A porcelain insulator production apparatus

Abstract

The application discloses a kind of electric porcelain insulator production devices, it is related to insulator production device technical field, including shell, rotating device, power device, pressure disc and chamfering rod, further including plastic device, the plastic device includes servo motor, round bar, U-shaped frame, three plastic plates and anti-deformation component, the servo motor fixed mounting is in shell interior bottom end, the servo motor is set in shell interior right side, the round bar is fixed in servo motor pivot top surface, three the plastic plate is respectively fixed mounting in round bar outer wall top, the present application, with cylindrical clay material appears annular indentation again to cylindrical clay material is cut, prevent the U-shaped cutting on plastic plate can be applied to cylindrical clay material Pressure causes cylindrical clay material to produce deformation, to avoid the problem that insulator production device is not up to standard in production when clay material occurs deformation and produces.

Description

Technical Field

[0001] This invention relates to the field of insulator production equipment technology, specifically to an electrical porcelain insulator production equipment. Background Technology

[0002] Porcelain insulators are essential components in power transmission and distribution systems, used to support and insulate wires and cables. Porcelain insulator production equipment cuts raw materials into the required shapes of insulators, improving production efficiency and quality consistency.

[0003] Patent CN116453782A discloses an insulator production apparatus. This patent provides an insulator production apparatus that can use more uniform force to grind insulators and can block clay debris generated during scraping. It includes a worktable, mounting frames, a rotating mechanism, and a scraping mechanism. Two mounting frames are fixed to the side of the worktable and are symmetrically arranged. The worktable is equipped with a rotating mechanism, and the scraping mechanism is also located on the worktable and connected to the rotating mechanism. A square rod presses two clamping plates to swing, causing the clamping plates to clamp a sponge block. The sponge block fits tightly against the protruding parts of the insulator, grinding the protruding parts of the insulator. The consistent clamping force of the two clamping plates ensures a more uniform force when the sponge block grinds the insulator, facilitating better grinding of the insulator.

[0004] However, the current insulator production equipment has the following problems: when scraping the clay material, the pressure applied to the surface of the clay material during scraping can easily cause deformation of the clay material, resulting in substandard production. Therefore, it is necessary to propose a new porcelain insulator production equipment. Summary of the Invention

[0005] The purpose of this invention is to provide a porcelain insulator production apparatus to solve the problem mentioned in the background art, where pressure is applied to the surface of the clay material during scraping, which easily causes deformation of the clay material, resulting in substandard production due to deformation of the clay material during the production process.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a porcelain insulator production device, comprising a housing, a rotating device, a power device, a pressure plate, and a chamfering rod. The rotating device is fixedly installed inside the top of the housing, the power device is fixedly installed on the top surface of the housing, one telescopic rod of the power device passes through and is fixed inside the top of the power device, the other telescopic rod of the power device passes through and is fixed in the middle of the front of the power device, the pressure plate is fixed to the bottom surface of the telescopic end of one telescopic rod of the power device, and the chamfering rod is fixed to the front surface of the telescopic end of the other telescopic rod of the power device. The device also includes a shaping device, a spraying device, a recovery device, and an anti-settling device. The shaping device is located inside the bottom of the housing, the spraying device is located inside the bottom of the housing, the recovery device is located on the top surface of the spraying device, and the anti-settling device is located on the top of the outer wall of the spraying device.

[0007] The shaping device includes a servo motor, a round rod, a U-shaped frame, three shaping plates, and an anti-deformation component. The servo motor is fixedly installed at the bottom of the housing and located on the right side inside the housing. The round rod is fixed to the top surface of the servo motor shaft and is rotatably installed through and on the top of the housing. The U-shaped frame is fixedly installed on the right side of the top surface of the housing and is rotatably installed through and on the inside of the U-shaped frame. The three shaping plates are respectively fixedly installed on the top of the outer wall of the round rod and are respectively located inside the U-shaped frame. The U-shaped cutting edges of the three shaping plates are respectively located on the left side of the three shaping plates. The U-shaped cutting edges on the shaping plates slowly rotate clockwise to cut and shape the top, middle, and bottom of the cylindrical clay material. The top shaping plate is located in the middle of the front of the round rod, the middle shaping plate is located at 45 degrees to the right of the round rod, and the bottom shaping plate is located at 90 degrees to the right of the round rod, allowing the porcelain insulator production device to quickly shape the cylindrical clay material. The anti-deformation component is located on the right side of the three shaping plates.

