A hot rolling line finished product loading and unloading device
By designing a hot-rolled line finished product loading and unloading device including a winding adjustment mechanism, a driving mechanism, a scrap collection mechanism and a clamping cutting mechanism, the existing equipment has solved the low degree of shutdown and automation in the scrap processing and winding roller replacement process of the existing equipment. and the high equipment cost problem, efficient use of scrap materials and no shutdown winding roller replacement.
Patent Information
- Application Number
- CN202311280304.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2043-10-07
AI Technical Summary
The existing hot-rolled line finished loading and unloading devices have problems such as shutdown, low degree of automation, and high equipment costs during scrap processing and winding roller replacement.
A hot-rolled line finished product loading and unloading device including a winding adjustment mechanism, a driving mechanism, a scrap collection mechanism and a clamping cutting mechanism are designed. The device realizes no-stop replacement of the winding roller and automatic cutting of the sprue strap by installing the swing rod, rotary installation of the winding roller and clamping cutting mechanism.
It realizes efficient collection and reuse of scrap materials, no shutdown required during the winding roller replacement process, the equipment structure is relatively simple, the cost is low, and the automatic cutting and fixing of the textile fabric is realized.
Smart Images

Figure CN117284836B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hot rolling, and in particular relates to a hot rolling line finished product loading and unloading device. Background Art
[0002] The textile fibers are compacted by the conveyor belt and multi-axis rollers and then transferred to the edge suction device to suck away the excess fabric. The textile fabric is then transferred to the heating shaft roller for heating to give the fabric a higher strength. The excess edge material is then cut off and sucked away by the trimming device, and the finished non-woven fabric is packaged and formed by the roller winding to form the finished product of the hot rolling line.
[0003] During the process of cutting and sucking away the excess edge material in the production process, the sucked edge material is messy in the storage chamber and is not easy to be reused or used for other purposes.
[0004] In addition, most of the loading and unloading processes of finished products require shutdown, and it is impossible to replace the rollers under continuous operation. A small number of equipment have achieved automatic replacement of rollers without stopping the machine, but the structure is complex and the equipment purchase cost is high.
[0005] Furthermore, during the roller replacement process, the non-woven fabric needs to be cut off and fixed on the new roller, which is often done manually and is not fully automated.
[0006] The present invention designs a hot rolling line finished product loading and unloading device to solve the above problems. Summary of the invention
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A hot rolling line finished product loading and unloading device, which includes a first base, a winding adjustment mechanism, a driving mechanism, a scrap collection mechanism, and a clamping cutting mechanism, wherein the winding adjustment mechanism includes a winding roller, a mounting swing rod, a mounting shaft, a fifth motor, a second rotating shaft, and a second worm, wherein two second rotating shafts are symmetrically rotatably mounted on the upper side of the first base, and two staggered mounting swing rods are slidably mounted on each second rotating shaft, and the two mounting swing rods mounted on the same second rotating shaft form a 90-degree angle in the circumferential direction; the mounting swing rod is composed of an intermediate slide rail and arc tracks swingably mounted at both ends of the intermediate slide rail, and the arc track and the opening and closing end of the intermediate slide rail are connected by tightening bolts ; A limit plate is detachably installed on the side wall of the mounting rocker arm by means of bolts; a worm gear is provided on the outer wall surface of the mounting rocker arm; two mounting shafts are rotatably installed on four mounting rocker arms, and the mounting shafts installed on the two vertically distributed mounting rocker arms are limited by two limit plates installed on the corresponding mounting rocker arms; four second worm gears are symmetrically rotatably installed on the upper side of the first base, and the four second worm gears and the four mounting rocker arms correspond to each other one by one and mesh with each other; two fifth motors are fixedly installed on the upper side of the first base, and the two fifth motors can drive the four second worm gears to rotate; a winding roller is fixedly installed on the mounting shaft, and the fabric is wound on the winding roller.
[0009] The driving mechanism can control the installation shaft to rotate.
[0010] The scrap collection mechanism includes a fan, a mounting shell, a third motor, a lower suction pipe, a spiral channel, a suction port, a support rod, a mounting rod, and an upper suction pipe, wherein the upper suction pipe and the lower suction pipe are fixedly mounted on the mounting shell, and the upper suction pipe is connected and mounted with the fan; the lower side of the lower suction pipe is provided with a suction port; a feed port is opened at the suction port, and the feed port cooperates with the scraps on the edges of both sides of the fabric; a spiral sheet is installed in the lower suction pipe, and the spiral sheet and the inner wall surface of the lower suction pipe form a spiral channel; the third motor is installed on one side of the mounting shell, and a mounting disk is fixedly mounted on the output shaft of the third motor, and the mounting disk is located in the mounting shell, and a plurality of mounting rods are evenly fixedly mounted on the outer circumferential surface of the mounting disk, and a plurality of support rods are evenly fixedly mounted on each mounting rod.
[0011] The clamping and cutting mechanism can cut the wound woven fabric.
[0012] As a preferred solution, the two second rotating shafts are symmetrically rotated and installed on the upper side of the first base through two support rods, and two annular guide blocks are fixedly installed on each of the second rotating shafts; a waist-shaped hole is opened in the middle of the mounting rocker rod, and a waist-shaped sliding groove is opened on the inner wall of the waist-shaped hole, and the sliding groove cooperates with the arc-shaped guide block installed on the second rotating shaft.
