Banknote cutting, inspection and sealing integrated production system, method, equipment, medium and chip

Abstract

The present invention provides an integrated production system, method, equipment, medium and chip for cutting, inspecting and sealing banknotes, and relates to the technical field of banknote production. The production system comprises: an automatic paper feeding module, which divides large-sheet products into large-sheet paper stacks according to a first value, and performs paper vibration, alignment and counting on the large-sheet paper stacks; a cutting module, which cuts the large-sheet paper stacks into small-sheet products, and divides the small-sheet products into small-sheet paper stacks according to a second value; a detection module, which performs quality detection on the small-sheet paper stacks to determine whether the small-sheet paper stacks are of qualified quality; a waste banknote processing module, if not, the small-sheet paper stacks enter the waste banknote processing module; a counting and transferring module, if so, the small-sheet paper stacks enter the counting and transferring module, and the counting and transferring module counts the small-sheet paper stacks; a plastic sealing module, which performs heat plastic sealing on the small-sheet paper stacks; and a boxing module, which is used to place multiple small-sheet paper stacks into a storage box.

Description

Technical Field

[0001] The present invention relates to the technical field of banknote production, and in particular to a banknote cutting, inspecting and sealing integrated production system, a banknote cutting, inspecting and sealing integrated production method, an electronic device, a computer-readable storage medium and a chip. Background Art

[0002] Banknote cutting, inspection, and boxing form the final stages of the entire banknote production process, encompassing the process of cutting large sheets into smaller ones, quality-inspecting the smaller ones, and bundling qualified products for boxing. In existing technologies, each process is relatively independent and decentralized, requiring manual transfer of stacks and pre-organization of the stacks before cutting, resulting in low efficiency and a low degree of automation. Summary of the Invention

[0003] In order to solve or improve at least one of the above technical problems, one object of the present invention is to provide an integrated production system for banknote cutting, inspection and sealing.

[0004] Another object of the present invention is to provide an integrated production method for cutting, inspecting and sealing banknotes.

[0005] Another object of the present invention is to provide an electronic device.

[0006] Another object of the present invention is to provide a computer-readable storage medium.

[0007] Another object of the present invention is to provide a chip.

[0008] To achieve the above-mentioned purpose, the first aspect of the present invention provides an integrated production system for cutting, inspecting and sealing banknotes, comprising: an automatic paper feeding module for connecting with a printing module, large-sheet products enter the automatic paper feeding module from the printing module, the automatic paper feeding module is used to portion the large-sheet products according to a first value to form large-sheet paper stacks, and the automatic paper feeding module can vibrate the paper, align and count the large-sheet paper stacks; a cutting module connected with the automatic paper feeding module, large-sheet paper stacks can enter the cutting module from the automatic paper feeding module, the cutting module is used to cut the large-sheet paper stacks to form small-sheet products, and the cutting module can portion the small-sheet products according to a second value to form small-sheet paper stacks; at least two small-sheet detection modules Block, connected to the cutting module, small paper stacks can enter the small paper detection module from the cutting module, the small paper detection module is used to perform quality inspection on the small paper stacks to determine whether the small paper stacks are of qualified quality and generate a first judgment result; the waste banknote processing module is connected to the small paper detection module, if the first judgment result is no, the small paper stacks enter the waste banknote processing module from the small paper detection module; the counting and transfer module is connected to the small paper detection module, if the first judgment result is yes, the small paper stacks enter the counting and transfer module from the small paper detection module, the counting and transfer module is used to count the small paper stacks; the plastic sealing module is connected to the clearing and transfer module, the plastic sealing module is used to perform heat plastic sealing on the small paper stacks.

[0009] The technical solution for the integrated banknote cutting, inspection, and sealing production system provided by the present invention enables automated connection between production processes such as banknote cutting, inspection, and packaging, eliminating the need for manual paper loading and transport. This design approach, firstly, reduces reliance on manual labor, helping to save labor costs and improve work efficiency. It also fully considers the efficiency matching between processes, optimizing production process design and maximizing production efficiency. Secondly, it offers a high degree of automation, meeting the needs of automated production.

[0010] Specifically, the integrated production system for banknote cutting, inspection and sealing includes an automatic paper feeding module, a cutting module, at least two small sheet detection modules, a waste banknote processing module, a counting and transfer module, a laminating module, a boxing module and a stacking module. Among them, the automatic paper feeding module is used to connect with the printing module. Large-sheet products can enter the automatic paper feeding module from the printing module. Optionally, after the printing module completes printing on the large-sheet product, the large-sheet product enters the automatic paper feeding module. The automatic paper feeding module is used to divide the large-sheet product into portions according to a first value to form large-sheet paper stacks. Optionally, the first value is 100 sheets. Optionally, the automatic paper feeding module can divide the large-sheet product into 100 portions, with each 100 sheets being a portion to form a large-sheet paper stack. Furthermore, the automatic paper feeding module can vibrate the paper, align it and count the large-sheet paper stacks.

[0011] Optionally, the automatic paper feeding module includes a paper feeding and conveying unit, an automatic 100-sheet counting unit, an empty tray conveying unit, a first air cushion table unit, a second air cushion table unit, a paper vibration unit, and a first counting unit. After the AGV (automatic guided vehicle) places the large-sheet product into the designated position of the paper feeding and conveying unit, the paper feeding and conveying unit starts and conveys the large-sheet product to the working position of the automatic 100-sheet counting unit. After the sensor of the automatic 100-sheet counting unit confirms that the large-sheet product has arrived at the working position, the automatic 100-sheet counting unit begins the counting action, with each 100 sheets being a batch and forming a large paper stack. The robotic arm device of the automatic 100-sheet counting unit grabs the large paper stack to the first air cushion table unit, the pushing mechanism of the first air cushion table unit pushes the large paper stack to the second air cushion table unit, and the pushing mechanism of the second air cushion table unit pushes the large paper stack to the paper vibration unit. Optionally, the first air cushion table unit is a lifting air cushion table unit; the second air cushion table unit is a manual handling air cushion table unit. After the vibration unit aligns the large stack of paper, the first counting unit's robotic arm grabs the stack and takes it to the counting station for a corner check. After counting, the large stack enters the cutting module for the next process.

[0012] The automatic paper loading module can separate large sheets into stacks, align them, and count them. This eliminates the need for manual sorting of the stacks before they enter the cutting module. This design reduces labor costs and improves efficiency, while also providing a high degree of automation to meet the demands of automated production.

