An integrated device for fastener tapping, oil removal and iron chip separation
By designing an integrated device for fastener tapping, oil removal and iron chip distribution, the existing nut automatic tapping machine has solved the problems of low tapping efficiency, poor cooling effect and single function, and achieved efficient tapping, good cooling, automatic oil removal and material distribution, significantly improving the nut production efficiency.
Patent Information
- Application Number
- CN202210673210.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-15
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2042-06-15
AI Technical Summary
The existing nut automatic tapping machine has low tapping efficiency and poor cooling effect, resulting in tap wear, poor quality of wire jams and tapping, and a single function, and it is impossible to complete the oil removal and iron chip separation processes at the same time, affecting production efficiency.
An integrated device for fastener tapping, oil removal and iron chip distribution is designed, including nut feeding parts, nut push chip removal parts and nut tapping cooling parts. The device realizes efficient feeding and rotation of the nut through feeding support and nut rotating feeding member, the nut transfer bearing pipe and pre-tightening fixing pipe realizes continuous tapping of the nut and effective separation of iron filings, and the nut tapping cooling member improves cooling efficiency by spraying cooling lubricant.
It improves the production efficiency and cooling efficiency of nut tapping, reduces the wear and threading of taps, improves the quality of tapping, and realizes the automation of oil removal and iron chip separation, significantly shortens the nut production cycle.
Smart Images

Figure CN117300275B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machining, and more particularly to an integrated device for fastener tapping, oil removal and iron chip separation. Background Art
[0002] Nuts, also known as nuts, are a kind of fixing tool with a hole in the center and threads on the inside of the hole. Nuts are often used with matching bolts to fix the related joint parts. Nuts are mostly hexagonal, followed by squares. In the manufacturing process of nuts, in order to be able to thread with bolts, it is necessary to process the inner hole of the nut with internal threads. The most widely used internal thread processing machine is generally a nut tapping machine. The automatic nut tapping machine is a machine that processes internal threads on the inner side of the hole of various parts with through holes or blind holes of various specifications such as nuts and flanges. Nut tapping machines are also called nut tapping machines, nut tapping machines, automatic nut tapping machines, fully automatic nut tapping machines, tapping machines, and tapping machines. They are called nut tapping machines in the south and nut tapping machines in the north. According to the different types of driving power, nut tapping machines can be divided into pneumatic tapping machines, electric tapping machines, and hydraulic tapping machines.
[0003] The current automatic nut tapping machine can only tap nuts one by one, and the nut tapping efficiency is still not high; and the existing automatic nut tapping machine adopts the method of supplying coolant to the outside of the nut, which makes the cooling effect of the tap during the tapping process poor, easily causing tap wear, thread jamming and poor tapping quality on the inside of the nut; at the same time, the existing automatic nut tapping machine can only tap nuts, with a single function, and the nuts after tapping need to be degreased and iron chips separated separately, which significantly increases the nut production cycle process and seriously affects the nut production efficiency. Summary of the invention
[0004] In order to overcome the above-mentioned defects, the present invention provides an integrated device for fastener tapping, oil removal and iron chip separation, which specifically adopts the following technical solutions:
[0005] An integrated device for fastener tapping, oil removal and iron chip separation, comprising:
[0006] A nut feeding member is arranged on the supporting platform, and comprises a feeding support member and a nut rotating feeding member, and the nut rotating feeding member drives the nut to move on the feeding support member;
[0007] A nut pusher and chip remover, which is connected to the feeding support, and comprises a nut pusher and a nut chip remover, wherein the nut pusher receives the nut from the feeding support connected thereto, and pushes the received nut into the connected nut chip remover;
[0008] A nut tapping cooling part is arranged on a supporting platform, and comprises a nut tapping part and a nut cooling and oil removing part. The nut tapping part continuously taps the nut continuously pushed in the nut chip removing part on the supporting platform, and the nut cooling and oil removing part continuously supplies cooling and lubricating liquid to the nut tapping part connected thereto.
[0009] Preferably, the feeding support member includes a feeding support plate, a feeding support leg, a feeding shielding ring, a feeding spiral plate and a feeding relay groove, the feeding support plate is arranged on the supporting platform through the feeding support leg, one end of the feeding shielding ring is arranged on the feeding support plate, the feeding spiral plate is in the shape of a spiral sheet, and the feeding spiral plate is embedded in the feeding shielding ring; one end of the feeding relay groove is arranged through the side wall of the other end of the feeding shielding ring, and one end of the feeding relay groove is connected to the other end of the feeding spiral plate.
[0010] Preferably, the nut rotating feeding member includes a thrust ball bearing, a nut feeding plate and a feeding motor, the thrust ball bearing is arranged on the feeding support plate, the nut feeding plate is arranged on the thrust ball bearing, the feeding motor is arranged on the feeding support plate, and the rotating shaft of the feeding motor passes through the feeding support plate and is fixedly connected to the nut feeding plate.
[0011] Preferably, the nut pusher includes a nut pushing support frame, a nut pushing receiving tube, a pushing force rod and a nut preload member, one end of the nut pushing support frame is arranged on the supporting platform, the nut pushing receiving tube is in the shape of a hexagonal tube, the nut pushing receiving tube is obliquely arranged on the other end of the nut pushing support frame, and the side wall of the nut pushing receiving tube is connected with the other end of the feeding relay groove; the other end face of the nut pushing receiving tube is closed, and a first nut through hole is arranged on the side wall of the other end of the nut pushing receiving tube; the pushing force rod is arranged on a port of the nut pushing receiving tube, and the piston rod of the pushing force rod is inserted into the nut pushing receiving tube.