[0013] As a preferred solution, one end of the two second worm gears located on the outer side of the four second worm gears is respectively fixedly mounted with a third gear, and one end of the two second worm gears located on the inner side is respectively fixedly mounted with a third gear, two first rotating shafts are rotatably mounted on the upper side of the first base, two fourth gears are mounted on both ends of the first rotating shaft, the four fourth gears and the four third gears correspond one to one and mesh with each other; two of the four second worm gears are fixedly mounted with two second gears, and the two second worm gears with the second gears are distributed inside and outside; two fifth motors are fixedly mounted on the upper side of the first base, and a first gear is fixedly mounted on the output shaft of the fifth motor, and the two first gears and the two second gears correspond one to one and mesh with each other.
[0014] As a preferred solution, both ends of the mounting shaft have hexagonal grooves.
[0015] The driving mechanism includes a first motor, a transmission slide rod, a driving rod, an electric push rod, a synchronous belt, a synchronous wheel, a second base, a fixed plate, a mounting sleeve, an arc-shaped toothed plate, a first worm, a second motor, and a guide sleeve, wherein the first worm is rotatably mounted on the upper side of the second base, the second motor is fixedly mounted on the upper side of the second base, and the output shaft of the second motor is fixedly connected to the first worm; two guide sleeves are swingably mounted on the upper side of the second base, a mounting plate is fixedly mounted on the lower side of one of the guide sleeves, an arc-shaped toothed plate is fixedly mounted on the lower side of the mounting plate, and the arc-shaped toothed plate is meshed with the first worm; the mounting sleeve is rotatably mounted on the two guide sleeves, a driving rod is slidably mounted in the mounting sleeve, and the driving rod cooperates with the hexagonal groove on the mounting shaft; a transmission slide rod is rotatably mounted on the rear side of the driving rod, a fixed plate is fixedly mounted on the transmission slide rod, and an electric push rod is mounted between the fixed plate and the guide sleeve; the first motor is fixedly mounted on the second base, and a synchronous wheel is fixedly mounted on the output shaft of the first motor and the mounting sleeve, respectively, and the two synchronous wheels are connected by a synchronous belt.
[0016] As a preferred solution, a filter screen is installed at the connection between the upper suction pipe and the mounting shell.
[0017] As a preferred solution, the clamping and cutting mechanism includes a fourth motor, a lifting slide rail, a mounting slider, a curved slide rail, a clamping plate, a strip magnet, a guide slider, a guide slide bar, a first spring, and a connecting plate, wherein the three lifting slide rails are fixedly connected, each lifting slide rail is slidably mounted with a mounting slider, and the three mounting sliders are fixedly connected; the fourth motor is fixedly mounted on the upper side of the middle lifting slide rail, and the fourth motor can control the sliding of the three mounting sliders; an curved slide rail is fixedly mounted on the lower side of each mounting slider, and a connecting plate is slidably mounted on the lower side of each curved slide rail, and a first spring is installed between the connecting plate and the curved slide rail; strip magnets are fixedly mounted on the lower sides of the three connecting plates, the upper surface of the clamping plate is magnetic, and the clamping plate is mounted on the lower side of the strip magnet.
[0018] As a preferred solution, a card slot area is opened on the winding roller, and the card slot area is divided into three parts, and the card slot spacing in the middle part is larger than the card slot spacing on both sides; the lower side of the card plate has a card strip, and the card strip is divided into three parts, the middle part is the card cloth area, and the two sides are the tightening areas; the card cloth area cooperates with the middle part of the card slot opened on the winding roller, and the tightening area cooperates with the two sides of the card slot.
[0019] As a preferred solution, the edge of the card slot in the middle part has a lower cutting protrusion, and an upper cutting protrusion is installed on one of the card strips located at the edge of the card strip installed on the lower side of the card board, and the upper cutting protrusion cooperates with the lower cutting protrusion.
[0020] As a preferred solution, a screw is fixedly mounted on the output shaft of the fourth motor, and the screw is threadedly connected to a mounting slider located in the middle.
[0021] As a preferred solution, a guide slide bar is installed between the connecting plate and the arc-shaped slide rail, and the guide slide bar and the corresponding arc-shaped slide rail are slidably matched.
[0022] Compared with the prior art, the advantages of the present invention are:
[0023] 1. After the scraps are sucked up, the scraps are twisted to form a rope and finally wound up. On the one hand, they can be used as ropes, and on the other hand, they can be used as raw materials for cloth.
[0024] 2. The present invention does not require stopping the machine during the replacement of the winding roller, and the winding roller can be switched while winding the fabric; the structure is relatively simple and the cost is low.
[0025] 3. The present invention is designed with a snap-on cutting mechanism, which can cut the fabric at the same time during the process of replacing the winding roller; after cutting, it can also ensure that the front end of the fabric is firmly fixed on the new winding roller.
[0026] 4. In the process of the scraps being sucked and flowing upward along the spiral channel, a twisting process is formed in the spiral channel, so that the scraps sucked up are in the shape of ropes and can be reused. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall appearance of the components.
[0028] Figure 2 It is a schematic diagram of the driving mechanism structure.
[0029] Figure 3 This is a schematic diagram of the drive rod installation.
[0030] Figure 4 It is a schematic diagram of the structure of the scrap collection mechanism.
[0031] Figure 5 This is a schematic diagram of the installation shell.
[0032] Figure 6 It is a schematic diagram of spiral channel distribution.
