An electrical retrofit circuit for a vibrating feeder

By introducing parallel AC contactor KM, time relay KT1, and KA, KA circuits into the vibrating feeder, and adding motor protector QF1, the problems of motor burnout and frequent manual inspections were solved, and automatic control and safe production were achieved.

CN117284709BActive Publication Date: 2026-01-27BENXI IRON & STEEL (GRP) MINING CO LTD
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Patent Information

Application Number
CN202311256002.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-25
Publication Date
2026-01-27
Estimated Expiration
2043-09-25

AI Technical Summary

Technical Problem

The electrical control circuit of the existing vibrating feeder lacks overcurrent protection, which makes the motor prone to burnout. Operators also need to frequently check and handle abnormal situations, increasing labor intensity and production costs.

Method used

An electrical modification circuit consisting of parallel AC contactors KM, first time relay KT1, intermediate relay KA, and second time relay KT2 is used to add a motor protector QF1, thereby achieving automatic control and overload protection.

Benefits of technology

It realizes automatic control of the feeding device, reduces manual operation, lowers the risk of motor burnout, improves equipment safety and production efficiency, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an electrical reconstruction circuit of a vibrating feeding device, which comprises an alternating current contactor KM, a first time relay KT1, an intermediate relay KA and a second time relay KT2 which are arranged in parallel with each other; one end of the alternating current contactor KM is connected with a normally closed contact of the intermediate relay KA, and the normally closed contact of the intermediate relay KA is connected with a manual switch SA; a time delay closing contact of the first time relay KT1 is connected with a time delay opening contact of the second time relay KT2, and the time delay closing contact of the first time relay KT1 is connected with the normally closed contact of the intermediate relay KA; after a period of time, the time delay opening contact of the second time relay KT2 is disconnected, the intermediate relay KA is powered off and released, the normally closed contact of the intermediate relay KA is closed, the alternating current contactor KM coil circuit is connected again, and the motor is restarted and operated.
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Description

Technical Field

[0001] This invention relates to the field of vibrating feeder control, and more particularly to an electrical modification circuit for a vibrating feeder. Background Technology

[0002] Vibrating feeders are widely used in various industries such as mining, metallurgy, coal, building materials, light industry, chemical industry, power, machinery, and grain processing. They are used to uniformly, continuously, or quantitatively feed lumpy, granular, and powdery materials from storage bins to receiving devices. During operation, the amplitude, current of the vibrating motor, and surface temperature of the motor should be checked frequently. The feeder should have uniform front-to-back amplitude, without lateral swaying, and the motor current should be stable. If any abnormality is found, the machine should be stopped immediately. However, in existing technology, the electrical control circuit of the feeding device, after prolonged vibration, can cause excessive load on the crusher. The circuit lacks overcurrent protection, leading to circuit breaks and motor burnout. Summary of the Invention

[0003] In view of the problems existing in the prior art, the present invention discloses an electrical modification circuit for a vibrating feeder, comprising: an AC contactor KM, a first time relay KT1, an intermediate relay KA, and a second time relay KT2 connected in parallel;

[0004] One end of the AC contactor KM is connected to the normally closed contact of the intermediate relay KA, and the normally closed contact of the intermediate relay KA is connected to the manual switch SA.

[0005] The delayed closing contact of the first time relay KT1 is connected to the delayed opening contact of the second time relay KT2, and the delayed closing contact of the first time relay KT1 is connected to the normally closed contact of the intermediate relay KA.

[0006] The coil of the intermediate relay KA is connected to the delayed disconnect contact of the second time relay KT2, and the delayed disconnect contact of the second time relay KT2 is connected to the delayed closing contact of the first time relay KT1.

[0007] The coil of the second time relay KT2 is connected to the normally open auxiliary contact of the intermediate relay KA, and the delayed closing contact of the first time relay KT1 is connected in parallel with the normally open auxiliary contact of the intermediate relay KA.

[0008] The output terminal of the manual switch SA, the delayed closing contact of the first time relay KT1, and the normally open auxiliary contact of the intermediate relay KA connected in parallel is connected to the normally open auxiliary contact of the main contactor KM1 of the crusher. The normally open auxiliary contact of the main contactor KM1 is connected to the normally closed auxiliary contact of the motor protector QF1. When the crusher is not started, the vibrating feeder does not work.

[0009] The first time relay KT1 and the second time relay KT2 are JS14P relays.

[0010] The model of the AC contactor KM is CJ20_100.

[0011] The intermediate relay KA is model CDZ9L-S4P.

[0012] The manual switch SA is model LA38_11.