[0008] According to the above technical solution, the anti-deformation component includes three L-shaped plates, three spring plates, and three cylindrical blocks. The three L-shaped plates are respectively fixed to the right side of the three plastic plates, and the three spring plates are respectively fixed to the left side of the three L-shaped plates. The three spring plates are respectively set inside the U-shaped cutouts of the three plastic plates. The spring plates drive the cylindrical blocks to strike the cut-off clay blocks, preventing the clay blocks from adhering to the U-shaped cutouts on the plastic plates. The three cylindrical blocks are respectively fixed to the ends of the three spring plates away from the three L-shaped plates. The cylindrical blocks compress the cylindrical clay material, preventing the U-shaped cutouts on the plastic plates from applying pressure to the cylindrical clay material and causing deformation. This avoids the problem of substandard production quality caused by deformation of the clay material during the production of insulators. The rotating device includes a circular shell, a motor, and a disc. The circular shell is fixedly installed at the top inside the housing, and the motor is fixedly installed at the bottom inside the circular shell. The motor shaft passes through and is rotatably installed at the top inside the housing. The disc is fixed to the top surface of the motor shaft and is located on the top surface of the housing. The power device includes an L-shaped shell, a cylinder, and two telescopic rods. The L-shaped shell is fixedly installed on the top surface of the housing and is located on the back of the disc. The cylinder is fixedly installed on the inner wall of the L-shaped shell. One telescopic rod passes through and is fixed to the inner end of the L-shaped shell, and the other telescopic rod passes through and is fixed to the middle of the back side of the L-shaped shell. The air pipe of the cylinder is fixedly installed inside the two telescopic rods respectively. The pressure plate includes a base and a turntable, and the turntable is rotatably installed in the middle of the bottom surface of the base.

[0009] According to the above technical solution, the spraying device includes a liquid storage tank, a pump, a hose, an electric telescopic rod, an electric spray head, and a spray limiting component. The liquid storage tank is fixedly installed at the bottom of the housing and is located to the left of the servo motor. The pump is fixedly installed at the bottom of the liquid storage tank. The hose is fixedly installed in the middle of the top surface of the pump and passes through and is fixedly installed at the top of the liquid storage tank. The electric telescopic rod is fixedly installed on the left side of the top surface of the liquid storage tank. The telescopic end of the electric telescopic rod passes through and slides on the top of the housing. The electric spray head is fixedly installed on the top surface of the telescopic end of the electric telescopic rod. The end of the hose away from the pump is fixedly installed in the middle of the left side of the electric spray head. During the reciprocating movement of the electric spray head, atomized cooling lubricant is sprayed onto the cylindrical clay material to prevent the temperature of the cylindrical clay material from becoming too high and causing cracking due to friction during cutting. The spray limiting component is located in the middle of the front and back sides of the electric spray head.

[0010] According to the above technical solution, the spray limiting assembly includes two L-shaped rods, a circular liquid limiting plate, and an arc-shaped cover plate. The two L-shaped rods are respectively fixed in the middle of the front and back of the electric spray head. The circular liquid limiting plate is fixed to the right side of the two L-shaped rods. A circular hole is opened in the middle of the right side of the circular liquid limiting plate. The circular liquid limiting plate is located on the right side of the electric spray head. The atomized cooling lubricant sprayed by the electric spray head is limited by the circular liquid limiting plate. The arc-shaped cover plate is fixedly installed on the top surface of the circular liquid limiting plate. The atomized cooling lubricant can only be sprayed onto the cylindrical ceramic material through the circular opening of the circular liquid limiting plate, preventing the excessive amount of atomized cooling lubricant sprayed by the electric spray head from causing the cylindrical ceramic material to become too wet and deformed. This avoids the problem of poor insulator production effect caused by excessive wet deformation during the production of porcelain insulators.

[0011] According to the above technical solution, the recovery device includes a square tube, a liquid receiving box, and a filter assembly. The square tube is installed through and fixedly mounted on the top surface of the liquid storage tank at the bottom, and through and fixedly mounted inside the top of the housing at the top. The liquid receiving box is fixedly mounted on the top surface of the square tube. The dripping liquid in the liquid receiving box will flow downward into the square tube, and the dripping liquid in the square tube will flow into the liquid storage tank. The liquid receiving box is located below the electric spray head to prevent waste of atomized cooling lubricant. The filter assembly is located below the inner wall of the square tube.