[0012] Preferably, the nut preload member comprises a preload fixing tube, a first preload spring, a second preload spring and a preload tongue, the preload fixing tube slot is through-set on the wall of the nut push-holding tube, one end of the first preload spring is connected to the bottom of the preload fixing tube slot, and one end of the second preload spring is connected to the inner wall of one end of the preload fixing tube; a pushing slope is provided on the side surface of one end of the preload tongue, the other end of the preload tongue is embedded in the preload fixing tube, and the other end surface of the preload tongue is connected to the other end of the first preload spring, and the side surface of the preload tongue is connected to the other end of the second preload spring.
[0013] Preferably, the nut chip removing part includes a tapping receiving tube and a nut adjusting part, the tapping receiving tube is in the shape of a hexagonal tube, a second nut through hole is arranged on the side wall at one end of the tapping receiving tube, one end of the tapping receiving tube is connected to the other end of the nut pushing receiving tube, and the second nut through hole corresponds to the first nut through hole; the nut adjusting part includes a positioning fixing tube, a first magnetic coil and a positioning rod, one end of the positioning fixing tube is penetrated and arranged on the side wall at the other end of the nut pushing receiving tube, the first magnetic coil is embedded in the positioning fixing tube, and the positioning rod is embedded in the first magnetic coil.
[0014] Preferably, the nut tapping part includes a tapping support leg, a tapping connecting plate, a front end support ring, a rear end support ring, a tapping transmission part and a tapping power part. The two tapping support legs are arranged in parallel on the support platform through the tapping connecting rod. The front end support ring and the rear end support ring are both in the shape of circular ring plates. The side of the front end support ring is fixedly arranged on the top of one of the tapping support legs, and the side of the rear end support ring is fixedly arranged on the top of the other tapping support leg.
[0015] Preferably, the tapping transmission member includes a tapping active transmission rod, a transmission plate, a tapping driven transmission rod and a tap, one end of the tapping active transmission rod is penetrated and arranged on the front end support ring, the other end of the tapping active transmission rod is penetrated and arranged on the rear end support ring, and the three tapping active transmission rods are evenly distributed around the front end support ring and the rear end support ring; the transmission plate is in the shape of a spiral plate, and a first gear tooth is arranged on the outer edge of the transmission plate, the pitch of the transmission plate is not less than the thickness of the nut, the transmission plate is fixedly sleeved on the tapping active transmission rod, and the three transmission plates are arranged one by one on the three tapping active transmission rods; the tapping driven transmission rod is provided with a first cooling and lubrication through hole , a spiral groove is provided on the side wall of the tapping driven transmission rod, the pitch of the spiral groove is the same as the pitch of the transmission plate, and the three spiral grooves are evenly distributed along the circumference of the tapping driven transmission rod; a second gear tooth is provided in each of the spiral grooves, the tapping driven transmission rod is embedded between the three transmission plates, and the three second gear teeth are meshed with the three first gear teeth; a cooling and lubrication blind hole is provided at the tail end of the tap, and a second cooling and lubrication through hole is provided on the groove on the tap, and a plurality of the second cooling and lubrication through holes are all connected with the cooling and lubrication blind hole; the tail end of the tap is fixedly arranged on one end of the tapping driven transmission rod, and the cooling and lubrication blind hole is connected with one end of the first cooling and lubrication through hole.
[0016] Preferably, the tapping power component includes a power motor, a driving wheel, a driven wheel and a transmission belt. The power motor is arranged on the nut pushing support frame, the driving wheel is arranged on the rotating shaft of the power motor, and the driven wheel is fixedly sleeved on the other end of the tapping active transmission rod. The three driven wheels are arranged one by one on the three tapping active transmission rods, and the transmission belt is simultaneously sleeved on the driving wheel and the three driven wheels.
[0017] Preferably, the nut cooling and oil removal part includes a rotary joint, an elbow, a liquid supply joint, a liquid supply bracket, a liquid supply rod, a quick male joint and a nut oil removal part, the movable joint of the rotary joint is connected to the other end of the tapping active transmission rod, and the side wall of the static joint of the rotary joint is embedded with a first quick female joint; one end of the elbow is through-connected to the static joint of the rotary joint, and one end of the liquid supply joint is through-connected to the other end of the elbow; the side wall of the other end of the liquid supply joint is embedded with a second quick female joint, the liquid supply bracket is arranged on the supporting platform, the liquid supply rod includes a first liquid supply rod and a second liquid supply rod, the bottom of the first liquid supply rod is arranged on the liquid supply bracket, and the bottom of the second liquid supply rod is arranged on the liquid supply bracket; the quick male joint includes a first quick male joint and a second quick male joint, the tail of the first quick male joint is arranged at the top of the first liquid supply rod, and the side wall of the first quick male joint is connected with a first liquid supply hose; the tail of the second quick male joint is arranged at the top of the second liquid supply rod, and the side wall of the second quick male joint is connected with a second liquid supply hose;
[0018] The nut degreasing member comprises a degreasing groove and a nut conveying member. The degreasing groove is arranged on the supporting platform below the liquid supply joint, and the metal conveyor belt of the nut conveying member is arranged at the bottom of the degreasing groove.