[0033] Figure 7 This is a schematic diagram of the support rod installation.
[0034] Figure 8 It is a schematic diagram of the structure of the clamping cutting mechanism.
[0035] Fig. 9 This is a schematic diagram of the connection plate installation.
[0036] Fig.10 It is a schematic diagram of the card board structure.
[0037] Fig.11 This is a schematic diagram of the card strip distribution.
[0038] Fig.12 It is a schematic diagram of the distribution of upper cutting protrusions.
[0039] Fig.13 It is a schematic diagram of the structure of the winding adjustment mechanism.
[0040] Fig.14 It is a schematic diagram of the cooperation between the pallet and the winding roller.
[0041] Fig.15 This is a schematic diagram of the cooperation between the pallet and the winding roller.
[0042] Fig.16 Schematic diagram of the winding roller.
[0043] Fig.17 It is a schematic diagram of the winding roller structure.
[0044] Fig.18 It is a schematic diagram of the distribution of lower cutting protrusions.
[0045] Fig.19 This is a schematic diagram of installing the swing arm.
[0046] Fig. 20 This is a schematic diagram of the installation of the first rotating shaft.
[0047] Fig.21 This is a schematic diagram of installing the swing arm drive.
[0048] Fig. 22 It is a schematic diagram of installing the swing arm structure.
[0049] Fig.23 It is a schematic diagram of the second rotating shaft structure.
[0050] Fig.24It is a schematic diagram of the working principle of the installed swing arm.
[0051] Names of the numbers in the figure: 1. first base; 2. winding adjustment mechanism; 3. driving mechanism; 4. spinning; 5. clamping cutting mechanism; 6. first motor; 7. transmission slide rod; 8. driving rod; 9. electric push rod; 10. synchronous belt; 11. synchronous wheel; 12. second base; 13. fixing plate; 14. mounting sleeve; 15. arc tooth plate; 16. first worm; 17. second motor; 18. guide sleeve; 19. fan; 20. mounting shell; 21. third motor; 22. scraps; 23. lower suction pipe; 24. spiral channel; 25. suction port; 26. scraps collection mechanism; 27. feed port; 28. support rod; 29. mounting rod; 30. upper suction pipe; 31. filter screen; 32. fourth motor; 33. lifting slide rail; 34. installation Install the slider; 35, arc-shaped slide rail; 36, card plate; 37, strip magnet; 38, guide slider; 39, guide slide bar; 40, first spring; 41, connecting plate; 42, card cloth area; 43, tightening area; 44, card strip; 45, upper cutting protrusion; 46, winding roller; 47, install the rocker bar; 48, card slot; 49, lower cutting protrusion; 50, install the shaft; 51, the fifth motor; 52, the first rotating shaft; 53, the second rotating shaft; 54, the first gear; 55, the second gear; 56, the second worm; 57, the third gear; 58, the fourth gear; 59, the middle slide rail; 60, the limit plate; 61, the arc-shaped track; 62, the tightening bolt; 63, the support rod; 64, the annular guide block; 65, the mounting plate; 66, the mounting plate; 67, the screw. DETAILED DESCRIPTION
[0052] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples or drawings are used to illustrate the present invention, but are not used to limit the scope of the present invention.
[0053] A hot rolling line finished product loading and unloading device, such as Figure 1 As shown, it includes a first base 1, a winding adjustment mechanism 2, a driving mechanism 3, a scrap material collecting mechanism 26, and a clamping cutting mechanism 5, wherein the winding adjustment mechanism 2 includes a winding roller 46, a mounting swing rod 47, a mounting shaft 50, a fifth motor 51, a first rotating shaft 52, a second rotating shaft 53, a first gear 54, a second gear 55, a second worm 56, a third gear 57, a fourth gear 58, and a support rod 63, wherein as shown Fig.19 , 20 As shown, two second rotating shafts 53 are symmetrically rotatably mounted on the upper side of the first base 1 through two supporting rods 63, and two annular guide blocks 64 are fixedly mounted on each of the second rotating shafts 53; Fig.23As shown, two staggered mounting swing rods 47 are slidably mounted on each second rotating shaft 53, and the two mounting swing rods 47 mounted on the same second rotating shaft 53 form a 90-degree angle in the circumferential direction; a waist-shaped hole is opened in the middle of the mounting swing rod 47, and a waist-shaped sliding groove is opened on the inner wall of the waist-shaped hole, and the sliding groove cooperates with the arc-shaped guide block installed on the second rotating shaft 53; Fig. 22 As shown, the mounting swing rod 47 is composed of an intermediate slide rail 59 and arc tracks 61 swingably mounted at both ends of the intermediate slide rail 59, and the arc track 61 is connected to the opening and closing end of the intermediate slide rail 59 by tightening bolts 62; a limit plate 60 is detachably mounted on the side wall of the mounting swing rod 47 by bolts; a worm gear is provided on the outer wall surface of the mounting swing rod 47; two mounting shafts 50 are rotatably mounted on four mounting swing rods 47, and the mounting shafts 50 mounted on two vertically distributed mounting swing rods 47 are limited by two limit plates 60 mounted on the corresponding mounting swing rods 47; as shown Fig.19 , 20 As shown in , 21, four second worm gears 56 are symmetrically rotatably mounted on the upper side of the first base 1, and the four second worm gears 56 and the four mounting swing rods 47 correspond to each other and mesh with each other; one end of the two second worm gears 56 located on the outer side of the four second worm gears 56 is respectively fixedly mounted with a third gear 57, and one end of the two second worm gears 56 located on the inner side is respectively fixedly mounted with a third gear 57, two first rotating shafts 52 are rotatably mounted on the upper side of the first base 1, and two fourth gears 58 are mounted on both ends of the first rotating shaft 52, and the four fourth gears 58 and the four third gears 57 correspond to each other and mesh with each other; two of the four second worm gears 56 are fixedly mounted with two second gears 55, and the two second worm gears 56 with the second gears 55 are distributed inside and outside; two fifth motors 51 are fixedly mounted on the upper side of the first base 1, and a first gear 54 is fixedly mounted on the output shaft of the fifth motor 51, and the two first gears 54 and the two second gears 55 correspond to each other and mesh with each other; as shown in . Fig.13 As shown, a winding roller 46 is fixedly mounted on the mounting shaft 50, and the woven fabric 4 is wound around the winding roller 46; Fig.16 , 17 As shown, the winding roller 46 has a slot 48 area, which is divided into three parts. The spacing between the slots 48 in the middle part is greater than the spacing between the slots 48 on both sides. The edge of the slot 48 in the middle part has a lower cutting protrusion 49.