[0013] Optionally, the automatic counting unit comprises a paper counting mechanism, which includes a paper counting suction cup. The paper counting suction cup is highly adaptable to the uniformity of large paper stacks, helping to reduce inaccurate counting caused by uneven stacks. To accommodate tilted stacks and positional errors during loading, the paper counting mechanism can perform real-time positioning based on the edge of the large paper stack. Utilizing high-performance photoelectric sensors, electric cylinders, and a combination mechanism, controlled by a PLC (Programmable Logic Controller), the relative position of the paper counting suction cup and the edge of the large paper stack is aligned before each counting operation, thus avoiding counting failures caused by verticality errors in the large paper stack. To account for uneven top surfaces in large paper stacks, the paper counting mechanism also has the function of horizontally moving along the edges of the paper, adjusting accordingly based on the flatness or position of the top surface of the large paper stack. Optionally, to ensure the accuracy of the counting operation, the automatic counting unit also includes a large paper counting detection system. The code recognition camera is used to capture the printed code number of the large paper stack and verify whether the last digit is 01, thereby verifying the accuracy of the percentage. Before entering the cutting module, the large paper stack is double-checked at both corners by a double-headed automatic paper counting unit (first counting unit) to ensure the accuracy of the percentage. Optionally, to ensure the paper vibration effect, a set of unpowered rollers is provided between the transition table and the lifting air cushion table. When the large paper stack passes through the unpowered rollers, the height difference is used to cause a surge in the paper surface, which can loosen the compacted or ink-adhered paper, providing favorable conditions for ensuring the subsequent paper vibration effect and improving efficiency. To ensure the accuracy of the paper vibration, the paper vibration unit includes an air blowing system, which uses sensors and auxiliary components such as solenoid valves, and adjusts the air blowing time and rhythm through the PLC to ensure that the paper vibration accuracy meets the requirements.

[0014] Furthermore, the cutting module is connected to the automatic paper feeding module. A large stack of paper can enter the cutting module from the automatic paper feeding module. The cutting module is used to cut the large stack of paper into small products. The cutting module can divide the small products into small stacks according to a second number. Optionally, the second number is 1,000 sheets. The cutting module can automatically feed, trim, cut, cut into small sheets, collect, and transport and distribute the large stack of paper. Optionally, the cutting module includes a paper feeding unit, a trimming unit, a strip cutting unit, a collating unit, a strip collecting unit, a small sheet cutting unit, a collection unit, a sheet distribution unit, and a sheet transport unit. Optionally, the large stack of paper can enter the paper feeding unit of the cutting module from the automatic paper feeding module. The paper feeding unit can sequentially transport the large stack of paper to the trimming unit, the strip cutting unit, the collating unit, the strip collecting unit, and the small sheet cutting unit. The trimming unit is used to trim the large stack of paper. The strip cutting unit is used to cut the large stack of paper into strips. The cutting unit cuts large stacks of paper into smaller sheets. The smaller sheets then enter the stacking unit. The stacking unit stacks the smaller sheets into smaller stacks of 1,000 sheets. The smaller stacks then enter the sheet distribution unit and the sheet transport unit for transport and distribution.

[0015] Optionally, the integrated production system for banknote cutting, inspection and sealing also includes a first transfer module. The first transfer module is used to connect the automatic paper feeding module and the cutting module. By setting up the first transfer module, large stacks of paper can be transferred so that the large stacks of paper enter the cutting module from the automatic paper feeding module. Hundreds of large-sheet products with accurate numbers are automatically transported to the cutting module for cutting. The first transfer module is an automatic banknote loading mechanism, which is used to automatically clamp and transport the 100 large-sheet products that have been sorted in the previous process to the paper loading platform position of the cutting module. Optionally, the first transfer module includes a linear unit, a servo motor, a clamping claw mechanism, a bracket and a drag chain. Through the continuous action of the first transfer module, continuous transportation of large stacks of paper is achieved.

[0016] Furthermore, the number of small sheet detection modules is at least two, that is, there can be two or more small sheet detection modules, and the small sheet detection modules can be flexibly configured according to actual needs. The small sheet detection module is connected to the cutting module. A small sheet stack can enter the small sheet detection module from the cutting module. The small sheet detection module is used to perform quality inspection on the small sheet stack to determine whether the small sheet stack is of qualified quality and generate a first judgment result. If the first judgment result is negative, the small sheet stack enters the waste banknote processing module from the small sheet detection module; if the first judgment result is positive, the small sheet stack enters the clearing and transfer module from the small sheet detection module.

[0017] Optionally, the small sheet detection module includes a first sheet number recognition system, which can recognize and verify the first sheet number of each small sheet stack to be entered into the small sheet detection module according to the cutting and pushing order. The small sheet detection module has been upgraded in both software and hardware systems, and two modes of stand-alone independent operation and multi-level linkage operation have been established. When the two modes are transformed into each other, the banknote loading trolley moves from the inside of the machine to the connecting channel, and the manipulator device places the cut small sheet stack on the banknote loading trolley, and the banknote loading trolley returns to the inside of the machine for sorting. In terms of the software system, real-time intelligent data sorting technology was proposed and applied for the first time to realize the reception, inspection and transmission of product information. After inspection by the small sheet inspection module, small sheet products (scrap) of unqualified quality are destroyed online after image capture and number comparison.

[0018] Optionally, the integrated production system for banknote cutting, inspection and sealing further includes at least two second transfer modules. The number of the second transfer modules is at least two, that is, the second transfer modules can be two or more, and the second transfer modules can be flexibly arranged according to actual needs. Optionally, the number of the second transfer modules is consistent with the number of the small-sheet detection modules. Furthermore, the second transfer modules are connected to the cutting modules. Each second transfer module is connected to a corresponding small-sheet detection module. By providing the second transfer modules, small-sheet stacks can be transferred so that the small-sheet stacks enter the small-sheet detection module from the cutting module.

[0019] Optionally, the sheet distribution unit and sheet transfer unit of the cutting module automatically transfer the small sheet stacks after cutting and collection, and hand them over to the small sheet inspection module for small sheet quality inspection. Optionally, the sheet distribution unit transfers the entire row (7K / 8K) of sequentially numbered small sheet stacks sorted by the sheet collection unit to at least two small sheet inspection modules. There are two small sheet inspection modules. Structurally, the sheet distribution unit adopts a modular design, mainly consisting of a distribution module and a transition module. The left and right distribution modules are arranged at the left and right ends respectively, and the distribution modules are connected by left and right transition modules. Functionally, the sheet distribution unit mainly includes a distribution trolley mechanism and its transmission mechanism, two sets of trolley shipping mechanisms, and two sets of distribution mechanisms. The distribution trolley mechanism is a precise product transportation mechanism controlled by a servo motor unit, which reciprocates via guide rails mounted on the frame. The trolley shipping mechanism pushes the entire row of products in the distribution trolley mechanism to the working platform of the distribution mechanism. The distribution mechanism transfers the entire row of small sheet stacks to the sheet transfer unit one by one. Optionally, the cutting module includes two sheet transfer units with identical mechanical structures, each connected to a separate sorting machine. Optionally, the sheet transfer unit comprises a longitudinal rotary conveyor mechanism, a servo-assisted forward lift mechanism, and a robotic gripper and flipper mechanism. The small sheet stacks delivered from the sheet dispensing unit pass through the longitudinal rotary conveyor mechanism, servo-assisted forward lift mechanism, and robotic gripper and flipper mechanism, and then enter the sorting machine's transfer cart in the required position for sorting and verification.

[0020] Furthermore, the waste banknote processing module is connected to the small banknote detection module. The counting and transfer module is connected to the small banknote detection module. If the first judgment result is negative, the small banknote stack is deemed unqualified and the small banknote stack passes from the small banknote detection module to the waste banknote processing module. Optionally, the waste banknote processing module processes the unqualified small banknote stack and then re-enters the small banknote detection module. Furthermore, if the first judgment result is positive, the small banknote stack is deemed qualified and the small banknote stack passes from the small banknote detection module to the counting and transfer module. The counting and transfer module is used to count the small banknote stack.