[0019] The present invention has at least the following beneficial effects:
[0020] 1) The integrated device for fastener tapping, oil removal and iron chip distribution of the present invention has high nut tapping production efficiency, high cooling efficiency, less tap wear and high tapping quality;
[0021] 2) The integrated device for fastener tapping, oil removal and iron chip distribution of the present invention is provided with a nut pushing receiving tube, a pre-tightening fixing tube and a nut tapping cooling member. One end of the pre-tightening fixing tube is staggeredly connected to one end of the nut pushing bearing tube. The nut in the nut pushing receiving tube enters the pre-tightening fixing tube and is squeezed on the top of the tap to be tapped. During the tapping process, the nut tapping cooling member continuously sprays cooling lubricant from the inside of the tap to the inner side of the nut, and promptly tilts the iron chips tapped out from the staggered opening at one end of the pre-tightening fixing tube to prevent the iron chips from being stuck in the tap, wearing the tap and causing a decrease in the tapping quality.
[0022] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a front view of the integrated device for fastener tapping, oil removal and iron chip separation of the present invention;
[0024] Figure 2 The invention is an integrated device for fastener tapping, oil removal and iron chip separation Figure 1 A partial enlarged view of middle C;
[0025] Figure 3 This is a front view of the integrated device for fastener tapping, oil removal and iron chip separation of the present invention;
[0026] Figure 4 It is a top view of the integrated device for fastener tapping, oil removal and iron chip separation of the present invention;
[0027] Figure 5 It is a schematic diagram of the front side three-dimensional structure of the integrated device for fastener tapping, oil removal and iron chip separation of the present invention;
[0028] Figure 6 It is a schematic diagram of the rear three-dimensional structure of the integrated device for fastener tapping, oil removal and iron chip separation of the present invention;
[0029] Figure 7 The invention is an integrated device for fastener tapping, oil removal and iron chip separation Figure 1 Schematic diagram of the three-dimensional structure of the cross section in the AA direction;
[0030] Figure 8 The invention is an integrated device for fastener tapping, oil removal and iron chip separation Figure 7 A partial enlarged view of middle D;
[0031] Fig. 9 The invention is an integrated device for fastener tapping, oil removal and iron chip separation Figure 3 Schematic diagram of the three-dimensional structure of the cross section in the middle BB direction;
[0032] Fig.10 The invention is an integrated device for fastener tapping, oil removal and iron chip separation Fig. 9 A partial enlarged view of E.
[0033] Among them: 1-feeding support plate, 2-feeding support leg, 3-feeding shielding ring, 4-feeding spiral plate, 5-first feeding relay slot, 6-second feeding relay slot, 7-nut feeding plate, 8-feeding motor, 9-nut push support frame, 10-nut push receiving tube, 11-pushing force rod, 12-preload fixing tube, 13-first preload spring, 14-second preload spring, 15-preload tongue, 16-tapping receiving tube, 17-positioning fixing tube, 18-first magnetic coil, 19-positioning rod, 20-tapping support leg, 21-tapping connecting plate, 23-front end support ring , 24-rear end support ring, 25-tapping active transmission rod, 26-transmission plate, 27-tapping driven transmission rod, 28-tap, 29-power motor, 30-driving wheel, 31-driven wheel, 32-transmission belt, 33-swivel joint, 34-elbow, 35-liquid supply joint, 36-liquid supply bracket, 38-first quick female joint, 40-first liquid supply rod, 41-second liquid supply rod, 42-first quick male joint, 43-second quick male joint, 44-first liquid supply hose, 45-second liquid supply hose, 46-oil removal groove, 47-nut, 48-support frame. DETAILED DESCRIPTION
[0034] The technical solution of the present invention will be described in detail below by way of embodiments with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.
[0035] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and next associated objects are in an "or" relationship.
[0036] according to Figure 1-Figure 10As shown, a fastener tapping, oil removal and iron chip separation integrated device includes a nut feeding part, a nut pushing and removing chip part and a nut tapping cooling part, the nut pushing and removing chip part is connected to the nut feeding part, and the nut tapping cooling part is connected to the nut pushing and removing chip part. The nut feeding part includes a feeding support part and a nut rotating feeding part, and the nut rotating feeding part is arranged on the feeding support part. The feeding support part includes a feeding support plate 1, a feeding support leg 2, a feeding shielding ring 3, a feeding spiral plate 4 and a feeding relay groove, the feeding support plate 1 is arranged on the feeding support leg 2, the feeding shielding ring 3 is arranged on the feeding support plate 1, the feeding spiral plate 4 is arranged on the feeding shielding ring 3, and the feeding relay groove is connected to the feeding shielding ring 3. The feeding support plate 1 is in the shape of a circular plate, and the feeding support plate 1 is arranged on a supporting platform through the feeding support leg 2. The support platform can be the ground or a platform that is equipped to elevate the integrated device for fastener tapping, oil removal and iron chip distribution. The feed shielding ring 3 is in the shape of a circular tube, and one end of the feed shielding ring 3 is fixedly arranged on the feed support plate 1, and the axis of the feed shielding ring 3 coincides with the axis of the feed support plate 1. The feed spiral plate 4 is in the shape of a spiral sheet, and the outer diameter of the feed spiral plate 4 is the same as the inner diameter of the feed shielding ring 3, and the length of the feed spiral plate 4 is less than the length of the feed shielding ring 3. The feed spiral plate 4 is fixedly embedded in the feed shielding ring 3, and one end of the feed spiral plate 4 is connected to the feed support plate 1. The nut 47 can move from one end to the other end along the feed spiral plate 4 to enter the nut to push and remove the chip removal part. The feeding relay groove includes a first feeding relay groove 5 and a second feeding relay groove 6, wherein the first feeding relay groove 5 is arranged on the feeding shielding ring 3, and the second feeding relay groove 6 is arranged on the first feeding relay groove 5. The groove width of the first feeding relay groove 5 is not less than the outer diameter of the nut 47, one end of the first feeding relay groove 5 is arranged through the side wall of the other end of the feeding shielding ring 3, and one end of the first feeding relay groove 5 is connected to the other end of the feeding spiral plate 4. The nut 47 moved to the other end of the feeding spiral plate 4 can enter the first feeding relay groove 5. One end of the second feeding relay groove 6 is connected through the other end of the first feeding relay groove 5, so that the nut 47 in the first feeding relay groove 5 can enter the second feeding relay groove 6, and the nut 47 sent out by the second feeding relay groove 6 is in a side standing state.