[0054] The fifth motor 51 can drive the corresponding first gear 54 to rotate, and the rotation of the first gear 54 drives the corresponding second gear 55 to rotate, and the rotation of the second gear 55 drives the corresponding second worm 56 to rotate, and the rotation of the second worm 56 drives the corresponding third gear 57 to rotate, and the rotation of the third gear 57 drives the corresponding fourth gear 58 to rotate, and the rotation of the fourth gear 58 drives the first rotating shaft 52 to rotate; that is, the two second worm gears 56 on the same side of the inside and outside are driven to rotate by the corresponding fifth motor 51, because the second worm gear 56 is meshed with the worm teeth on the corresponding mounting swing rod 47, so the rotation of the second worm gear 56 will drive the corresponding mounting swing rod 47 to swing, and in the process of the mounting swing rod 47 being driven to swing, such as Fig.24 As shown in a in FIG. 1 , when the mounting swing rod 47 is swung downward from a vertical state, the second worm 56 first drives the arc track 61 at the lower end of the mounting swing rod 47 to drive the mounting swing rod 47 to swing, as shown in FIG. Fig.24 As shown in b in FIG. 1 , the upper end of the mounting swing rod 47 will swing backwards at this time. Fig.24 As shown in c in FIG. 1 , when the second worm 56 and the arc track 61 at the lower end of the mounting swing rod 47 are about to be separated, the mounting swing rod 47 has swung to a horizontal state. At this time, the rotation of the second worm 56 will drive the middle slide rail 59 in the middle of the mounting swing rod 47, as shown in FIG. Fig.24 As shown in d in the figure, it drives the installation swing rod 47 to slide forward horizontally. When the second worm 56 cooperates with the arc track 61 originally located at the upper end, as shown in Fig.24 As shown in FIG. 5 , the mounting swing rod 47 is driven by the second worm 56 so that the end of the mounting swing rod 47 originally at the lower side swings upward, as shown in FIG. Fig.24 As shown in f in FIG. 1 , the pendulum 47 is finally swung to a vertical state, and through this process, the installation pendulum rod 47 is turned upside down by 180 degrees.
[0055] The present invention arranges the mounting swing rod 47 into three parts: upper, middle and lower. When the mounting swing rod 47 swings backward to a horizontal state, the arc track 61 at the upper end can be opened relative to the middle slide rail 59, the mounting shaft 50, the winding roller 46 and the woven fabric 4 mounted on the winding roller 46 can be removed, the removed woven fabric 4 can be taken out from the winding roller 46, the winding roller 46 and the mounting shaft 50 can be reinstalled on the mounting swing rod 47, or the winding roller 46 and the mounting shaft 50 can be directly replaced with new ones.
[0056] Both ends of the mounting shaft 50 have hexagonal grooves.
[0057] like Figure 2 , 3As shown, the driving mechanism 3 includes a first motor 6, a transmission slide rod 7, a driving rod 8, an electric push rod 9, a synchronous belt 10, a synchronous wheel 11, a second base 12, a fixed plate 13, a mounting sleeve 14, an arc-shaped toothed plate 15, a first worm 16, a second motor 17, and a guide sleeve 18, wherein the first worm 16 is rotatably mounted on the upper side of the second base 12, the second motor 17 is fixedly mounted on the upper side of the second base 12, and the output shaft of the second motor 17 is fixedly connected to the first worm 16; two guide sleeves 18 are swingably mounted on the upper side of the second base 12, and a mounting plate 65 is fixedly mounted on the lower side of one of the guide sleeves 18, and the mounting plate 65 An arc-shaped toothed plate 15 is fixedly mounted on the lower side, and the arc-shaped toothed plate 15 is meshed with the first worm 16; the mounting sleeve 14 is rotatably mounted on the two guide sleeves 18, and a driving rod 8 is slidably mounted in the mounting sleeve 14, and the driving rod 8 cooperates with the hexagonal groove on the mounting shaft 50; a transmission slide bar 7 is rotatably mounted on the rear side of the driving rod 8, and a fixed plate 13 is fixedly mounted on the transmission slide bar 7, and an electric push rod 9 is installed between the fixed plate 13 and the guide sleeve 18; the first motor 6 is fixedly mounted on the second base 12, and a synchronous wheel 11 is fixedly mounted on the output shaft of the first motor 6 and the mounting sleeve 14, respectively, and the two synchronous wheels 11 are connected by a synchronous belt 10.