[0021] Furthermore, the laminating module is connected to the clearing and transporting module. The laminating module is used to heat-laminate the small paper stacks. Furthermore, the boxing module is connected to the laminating module. The small paper stacks enter the boxing module from the laminating module. The boxing module is used to place multiple small paper stacks into a storage box.

[0022] The technical solution defined in this invention features an integrated banknote cutting, inspection, and packaging production system that automatically connects the production processes of banknote cutting, inspection, and packaging, eliminating the need for manual paper loading and transport. This design approach, firstly, reduces reliance on manual labor, saving labor costs and improving work efficiency. It also fully considers the matching of operating efficiencies between processes, optimizing production flow design and maximizing production efficiency. Secondly, it offers a high degree of automation, meeting the requirements of automated production. Furthermore, the integrated banknote cutting, inspection, and sealing production system utilizes a visual inspection system to collect and verify production quality information without manual intervention, achieving a fully serial, closed-loop production process.

[0023] In addition, the above technical solution provided by the present invention may also have the following additional technical features:

[0024] In some technical solutions, optionally, the integrated banknote cutting, inspection and sealing production system also includes: a first transfer module, used to connect the automatic paper feeding module and the cutting module, the first transfer module is used to transfer large paper stacks so that the large paper stacks enter the cutting module from the automatic paper feeding module.

[0025] In this technical solution, the integrated banknote cutting, inspection, and sealing system also includes a first transfer module. Specifically, the first transfer module connects the automatic paper loading module and the cutting module. This first transfer module enables the transfer of large stacks of paper, allowing them to pass from the automatic paper loading module to the cutting module. This design eliminates the need for manual paper loading and transfer, minimizing reliance on labor, saving labor costs, and improving work efficiency.

[0026] The first transfer module automatically transports the accurately numbered large-sheet products to the cutting module for cutting. The first transfer module is an automatic banknote loading mechanism, which automatically grips and transports the 100-sheet products, sorted in the previous process, to the paper loading platform of the cutting module. Optionally, the first transfer module includes a linear drive, a servo motor, a gripper mechanism, a bracket, and a drag chain. The continuous operation of the first transfer module enables continuous conveying of large paper stacks.

[0027] In some technical solutions, optionally, the integrated banknote cutting, inspection and sealing production system also includes: at least two second transfer modules, connected to the cutting module, each second transfer module is connected to a corresponding small sheet detection module, and the second transfer module is used to transfer the small sheet stack so that the small sheet stack enters the small sheet detection module from the cutting module.

[0028] In this technical solution, the integrated production system for banknote cutting, inspection and sealing also includes at least two second transfer modules. Specifically, the number of second transfer modules is at least two, that is, the second transfer modules can be two or more, and the second transfer modules can be flexibly set according to actual needs. Optionally, the number of second transfer modules is consistent with the number of small-sheet detection modules. Furthermore, the second transfer modules are connected to the cutting modules. Each second transfer module is connected to a corresponding small-sheet detection module. By setting up the second transfer modules, small-sheet stacks can be transferred so that the small-sheet stacks enter the small-sheet detection module from the cutting module. This design does not require manual transfer, and the degree of dependence on labor is not high, which is conducive to saving labor costs and improving work efficiency.

[0029] In some technical solutions, optionally, the integrated banknote cutting, inspection and sealing production system also includes: a third transfer module, used to connect the plastic sealing module and the boxing module, and the third transfer module is used to transfer small stacks of paper so that the small stacks of paper enter the boxing module from the plastic sealing module.

[0030] In this technical solution, the integrated banknote cutting, inspection, and sealing production system also includes a third transfer module. Specifically, the third transfer module connects the laminating module and the boxing module. This third transfer module enables the transfer of small banknote stacks from the laminating module to the boxing module. This design eliminates the need for manual transfer and reduces labor reliance, saving labor costs and improving work efficiency.

[0031] In some technical solutions, optionally, the integrated banknote cutting, inspection and sealing production system further includes: a palletizing module connected to the boxing module, the palletizing module being used to palletize a plurality of storage boxes containing small paper sheets.

[0032] In this technical solution, the integrated banknote cutting, inspection, and sealing production system also includes a stacking module. Specifically, the stacking module is connected to the boxing module. By providing the stacking module, multiple storage boxes containing small banknotes can be stacked.

[0033] In some technical solutions, optionally, the integrated banknote cutting, inspection and sealing production system also includes: a fourth transfer module, used to connect the packing module and the stacking module, and the fourth transfer module is used to transfer the storage box so that the storage box enters the stacking module from the packing module.

[0034] In this technical solution, the integrated banknote cutting, inspection, and sealing production system also includes a fourth transfer module. Specifically, the fourth transfer module connects the boxing module and the palletizing module. This fourth transfer module enables the transfer of storage boxes from the boxing module to the palletizing module. This design eliminates the need for manual transfer and reduces labor reliance, saving labor costs and improving work efficiency.

[0035] In some technical solutions, optionally, the automatic paper feeding module includes: a paper feeding and conveying unit, connected to the printing module, and large-sheet products enter the paper feeding and conveying unit from the printing module; an automatic percentage division unit, connected to the paper feeding and conveying unit, and large-sheet products enter the automatic percentage division unit from the paper feeding and conveying unit, and the automatic percentage division unit is used to divide large-sheet products into first value portions to form large-sheet paper stacks; a paper vibration unit, connected to the automatic percentage division unit, and large-sheet paper stacks enter the paper vibration unit from the automatic percentage division unit, and the paper vibration unit can perform paper vibration and alignment on the large-sheet paper stacks; a first counting unit, connected to the paper vibration unit, and large-sheet paper stacks enter the first counting unit from the paper vibration unit, and the first counting unit is used to count large-sheet paper stacks, and the first counting unit is connected to the cutting module, and large-sheet paper stacks can enter the cutting module from the first counting unit.

[0036] In this technical solution, the automatic paper feeding module includes a paper feeding and conveying unit, an automatic percentage counting unit, a paper vibrating unit and a first counting unit. Specifically, the paper feeding and conveying unit is connected to the printing module. After the printing module completes printing on the large product, the AGV trolley (automatic guided vehicle) places the large product into the designated position of the paper feeding and conveying unit. Furthermore, the automatic percentage counting unit is connected to the paper feeding and conveying unit. The large product enters the automatic percentage counting unit from the paper feeding and conveying unit. The automatic percentage counting unit is used to divide the large product into portions according to a first numerical value to form a large paper stack. Optionally, after the AGV trolley (automatic guided vehicle) places the large product into the designated position of the paper feeding and conveying unit, the paper feeding and conveying unit starts and conveys the large product to the working position of the automatic percentage counting unit. After the sensor of the automatic percentage counting unit confirms that the large product has arrived at the working position, the automatic percentage counting unit starts the percentage counting action, with every 100 sheets being one portion and forming a large paper stack.

