Multifunctional textile leather roller continuous processing device

Abstract

The application discloses a multifunctional textile leather roller continuous processing device, which comprises two wall plates arranged on a workbench, a plurality of horizontal rods arranged between the wall plates in a transverse direction, two parallel rolling way plates arranged on the horizontal rods, a downhill rolling way formed by the rolling way plates for the leather roller to roll down, and a front section rolling way, a first circular arc section, a middle rolling way, a second circular arc section and a rear section rolling way. A first rotating disc is arranged at the first circular arc section, a second rotating disc is arranged at the second circular arc section, a first material blocking plate is arranged on one side of the first rotating disc, a second material blocking plate is arranged on one side of the second rotating disc, a cleaning device is arranged above the first rotating disc, the leather roller is cleaned when reaching the cleaning device, and clamping devices are arranged on both sides of the second rotating disc to clamp the leather roller. The leather roller is coated by a coating device. The application realizes the cooperative movement of the leather rollers at different stations, and the leather rollers at multiple stations are continuously operated in a water flow mode, so that the production efficiency is remarkably improved.

Description

Technical Field

[0001] This invention relates to the field of textile machinery and equipment, and in particular to a multifunctional continuous processing device for textile rollers. Background Technology

[0002] With the continuous advancement of textile technology, spinning equipment will inevitably develop towards high speed, high efficiency, full automation, and high quality. Spinning rollers, responsible for twisting, stretching, and conveying yarn, are one of the most important components of a spinning machine, used in large quantities. The performance of the rollers has a decisive impact on spinning efficiency and yarn quality. During operation, the yarn continuously presses and scrapes against the roller surface. After a period of use, damage inevitably occurs on the roller surface, most commonly fine lines, directly affecting the quality of the spun yarn.

[0003] Currently, the repair of textile roller surfaces is mainly carried out by experienced technicians. Some textile companies also use roller surface coating devices, but these devices can only perform coating operations on a single roller, making continuous operation into an assembly line impossible and resulting in low work efficiency. Moreover, simply coating the rollers with glue is far from meeting cleanliness requirements, necessitating the use of multiple devices such as cleaning equipment, leading to equipment redundancy and low production efficiency. In addition, some companies require heat treatment of special rollers to properly harden their surfaces, and there is currently no solution for this as well. Summary of the Invention

[0004] In response to the problems of existing roller coating devices, such as the inability to coat a single roller, low work efficiency, the need for separate operation with cleaning equipment leading to equipment redundancy, and the lack of a solution for simultaneous heating treatment, the applicant provides a multi-functional continuous processing device for textile rollers with a reasonable structure. By setting up two turntables and multiple workstations such as cleaning, heating, and coating, and utilizing the synchronous linkage of the two turntables, the device enables the coordinated movement of rollers at different workstations, allowing for continuous assembly line operation of rollers at multiple workstations, resulting in excellent process effects and significantly improved production efficiency.

[0005] The technical solution adopted in this invention is as follows:

[0006] A multifunctional continuous processing device for textile rollers includes two wall panels on a worktable, with several horizontal bars supporting the space between them. Two parallel roller tracks are mounted on these bars, forming a downhill track for the rollers to pass through. Each roller track comprises three sections: a front track, a middle track, and a rear track. A first arc segment is positioned between the front and middle tracks, and a second arc segment is positioned between the middle and rear tracks. A first turntable is positioned at the first arc segment, and a second turntable is positioned at the second arc segment. A first baffle plate is positioned on the side of the first turntable furthest from the first arc segment. A second baffle is provided on the side of the second turntable away from the second arc segment. A cleaning device is provided above the first turntable. At least one U-shaped opening is provided on the first turntable. When the U-shaped opening of the first turntable carries the roller to the cleaning device, a cleaning operation is performed. Clamping devices are provided on both sides of the second turntable. At least one U-shaped opening is provided on the second turntable. When the U-shaped opening of the second turntable carries the roller to the clamping device, the clamping device clamps the roller. An adhesive applicator applies adhesive to the clamped roller.

[0007] As a further improvement to the above technical solution:

[0008] The number and position of the U-shaped openings on the first turntable correspond to the number and position of the U-shaped openings on the second turntable, and the two move in coordination.

[0009] Between the two wall panels, a drive shaft and a driven shaft are installed successively through bearings. The drive wheel on the drive shaft and the driven wheel on the driven shaft are connected by a transmission belt. The drive shaft is connected to the output shaft of the power unit and is driven by the power output of the power unit.