[0013] By adopting the above technical solution, the present invention provides an electrical modification circuit for a vibrating feeder. This circuit structure effectively solves the problem of excessive feeding by the feeder. It can control the feeder to automatically feed, reducing operator workload and achieving the goal of reducing manpower and increasing efficiency. This circuit structure can be interlocked with the crusher; when the crusher is not working, the circuit structure does not operate. Furthermore, the addition of a motor protector ensures the motor operates safely, preventing burnout due to overload and significantly saving production costs. This circuit structure can also be applied to other feeding systems, and its practical application has shown excellent results. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the electrical modification circuit for the small crushing vibrating feeder of the present invention. Detailed Implementation

[0016] To make the technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention:

[0017] like Figure 1The electrical modification circuit of a vibrating feeder shown includes an AC contactor KM, a first time relay KT1, an intermediate relay KA, and a second time relay KT2 connected in parallel. One end of the AC contactor KM is connected to the normally closed contact of the intermediate relay KA, and the normally closed contact of the intermediate relay KA is connected to a manual switch SA. The delayed closing contact of the first time relay KT1 is connected to the delayed opening contact of the second time relay KT2, and the delayed closing contact of the first time relay KT1 is connected to the normally closed contact of the intermediate relay KA. The coil of the intermediate relay KA is connected to the delayed opening contact of the second time relay KT2. The delayed disconnect contact of the second time relay KT2 is connected to the delayed closing contact of the first time relay KT1; the coil of the second time relay KT2 is connected to the normally open auxiliary contact of the intermediate relay KA; the delayed closing contact of the first time relay KT1 and the normally open auxiliary contact of the intermediate relay KA are connected in parallel; the output terminal of the manual switch SA, the delayed closing contact of the first time relay KT1, and the normally open auxiliary contact of the intermediate relay KA are connected to the normally open auxiliary contact of the main contactor KM1 of the crusher; the normally open auxiliary contact of the main contactor KM1 is connected to the normally closed auxiliary contact of the motor protector QF1; when the crusher is not started, the vibrating feeder is not working.

[0018] Furthermore, the first time relay KT1 and the second time relay KT2 are JS14P relays with a coil voltage of AC220V and a delay time of 99S.

[0019] Furthermore, KM1 is an AC contactor with model number CJ20_160 and coil voltage of AC220V.

[0020] Furthermore, the model of the AC contactor KM is CJ20_100, and the coil voltage is AC220V.

[0021] Furthermore, the intermediate relay KA has the model number CDZ9L-S4P and a coil voltage of AC220V.

[0022] Furthermore, the manual switch SA model is LA38_11.

[0023] In operation: When the manual switch SA is closed, the AC contactor KM and the first time relay KT1 are energized and engaged. The main contacts of the AC contactor KM close, and the motor M starts running. After a period of operation (determined by the first time relay KT1), the delayed-closing contact of the first time relay KT1 closes, connecting the intermediate relay KA and the second time relay KT2. The normally closed contact of the intermediate relay KA opens, de-energizing the AC contactor KM and stopping the motor M. After another period of time (determined by the second time relay KT2), ​​the delayed-opening contact of the second time relay KT2 opens, de-energizing and releasing the intermediate relay KA. The normally closed contact of the intermediate relay KA closes, re-energizing the AC contactor KM coil, and the motor restarts.

[0024] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An electrical modification circuit for a vibrating feeder, characterized in that... include: The AC contactor KM, the first time relay KT1, the intermediate relay KA, and the second time relay KT2 are connected in parallel. One end of the AC contactor KM is connected to the normally closed contact of the intermediate relay KA, and the normally closed contact of the intermediate relay KA is connected to the manual switch SA. The delayed closing contact of the first time relay KT1 is connected to the delayed opening contact of the second time relay KT2, and the delayed closing contact of the first time relay KT1 is connected to the normally closed contact of the intermediate relay KA. The coil of the intermediate relay KA is connected to the delayed disconnect contact of the second time relay KT2, and the delayed disconnect contact of the second time relay KT2 is connected to the delayed closing contact of the first time relay KT1. The coil of the second time relay KT2 is connected to the normally open auxiliary contact of the intermediate relay KA, and the delayed closing contact of the first time relay KT1 is connected in parallel with the normally open auxiliary contact of the intermediate relay KA. The output terminal of the manual switch SA, the delayed closing contact of the first time relay KT1, and the normally open auxiliary contact of the intermediate relay KA connected in parallel is connected to the normally open auxiliary contact of the main contactor KM1 of the crusher. The normally open auxiliary contact of the main contactor KM1 is connected to the normally closed auxiliary contact of the motor protector QF1. When the crusher is not started, the vibrating feeder does not work. The first time relay KT1 and the second time relay KT2 are JS14P relays.

2. The electrical modification circuit of the vibrating feeder according to claim 1, characterized in that: The model of the AC contactor KM is CJ20_100.

3. The electrical modification circuit of the vibrating feeder according to claim 1, characterized in that: The intermediate relay KA is model CDZ9L-S4P.

4. The electrical modification circuit of the vibrating feeder according to claim 1, characterized in that: The manual switch SA is model LA38_11.

Citation Information

Patent Citations

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