[0058] The first motor 6 can drive the installation sleeve 14 to rotate through the two synchronous wheels 11 and the synchronous belt 10, and the rotation of the installation sleeve 14 drives the driving rod 8 to rotate. When the driving rod 8 and the installation shaft 50 cooperate, the driving rod 8 will drive the installation shaft 50 to rotate. In the present invention, the installation sleeve 14 is rotatably installed on the guide sleeve 18 through the annular guide block 64, and the installation sleeve 14 can only rotate but not slide relative to the guide sleeve 18; the driving rod 8 and the installation sleeve 14 are connected by the cooperation of the guide block and the guide groove, and the rotation of the installation sleeve 14 can drive the driving rod 8 to rotate through the cooperation of the guide block and the guide groove. The electric push rod 9 can control the sliding of the fixed plate 13, and the sliding of the fixed plate 13 drives the sliding of the transmission slide bar 7, and the sliding of the transmission slide bar 7 drives the sliding of the driving rod 8, and controls whether the driving rod 8 and the installation shaft 50 cooperate or not.
[0059] The second motor 17 can drive the first worm 16 to rotate, and the rotation of the first worm 16 drives the arc-shaped toothed plate 15 to swing, and the arc-shaped toothed plate 15 drives the mounting plate 65 to swing, and the swing of the mounting plate 65 drives the guide sleeve 18 to swing, and the swing of the guide sleeve 18 drives the mounting sleeve 14, the driving rod 8, the transmission slide rod 7, the fixing plate 13 and the electric push rod 9 to swing together; the reason for this design is that after the fabric 4 on the winding roller 46 is wound to a specified thickness, the winding roller 46 and the fabric 4 thereon need to be removed together, and then another winding roller 46 is replaced to wind and collect the fabric 4. In this process, the fabric 4 needs to be disconnected from the original winding roller 46, and at the same time It should not affect the normal operation of other equipment, that is, the fabric 4 still needs to move normally; this requires that the original winding roller 46 disconnects the fabric 4 while winding the fabric 4, and at the same time, it is necessary to control the original winding roller 46 to swing down to make room for the position directly above, so in this process, the winding roller 46 needs to rotate and swing downward at the same time, and the rotation of the winding roller 46 requires the driving mechanism 3 to provide power, so the driving shaft that drives the winding roller 46 to rotate needs to have the ability to swing downward with the winding roller 46; therefore, the present invention specially designs a second motor 17, and the second motor 17 controls the swing of the driving shaft to complete the action of driving the winding roller 46 to rotate. In addition, during the replacement of the old and new winding rollers 46, it is necessary to control the two winding rollers 46 to swing to the same height first, so that the lower side of the fabric 4 can fit with the two winding rollers 46 at the same time, and then control the clamping and cutting mechanism 5 to fix the fabric 4 on the new winding roller 46, and then control the two winding rollers 46 to swing at the same time, and at the same time drive the new winding roller 46 to rotate so that the winding roller 46 starts to wind the fabric 4. In this process, the driving mechanism 3 that needs to drive the new winding roller 46 to rotate also swings upward at a certain angle with the winding roller 46, so it is very necessary to design the second motor 17.
[0060] like Figure 5 As shown, the scrap material collecting mechanism 26 includes a fan 19, a mounting shell 20, a third motor 21, a lower suction pipe 23, a spiral channel 24, a suction port 25, a support rod 28, a mounting rod 29, an upper suction pipe 30, and a filter screen 31, wherein the upper suction pipe 30 and the lower suction pipe 23 are fixedly mounted on the mounting shell 20, and the fan 19 is connected and mounted on the upper suction pipe 30; the lower side of the lower suction pipe 23 has a suction port 25; the suction port 25 is provided with a feed port 27, as shown in FIG. Figure 4 As shown, the feed port 27 cooperates with the scraps 22 on both sides of the woven fabric 4; Figure 6 As shown, a spiral sheet is installed in the lower suction pipe 23, and the spiral sheet and the inner wall surface of the lower suction pipe 23 form a spiral channel 24; the third motor 21 is installed on one side of the mounting shell 20, and a mounting plate 66 is fixedly installed on the output shaft of the third motor 21, as shown in FIG. Figure 7As shown, the mounting plate 66 is located in the mounting shell 20, and a plurality of mounting rods 29 are evenly fixedly installed on the outer circumferential surface of the mounting plate 66, and a plurality of support rods 28 are evenly fixedly installed on each mounting rod 29; a filter screen 31 is installed at the connection between the upper suction pipe 30 and the mounting shell 20.
[0061] The scraps 22 of the present invention will be twisted in the spiral channel 24 during the process of being sucked and flowing upward along the spiral channel 24, so that the sucked scraps 22 are in a rope shape and can be reused.
[0062] The mounting rod 29 and the support rod 28 of the present invention are made of soft materials, and their function is to capture the sucked-up scraps 22. The support rod 28 and the mounting rod 29 will be pressed by the scraps 22 twisted into a rope during the process of winding the scraps 22.
[0063] A feed port 27 is provided at the suction port 25 , and the feed port 27 serves to guide the scraps 22 .
