast-heating fabric that is clamped.

[0051] S3: The matte volcanic rock quick-heating fabric after heat treatment is pulled to the bottom of the other half of the exhaust roller 34. The matte volcanic rock quick-heating fabric is lifted by the conical column 24. Cooling air is injected into the airflow channel between the conical column 24 and the conical groove 23 to cool the fabric quickly. The atomized gas of the exhaust roller 34 is continuously discharged to prevent the fabric from shrinking due to sudden cooling.

[0052] S4: Pull the cooled and shaped matte volcanic rock quick-heating fabric out of the device and roll it up.

[0053] Working principle: First, the front end of the matte volcanic rock quick-heating fabric is pulled using a pulling device, allowing it to enter the gap between platform 21 and exhaust roller 34. Then, water is injected into water tank 5. After water is injected into water tank 5, water pump 311 is activated. When water pump 311 is running, it draws water from water tank 5 into water inlet pipe 312. The water then enters water pipe 310 through water inlet pipe 312, and water pipe 310 injects water into atomizer 37. After atomizer 37 atomizes the water, the mist... The air is connected to the two sides of the diversion plate 35 via the connecting pipe 38. Part of the mist flowing inside the diversion plate 35 enters the interior of the five exhaust rollers 34 at the front end of the device, and the other part enters the interior of the five exhaust rollers 34 at the rear end of the device. Before the mist leaks out from inside the exhaust rollers 34, the controller 6 operates the first heater 4 and the second heater 22, so that the mist flowing to the front of the diversion plate 35 is heated by the first heater 4. After the mist is sprayed out of the exhaust rollers 34, it is sprayed onto the outer surface of the matte volcanic rock quick-heating fabric. The platform 21 located at the bottom of the matte volcanic rock quick-heating fabric is... The second heater 22 heats the matte volcanic rock quick-heating fabric, ironing both sides. The surface temperature of the fabric rises rapidly, softening the fibers and smoothing out wrinkles. The fabric continues to be pulled, moving it to the top of the platform 21 at the top of the air cooler 26. Similarly, the exhaust rollers 34 spray mist, but the mist sprayed from the five exhaust rollers 34 at the top of the air cooler 26 is unheated. At this point, the controller 6 sends a signal to operate the electric telescopic rod 27. When the electric telescopic rod 27 is shortened, the connecting plate 25 is moved upward. When the connecting plate 25 is to be moved upward, the conical column 24 can be pushed upward, so that the conical column 24 is pushed inside the conical groove 23. When the conical column 24 moves upward, the gap between its outer surface and the conical groove 23 will become larger. At this time, the controller 6 sends a signal to run the air cooler 26. The air cooler 26 blows cold air from the gap to the outside of the matte volcanic rock quick-heating fabric. After the matte volcanic rock quick-heating fabric is rapidly heated, it is quickly cooled and shaped, thus achieving the effect of quickly shaping the matte volcanic rock quick-heating fabric.

[0054] When the matte volcanic rock quick-heating fabric is cooled and shaped, the conical column 24 lifts the matte volcanic rock quick-heating fabric, so that the bottom of the exhaust roller 34 is stressed, and the telescopic tube 32 moves upward, forming a state in which the exhaust roller 34 and the conical column 24 hold the matte volcanic rock quick-heating fabric in the middle, and there are gaps between the conical column 24 and the exhaust roller 34 for ventilation. These gaps allow cold air to pass through. At this time, the matte volcanic rock quick-heating fabric continues to be pulled, so that the matte volcanic rock quick-heating fabric is cooled quickly.