[0037] Furthermore, the paper vibration unit is connected to the automatic counting unit. The large paper stack enters the paper vibration unit from the automatic counting unit. The paper vibration unit can align the large paper stack by vibration. By providing the paper vibration unit, there is no need for manual sorting of the large paper stack in advance before the large paper stack enters the cutting module, which is conducive to saving labor costs and improving work efficiency. Furthermore, the first counting unit is connected to the paper vibration unit. The large paper stack enters the first counting unit from the paper vibration unit. The first counting unit is used to count the large paper stack. The first counting unit is connected to the cutting module. The large paper stack can enter the cutting module from the first counting unit.

[0038] The automatic paper loading module can separate large sheets into stacks, align them, and count them. This eliminates the need for manual sorting of the stacks before they enter the cutting module. This design reduces labor costs and improves efficiency, while also providing a high degree of automation to meet the demands of automated production.

[0039] The second aspect of the present invention provides an integrated production method for cutting, inspecting and sealing banknotes, which is applied to the integrated production system for cutting, inspecting and sealing banknotes in any of the above-mentioned technical solutions, and the integrated production method for cutting, inspecting and sealing banknotes includes: dividing large products into large paper stacks according to a first value; vibrating and aligning the large paper stacks and counting them; cutting the large paper stacks into small products; dividing the small products into small paper stacks according to a second value; performing quality inspection on the small paper stacks to determine whether the small paper stacks are of qualified quality and generate a first judgment result; if the first judgment result is yes, the small paper stacks enter the counting and transfer module of the integrated production system for cutting, inspecting and sealing banknotes, and the counting and transfer module is used to count the small paper stacks; if the first judgment result is no, the small paper stacks enter the waste banknote processing module of the integrated production system for cutting, inspecting and sealing banknotes; performing thermoplastic sealing on the small paper stacks; placing multiple small paper stacks into a storage box; and stacking multiple storage boxes containing small paper stacks.

[0040] According to the technical solution of the integrated banknote cutting, inspection and sealing production method of the present invention, the integrated banknote cutting, inspection and sealing production method is applied to the integrated banknote cutting, inspection and sealing production system of any of the above technical solutions. The specific steps of the integrated banknote cutting, inspection and sealing production method include:

[0041] In the first step, the large product is portioned according to a first numerical value to form a large stack of paper sheets. The automatic paper loading module of the integrated banknote cutting, inspecting, and sealing production system is configured to portion the large product according to the first numerical value to form a large stack of paper sheets. Optionally, the first numerical value is 100 sheets. Optionally, the automatic paper loading module can portion the large product into 100 portions, each 100 sheets forming a large stack of paper sheets.

[0042] The second step involves vibrating and aligning the large stack of paper sheets and counting them. The vibrating unit of the automatic paper loading module performs this process. This eliminates the need for manual pre-alignment of the large stack before it enters the cutting module, saving labor costs and improving work efficiency. Furthermore, the first counting unit of the automatic paper loading module is used to count the large stack of paper sheets.

[0043] The third step is to cut the large stack of paper into small products. The cutting module of the integrated banknote cutting, inspection and sealing production system is used to cut the large stack of paper into small products.

[0044] In the fourth step, the small-sized products are portioned according to the second number to form small stacks. The cutting module can portion the small-sized products according to the second number to form small stacks. Optionally, the second number is 1000 sheets. The cutting module can automatically feed, trim, cut into strips, cut into small sheets, collect, and transfer and distribute large stacks of paper.

[0045] Step 5: Perform a quality inspection on the small stack of banknotes to determine if they meet quality standards and generate a first judgment result. The small stack inspection module of the integrated banknote cutting, inspection, and sealing system is used to perform a quality inspection on the small stack of banknotes to determine if they meet quality standards and generate a first judgment result. If the first judgment result is negative, the small stack of banknotes is transferred from the small stack inspection module to the reject processing module. If the first judgment result is positive, the small stack of banknotes is transferred from the small stack inspection module to the clearing and transfer module.

[0046] In the sixth step, if the first judgment result is yes (the quality of the small stack of paper sheets is qualified), the small stack of paper sheets enters the counting and transfer module of the banknote cutting, inspection and sealing integrated production system, and the counting and transfer module is used to count the small stack of paper sheets.

[0047] In step 7, if the first judgment result is negative (the small stack of paper is of unqualified quality), the small stack of paper enters the waste banknote processing module of the integrated banknote cutting, inspection and sealing production system. Optionally, the waste banknote processing module processes the unqualified small stack of paper and then re-enters the small stack inspection module.

[0048] The eighth step is to heat-laminate the small stacks of paper. The laminating module of the integrated banknote cutting, inspection and sealing production system can heat-laminate the small stacks of paper.

[0049] The ninth step is to place the multiple small stacks of paper into the storage box. The boxing module of the integrated banknote cutting, inspection and sealing production system is used to place the multiple small stacks of paper into the storage box.

[0050] The tenth step is to palletize the multiple storage boxes containing the small paper sheets. The palletizing module of the integrated banknote cutting, inspection and sealing production system is used to palletize the multiple storage boxes containing the small paper sheets.

[0051] In the technical solution defined in the present invention, on the one hand, the degree of dependence on manual labor is not high, which is conducive to saving labor costs and improving work efficiency. It can also fully consider the matching of operating efficiency between processes, optimize production process design, and maximize production efficiency; on the other hand, the degree of automation is high, which can meet the needs of automated production.

[0052] The third aspect of the present invention provides an electronic device, including a processor, a memory, and a program or instruction stored in the memory and executable on the processor. When the program or instruction is executed by the processor, the steps of the integrated production method for cutting, inspecting and sealing banknotes in the above-mentioned technical solution are implemented.

[0053] A fourth aspect of the present invention provides a computer-readable storage medium storing a computer program, which, when executed by a processor, implements the steps of the integrated banknote cutting, inspection and sealing production method in the above technical solution.

[0054] A fifth aspect of the present invention provides a chip, which includes a processor and a communication interface. The communication interface and the processor are coupled, and the processor is used to run programs or instructions to implement the steps of the integrated production method for cutting, inspecting and sealing banknotes in the above technical solution.

[0055] Additional aspects and advantages of the technical solutions of the present invention will become apparent in the following description or will be understood through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 A first schematic diagram of a banknote cutting, inspecting and sealing integrated production system according to an embodiment of the present invention is shown;

[0057] Figure 2 A second schematic diagram of the integrated production system for cutting, inspecting and sealing banknotes according to one embodiment of the present invention is shown;

[0058] Figure 3 A flow chart of a banknote cutting, inspecting and sealing integrated production method according to one embodiment of the present invention is shown.

[0059] in, Figure 1 and Figure 2 The corresponding relationship between the reference numerals and component names is as follows:

[0060] 100: Banknote cutting, inspection and sealing integrated production system; 110: Automatic paper loading module; 111: Paper feeding and conveying unit; 112: Automatic 100% classification unit; 113: Paper vibration unit; 114: First counting unit; 120: Cutting module; 130: Small sheet detection module; 141: Waste banknote processing module; 142: Counting and transfer module; 150: Laminating module; 160: Cartoning module; 170: Palletizing module; 181: First transfer module; 182: Second transfer module; 183: Third transfer module; 184: Fourth transfer module; 200: Printing module. DETAILED DESCRIPTION

[0061] In order to more clearly understand the above-mentioned purposes, features and advantages of the embodiments of the present invention, the embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features therein can be combined with each other in the absence of conflict.