[0064] like Figure 8 As shown, the clamping cutting mechanism 5 includes a fourth motor 32, a lifting rail 33, a mounting slider 34, a curved rail 35, a clamping plate 36, a bar magnet 37, a guide slider 38, a guide slider 39, a first spring 40, and a connecting plate 41, wherein three lifting rails 33 are fixedly connected, and a mounting slider 34 is slidably mounted on each lifting rail 33, and the three mounting sliders 34 are fixedly connected; the fourth motor 32 is fixedly mounted on the upper side of the middle lifting rail 33, and a screw 67 is fixedly mounted on the output shaft of the fourth motor 32, and the screw 67 is threadedly connected to the mounting slider 34 located in the middle; a curved rail 35 is fixedly mounted on the lower side of each mounting slider 34, as shown in FIG. Fig. 9 As shown, a connecting plate 41 is slidably mounted on the lower side of each arc-shaped slide rail 35, and a first spring 40 and a guide slide bar 39 are installed between the connecting plate 41 and the arc-shaped slide rail 35, and the guide slide bar 39 and the corresponding arc-shaped slide rail 35 are slidably matched; a bar magnet 37 is fixedly mounted on the lower side of the three connecting plates 41, and the upper surface of the card plate 36 is magnetic, and the card plate 36 is mounted on the lower side of the bar magnet 37, as shown in FIG. Fig.10 , 11 As shown, the lower side of the clamping plate 36 has a clamping strip 44, and the clamping strip 44 is divided into three parts, the middle part is the clamping cloth area 42, and the two sides are the tightening areas 43; the clamping cloth area 42 cooperates with the middle part of the clamping groove 48 opened on the winding roller 46, and the tightening area 43 cooperates with the two sides of the clamping groove 48; Fig.12 As shown, an upper cutting protrusion 45 is installed on one of the clip strips 44 located at the edge of the clip strips 44 installed at the lower side of the clip plate 36, and the upper cutting protrusion 45 cooperates with the lower cutting protrusion 49.
[0065] The fourth motor 32 can control the rotation of the screw 67. Under the action of the thread, the screw 67 will drive the installation slider 34 to slide, and the installation slider 34 drives the arc slide rail 35 to slide. The sliding of the arc slide rail 35 drives the connecting plate 41 to slide. The sliding of the connecting plate 41 drives the bar magnet 37 to slide. The sliding of the bar magnet 37 drives the card plate 36 to slide. The control card plate 36 and the winding wheel cooperate to clamp the fabric 4. In the present invention, the fabric 4 is wound around the middle position of the winding roller 46. The cloth clamping area 42 on the card plate 36 will clamp the fabric 4 at the front end in the card groove 48 in the middle of the winding roller 46. The tightening areas 43 on both sides of the card plate 36 will be clamped in the card grooves 48 at both ends of the winding roller 46. Because the spacing between the card grooves 48 at both ends of the card grooves 48 on the winding roller 46 is small, the card-in area on the card plate 36 can make the card plate 36 tightly fixed on the winding roller 46 after being clamped, which stabilizes the fabric 4.
[0066] When the clamping plate 36 is clamped on the winding roller 46, the upper cutting protrusion 45 on the clamping plate 36 and the lower cutting protrusion 49 on the winding roller 46 will cooperate to cut the fabric 4; the present invention specially designs the upper cutting protrusion 45 and the lower cutting protrusion 49 to prevent the second layer of fabric 4 from cutting the fabric 4 when covering the first layer of fabric 4.
[0067] In the process of cutting the fabric 4 of the present invention, the winding roller 46 will continue to rotate without stopping. In order to ensure that the clamping plate 36 can be smoothly clamped on the winding roller 46, the present invention installs an arc-shaped slide rail 35 on the lower side of the installation slider 34, and the bar-shaped magnetic block 37 that fixes the clamping plate 36 can slide relative to the arc-shaped slide rail 35. In the process of cutting the fabric 4, the clamping plate 36 will drive the bar-shaped magnetic block 37 to slide relative to the arc-shaped clamping plate 36, and no interference will occur. The function of the first spring 40 is to reset the bar-shaped magnetic block 37 relative to the arc-shaped slide rail 35.
[0068] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
[0069] Implementation method: When the device designed by the present invention is used, in normal operation, the electric push rod 9 is controlled to work, and the electric push rod 9 can control the fixed plate 13 to slide, and the sliding of the fixed plate 13 drives the transmission slide rod 7 to slide, and the sliding of the transmission slide rod 7 drives the driving rod 8 to slide, and the driving rod 8 and the installation shaft 50 are controlled to cooperate, and then the first motor 6 is controlled to work, and the first motor 6 can drive the installation sleeve 14 to rotate through the two synchronous wheels 11 and the synchronous belt 10, and the rotation of the installation sleeve 14 drives the driving rod 8 to rotate, and when the driving rod 8 and the installation shaft 50 cooperate, the driving rod 8 will drive the installation shaft 50 to rotate. In the present invention, the installation sleeve 14 is rotatably installed on the guide sleeve 18 through the annular guide block 64, and the installation sleeve 14 can only rotate but not slide relative to the guide sleeve 18; the driving rod 8 and the installation sleeve 14 are connected by the cooperation of the guide block and the guide groove, and the rotation of the installation sleeve 14 can drive the driving rod 8 to rotate through the cooperation of the guide block and the guide groove, and the rotation of the driving rod 8 drives the installation shaft 50 to rotate, and the rotation of the installation shaft 50 drives the winding roller 46 to rotate, and the woven fabric 4 is wound.