[0010] A first turntable is coaxially arranged at the middle position of the driven shaft, and a second turntable is coaxially arranged at the middle position of the driving shaft. Both the first and second turntables are composed of two parallel and spaced single discs.

[0011] The first baffle plate has an arc segment that cooperates with the first turntable to form an arc segment for the leather roller to pass through, and the second baffle plate has an arc segment that cooperates with the second turntable to form an arc segment for the leather roller to pass through.

[0012] When the first turntable has three U-shaped openings, heating devices are installed on both sides of the mating area between the first turntable and the first baffle plate.

[0013] The heating device includes two heating cylinders, one on the left and one on the right, which can be fixed or movable.

[0014] The three U-shaped openings on the first turntable are arranged in an array. When the first roller reaches the heating station, the next roller is in the cleaning station.

[0015] The clamping device includes a rotary mechanism, a linkage mechanism, and a drive motor. The drive motor is located on the inner side of the wall panel. The linkage mechanism is installed on the output shaft of the drive motor. The linkage mechanism extends to one side of the second turntable. The rotary mechanism is installed at the extended position of the linkage mechanism. The rotary mechanism can clamp the roller under the drive of the linkage mechanism and drive the roller to rotate. There is one clamping device on each side of the second turntable.

[0016] The glue application device includes a glue tube drive mechanism, a glue storage tube, and a brush. The glue tube drive mechanism is mounted on a crossbar, the glue storage tube is installed on the glue tube drive mechanism and is driven by the glue tube drive mechanism, and the brush is installed at the lower end of the glue storage tube. The glue storage tube supplies glue to the brush. The glue application device is located above the second turntable.

[0017] The beneficial effects of this invention are as follows:

[0018] This invention utilizes two turntables and multiple workstations for cleaning, heating, and gluing. The two turntables work synchronously, enabling coordinated movement of rollers at different workstations. This allows for continuous, streamlined operation of the rollers across multiple workstations, significantly improving production efficiency. The rollers undergo multiple processes, including cleaning, heating, and gluing, sequentially in one operation, without delays or dragging, resulting in excellent process performance. The invention employs a system where the number and position of U-shaped openings on the first turntable correspond to the number and position of U-shaped openings on the second turntable. Their coordinated movement ensures that the rollers perform all processing operations sequentially on the roller bed. The first turntable is positioned at the first arc segment, and the second turntable at the second arc segment. A first baffle plate cooperates with the first turntable, and a second baffle plate cooperates with the second turntable, enabling continuous material feeding across multiple workstations and a streamlined, complete operation, further improving work efficiency. The present invention employs a hose driving mechanism to drive the glue storage tube to slide horizontally left and right. The brush is installed at the lower end of the glue storage tube. The glue storage tube supplies glue to the brush, which then applies it to the roller. The rotary coating is more uniform and efficient. Attached Figure Description

[0019] Figure 1 This is the front view of the present invention.

[0020] Figure 2 This is a top view of the present invention.

[0021] Figure 3 This is the right view of the present invention.

[0022] Figure 4 This is a schematic diagram of the first operation step of the present invention.

[0023] Figure 5 This is a schematic diagram of the second operation step of the present invention.

[0024] Figure 6This is a schematic diagram of step three of the operation of the present invention.

[0025] Figure 7 This is a schematic diagram of operation step four of the present invention.

[0026] In the diagram: 1. Wall panel; 2. Crossbar; 3. Roller track plate; 4. Front roller track; 5. Middle roller track; 6. Rear roller track; 7. First arc segment; 8. Second arc segment; 9. Rubber roller; 10. Power unit; 11. Drive shaft; 12. Drive wheel; 13. Driven shaft; 14. Driven wheel; 15. First turntable; 16. Second turntable; 17. First baffle plate; 18. Cleaning device; 19. Heating device; 20. Second baffle plate; 21. Clamping device; 22. Rotation mechanism; 23. Linkage mechanism; 24. Drive motor; 25. Glue applicator; 26. Glue hose drive mechanism; 27. Glue storage tube; 28. Brush. Detailed Implementation

[0027] The specific embodiments of the present invention will now be described with reference to the accompanying drawings.