[0062] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the embodiments of the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.

[0063] Refer to the following Figures 1 to 3The invention describes a banknote cutting, inspecting and sealing integrated production system 100, a banknote cutting, inspecting and sealing integrated production method, an electronic device, a computer-readable storage medium and a chip provided according to some embodiments of the invention.

[0064] In one embodiment according to the present invention, Figure 1 and Figure 2 As shown, the integrated banknote cutting, inspection, and sealing production system 100 includes an automatic paper loading module 110, a cutting module 120, at least two small-sheet detection modules 130, a waste banknote processing module 141, a counting and transfer module 142, a laminating module 150, a boxing module 160, and a palletizing module 170. The automatic paper loading module 110 is connected to the printing module 200. Large-sheet products can enter the automatic paper loading module 110 from the printing module 200. Optionally, after the printing module 200 completes printing on the large-sheet product, the large-sheet product enters the automatic paper loading module 110. The automatic paper loading module 110 is configured to divide the large-sheet product into portions according to a first number, forming a large-sheet stack. Optionally, the first number is 100 sheets. Optionally, the automatic paper loading module 110 can divide the large-sheet product into portions of 100 sheets each, forming a large-sheet stack. Furthermore, the automatic paper loading module 110 can perform vibration alignment and counting on the large-sheet stack.

[0065] Optionally, the automatic paper feeding module 110 includes a paper feed conveyor unit 111, an automatic 100-sheet sorting unit 112, an empty tray conveyor unit, a first air cushion table unit, a second air cushion table unit, a paper vibration unit 113, and a first counting unit 114. After an AGV (automated guided vehicle) places a large sheet of paper into a designated position in the paper feed conveyor unit 111, the paper feed conveyor unit 111 activates and transports the large sheet of paper to the working position of the automatic 100-sheet sorting unit 112. After the sensors in the automatic 100-sheet sorting unit 112 confirm that the large sheet of paper has arrived at the working position, the automatic 100-sheet sorting unit 112 begins sorting, sorting each 100 sheets into a large stack. The robotic arm of the automatic 100-sheet sorting unit 112 grabs the large stack of paper and places it on the first air cushion table unit. The first air cushion table unit's push mechanism pushes the large stack of paper to the second air cushion table unit, which in turn pushes the large stack of paper to the paper vibration unit 113. Optionally, the first air cushion table unit is a lifting air cushion table unit; the second air cushion table unit is a manual handling air cushion table unit. After the vibration unit 113 completes the vibration and alignment of the large paper stack, the robotic arm of the first counting unit 114 grabs the large paper stack and brings it to the counting station for corner verification. After counting, the large paper stack enters the cutting module 120 for the next process.

[0066] The automatic paper loading module 110 can separate large products into large stacks, align them, and count them. This eliminates the need for manual sorting of the large stacks before they enter the cutting module 120. This design reduces labor costs, improving efficiency, and offers a high degree of automation, meeting the demands of automated production.

[0067] Optionally, the automatic counting unit 112 comprises a paper counting mechanism, which includes a paper counting suction cup. The paper counting suction cup is highly adaptable to the uniformity of large paper stacks, which helps reduce inaccurate counting caused by uneven stacks. To accommodate stack tilt and positional errors during loading, the paper counting mechanism can perform real-time positioning based on the edge of the large paper stack. Utilizing a high-performance photoelectric sensor, electric cylinder, and combined mechanism, and controlled by a PLC (Programmable Logic Controller) algorithm, this ensures that the relative position of the paper counting suction cup and the edge of the large paper stack is consistent before each counting operation, thus avoiding counting failures caused by verticality errors in the large paper stack. To account for uneven top surfaces of large paper stacks, the paper counting mechanism also has the function of horizontally moving along the edges of the paper, adjusting accordingly based on the flatness or position of the top surface of the large paper stack. Optionally, to ensure accurate counting, the automatic counting unit 112 also includes a large paper counting detection system. The code number of the large paper stack is photographed by a code recognition camera and the last digit is checked to see if it is 01, thereby verifying the accuracy of the percentage. Before entering the cutting module 120, the large paper stack is double-checked at both corners by a double-headed automatic paper counting unit (first counting unit 114) to ensure the accuracy of the percentage. Optionally, to ensure the paper vibration effect, a set of unpowered rollers is provided between the transition table and the lifting air cushion table. When the large paper stack passes through the unpowered rollers, the height difference is used to cause a surge on the paper surface, which can loosen the compacted or ink-adhered paper, providing favorable conditions for ensuring the subsequent paper vibration effect and improving efficiency. To ensure the accuracy of the paper vibration, the paper vibration unit 113 includes an air blowing system, which uses sensors and auxiliary components such as solenoid valves, and adjusts the air blowing time and rhythm through the PLC to ensure that the paper vibration accuracy meets the requirements.

[0068] Furthermore, the cutting module 120 is connected to the automatic paper feeding module 110. Large paper stacks can enter the cutting module 120 from the automatic paper feeding module 110. The cutting module 120 is used to cut the large paper stacks into small products. The cutting module 120 can divide the small products into small paper stacks according to a second value. Optionally, the second value is 1,000 sheets. The cutting module 120 can realize functions such as automatic paper feeding, edge trimming, strip cutting, cutting into small sheets, collecting, and transporting and distributing large paper stacks. Optionally, the cutting module 120 includes a paper feeding unit, an edge trimming unit, a strip cutting unit, a sorting unit, a strip collecting unit, a small sheet cutting unit, a collecting unit, a sheet distribution unit, and a sheet transport unit. Optionally, large paper stacks enter the paper feeding unit of the cutting module 120 from the automatic paper feeding module 110. The paper feed unit sequentially conveys large stacks of paper to the trimming unit, strip cutting unit, collation unit, strip collecting unit, and small sheet cutting unit. The trimming unit trims the large stacks of paper. The strip cutting unit cuts the large stacks of paper into strips. The small sheet cutting unit cuts the large stacks of paper into small sheets. The small sheets then enter the stacking unit. The stacking unit stacks the small sheets into small stacks of 1,000 sheets each. The small stacks then enter the sheet distributing unit and the sheet conveying unit for conveying and distributing the small stacks.

[0069] Optionally, the integrated banknote cutting, inspection and sealing production system 100 further includes a first transfer module 181. The first transfer module 181 is used to connect the automatic paper feeding module 110 and the cutting module 120. By providing the first transfer module 181, large stacks of paper can be transferred so that the large stacks of paper enter the cutting module 120 from the automatic paper feeding module 110. Hundreds of large-sheet products with accurate numbers are automatically transported to the cutting module 120 for cutting. The first transfer module 181 is an automatic banknote loading mechanism, which is used to automatically clamp and transport the 100 large-sheet products that have been sorted in the previous process to the paper loading platform position of the cutting module 120. Optionally, the first transfer module 181 includes a linear unit, a servo motor, a clamping gripper mechanism, a bracket and a drag chain. Through the continuous action of the first transfer module 181, continuous transportation of large stacks of paper is achieved.