[0012] According to the above technical solution, the filter assembly includes a pad, a sponge block, a vertical plate, and a pressure plate. The pad is fixed below the inner wall of the square tube. The sponge block is installed on the top surface of the pad, and impurities in the dripping liquid are restricted by the sponge block and remain in the sponge block. The vertical plate is fixed to the bottom surface of the electric spray head, and the pressure plate is fixed to the bottom surface of the vertical plate. The top surface of the pressure plate is provided with several round holes. The pressure plate is set on the top surface of the sponge block to prevent contamination from the recycled cooling lubricant in the porcelain insulator production device, thereby avoiding the problem of dirt appearing on the surface of the cylindrical ceramic material due to contamination from the recycled cooling lubricant in the porcelain insulator production device.

[0013] According to the above technical solution, the anti-sedimentation device includes a vertical rod, an H-shaped plate, two strip plates, and a gas-reducing component. The vertical rod is fixedly installed on the top of the outer wall of the telescopic end of the electric telescopic rod. The vertical rod is located on the left side of the electric telescopic rod and is slidably installed through and on the top surface of the liquid storage tank. The H-shaped plate is fixed to the bottom surface of the vertical rod and is located inside the lower part of the liquid storage tank. The two strip plates are rotatably installed on the front and back sides of the H-shaped plate, respectively. The vertical swing of the strip plates on the H-shaped plate is limited by the resistance of the cooling lubricant in the liquid storage tank. The two strip plates and the H-shaped plate are respectively provided with torsion springs to prevent the cooling lubricant from settling. The gas-reducing component is located on the right side of the top surface of the H-shaped plate.

[0014] According to the above technical solution, the air-reducing component includes a square block, an arc-shaped spring, a lever, and several semi-arc protrusions. The square block is fixed to the right side of the top surface of the H-shaped plate, the arc-shaped spring is fixed to the right side of the square block, and the lever is fixed to the end of the arc-shaped spring away from the square block. Several semi-arc protrusions are respectively fixed to the middle right side inside the liquid storage tank. Several semi-arc protrusions are respectively arranged on the movement trajectory of the lever. During the up-and-down reciprocating movement of the H-shaped plate, the cooling lubricant in the liquid storage tank is vibrated to prevent air bubbles from appearing in the cooling lubricant in the liquid storage tank. This avoids the problem of air bubbles in the cooling lubricant adhering to the cylindrical ceramic clay during the spraying of the cooling lubricant in the porcelain insulator production device, which affects the appearance and performance of the insulator.

[0015] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0016] (1) The present invention, through the setting of the shaping device, enables the servo motor, round rod, U-shaped frame, shaping plate, L-shaped plate and spring plate to cooperate with the cylindrical block. The U-shaped cutting edge on the shaping plate slowly rotates forward to cut and shape the cylindrical clay material at the top, middle and bottom, so that the porcelain insulator production device can quickly shape the cylindrical clay material. The spring plate drives the cylindrical block to knock the cut clay block to prevent the clay block from sticking to the U-shaped cutting edge on the shaping plate. The cylindrical block squeezes the cylindrical clay material, and the cylindrical clay material has an annular indentation. Then the cylindrical clay material is cut again to prevent the U-shaped cutting edge on the shaping plate from applying pressure to the cylindrical clay material and causing deformation. This avoids the problem of the clay material deforming during the production of the insulator production device, which causes the production quality to be substandard.

[0017] (2) The present invention, through the setting of the spraying device, enables the storage tank, the pump, the hose, the electric telescopic rod, the electric spray head, the L-shaped rod and the circular liquid limiting plate to work together with the arc-shaped cover plate. During the reciprocating movement of the electric spray head, the atomized cooling and lubricating agent is sprayed onto the cylindrical ceramic material. This prevents the temperature of the cylindrical ceramic material from becoming too high due to friction during cutting, which could cause cracking. Furthermore, the atomized cooling and lubricating agent sprayed by the electric spray head is restricted by the circular liquid limiting plate. The atomized cooling and lubricating agent can only be sprayed onto the cylindrical ceramic material through the circular opening of the circular liquid limiting plate. This prevents the amount of atomized cooling and lubricating agent sprayed by the electric spray head from being too wet and deforming the cylindrical ceramic material. This avoids the problem of poor insulator production results caused by excessive wet deformation during the production of porcelain insulators.