[0028] like Figures 1 to 3 As shown, the multifunctional textile roller continuous processing device of the present invention includes a wall panel 1 on the worktable. The wall panel 1 consists of two parallel panels arranged horizontally and connected to each other by a horizontally mounted crossbar 2. Several crossbars 2 are provided. Two parallel roller tracks 3 are mounted on the crossbar 2 between the two wall panels 1, forming a downhill track for the roller 9 to roll through. The roller track 3 includes three sections: a front roller track 4, a middle roller track 5, and a rear roller track 6. A first arc segment 7 is provided between the front roller track 4 and the middle roller track 5, and a second arc segment 8 is provided between the middle roller track 5 and the rear roller track 6. A power unit 10 is provided on one side of the wall panel 1. A drive shaft 11 and a driven shaft 13 are sequentially mounted between the two wall panels 1, and the drive shaft 11 and the driven shaft 13 are horizontally mounted between the two wall panels 1 via bearings. The driving wheel 12 on the driving shaft 11 and the driven wheel 14 on the driven shaft 13 are connected by a transmission belt. The driving shaft 11 is connected to the output shaft of the power unit 10 and is driven by the power output by the power unit 10.

[0029] A first turntable 15 is coaxially positioned at the center of the driven shaft 13, and a second turntable 16 is coaxially positioned at the center of the driving shaft 11. The first turntable 15 is positioned at the first arc segment 7, forming a gap between them, and is composed of two parallel, spaced-apart discs. The second turntable 16 is positioned at the second arc segment 8, forming a gap between them, and is also composed of two parallel, spaced-apart discs.

[0030] A first baffle plate 17 is provided on the side of the first turntable 15 away from the first arc segment 7. The first baffle plate 17 is mounted on the crossbar 2 and cooperates with the first turntable 15. The first baffle plate 17 has an arc segment that cooperates with the first turntable 15 to form an arc gap for the roller 9 to pass through. A cleaning station is provided above the first turntable 15. Specifically, a cleaning device 18 is provided above the first turntable 15. At least one U-shaped opening is provided on the first turntable 15. When the U-shaped opening of the first turntable 15 carries the roller 9 to the cleaning device 18, the cleaning device 18 performs a cleaning operation on the roller 9.

[0031] Preferably, when the first turntable 15 has three U-shaped openings, in addition to the cleaning station above the first turntable 15, a heating station is set at the arc gap formed between the first turntable 15 and the first baffle 17. Specifically, heating devices 19 are set on both sides of the arc gap formed between the first turntable 15 and the first baffle 17. The heating devices 19 include two heating shrouds, left and right. When the roller 9 is carried by the U-shaped opening of the first turntable 15 to the arc gap between the first turntable 15 and the first baffle 17, the heating shrouds are located at both ends of the roller 9 to heat the roller 9. The heating shrouds can be fixed or movable. When movable, they can move closer to the roller 9 and cover the part of the roller 9. The three U-shaped openings on the first turntable 15 are arranged in an array. When the previous roller 9 reaches the heating station, the next roller 9 is located at the cleaning station, and the two operations can be carried out continuously in a flow operation.

[0032] When the roller 9 reaches the bottom of the arc gap between the first turntable 15 and the first baffle plate 17, it travels along the intermediate raceway 5 to the second turntable 16. Clamping devices 21 are installed on both sides of the second turntable 16 to clamp the roller 9 carried on it; this position is designated as the clamping station. Each of the clamping devices 21 on the left and right sides of the second turntable 16 includes a rotary mechanism 22, a linkage mechanism 23, and a drive motor 24. The drive motor 24 is located inside the wall plate 1, and the linkage mechanism 23 is installed on the output shaft of the drive motor 24. The linkage mechanism 23 is driven by the drive motor 24 to slide linearly. The linkage mechanism 23 extends to one side of the second turntable 16, and the rotary mechanism 22 is installed at the extended position of the linkage mechanism 23. The rotary mechanism 22, driven by the linkage mechanism 23, clamps the roller 9 and causes it to rotate. The second turntable 16 has at least one U-shaped opening. When the U-shaped opening of the second turntable 16 carries the roller 9 to the clamping device 21, the clamping device 21 clamps the roller 9.

[0033] A glue application device 25 is installed above the second turntable 16, and this position is designated as the glue application station. Specifically, the glue application device 25 includes a glue hose drive mechanism 26, a glue storage tube 27, and a brush 28. The glue hose drive mechanism 26 is mounted on the crossbar 2, the glue storage tube 27 is installed on the glue hose drive mechanism 26, and the glue hose drive mechanism 26 drives the glue storage tube 27 to slide horizontally left and right. The brush 28 is installed at the lower end of the glue storage tube 27, and the glue storage tube 27 supplies glue to the brush 28, which then applies the glue to the roller 9.