[0070] Furthermore, the number of small-sheet detection modules 130 is at least two, that is, there can be two or more small-sheet detection modules 130, and the small-sheet detection modules 130 can be flexibly arranged according to actual needs. The small-sheet detection module 130 is connected to the cutting module 120. A small sheet of paper can enter the small-sheet detection module 130 from the cutting module 120. The small-sheet detection module 130 is used to perform quality inspection on the small sheet of paper to determine whether the small sheet of paper is of qualified quality and generate a first judgment result. If the first judgment result is no, the small sheet of paper enters the waste banknote processing module 141 from the small-sheet detection module 130; if the first judgment result is yes, the small sheet of paper enters the clearing and transfer module 142 from the small-sheet detection module 130.

[0071] Optionally, the small sheet detection module 130 includes a first sheet number recognition system, which can recognize and verify the first sheet number of each small sheet stack to be entered into the small sheet detection module 130 according to the cutting and pushing order. The small sheet detection module 130 has been upgraded in both software and hardware systems, and two modes of stand-alone independent operation and multi-level linkage operation have been established. When the two modes are transformed into each other, the banknote loading trolley moves from the inside of the machine to the connecting channel, and the manipulator device places the cut small sheet stack on the banknote loading trolley, and the banknote loading trolley returns to the inside of the machine for sorting. In terms of the software system, real-time intelligent data sorting technology was proposed and applied for the first time to realize the reception, inspection and transmission of product information. After inspection by the small sheet inspection module, small sheet products (scrap) of unqualified quality are destroyed online after image capture and number comparison.

[0072] Optionally, the integrated banknote cutting, inspection and sealing production system 100 further includes at least two second transfer modules 182. The number of the second transfer modules 182 is at least two, that is, the second transfer modules 182 can be two or more, and the second transfer modules 182 can be flexibly arranged according to actual needs. Optionally, the number of the second transfer modules 182 is consistent with the number of the small-sheet detection modules 130. Furthermore, the second transfer modules 182 are connected to the cutting module 120. Each second transfer module 182 is connected to a corresponding small-sheet detection module 130. By providing the second transfer modules 182, small-sheet stacks can be transferred so that the small-sheet stacks enter the small-sheet detection module 130 from the cutting module 120.

[0073] Optionally, the sheet distribution unit and the sheet transfer unit of the cutting module 120 realize the automatic transfer of small sheet stacks after cutting and collecting, and hand them over to the small sheet detection module 130 for small sheet quality inspection. Optionally, the sheet distribution unit transfers the small sheet stacks of a whole row (7K / 8K) sorted by the sheet collection unit to at least two small sheet detection modules 130 respectively. There are two small sheet detection modules 130. Structurally, the sheet distribution unit adopts a modular design, mainly consisting of a distribution module and a transition module, with a left distribution module and a right distribution module arranged at the left and right ends respectively, and the distribution modules are connected by left and right transition modules. Functionally, the sheet distribution unit mainly includes a distribution trolley mechanism and its transmission mechanism, two sets of trolley shipping mechanisms, and two sets of distribution mechanisms. The distribution trolley mechanism is a product precision transportation mechanism controlled by a servo motor unit, which reciprocates through a guide rail installed on the frame. The trolley shipping mechanism pushes the entire row of products in the distribution trolley mechanism to the working platform of the distribution mechanism. The distribution mechanism transfers the entire row of small paper stacks one by one to the sheet conveyor unit. Optionally, the cutting module 120 includes two sheet conveyor units with identical mechanical structures, each connected to the two sorting machines. Optionally, the sheet conveyor unit comprises a longitudinal rotary conveyor mechanism, a servo forward lift mechanism, and a robotic clamping and flipping mechanism. The small paper stacks delivered from the sheet distribution unit pass through the longitudinal rotary conveyor mechanism, the servo forward lift mechanism, the robotic clamping and flipping mechanism, and enter the conveyor cart of the sorting machine in the posture required by the process, awaiting sorting and verification.

[0074] Furthermore, the banknote disposal module 141 is connected to the small-sheet detection module 130. The counting and transfer module 142 is connected to the small-sheet detection module 130. If the first judgment result is negative, the small-sheet stack is deemed unqualified and the small-sheet stack passes from the small-sheet detection module 130 to the banknote disposal module 141. Optionally, the banknote disposal module 141 processes the unqualified small-sheet stack and then re-enters the small-sheet detection module 130. Furthermore, if the first judgment result is positive, the small-sheet stack is deemed qualified and the small-sheet stack passes from the small-sheet detection module 130 to the counting and transfer module 142. The counting and transfer module 142 is used to count the small-sheet stack.

[0075] Furthermore, the laminating module 150 is connected to the clearing and transferring module 142. The laminating module 150 is used to heat-laminate the small paper stacks. Furthermore, the boxing module 160 is connected to the laminating module 150. The small paper stacks pass from the laminating module 150 to the boxing module 160. The boxing module 160 is used to place the multiple small paper stacks into a storage box.

[0076] In the technical solution defined in the present invention, the integrated banknote cutting, inspection, and sealing production system 100 automatically connects the production processes of banknote cutting, inspection, and packaging, eliminating the need for manual paper loading and transport. This design approach, firstly, reduces reliance on manual labor, helping to save labor costs and improve work efficiency. It also fully considers the matching of operating efficiency between processes, optimizes production process design, and maximizes production efficiency. Secondly, it offers a high degree of automation, meeting the requirements of automated production. Furthermore, the integrated banknote cutting, inspection, and sealing production system 100 utilizes a visual inspection system to collect and verify production quality information without manual intervention, achieving a fully serialized, closed-loop production process.

[0077] In some embodiments, optionally, as Figure 1 As shown, the integrated banknote cutting, inspection, and sealing production system 100 also includes a first transfer module 181. Specifically, the first transfer module 181 connects the automatic paper loading module 110 and the cutting module 120. By providing this first transfer module 181, large stacks of paper can be transferred from the automatic paper loading module 110 to the cutting module 120. This design eliminates the need for manual paper loading and transfer, minimizing reliance on labor, saving labor costs, and improving work efficiency.

[0078] The accurately numbered large-sheet products are automatically transported to the cutting module 120 for cutting. The first transfer module 181 is an automatic banknote loading mechanism, which automatically grips and transports the 100-sheet products, which have been sorted in the previous process, to the paper loading platform of the cutting module 120. Optionally, the first transfer module 181 includes a linear drive, a servo motor, a gripper mechanism, a bracket, and a drag chain. The continuous operation of the first transfer module 181 enables continuous conveying of large paper stacks.

[0079] In some embodiments, optionally, as Figure 1 As shown, the banknote cutting, inspection and sealing integrated production system 100 also includes at least two second transfer modules 182. Specifically, the number of the second transfer modules 182 is at least two, that is, the second transfer modules 182 can be two or more, and the second transfer modules 182 are flexibly set according to actual needs. Optionally, the number of the second transfer modules 182 is consistent with the number of the small sheet detection modules 130. Furthermore, the second transfer modules 182 are connected to the cutting module 120. Each second transfer module 182 is connected to a corresponding small sheet detection module 130. By setting up the second transfer module 182, the small sheet stack can be transferred so that the small sheet stack enters the small sheet detection module 130 from the cutting module 120. This design does not require manual transfer and is not highly dependent on labor, which is conducive to saving labor costs and improving work efficiency.