[0037] The nut rotating feeding member includes a thrust ball bearing, a nut feeding plate 7 and a feeding motor 8. The thrust ball bearing is arranged on the feeding support plate 1. The diameter of the nut feeding plate 7 is not larger than the inner diameter of the feeding shielding ring 3. The nut feeding plate 7 is horizontally arranged on the thrust ball bearing. The feeding motor 8 is arranged on the feeding support plate 1, and the rotating shaft of the feeding motor 8 passes through the feeding support plate 1 and is fixedly connected to the nut feeding plate 7. The nut feeding plate 7 is used to receive the nut 47, and the nut feeding plate 7 is driven to rotate by the feeding motor 8 to drive the nut 47 to rotate, so that the nut 47 is moved to the feeding spiral plate 4 by the centripetal force, and enters the feeding relay groove through the feeding spiral plate 4.
[0038] The nut pushing and chip removing member includes a nut pushing member and a nut chip removing member, and the nut chip removing member is connected to the nut pushing member. The nut pushing member includes a nut pushing support frame 9, a nut pushing receiving tube 10, a pushing force rod 11 and a nut pre-tightening member, and the nut pushing receiving tube 10 is arranged on the nut pushing support frame 9, and the pushing force rod 11 and the nut pre-tightening member are both arranged on the nut pushing receiving tube 10. One end of the nut pushing support frame 9 is arranged on the supporting platform, and the nut pushing receiving tube 10 is in a hexagonal tube shape, and the inner side dimension of the nut pushing receiving tube 10 is not less than the outer side dimension of the nut 47. The nut pushing receiving tube 10 is tiltedly arranged on the other end of the nut pushing support frame 9, and the side wall of the nut pushing receiving tube 10 is connected with the other end of the second feeding relay groove 6, and at the same time, the horizontal height of one end of the nut pushing receiving tube 10 is less than the horizontal height of the other end of the nut pushing receiving tube 10. The other end face of the nut pushing receiving tube 10 is closed, and a first nut through hole is provided on the side wall of the other end of the nut pushing receiving tube 10, and the first nut through hole can facilitate the nut 47 located at the other end of the nut pushing receiving tube 10 to fall out.
[0039] The pushing force rod 11 is an automatic telescopic rod, which is arranged on a port of the nut pushing receiving tube 10, and the piston rod of the pushing force rod 11 is inserted into the nut pushing receiving tube 10, and the axis of the pushing force rod 11 coincides with the axial direction of the nut pushing receiving tube 10. When the pushing force rod 11 is extended or shortened, the piston rod can be extended or shortened in the nut pushing receiving tube 10, so as to push the nut 47 entering the nut pushing receiving tube 10 from the second feeding relay groove 6, and move from one end of the nut pushing receiving tube 10 to the other end.
[0040] The nut preload includes a preload fixing tube 12, a first preload spring 13, a second preload spring 14 and a preload tongue 15. The preload fixing tube 12 is arranged on the nut push receiving tube 10. The first preload spring 13, the second preload spring 14 and the preload tongue 15 are all arranged in the preload fixing tube 12. The preload fixing tube 12 is in the shape of a rectangular groove. The cross-sectional length of the preload fixing tube 12 is greater than twice the thickness of the nut 47, and the cross-sectional width of the preload fixing tube 12 is greater than the radius of the nut 47. The notch of the preload fixing tube 12 is through-set on the wall of the nut push receiving tube 10. One end of the first preload spring 13 is fixedly connected to the bottom of the groove of the preload fixing tube 12, and one end of the second preload spring 14 is vertically connected to the inner wall of one end of the preload fixing tube 12. The pre-tightening tongue 15 is generally in the shape of a rectangular block, the length of the pre-tightening tongue 15 is not greater than the groove depth of the pre-tightening fixing tube 12, the width of the pre-tightening tongue 15 is not greater than the cross-sectional width of the pre-tightening fixing tube 12, and a sliding slope is provided on the side surface of one end of the pre-tightening tongue 15. The other end of the pre-tightening tongue 15 is embedded in the pre-tightening fixing tube 12, and the other end surface of the pre-tightening tongue 15 is fixedly connected to the other end of the first pre-tightening spring 13, and the side surface of the pre-tightening tongue 15 is connected to the other end of the second pre-tightening spring 14. The pre-tightening tongue 15 can move longitudinally in the pre-tightening fixing tube 12 and move along the cross-sectional length of the pre-tightening fixing tube 12.
[0041] When the pushing force rod 11 extends and pushes the nut 47 from one end of the nut pushing receiving tube 10 to the other end, and encounters the pushing inclined surface, the pushing inclined surface is squeezed, so that the pre-tightening tongue 15 compresses the first pre-tightening spring 13 and moves into the pre-tightening fixing tube 12, and the nut 47 is continuously pushed by the pushing force rod 11 to the predetermined position at the other end of the nut pushing receiving tube 10. When the pushing force rod 11 retracts to the predetermined position, the first pre-tightening spring 13 pushes the pre-tightening tongue 15 to insert into the nut pushing receiving tube 10 to resist the nut 47 pushed to the predetermined position at the other end of the nut pushing receiving tube 10 from moving toward one end of the nut pushing receiving tube 10. At the same time, due to the thrust of the second pre-tightening spring 14, a certain axial pressure can be applied to the nut 47 in the direction of the other end of the nut pushing receiving tube 10 through the pre-tightening tongue 15, so that the nut 47 applies a certain pressure to the tap 28 to meet the tapping of the inside of the nut 47.