[0070] When the woven fabric 4 wound on the winding roller 46 is about to reach a suitable thickness, the fifth motor 51 corresponding to the new winding roller 46 is controlled to work, and the fifth motor 51 can drive the corresponding first gear 54 to rotate, and the rotation of the first gear 54 drives the corresponding second gear 55 to rotate, and the rotation of the second gear 55 drives the corresponding second worm 56 to rotate, and the rotation of the second worm 56 drives the corresponding third gear 57 to rotate, and the rotation of the third gear 57 drives the corresponding fourth gear 58 to rotate, and the rotation of the fourth gear 58 drives the first rotating shaft 52 to rotate; that is, the two second worms 56 on the same side of the inside and outside are driven to rotate by the corresponding fifth motor 51, because the second worm 56 is meshed with the worm teeth on the corresponding mounting swing rod 47, so the rotation of the second worm 56 will drive the corresponding mounting swing rod 47 to swing, and the mounting swing rod 47 drives the mounting shaft 50 to swing, and the swing of the mounting shaft 50 drives the new winding roller 46 to swing; at the same time, the fifth motor corresponding to the old winding roller 46 is controlled 51 works, so that the new winding roller 46 and the old winding roller 46 swing to the same height, and this height is that the new winding roller 46 can contact the woven fabric 4, and then the first motor 6 corresponding to the old winding roller 46 is controlled to work, so that it drives the old winding roller 46 to rotate; in addition, the fourth motor 32 is controlled to work, and the fourth motor 32 can control the screw 67 to rotate. Under the action of the thread, the screw 67 will drive the installation slider 34 to slide, and the installation slider 34 drives the arc slide rail 35 to slide, and the arc slide rail 35 slides and drives the connecting plate 41 to slide, and the connecting plate 41 slides and drives the bar magnet 37 to slide, and the bar magnet 37 slides and drives the card plate 36 to slide, and the card plate 36 and the winding wheel are controlled to cooperate to clamp the woven fabric 4; in this process, the new and old winding rollers 46 will be driven to swing together; in the process of the card plate 36 being clamped into the winding roller 46, the upper cutting protrusion 45 on the card plate 36 and the lower cutting protrusion 49 on the winding roller 46 will cooperate to cut off the woven fabric 4.
[0071] When the new winding roller 46 swings to the vertical state, the driving of the winding roller 46 to swing is stopped; and the old winding roller 46 will continue to be driven to swing downward. During this process, when the corresponding mounting swing rod 47 swings backward to the horizontal state, the arc track 61 at the upper end can be opened relative to the middle slide rail 59, and the mounting shaft 50, the winding roller 46 and the fabric 4 mounted on the winding roller 46 can be removed, and the removed fabric 4 can be taken out from the winding roller 46, and the winding roller 46 and the mounting shaft 50 can be reinstalled on the mounting swing rod 47, or the new winding roller 46 and the mounting shaft 50 can be directly replaced.
Claims
1. A hot rolling line finished product loading and unloading device, characterized in that: It includes a first base, a winding adjustment mechanism, a driving mechanism, a scrap collection mechanism, and a clamping cutting mechanism, wherein the winding adjustment mechanism includes a winding roller, a mounting rocker, a mounting shaft, a fifth motor, a second rotating shaft, and a second worm, wherein two second rotating shafts are symmetrically rotatably mounted on the upper side of the first base, and two staggered mounting rockers are slidably mounted on each second rotating shaft, and the two mounting rockers mounted on the same second rotating shaft form a 90-degree angle in the circumferential direction; the mounting rocker consists of an intermediate slide rail and arc tracks swingably mounted at both ends of the intermediate slide rail, and the arc track and the opening and closing end of the intermediate slide rail are connected by tightening bolts ; A limit plate is detachably installed on the side wall of the mounting swing rod by bolts; a worm gear is provided on the outer wall surface of the mounting swing rod; two mounting shafts are rotatably installed on four mounting swing rods, and the mounting shafts installed on two vertically distributed mounting swing rods are limited by two limit plates installed on the corresponding mounting swing rods; four second worm gears are symmetrically rotatably installed on the upper side of the first base, and the four second worm gears and the four mounting swing rods correspond to each other one by one and mesh with each other; two fifth motors are fixedly installed on the upper side of the first base, and the two fifth motors can drive the four second worm gears to rotate; a winding roller is fixedly installed on the mounting shaft, and the spun fabric is wound on the winding roller; The driving mechanism can control the rotation of the mounting shaft; The scrap material collection mechanism comprises a fan, a mounting shell, a third motor, a lower suction pipe, a spiral channel, a suction port, a support rod, a mounting rod, and an upper suction pipe, wherein the upper suction pipe and the lower suction pipe are fixedly mounted on the mounting shell, and the fan is connected and mounted on the upper suction pipe; the lower side of the lower suction pipe is provided with a suction port; a feed port is provided at the suction port, and the feed port cooperates with the scrap materials on the edges of both sides of the fabric; a spiral sheet is installed in the lower suction pipe, and the spiral sheet and the inner wall surface of the lower suction pipe form a spiral channel; the third motor is installed on one side of the mounting shell, and a mounting disk is fixedly mounted on the output shaft of the third motor, and the mounting disk is located in the mounting shell, and a plurality of mounting rods are evenly fixedly mounted on the outer circumferential surface of the mounting disk, and a plurality of support rods are evenly fixedly mounted on each mounting rod; The clamping and cutting mechanism can cut the wound woven fabric.