[0034] A second baffle plate 20 is provided on the side of the second turntable 16 away from the second arc segment 8. The second baffle plate 20 is mounted on the crossbar 2 and cooperates with the second turntable 16. The second baffle plate 20 has an arc segment that cooperates with the second turntable 16 to allow the roller 9 to pass through. The roller 9 released by the second turntable 16 reaches the rear track 6 and rolls down along the rear track 6 to the outside.

[0035] Preferably, the number and position of the U-shaped openings on the first turntable 15 correspond to the number and position of the U-shaped openings on the second turntable 16, and the two work together to make the roller 9 perform all the processing operations one by one on the roller plate 3.

[0036] The following is in conjunction with the appendix Figure 4-7 The working process of the present invention will be described in detail below.

[0037] After startup, the power unit 10 drives the second turntable 16 mounted on the drive shaft 11 to rotate clockwise. At the same time, the drive wheel 12 mounted on the drive shaft 11 drives the driven shaft 13 to rotate via the drive belt and driven wheel 14. This makes the first turntable 15 mounted on the driven shaft 13 rotate synchronously with the second turntable 16.

[0038] When the U-shaped opening on the first turntable 15 rotates Figure 4 At the position shown, the foremost roller 9 on the front section of the raceway 4 on the raceway plate 3 enters the U-shaped opening of the first turntable 15. The first turntable 15 continues to rotate, carrying the roller 9 along with it. At the same time, the arc on the first turntable 15 blocks the rollers 9 behind it, so that only one roller 9 enters the subsequent processing station at a time.

[0039] The first turntable 15 continues to rotate, and when the U-shaped opening rotates to the upper vertical position ( Figure 5 As shown), the first turntable 15 stops rotating. At this time, the roller 9 on the first turntable 15 is in contact with the cleaning device 18, and the roller 9 is cleaned. The first turntable 15 continues to rotate. During the rotation, the second roller 9 on the front section of the raceway 4 on the raceway plate 3 enters the second U-shaped opening on the first turntable 15 and rotates with it. The first turntable 15 stops after rotating 120°. Figure 6As shown), at this time, the first roller 9 on the first turntable 15 stops at the heating station, and the second roller 9 stops at the cleaning station. The heating devices 19 at both ends of the first roller 9 move laterally and heat the first roller 9, while the cleaning device 18 cleans the second roller 9.

[0040] After cleaning and heating are completed, the first turntable 15 continues to rotate. When the first roller 9 on the first turntable 15 rotates out of the blocking area of ​​the first baffle plate 17, the first roller 9 falls into the middle roller track 5 area of ​​the roller track plate 3 under the action of gravity and rolls down along it. The first roller 9 rolls down to the second turntable 16 and is blocked. At the same time, during the rotation of the first turntable 15, the third roller 9 on the front section of the roller track 4 area of ​​the roller track plate 3 begins to repeat the above operation, enters the third U-shaped opening on the first turntable 15 and rotates together with it.

[0041] Because the second turntable 16 rotates synchronously with the first turntable 15, the first roller 9 enters the U-shaped opening of the second turntable 16 and rotates together with it. The first turntable 15 stops after rotating 120°. Figure 7 As shown), at this time, the third roller 9 stops at the cleaning station, the second roller 9 stops at the heating station, and the first roller 9 stops at the clamping station, driven to rotate by the clamping device 21. At the same time, the glue applicator 25 at the glue applicator station prepares to apply glue to the first roller 9, and then simultaneously applies glue to the first roller 9, heats the second roller 9, and cleans the third roller 9.

[0042] When the roller 9 to be coated with glue stops at the clamping station, the drive motors 24 at both ends of the roller 9 drive the linkage mechanism 23, which is equipped with the rotary mechanism 22, to move toward the roller 9 and make the roller 9 rotate through the rotary mechanism 22. At this time, the glue coating device 25 works, and the glue tube drive mechanism 26 moves down so that the brush 28 on the glue storage tube 27 contacts the outer surface of the roller 9 and moves laterally, so that the glue in the glue storage tube 27 is evenly coated on the surface of the roller 9 through the brush 28.

[0043] After the adhesive application is completed, the second turntable 16 continues to rotate. When the roller 9 on the second turntable 16 rotates out of the stopping area of ​​the second baffle plate 20, the roller 9 falls into the rear section of the roller track 6 of the roller track plate 3 under the action of gravity and enters the storage device along it. This completes the continuous processing of cleaning, heating, and adhesive application of the roller 9. The above process is repeated until all the rollers to be processed are finished.

[0044] The above description is an explanation of the present invention and not a limitation thereof. The present invention can be modified in any form without departing from its spirit.