[0018] (3) The present invention, through the setting of the recycling device, makes the square tube, the liquid receiving box, the pad, the sponge block and the vertical plate cooperate with the pressure plate, so that the dripping liquid in the liquid receiving box will flow downward into the square tube, and the dripping liquid in the square tube will flow into the storage tank, preventing the waste of atomized cooling lubricant. In addition, the sponge block squeezes out the dripping liquid, and the impurities in the dripping liquid are restricted by the sponge block and will stay in the sponge block, preventing the recycling of cooling lubricant in the porcelain insulator production device from causing pollution, thereby avoiding the problem of dirt on the surface of cylindrical ceramic materials caused by the recycling of cooling lubricant in the porcelain insulator production device.

[0019] (4) The present invention, through the setting of the anti-sedimentation device, makes the vertical rod, H-shaped plate, strip plate, square block, arc-shaped spring and the lever plate cooperate with the semi-arc protrusion. The strip plate is restricted by the resistance of the cooling lubricant in the storage tank to swing up and down on the H-shaped plate, so as to prevent the cooling lubricant from settling. In addition, the H-shaped plate vibrates the cooling lubricant in the storage tank during the up and down reciprocating movement, preventing the formation of air bubbles in the cooling lubricant in the storage tank. This avoids the problem of air bubbles in the cooling lubricant adhering to the cylindrical ceramic clay during the spraying of the electric porcelain insulator production device, which affects the appearance and performance of the insulator. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 This is a schematic diagram of the entire invention;

[0022] Figure 2 This is a schematic diagram showing the overall cross-section of the present invention;

[0023] Figure 3 This is a schematic cross-sectional view of the shaping device of the present invention;

[0024] Figure 4 This is a partial three-dimensional schematic diagram of the shaping device of the present invention;

[0025] Figure 5 This is a schematic cross-sectional view of the liquid spraying device of the present invention;

[0026] Figure 6 This is a schematic cross-sectional view of the recycling device of the present invention;

[0027] Figure 7 This is a partial three-dimensional schematic diagram of the anti-sedimentation device of the present invention.

[0028] In the diagram: 1. Shell; 2. Rotating device; 3. Power unit; 4. Pressure plate; 5. Chamfering rod; 6. Shaping device; 600. Anti-deformation component; 7. Spraying device; 700. Spray limiting component; 8. Recovery device; 800. Filter component; 9. Anti-sedimentation device; 900. Gas reduction component; 61. Servo motor; 62. Round rod; 63. U-shaped frame; 64. Shaping plate; 65. L-shaped plate; 66. Spring plate; 67. Cylindrical block; 7 1. Liquid storage tank; 72. Liquid pump; 73. Hoses; 74. Electric telescopic rod; 75. Electric spray head; 76. L-shaped rod; 77. Circular liquid limiting plate; 78. Arc-shaped cover plate; 81. Square tube; 82. Liquid receiving box; 83. Pad plate; 84. Sponge block; 85. Vertical plate; 86. Pressure plate; 91. Vertical rod; 92. H-shaped plate; 93. Strip plate; 94. Square block; 95. Arc-shaped spring; 96. Paddle plate; 97. Semi-arc protrusion. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example 1