[0042] The nut chip removal part includes a tapping receiving tube 16 and a nut adjusting part, and the tapping receiving tube 16 and the nut adjusting part are both arranged on the nut pushing receiving tube 10. The tapping receiving tube 16 is in a hexagonal tubular shape, and the size of the tapping receiving tube 16 is the same as that of the nut pushing receiving tube 10. One end face of the tapping receiving tube 16 is open, and a second nut through hole is arranged on the side wall of one end of the tapping receiving tube 16, and the size of the second nut through hole is the same as that of the first nut through hole. One end of the tapping receiving tube 16 is connected to the other end of the nut pushing receiving tube 10, and the second nut through hole corresponds to the first nut through hole, and the axis of the tapping receiving tube 16 is parallel to the axis of the nut pushing receiving tube 10. The tapping receiving tube 16 is arranged on the support platform through a receiving support frame 48 to increase the stability of the tapping receiving tube 16. The distance between the axis of the tapping receiving tube 16 and the axis of the nut pushing receiving tube 10 is not greater than the radius of the nut 47. So that the nut 47 in the nut push-on tube 10 can enter the tapping tube 16 through the first nut through hole and the second nut through hole, and the nut 47 entering the tapping tube 16 is still subjected to the axial extrusion force of the nut 47 in the nut push-on tube 10, so that the nut 47 in the tapping tube 16 applies a certain pressure to the tap 28 along the axial direction to meet the tapping requirements. The nut positioning member includes a positioning fixing tube 17, a first magnetic coil 18 and a positioning rod 19, one end of the positioning fixing tube 17 is vertically penetrated and arranged on the side wall of the other end of the nut push-on tube 10, the first magnetic coil 18 is fixedly embedded in the positioning fixing tube 17, and the positioning rod 19 is embedded in the first magnetic coil 18. When positive direct current is passed into the first magnetic coil 18 to generate a magnetic field, the adjusting rod 19 is pushed to move toward the axial direction of the nut pushing receiving tube 10, and the nut 47 at the other end of the nut pushing receiving tube 10 is pushed into the tapping receiving tube 16 through the first nut through hole and the second nut through hole during the movement.
[0043] The nut tapping cooling member includes a nut tapping member and a nut cooling and oil removal member, and the nut cooling and oil removal member is arranged on the nut tapping member. The nut tapping member includes a tapping support member, a tapping transmission member and a tapping power member, and the tapping transmission member and the tapping power member are both arranged on the tapping support member. The tapping support member includes a tapping support leg 20, a tapping connecting plate 21 and a tapping support ring, and two of the tapping support legs 20 are provided, and the two tapping support legs 20 are distributed in parallel through the tapping connecting rod. The two tapping support legs 20 are vertically arranged on the support platform. The tapping support ring includes a front end support ring 23 and a rear end support ring 24, and the front end support ring 23 and the rear end support ring 24 are both in the shape of an annular plate, and the side of the front end support ring 23 is fixedly arranged on the top of one of the tapping support legs 20, and the axis of the front end support ring 23 coincides with the axis of the tapping receiving tube 16. The side edge of the rear end support ring 24 is fixedly arranged on the top end of the other tapping support leg 20 , and the axis of the rear end support ring 24 coincides with the axis of the tapping receiving tube 16 .
[0044] The tapping transmission member includes a tapping active transmission rod 25, a transmission plate 26, a tapping driven transmission rod 27 and a tap 28. The tapping active transmission rod 25 is arranged on the tapping support ring, the transmission plate 26 is arranged on the tapping active transmission rod 25, the tapping driven transmission rod 27 is arranged on the transmission plate 26, and the tap 28 is arranged on the tapping driven transmission rod 27. One end of the tapping active transmission rod 25 is arranged on the front end support ring 23, and the other end of the tapping active transmission rod 25 is arranged on the rear end support ring 24, and the axis of the tapping active transmission rod 25 is parallel to the axis of the front end support ring 23, so that the tapping active transmission rod 25 can rotate circumferentially on the front end support ring 23 and the rear end support ring 24. There are three tapping active transmission rods 25, and the three tapping active transmission rods 25 are evenly distributed circumferentially around the front end support ring 23 and the rear end support ring 24. The transmission plate 26 is in the shape of a spiral plate, and a first gear tooth is arranged on the outer edge of the transmission plate 26. The first gear tooth is used to drive the tapping driven transmission rod 27 to rotate. The pitch of the transmission plate 26 is not less than the thickness of the nut 47. The length of the transmission plate 26 is less than the length of the tapping active transmission rod 25. The transmission plate 26 is fixedly sleeved on the tapping active transmission rod 25. The three transmission plates 26 are arranged one by one on the three tapping active transmission rods 25.