[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A finishing and setting device for matte volcanic rock quick heating fabric, comprising a mounting frame (1), characterized in that, The mounting rack (1) is provided with a placing mechanism (2), and the top of the placing mechanism (2) is provided with a shaping mechanism (3); The placing mechanism (2) comprises a platform (21) mounted on the mounting rack (1), a tapered slot (23) is formed in the upper portion of the platform (21), a tapered column (24) is slidably connected in the tapered slot (23), and an airflow channel is formed between the tapered slot (23) and the tapered column (24) for introducing cooling airflow; The shaping mechanism (3) comprises a plurality of exhaust rollers (34) overlapped on the top of the platform (21) and a flow distribution plate (35) located above the exhaust rollers (34), the flow distribution plate (35) and the exhaust rollers (34) are internally connected with atomizing gas, the exhaust rollers (34) are internally provided with hollow tubes (31), a plurality of circular holes (33) are formed in the hollow tubes (31), and a plurality of small holes are formed in the exhaust rollers (34) and connected with the circular holes (33); The two ends of the hollow tubes (31) in one half of the exhaust rollers (34) are directly connected with the flow distribution plate (35) in an upward manner, the first heater (4) and the second heater (22) are arranged above and below the exhaust rollers (34) respectively, the two ends of the hollow tubes (31) in the other half of the exhaust rollers (34) are connected with the flow distribution plate (35) in an upward manner through telescopic tubes (32), and the exhaust rollers (34) are located above the airflow channel; The telescopic tubes (32) comprise rubber hollow tubes (321) connected between the flow distribution plate (35) and the hollow tubes (31), and the rubber hollow tubes (321) are internally provided with springs (322).

2. A device for finishing and setting a matte basaltic quick heating fabric according to claim 1, characterized in that, The bottom of the tapered column (24) is provided with a connecting plate (25), and the bottom of the connecting plate (25) is provided with a cooling fan (26).

3. A device for finishing and setting a matte basaltic quick heating fabric according to claim 2, characterized in that, The bottom of the connecting plate (25) is provided with an electric telescopic rod (27).

4. The device for finishing and setting of matte basalt fast-heating fabric according to claim 1, characterized in that, The middle portion of the flow distribution plate (35) is fixedly provided with a partition plate (36) for partitioning the flow distribution plate (35) into two parts, the top of the flow distribution plate (35) is connected with a connecting pipe (38), the other end of the connecting pipe (38) is connected with an atomizer (37), and the atomizer (37) is used for atomizing water.

5. A device for finishing and setting a matte basaltic quick heating fabric according to claim 4, characterized in that, The inside of the connecting pipe (38) is provided with a one-way valve (39).

6. A device for finishing and setting a matte basaltic quick heating fabric according to claim 4, characterized in that, The top of the atomizer (37) is connected with a water pipe (310), the bottom end of the water pipe (310) is provided with a water pump (311), and the water pump (311) is connected with a water tank (5) through an upper water pipe (312).

7. A device for finishing and setting a matte basaltic quick heating fabric according to claim 3, characterized in that, The outside of the mounting rack (1) is provided with a controller (6), and the controller (6) controls the first heater (4), the second heater (22), the cooling fan (26) and the electric telescopic rod (27) respectively.

8. A method for finishing and setting a matte basalt quick heating fabric, using the finishing and setting device for a matte basalt quick heating fabric according to any one of claims 1-7, characterized in that, The method comprises the following steps: S1: using an external pulling device to pull the front end of the unshaped matte volcano rock quick heating fabric so as to make the fabric enter the state of being clamped between the platform (21) and the exhaust roller (34); S2: preheating the first heater (4) and the second heater (22), and simultaneously introducing atomizing gas into the flow distribution plate (35), and the two heaters heat the atomizing gas to heat and flatten the clamped matte volcano rock quick heating fabric; S3: the matte basalt quick heating fabric after the heating treatment is pulled to the other half of the exhaust roller (34), the matte basalt quick heating fabric is lifted by the conical column (24), the cooling airflow is injected in the airflow passage between the conical column (24) and the conical groove (23) to rapidly cool the fabric, and the atomized gas of the exhaust roller (34) is continuously exhausted to prevent the fabric from being suddenly cooled to cause the fabric shrinkage; S4: the matte basalt quick heating fabric after the cooling and setting is pulled out of the device and is wound.

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