[0030] Please see Figure 1-5This invention provides a technical solution: a porcelain insulator production device, comprising a housing 1, a rotating device 2, a power device 3, a pressure plate 4, and a chamfering rod 5. The rotating device 2 is fixedly installed inside the top of the housing 1, the power device 3 is fixedly installed on the top surface of the housing 1, one telescopic rod of the power device 3 passes through and is fixed inside the top of the power device 3, and the other telescopic rod of the power device 3 passes through and is fixed in the middle of the front of the power device 3. The pressure plate 4 is fixed to the bottom surface of the telescopic end of one telescopic rod of the power device 3, and the chamfering rod 5 is fixed to the front surface of the telescopic end of the other telescopic rod of the power device 3. The device also includes a shaping device 6 and a spraying device 7. The shaping device 6 is located inside the bottom of the housing 1 and includes a servo motor 61, a round rod 62, a U-shaped frame 63, three shaping plates 64, and an anti-deformation component 600. The servo motor 61 is fixedly installed inside the bottom of the housing 1 and is located on the right side inside the housing 1. The round rod 62 is fixed to the servo motor 61. A circular rod 62 is inserted through and rotatably mounted on the top of the housing 1. The servo motor 61 drives the circular rod 62 to rotate slowly in the forward direction. A U-shaped frame 63 is fixedly mounted on the right side of the top surface of the housing 1. The circular rod 62 is inserted through and rotatably mounted inside the U-shaped frame 63. The U-shaped frame 63 restricts the vibration of the circular rod 62 during rotation. Three shaping plates 64 are fixedly mounted on the top of the outer wall of the circular rod 62. The three shaping plates 64 are respectively set inside the U-shaped frame 63. The U-shaped cutting edges of the three shaping plates 64 are respectively set on the left side of the three shaping plates 64. The upper shaping plate 64 is set in the middle of the front of the circular rod 62. The middle shaping plate 64 is set at 45 degrees to the right of the circular rod 62. The lower shaping plate 64 is set at 90 degrees to the right of the circular rod 62. The circular rod 62 drives the shaping plates 64 to rotate slowly in the forward direction. The U-shaped cutting edges on the shaping plates 64 rotate slowly in the forward direction to cut and shape the cylindrical clay material at the top, middle and bottom, so that the electric porcelain insulator production device can quickly shape the cylindrical clay material.

[0031] The anti-deformation component 600 is disposed on the right side of the three shaping plates 64. The anti-deformation component 600 includes three L-shaped plates 65, three spring plates 66, and three cylindrical blocks 67. The three L-shaped plates 65 are respectively fixed to the right side of the three shaping plates 64, and the three spring plates 66 are respectively fixed to the left side of the three L-shaped plates 65. The shaping plates 64 drive the L-shaped plates 65 to rotate slowly clockwise. The three spring plates 66 are respectively disposed within the U-shaped cutouts of the three shaping plates 64. The L-shaped plates 65 drive the spring plates 66 to rotate slowly clockwise. The three cylindrical blocks 67 are respectively fixed to the ends of the three spring plates 66 away from the three L-shaped plates 65. The spring plates 66 drive the cylindrical blocks 67 to rotate slowly clockwise. The spring plates 66 are subjected to… During the deformation process, under the elastic force of the spring plate 66, the spring plate 66 drives the cylindrical block 67 to strike the cut clay block, preventing the clay block from adhering to the U-shaped cut on the shaping plate 64. During the cutting and shaping process, under the elastic force of the spring plate 66, the cylindrical block 67 squeezes the cylindrical clay material, preventing the U-shaped cut on the shaping plate 64 from applying pressure to the cylindrical clay material and causing deformation. This avoids the problem of substandard production quality caused by deformation of the clay material during the production of insulators. The rotating device 2 includes a circular shell, a motor, and a disc. The circular shell is fixedly installed inside the top of the housing 1, and the motor is fixedly installed on the disc. Inside the bottom of the shell, a motor shaft passes through and rotatably mounts on the top of the shell 1. A disc is fixed to the top surface of the motor shaft and is positioned on the top surface of the shell 1. When cylindrical clay material is placed on the disc of the rotating device 2, the motor shaft in the power device 3 begins to rotate clockwise, driving the disc to rotate clockwise, which in turn drives the cylindrical clay material to rotate clockwise. The power device 3 includes an L-shaped shell, a cylinder, and two telescopic rods. The L-shaped shell is fixedly mounted on the top surface of the shell 1 and is positioned on the back of the disc. The cylinder is fixedly mounted on the inner wall of the L-shaped shell. The cylinder in the power device 3 inflates the two telescopic rods using an air pipe. One telescopic rod passes through and is fixed to the inner end of the L-shaped shell. The upper telescopic rod extends and retracts. The end drives the pressure plate 4 to move downwards, and the turntable on the pressure plate 4 squeezes the cylindrical clay material downwards. The cylindrical clay material also drives the turntable on the pressure plate 4 to rotate clockwise. Another telescopic rod passes through and is fixed in the middle of the back of the L-shaped shell. The air pipe of the cylinder is fixedly installed inside the two telescopic rods respectively. The pressure plate 4 includes a base and a turntable. The turntable is rotated and installed in the middle of the bottom surface of the base. The telescopic end of the lower telescopic rod drives the chamfering rod 5 to move forward. The chamfering rod 5 moves forward to turn the cylindrical clay material. When the chamfering rod 5 turns the cylindrical clay material to the appropriate size, the cylinder in the power unit 3 is turned off, the telescopic end of the lower telescopic rod stops moving, and the chamfering rod 5 stops moving forward.