[0045] A first cooling and lubricating through hole is provided at the axis of the tapping driven transmission rod 27, and a spiral groove is provided on the side wall of the tapping driven transmission rod 27. The pitch of the spiral groove is the same as the pitch of the transmission plate 26. There are three spiral grooves, and the three spiral grooves are evenly distributed along the circumference of the tapping driven transmission rod 27. A second gear tooth is provided in each of the spiral grooves. The tapping driven transmission rod 27 is embedded between the three transmission plates 26, and the three second gear teeth are meshed with the three first gear teeth. The axial extrusion force of the three transmission plates 26 on the tapping driven transmission rod 27 and the limiting effect of the spiral groove are used to promote the radial and axial stability of the tapping driven transmission rod 27. A cooling and lubricating blind hole is provided at the tail end of the tap 28. The axis of the cooling and lubricating blind hole coincides with the axis of the tap 28. A second cooling and lubricating through hole is provided on the groove on the tap 28, and multiple second cooling and lubricating through holes are all connected with the cooling and lubricating blind hole. The tail end of the tap 28 is fixedly arranged on one end of the tapping driven transmission rod 27, and the cooling and lubrication blind hole is connected with one end of the first cooling and lubrication through hole. At the same time, the head of the tap 28 is inserted into the other end of the tapping receiving tube 16 to tap the nut 47 in the tapping receiving tube 16.
[0046] The tapping power part includes a power motor 29, a driving wheel 30, a driven wheel 31 and a transmission belt 32. The power motor 29 is arranged on the nut pushing support frame 9, the driving wheel 30 is arranged on the rotating shaft of the power motor 29, and the driven wheel 31 is fixedly sleeved on the other end of the tapping active transmission rod 25. The three driven wheels 31 are arranged one by one on the three tapping active transmission rods 25. The transmission belt 32 is sleeved on the driving wheel 30 and the three driven wheels 31 at the same time. The power motor 29 drives the driven wheel 31 to rotate through the driving wheel 30 and the transmission belt 32, and the driven wheel 31 drives the tapping active transmission rod 25 to rotate. The tapping active transmission rod 25 drives the tapping driven transmission rod 27 to rotate through the transmission plate 26, and then drives the tap 28 to tap the nut 47.
[0047] The nut cooling and oil removal part includes a nut cooling and lubricating part and a nut oil removal part. The nut cooling and lubricating part is arranged on the nut tapping part, and the nut oil removal part is arranged below the nut cooling and lubricating part. The nut cooling and lubricating part includes a rotary joint 33, an elbow 34, a liquid supply joint 35, a liquid supply bracket 36, a liquid supply rod and a quick male joint. The rotary joint 33 is a right-angle rotary joint. The movable joint of the rotary joint 33 is connected to the other end of the tapping active transmission rod 25, and the side wall of the static joint of the rotary joint 33 is embedded with a first quick female joint 38. One end of the elbow 34 is connected to the static joint end of the rotary joint 33, and the elbow 34 is connected to the rotary joint 33. One end of the liquid supply joint 35 is connected to the other end of the elbow 34, and the other end face of the liquid supply joint 35 is closed. A second quick female joint is embedded on the side wall of the other end of the liquid supply joint 35. The liquid supply bracket 36 is arranged on the support platform, and the liquid supply rod includes a first liquid supply rod 40 and a second liquid supply rod 41. The first liquid supply rod 40 and the second liquid supply rod 41 are both automatically retractable rods. The bottom of the first liquid supply rod 40 is fixedly arranged on the liquid supply bracket 36, and the axis of the first liquid supply rod 40 coincides with the axis of the first quick female connector 38. The bottom of the second liquid supply rod 41 is fixedly arranged on the liquid supply bracket 36, and the axis of the second liquid supply rod 41 coincides with the axis of the second quick female connector. The quick male connector includes a first quick male connector 42 and a second quick male connector 43. The tail of the first quick male connector 42 is fixedly arranged on the top of the first liquid supply rod 40, and the axis of the first quick male connector 42 coincides with the axis of the first quick female connector 38. At the same time, a first liquid supply hose 44 is connected to the side wall of the first quick male connector 42, and the free end of the first liquid supply hose 44 is connected to the liquid supply pump. When the first liquid supply rod 40 is extended, it will drive the first quick male connector 42 to quickly connect with the first quick female connector 38 to deliver cooling lubricating liquid to the rotary joint 33. The tail of the second quick male connector 43 is fixedly arranged at the top of the second liquid supply rod 41, and the axis of the second quick male connector 43 coincides with the axis of the second quick female connector. At the same time, a second liquid supply hose 45 is connected to the side wall of the second quick male connector 43, and the free end of the second liquid supply hose 45 is connected to the liquid supply pump. When the second liquid supply rod 41 is extended, it will drive the second quick male connector 43 to quickly connect with the second quick female connector to deliver cooling lubricating liquid to the liquid supply connector 35. Specifically, the first liquid supply rod 40 and the second liquid supply rod 41 control the first quick male connector 42 and the second quick male connector 43 to be alternately connected with the first quick female connector 38 and the second quick female connector.
[0048] The nut degreasing member includes a degreasing groove 46 and a nut conveying member. The degreasing groove 46 is in the shape of a rectangular groove. The degreasing groove 46 is arranged on the support platform below the liquid supply joint 35, and is used to receive the nut 47 that slides down from the elbow 34 and the liquid supply joint 35. The metal conveyor belt of the nut conveying member is arranged at the bottom of the degreasing groove 46. The nut 47 that slides down from the elbow 34 and the liquid supply joint 35 falls on the metal conveyor belt of the nut conveying member and is submerged in the degreasing liquid in the degreasing groove 46. After the nut 47 has been in the degreasing liquid for a predetermined time, the nut 47 is conveyed out of the degreasing groove 46 by the nut conveying member, and the degreasing of the nut 47 is completed.