2. A hot rolling line finished product loading and unloading device according to claim 1, characterized in that: The two second rotating shafts are symmetrically rotated and installed on the upper side of the first base through two supporting rods, and two annular guide blocks are fixedly installed on each of the second rotating shafts; a waist-shaped hole is opened in the middle of the mounting rocker rod, and a waist-shaped sliding groove is opened on the inner wall of the waist-shaped hole, and the sliding groove cooperates with the arc-shaped guide block installed on the second rotating shaft.
3. A hot rolling line finished product loading and unloading device according to claim 1, characterized in that: One end of the two second worm gears located on the outer side of the four second worm gears is respectively fixedly mounted with a third gear, and one end of the two second worm gears located on the inner side is respectively fixedly mounted with a third gear, the two first rotating shafts are rotatably mounted on the upper side of the first base, two fourth gears are mounted on both ends of the first rotating shaft, the four fourth gears and the four third gears correspond one to one and mesh with each other; two of the four second worm gears are fixedly mounted with two second gears, and the two second worm gears with the second gears are distributed inside and outside; two fifth motors are fixedly mounted on the upper side of the first base, a first gear is fixedly mounted on the output shaft of the fifth motor, the two first gears and the two second gears correspond one to one and mesh with each other.
4. A hot rolling line finished product loading and unloading device according to claim 1, characterized in that: Both ends of the mounting shaft are provided with hexagonal grooves; The driving mechanism includes a first motor, a transmission slide rod, a driving rod, an electric push rod, a synchronous belt, a synchronous wheel, a second base, a fixed plate, a mounting sleeve, an arc-shaped toothed plate, a first worm, a second motor, and a guide sleeve, wherein the first worm is rotatably mounted on the upper side of the second base, the second motor is fixedly mounted on the upper side of the second base, and the output shaft of the second motor is fixedly connected to the first worm; two guide sleeves are swingably mounted on the upper side of the second base, a mounting plate is fixedly mounted on the lower side of one of the guide sleeves, an arc-shaped toothed plate is fixedly mounted on the lower side of the mounting plate, and the arc-shaped toothed plate is meshed with the first worm; the mounting sleeve is rotatably mounted on the two guide sleeves, a driving rod is slidably mounted in the mounting sleeve, and the driving rod cooperates with the hexagonal groove on the mounting shaft; a transmission slide rod is rotatably mounted on the rear side of the driving rod, a fixed plate is fixedly mounted on the transmission slide rod, and an electric push rod is mounted between the fixed plate and the guide sleeve; the first motor is fixedly mounted on the second base, and a synchronous wheel is fixedly mounted on the output shaft of the first motor and the mounting sleeve, respectively, and the two synchronous wheels are connected by a synchronous belt.
5. The hot rolling line finished product loading and unloading device according to claim 1, characterized in that: A filter screen is installed at the connection between the upper suction pipe and the installation shell.
6. A hot rolling line finished product loading and unloading device according to claim 1, characterized in that: The clamping and cutting mechanism includes a fourth motor, a lifting slide rail, a mounting slider, a curved slide rail, a clamping plate, a strip magnet, a guide slider, a guide slide bar, a first spring, and a connecting plate, wherein three lifting slide rails are fixedly connected, each lifting slide rail is slidably mounted with a mounting slider, and the three mounting sliders are fixedly connected; the fourth motor is fixedly mounted on the upper side of the middle lifting slide rail, and the fourth motor can control the sliding of the three mounting sliders; an curved slide rail is fixedly mounted on the lower side of each mounting slider, and a connecting plate is slidably mounted on the lower side of each curved slide rail, and a first spring is installed between the connecting plate and the curved slide rail; strip magnets are fixedly mounted on the lower sides of the three connecting plates, the upper surface of the clamping plate is magnetic, and the clamping plate is mounted on the lower side of the strip magnet.
7. A hot rolling line finished product loading and unloading device according to claim 6, characterized in that: The winding roller is provided with a card slot area, which is divided into three parts, and the card slot spacing in the middle part is greater than the spacing of the card slots on both sides; the lower side of the card plate is provided with a card strip, which is divided into three parts, the middle part is a card cloth area, and the two sides are tightening areas; the card cloth area cooperates with the middle part of the card slot opened on the winding roller, and the tightening area cooperates with the two sides of the card slot.
8. A hot rolling line finished product loading and unloading device according to claim 7, characterized in that: The edge of the card slot in the middle part is provided with a lower cutting protrusion, and an upper cutting protrusion is installed on one of the card strips located at the edge of the card strips installed on the lower side of the card board, and the upper cutting protrusion cooperates with the lower cutting protrusion.
9. A hot rolling line finished product loading and unloading device according to claim 6, characterized in that: A screw rod is fixedly mounted on the output shaft of the fourth motor, and the screw rod is threadably connected to a mounting sliding block located in the middle.
10. A hot rolling line finished product loading and unloading device according to claim 6, characterized in that: A guide slide bar is installed between the connecting plate and the arc-shaped slide rail, and the guide slide bar is slidably matched with the corresponding arc-shaped slide rail.
Citation Information
Patent Citations
Non-woven cloth automatic roll changing and conveying device
CN108483093A
Unloading device of splitting machine
CN202864518U