[0080] In some embodiments, optionally, as Figure 1 As shown, the integrated banknote cutting, inspection, and sealing production system 100 also includes a third transfer module 183. Specifically, the third transfer module 183 connects the laminating module 150 and the boxing module 160. By providing the third transfer module 183, small stacks of banknotes can be transferred from the laminating module 150 to the boxing module 160. This design eliminates the need for manual transfer and reduces labor reliance, saving labor costs and improving work efficiency.

[0081] In some embodiments, optionally, as Figure 1 As shown, the banknote cutting, inspection and sealing integrated production system 100 further includes a stacking module 170. Specifically, the stacking module 170 is connected to the boxing module 160. By providing the stacking module 170, multiple storage boxes containing small paper sheets can be stacked.

[0082] In some embodiments, optionally, as Figure 1 As shown, the integrated banknote cutting, inspection, and sealing production system 100 also includes a fourth transfer module 184. Specifically, the fourth transfer module 184 connects the boxing module 160 and the palletizing module 170. By providing the fourth transfer module 184, storage boxes can be transferred from the boxing module 160 to the palletizing module 170. This design eliminates the need for manual transfer and reduces labor reliance, saving labor costs and improving work efficiency.

[0083] In some embodiments, optionally, as Figure 1 As shown, the automatic paper feeding module 110 includes a paper feeding and conveying unit 111, an automatic percentage counting unit 112, a paper vibrating unit 113 and a first counting unit 114. Specifically, the paper feeding and conveying unit 111 is connected to the printing module 200. After the printing module 200 completes printing on the large-sheet product, the AGV (automatic guided vehicle) places the large-sheet product into the designated position of the paper feeding and conveying unit 111. Furthermore, the automatic percentage counting unit 112 is connected to the paper feeding and conveying unit 111. The large-sheet product enters the automatic percentage counting unit 112 from the paper feeding and conveying unit 111. The automatic percentage counting unit 112 is used to divide the large-sheet product into portions according to a first numerical value to form a large-sheet paper stack. Optionally, after the AGV (automatic guided vehicle) places the large-sheet product into the designated position of the paper feeding and conveying unit 111, the paper feeding and conveying unit 111 starts and conveys the large-sheet product to the working position of the automatic percentage counting unit 112. After the sensor of the automatic sorting unit 112 confirms that the large-sheet product has arrived at the working position, the automatic sorting unit 112 starts sorting, with each 100 sheets being a set and forming a large-sheet stack.

[0084] Furthermore, the paper vibration unit 113 is connected to the automatic counting unit 112. The large paper stack enters the paper vibration unit 113 from the automatic counting unit 112. The paper vibration unit 113 can align the large paper stack by vibration. By providing the paper vibration unit 113, there is no need for manual sorting of the large paper stack in advance before the large paper stack enters the cutting module 120, which is conducive to saving labor costs and improving work efficiency. Furthermore, the first counting unit 114 is connected to the paper vibration unit 113. The large paper stack enters the first counting unit 114 from the paper vibration unit 113. The first counting unit 114 is used to count the large paper stack. The first counting unit 114 is connected to the cutting module 120. The large paper stack can enter the cutting module 120 from the first counting unit 114.

[0085] The automatic paper loading module 110 can separate large products into large stacks, align them, and count them. This eliminates the need for manual sorting of the large stacks before they enter the cutting module 120. This design reduces labor costs, improving efficiency, and offers a high degree of automation, meeting the demands of automated production.

[0086] In one embodiment of the present invention, the banknote cutting, inspecting and sealing integrated production method is applied to the banknote cutting, inspecting and sealing integrated production system 100 in any of the above embodiments. Figure 3 As shown, the specific steps of the integrated production method for banknote cutting, inspection and sealing include:

[0087] S302: The large product is divided into portions according to a first value to form a large stack of paper sheets. The automatic paper feeding module of the integrated banknote cutting, inspecting, and sealing production system is configured to divide the large product into portions according to a first value to form a large stack of paper sheets. Optionally, the first value is 100 sheets. Optionally, the automatic paper feeding module can divide the large product into portions of 100 sheets each to form a large stack of paper sheets.

[0088] S304: Perform vibration alignment and counting on the large paper stack. The vibration unit of the automatic paper loading module is capable of vibration alignment on the large paper stack. This eliminates the need for manual pre-alignment of the large paper stack before it enters the cutting module, saving labor costs and improving work efficiency. Furthermore, the first counting unit of the automatic paper loading module is used to count the large paper stack.

[0089] S306, cutting the large stack of paper into small products. The cutting module of the integrated banknote cutting, inspection and sealing production system is used to cut the large stack of paper into small products.

[0090] S308: The small-sized product is divided into small stacks according to the second number. The cutting module can divide the small-sized product into small stacks according to the second number. Optionally, the second number is 1000 sheets. The cutting module can automatically feed, trim, cut into strips, cut into small sheets, collect, and transfer and distribute the large stacks.

[0091] S310: Perform a quality inspection on the small stack of banknotes to determine whether the stack is of acceptable quality and generate a first judgment result. The small stack inspection module of the integrated banknote cutting, inspection, and sealing production system is used to perform a quality inspection on the small stack of banknotes to determine whether the stack is of acceptable quality and generate a first judgment result. If the first judgment result is negative, the small stack of banknotes is transferred from the small stack inspection module to the waste banknote processing module; if the first judgment result is positive, the small stack of banknotes is transferred from the small stack inspection module to the clearing and transfer module.

[0092] S312, if the first judgment result is yes (the quality of the small stack of paper sheets is qualified), the small stack of paper sheets enters the counting and transfer module of the banknote cutting, inspection and sealing integrated production system, and the counting and transfer module is used to count the small stack of paper sheets.

[0093] At step S314, if the first judgment result is negative (the small stack of paper sheets is of unqualified quality), the small stack of paper sheets enters the waste banknote processing module of the integrated banknote cutting, inspection and sealing production system. Optionally, the waste banknote processing module processes the unqualified small stack of paper sheets and then re-enters the small stack inspection module.

[0094] S316, heat-laminate the small stack of paper. The laminating module of the integrated banknote cutting, inspection and sealing production system can heat-laminate the small stack of paper.

[0095] S318: Place the multiple small paper stacks into the storage box. The boxing module of the integrated banknote cutting, inspection and sealing production system is used to place the multiple small paper stacks into the storage box.

[0096] S320: Palletizing a plurality of storage boxes containing stacks of small paper sheets. The palletizing module of the integrated banknote cutting, inspection, and sealing production system is used to palletize a plurality of storage boxes containing stacks of small paper sheets.

[0097] In the technical solution defined in the present invention, on the one hand, the degree of dependence on manual labor is not high, which is conducive to saving labor costs and improving work efficiency. It can also fully consider the matching of operating efficiency between processes, optimize production process design, and maximize production efficiency; on the other hand, the degree of automation is high, which can meet the needs of automated production.