[0049] The tapping, chip separation and oil removal process of the integrated device for fastener tapping, oil removal and chip separation is as follows:
[0050] 1) A plurality of nuts are conveyed onto the nut feeding plate 7, and the rotating nut feeding plate 7 applies centripetal force to the nuts, so that the nuts move one by one onto the feeding spiral plate 4 to the feeding relay groove;
[0051] 2) The nuts fed into the nut pushing receiving tube 10 through the feeding relay slot are pushed one by one to the other end of the nut pushing receiving tube 10 by the pushing force rod 11;
[0052] 3) The nut that has entered the other end of the nut push-in tube 10 is pushed into the tapping tube 16 by the nut positioning member, and when the other end of the nut push-in tube 10 and the tapping tube 16 are filled, the nut at the front end of the tapping tube 16 contacts the front end of the tap 28;
[0053] 4) When the pushing force rod 11 pushes the nut toward the other end of the nut pushing socket 10, the nut in the other end of the nut pushing socket 10 and in the tapping socket 16 is squeezed, so that the frontmost nut applies pressure to the tap 28. At this time, the high-speed rotating tap 28 taps the nut;
[0054] 5) In the early stage of tapping a nut by the tap 28, the nut needs to apply a large pressure to the tap 28. In the middle and late stages of tapping a nut, it is not necessary to apply too much pressure. At this time, the pushing force rod 11 is retracted, and the next nut is ready to be pushed. As the pushing force rod 11 is retracted, the pre-tightening tongue 15 is inserted into the nut pushing receiving tube 10 by the pushing force of the first pre-tightening spring 13, and the side surface of the pre-tightening tongue 15 is against the end surface of the nut. As the pre-tightening tongue 15 is pushed by the second pre-tightening spring 14, the pre-tightening tongue 15 applies pressure to the nut toward the other end of the nut pushing receiving tube 10, thereby satisfying the mutual pressure between the tap 28 in the middle and late stages of tapping a nut.
[0055] 6) When the tap 28 is tapping the nut, the cooling lubricant is continuously delivered by the liquid supply pump to the first cooling lubricant through hole, and then sprayed to the inner side of the nut from the second cooling lubricant through hole, so as to improve the cooling and lubrication efficiency of the tap 28; at the same time, the cooling lubricant can timely flush the iron chips from the tapping out from one end of the tapping receiving tube 16, so as to further reduce the wear of the tap 28 and improve the tapping quality;
[0056] 7) With the assistance of the pre-tightening tongue 15, the nut in the tapping receiving tube 16 continuously applies pressure to and moves the tap 28, thereby achieving continuous tapping of the nut;
[0057] 8) The nut after tapping passes through the tap 28 and is sleeved on the tapping driven transmission rod 27. The nut sleeved on the tapping driven transmission rod is subjected to the axial thrust from the side of the transmission plate 26, so that the nut moves toward the other end of the tapping driven transmission rod 27;
[0058] 9) When the nut moves to the other end of the tapping transmission rod, the second quick male connector 43 is inserted into the second quick female connector, and the first quick male connector 42 is pulled out of the first quick female connector 38, and the nut passes over the rotary connector 33 to the elbow 34;
[0059] 10) The first quick male connector 42 is inserted into the first quick female connector 38, and the second quick male connector 43 is pulled out from the second quick female connector, so that the nut passes over the liquid supply connector and falls into the nut degreasing part for degreasing;
[0060] 11) After the nut is degreased, it can be sent out through the nut conveyor.
[0061] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. An integrated device for fastener tapping, oil removal and iron chip separation, characterized in that: include: A nut feeding member is arranged on the supporting platform, and comprises a feeding support member and a nut rotating feeding member, and the nut rotating feeding member drives the nut to move on the feeding support member; A nut pusher and chip remover, which is connected to the feeding support, and comprises a nut pusher and a nut chip remover, wherein the nut pusher receives the nut from the feeding support connected thereto, and pushes the received nut into the connected nut chip remover; A nut tapping cooling member is arranged on a supporting platform, and comprises a nut tapping member and a nut cooling and degreasing member, wherein the nut tapping member continuously taps the nut continuously pushed into the nut degreasing member on the supporting platform, and the nut cooling and degreasing member continuously delivers cooling and lubricating liquid to the nut tapping member connected thereto; The feeding support member includes a feeding support plate, a feeding support leg, a feeding shielding ring, a feeding spiral plate and a feeding relay groove. The feeding support plate is arranged on the supporting platform through the feeding support leg. One end of the feeding shielding ring is arranged on the feeding support plate. The feeding spiral plate is in the shape of a spiral sheet, and the feeding spiral plate is embedded in the feeding shielding ring; one end of the feeding relay groove is arranged on the side wall of the other end of the feeding shielding ring, and one end of the feeding relay groove is connected to the other end of the feeding spiral plate; the nut rotating feeding member includes a thrust ball bearing, a nut feeding plate and a feeding motor, and the thrust ball bearing is arranged on On the feeding support plate, the nut feeding plate is arranged on the thrust ball bearing, the feeding motor is arranged on the feeding support plate, and the rotating shaft of the feeding motor passes through the feeding support plate and is fixedly connected to the nut feeding plate; the nut pushing member includes a nut pushing support frame, a nut pushing receiving tube, a pushing force rod and a nut preload member, one end of the nut pushing support frame is arranged on the supporting platform, the nut pushing receiving tube is in a hexagonal tube shape, the nut pushing receiving tube is obliquely arranged on the other end of the nut pushing support frame, and the side wall of the nut pushing receiving tube is connected with the other end of the feeding relay groove; The other end face of the nut pushing receiving tube is closed, and a first nut through hole is arranged on the side wall of the other end of the nut pushing receiving tube; the pushing force rod is arranged on a port of the nut pushing receiving tube, and the piston rod of the pushing force rod is inserted into the nut pushing receiving tube.