Claims

1. A multifunctional continuous processing device for textile rollers, characterized in that: Two wall panels (1) are set on the workbench. Several horizontal bars (2) are erected between the wall panels (1). Two parallel roller tracks (3) are set on the horizontal bars (2). The roller tracks (3) form a downhill roller track for the roller (9) to roll through. The roller track (3) includes three sections: a front roller track (4), a middle roller track (5), and a rear roller track (6). A first arc section (7) is set between the front roller track (4) and the middle roller track (5). A second arc section (8) is set between the middle roller track (5) and the rear roller track (6). A first turntable (15) is set at the first arc section (7), and a second turntable (16) is set at the second arc section (8). A first baffle plate (17) is set on the side of the first turntable (15) away from the first arc section (7). A second baffle plate (20) is provided on the side of the second turntable (16) away from the second arc segment (8). A cleaning device is provided above the first turntable (15). At least one U-shaped opening is provided on the first turntable (15). When the U-shaped opening of the first turntable (15) carries the roller (9) to the cleaning device (18), a cleaning operation is performed. Clamping devices (21) are provided on both sides of the second turntable (16). At least one U-shaped opening is provided on the second turntable (16). When the U-shaped opening of the second turntable (16) carries the roller (9) to the clamping device (21), the clamping device (21) clamps the roller (9). The glue applicator (25) applies glue to the clamped roller (9).

2. The multifunctional textile roller continuous processing device according to claim 1, characterized in that: The number and position of the U-shaped openings on the first turntable (15) correspond to the number and position of the U-shaped openings on the second turntable (16), and the two move in coordination.

3. The multifunctional textile roller continuous processing device according to claim 1, characterized in that: Between the two wall panels (1), a drive shaft (11) and a driven shaft (13) are successively installed through bearings. The drive wheel (12) on the drive shaft (11) and the driven wheel (14) on the driven shaft (13) are connected by a transmission belt. The drive shaft (11) is connected to the output shaft of the power device (10) and is driven by the power output of the power device (10).

4. The multifunctional textile roller continuous processing device according to claim 3, characterized in that: A first turntable (15) is coaxially arranged at the middle position of the driven shaft (13), and a second turntable (16) is coaxially arranged at the middle position of the driving shaft (11). Both the first turntable (15) and the second turntable (16) are composed of two single discs arranged in parallel and spaced apart.

5. The multifunctional textile roller continuous processing device according to claim 1, characterized in that: The first baffle plate (17) has an arc segment that cooperates with the first turntable (15) to allow the leather roller (9) to pass through, and the second baffle plate (20) has an arc segment that cooperates with the second turntable (16) to allow the leather roller (9) to pass through.

6. The multifunctional textile roller continuous processing device according to claim 1, characterized in that: When three U-shaped openings are provided on the first turntable (15), heating devices (19) are provided on both sides of the mating point between the first turntable (15) and the first baffle plate (17).

7. The multifunctional textile roller continuous processing device according to claim 6, characterized in that: The heating device (19) includes two heating cylinders, one on the left and one on the right, which can be fixed or movable.

8. The multifunctional textile roller continuous processing device according to claim 6, characterized in that: The three U-shaped openings on the first turntable (15) are arranged in an array. When the first roller (9) arrives at the heating station, the second roller (9) is located at the cleaning station.

9. The multifunctional textile roller continuous processing device according to claim 1, characterized in that: The clamping device (21) includes a rotary mechanism (22), a linkage mechanism (23), and a drive motor (24). The drive motor (24) is located on the inner side of the wall panel (1). The linkage mechanism (23) is located on the output shaft of the drive motor (24). The linkage mechanism (23) extends to one side of the second turntable (16). The rotary mechanism (22) is located at the extension position of the linkage mechanism (23). The rotary mechanism (22) can clamp the roller (9) under the drive of the linkage mechanism (23) and drive the roller (9) to rotate. The clamping device (21) is provided on the left and right sides of the second turntable (16).

10. The multifunctional textile roller continuous processing device according to claim 1, characterized in that: The glue application device (25) includes a glue tube drive mechanism (26), a glue storage tube (27), and a brush (28). The glue tube drive mechanism (26) is mounted on a crossbar (2). The glue storage tube (27) is mounted on the glue tube drive mechanism (26) and is driven by the glue tube drive mechanism (26). The brush (28) is mounted at the lower end of the glue storage tube (27). The glue storage tube (27) supplies glue to the brush (28). The glue application device (25) is located above the second turntable (16).

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