[0098] In one embodiment according to the present invention, the electronic device includes a processor, a memory, and a program or instruction stored in the memory and executable on the processor. When the program or instruction is executed by the processor, the steps of the integrated production method for cutting, inspecting and sealing banknotes in the above embodiment are implemented.

[0099] In one embodiment according to the present invention, a computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the integrated banknote cutting, inspecting and sealing production method in the above embodiment are implemented.

[0100] In one embodiment according to the present invention, the chip includes a processor and a communication interface, the communication interface and the processor are coupled, and the processor is used to run programs or instructions to implement the steps of the integrated banknote cutting, inspection and sealing production method in the above embodiment.

[0101] In the present invention, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The term "plurality" refers to two or more, unless expressly limited otherwise. Terms such as "installed," "connected," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; "connected" can mean a direct connection or an indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of these terms in the present invention based on specific circumstances.

[0102] In the description of the present invention, it should be understood that the directions or positional relationships indicated by terms such as "up", "down", "left", "right", "front" and "back" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0103] Throughout this specification, terms such as "one embodiment," "some embodiments," and "specific embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0104] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A banknote cutting, inspection and sealing integrated production system, characterized in that: include: An automatic paper feeding module (110) is connected to a printing module (200), wherein a large product enters the automatic paper feeding module (110) from the printing module (200), and the automatic paper feeding module (110) is used to divide the large product into portions according to a first value to form a large paper stack, and the automatic paper feeding module (110) can vibrate, align, and count the large paper stack; a cutting module (120) connected to the automatic paper feeding module (110), wherein the large paper stack can enter the cutting module (120) from the automatic paper feeding module (110), and the cutting module (120) is used to cut the large paper stack into small products, and the cutting module (120) can divide the small products into small paper stacks according to a second value; At least two small sheet detection modules (130) are connected to the cutting module (120), and the small sheet stack can enter the small sheet detection module (130) from the cutting module (120). The small sheet detection module (130) is used to perform quality inspection on the small sheet stack to determine whether the small sheet stack is of qualified quality and generate a first judgment result; A waste banknote processing module (141) is connected to the small banknote detection module (130), and if the first judgment result is no, the small banknote stack enters the waste banknote processing module (141) from the small banknote detection module (130); a counting and transferring module (142) connected to the small sheet detection module (130); if the first judgment result is yes, the small sheet stack enters the counting and transferring module (142) from the small sheet detection module (130); and the counting and transferring module (142) is used to count the small sheet stack; A plastic sealing module (150) is connected to the clearing and transferring module (142), and the plastic sealing module (150) is used to perform heat plastic sealing on the small paper stack; The boxing module (160) is connected to the plastic sealing module (150), and the small paper stacks enter the boxing module (160) from the plastic sealing module (150). The boxing module (160) is used to place multiple small paper stacks into a storage box.

2. The integrated banknote cutting, inspection and sealing production system according to claim 1, characterized in that: Also includes: The first transfer module (181) is used to connect the automatic paper feeding module (110) and the cutting module (120). The first transfer module (181) is used to transfer the large paper stack so that the large paper stack enters the cutting module (120) from the automatic paper feeding module (110).

3. The integrated banknote cutting, inspection and sealing production system according to claim 1, characterized in that: Also includes: At least two second transfer modules (182) are connected to the cutting module (120), and each second transfer module (182) is connected to a corresponding small sheet detection module (130). The second transfer module (182) is used to transfer the small sheet stack so that the small sheet stack enters the small sheet detection module (130) from the cutting module (120).

4. The integrated banknote cutting, inspection and sealing production system according to claim 1, characterized in that: Also includes: The third transfer module (183) is used to connect the plastic sealing module (150) and the box packing module (160). The third transfer module (183) is used to transfer the small paper stack so that the small paper stack enters the box packing module (160) from the plastic sealing module (150).

5. The banknote cutting, inspecting and sealing integrated production system according to any one of claims 1 to 4, characterized in that: Also includes: A palletizing module (170) is connected to the boxing module (160), and the palletizing module (170) is used to palletize a plurality of the storage boxes containing the small paper stacks.

6. The integrated banknote cutting, inspection and sealing production system according to claim 5, characterized in that: Also includes: A fourth transfer module (184) is used to connect the packing module (160) and the palletizing module (170). The fourth transfer module (184) is used to transfer the storage box so that the storage box enters the palletizing module (170) from the packing module (160).

7. The banknote cutting, inspecting and sealing integrated production system according to any one of claims 1 to 4, characterized in that: The automatic paper feeding module (110) comprises: A paper feeding and conveying unit (111) is connected to the printing module (200), and the large-sheet product enters the paper feeding and conveying unit (111) from the printing module (200); An automatic percentage distribution unit (112) is connected to the paper feeding and conveying unit (111), wherein the large-sheet product enters the automatic percentage distribution unit (112) from the paper feeding and conveying unit (111), and the automatic percentage distribution unit (112) is used to divide the large-sheet product into portions according to the first value to form the large-sheet paper stack; A paper vibration unit (113) is connected to the automatic 100-percentage unit (112), and the large paper stack enters the paper vibration unit (113) from the automatic 100-percentage unit (112). The paper vibration unit (113) can perform vibration alignment on the large paper stack; A first counting unit (114) is connected to the paper vibration unit (113), and the large paper stack enters the first counting unit (114) from the paper vibration unit (113). The first counting unit (114) is used to count the large paper stack. The first counting unit (114) is connected to the cutting module (120), and the large paper stack can enter the cutting module (120) from the first counting unit (114).

8. A banknote cutting, inspection and sealing integrated production method, characterized in that: Applicable to the banknote cutting, inspecting and sealing integrated production system according to any one of claims 1 to 7, the banknote cutting, inspecting and sealing integrated production method comprising: Dividing the large product into portions according to a first value to form a large paper stack; Performing paper shaking, alignment and counting on the large paper stack; Cutting the large paper stack into small products; Dividing the small sheets of product into small stacks according to a second value; Performing a quality inspection on the small paper stack to determine whether the small paper stack is of qualified quality and generating a first determination result; If the first judgment result is yes, the small paper stack enters the counting and transfer module of the banknote cutting, inspecting and sealing integrated production system, and the counting and transfer module is used to count the small paper stack; If the first judgment result is no, the small paper stack enters the waste banknote processing module of the banknote cutting, inspecting and sealing integrated production system; Heat-plastic sealing the small paper stacks; placing a plurality of the small paper stacks into a storage box; A plurality of the storage boxes containing the small paper stacks are stacked.

9. An electronic device, characterized in that: It includes a processor, a memory, and a program or instruction stored in the memory and executable on the processor. When the program or instruction is executed by the processor, the steps of the integrated production method for cutting, inspecting and sealing banknotes as described in claim 8 are implemented.

10. A computer-readable storage medium, characterized in that The computer-readable storage medium stores a computer program, and when the computer program is executed by the processor, the steps of the integrated production method for cutting, inspecting and sealing banknotes as claimed in claim 8 are implemented.

11. A chip, characterized in that: The chip includes a processor and a communication interface, the communication interface is coupled to the processor, and the processor is used to run programs or instructions to implement the steps of the integrated banknote cutting, inspection and sealing production method as described in claim 8.

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