2. The integrated device for fastener tapping, oil removal and iron chip separation according to claim 1, characterized in that: The nut preload member includes a preload fixing tube, a first preload spring, a second preload spring and a preload tongue. The preload fixing tube slot is through-set on the wall of the nut push-holding tube. One end of the first preload spring is connected to the bottom of the preload fixing tube slot. One end of the second preload spring is connected to the inner wall of one end of the preload fixing tube. A push slope is set on the side surface of one end of the preload tongue. The other end of the preload tongue is embedded in the preload fixing tube. The other end surface of the preload tongue is connected to the other end of the first preload spring. The side surface of the preload tongue is connected to the other end of the second preload spring.
3. The integrated device for fastener tapping, oil removal and iron chip separation according to claim 2, characterized in that: The nut chip removing part includes a tapping receiving tube and a nut adjusting part. The tapping receiving tube is in the shape of a hexagonal tube. A second nut through hole is arranged on the side wall at one end of the tapping receiving tube. One end of the tapping receiving tube is connected to the other end of the nut pushing receiving tube, and the second nut through hole corresponds to the first nut through hole. The nut adjusting part includes a positioning fixing tube, a first magnetic coil and a positioning rod. One end of the positioning fixing tube is penetrated and arranged on the side wall at the other end of the nut pushing receiving tube. The first magnetic coil is embedded in the positioning fixing tube, and the positioning rod is embedded in the first magnetic coil.
4. The integrated device for fastener tapping, oil removal and iron chip separation according to claim 3, characterized in that: The nut tapping part includes a tapping support leg, a tapping connecting plate, a front end support ring, a rear end support ring, a tapping transmission part and a tapping power part. The two tapping support legs are arranged in parallel on the support platform through the tapping connecting rod. The front end support ring and the rear end support ring are both in the shape of circular ring plates. The side of the front end support ring is fixedly arranged on the top of one of the tapping support legs, and the side of the rear end support ring is fixedly arranged on the top of the other tapping support leg.
5. The integrated device for fastener tapping, oil removal and iron chip separation according to claim 4, characterized in that: The tapping transmission member includes a tapping active transmission rod, a transmission plate, a tapping driven transmission rod and a tap, one end of the tapping active transmission rod is penetrated and arranged on the front end support ring, the other end of the tapping active transmission rod is penetrated and arranged on the rear end support ring, and the three tapping active transmission rods are evenly distributed around the front end support ring and the rear end support ring; the transmission plate is in the shape of a spiral plate, and a first gear tooth is arranged on the outer edge of the transmission plate, the pitch of the transmission plate is not less than the thickness of the nut, and the transmission plate is fixedly sleeved on the tapping active transmission rod, and the three transmission plates are arranged one by one on the three tapping active transmission rods; the tapping driven transmission rod is provided with a first cooling and lubrication through hole, A spiral groove is provided on the side wall of the tapping driven transmission rod, the pitch of the spiral groove is the same as the pitch of the transmission plate, and the three spiral grooves are evenly distributed along the circumference of the tapping driven transmission rod; a second gear tooth is provided in each of the spiral grooves, the tapping driven transmission rod is embedded between the three transmission plates, and the three second gear teeth are meshed with the three first gear teeth; a cooling and lubrication blind hole is provided at the tail end of the tap, and a second cooling and lubrication through hole is provided on the groove on the tap, and a plurality of the second cooling and lubrication through holes are all connected with the cooling and lubrication blind hole; the tail end of the tap is fixedly arranged on one end of the tapping driven transmission rod, and the cooling and lubrication blind hole is connected with one end of the first cooling and lubrication through hole.
6. The integrated device for fastener tapping, oil removal and iron chip separation according to claim 5, characterized in that: The tapping power component includes a power motor, a driving wheel, a driven wheel and a transmission belt. The power motor is arranged on the nut pushing support frame, the driving wheel is arranged on the rotating shaft of the power motor, and the driven wheel is fixedly sleeved on the other end of the tapping active transmission rod. The three driven wheels are arranged one by one on the three tapping active transmission rods, and the transmission belt is simultaneously sleeved on the driving wheel and the three driven wheels.
7. The integrated device for fastener tapping, oil removal and iron chip separation according to claim 6, characterized in that: The nut cooling and oil removal part includes a rotary joint, an elbow, a liquid supply joint, a liquid supply bracket, a liquid supply rod, a quick male joint and a nut oil removal part. The movable joint of the rotary joint is connected to the other end of the tapping active transmission rod, and the side wall of the static joint of the rotary joint is embedded with a first quick female joint; one end of the elbow is connected to the static joint of the rotary joint, and one end of the liquid supply joint is connected to the other end of the elbow; the side wall of the other end of the liquid supply joint is embedded with a second quick female joint, the liquid supply bracket is arranged on the supporting platform, the liquid supply rod includes a first liquid supply rod and a second liquid supply rod, the bottom of the first liquid supply rod is arranged on the liquid supply bracket, and the bottom of the second liquid supply rod is arranged on the liquid supply bracket; the quick male joint includes a first quick male joint and a second quick male joint, the tail of the first quick male joint is arranged at the top of the first liquid supply rod, and the side wall of the first quick male joint is connected with a first liquid supply hose; the tail of the second quick male joint is arranged at the top of the second liquid supply rod, and the side wall of the second quick male joint is connected with a second liquid supply hose; The nut degreasing member comprises a degreasing groove and a nut conveying member. The degreasing groove is arranged on the supporting platform below the liquid supply joint, and the metal conveyor belt of the nut conveying member is arranged at the bottom of the degreasing groove.
Citation Information
Patent Citations
Tapping shank and nut tapping apparatus which used this
CN101883653A
Feeding device for nut machining
CN213561315U