[0032] The spraying device 7 is located at the bottom of the interior of the housing 1. The spraying device 7 includes a liquid storage tank 71, a pump 72, a hose 73, an electric telescopic rod 74, an electric spray head 75, and a spray limiting component 700. The liquid storage tank 71 is fixedly installed at the bottom of the interior of the housing 1, and is located to the left of the servo motor 61. The pump 72 is fixedly installed at the bottom of the interior of the liquid storage tank 71. The hose 73 is fixedly installed in the middle of the top surface of the pump 72. The pump 72 draws coolant and lubricant from the liquid storage tank 71 and transfers the coolant and lubricant to the hose 73. The hose 73 passes through and is fixedly installed at the top of the interior of the liquid storage tank 71. The electric telescopic rod 74 is fixedly installed... The electric telescopic rod 74 is fixedly installed on the top left side of the liquid storage tank 71. The telescopic end of the electric telescopic rod 74 passes through and slides inside the top of the housing 1. The electric spray head 75 is fixedly installed on the top surface of the telescopic end of the electric telescopic rod 74. The telescopic end of the electric telescopic rod 74 drives the electric spray head 75 to move up and down reciprocally. The end of the hose 73 away from the liquid pump 72 is fixedly installed in the middle left side of the electric spray head 75. The hose 73 transmits the cooling lubricant to the electric spray head 75. During the up and down reciprocating movement of the electric spray head 75, it sprays atomized cooling lubricant onto the cylindrical clay material to prevent the temperature of the cylindrical clay material from becoming too high and causing cracks due to friction during cutting.

[0033] The spray limiting component 700 is located in the middle of the front and back sides of the electric spray head 75. The spray limiting component 700 includes two L-shaped rods 76, a circular liquid limiting plate 77, and an arc-shaped cover plate 78. The two L-shaped rods 76 are fixed in the middle of the front and back sides of the electric spray head 75, respectively. The electric spray head 75 drives the L-shaped rods 76 to move up and down reciprocally. The circular liquid limiting plate 77 is fixed to the right side of the two L-shaped rods 76. The L-shaped rods 76 drive the circular liquid limiting plate 77 to move up and down reciprocally. A circular hole is opened in the middle of the right side of the circular liquid limiting plate 77 to allow the atomized cooling lubricant sprayed by the electric spray head 75 to pass through. Restricted by the circular liquid limiting plate 77, the atomized cooling lubricant can only be sprayed onto the cylindrical ceramic material through the circular opening of the circular liquid limiting plate 77. The circular liquid limiting plate 77 is located on the right side of the electric spray head 75, and the arc-shaped cover plate 78 is fixedly installed on the top surface of the circular liquid limiting plate 77. The arc-shaped cover plate 78 restricts the diffusion of the atomized cooling lubricant and prevents the excessive amount of atomized cooling lubricant sprayed by the electric spray head 75 from causing the cylindrical ceramic material to become too wet and deformed. This avoids the problem of poor insulator production results caused by excessive wet deformation during the production of porcelain insulators.

[0034] During use, the operator fills the storage tank 71 with coolant and lubricant, places the cylindrical clay material onto the disc of the rotating device 2, and starts the rotating device 2 with a remote control. The motor shaft in the power device 3 begins to rotate clockwise, driving the disc to rotate clockwise, which in turn drives the cylindrical clay material to rotate clockwise. Simultaneously, the operator starts the power device 3 with a remote control. The cylinder in the power device 3 inflates the two telescopic rods with air pipes. Under pressure, the telescopic ends of the two telescopic rods begin to move. The telescopic end of the upper telescopic rod drives the pressure plate 4 to move downwards. The disc on the pressure plate 4 presses the cylindrical clay material downwards, and the cylindrical clay material... The cylindrical clay material drives the turntable on the pressure plate 4 to rotate clockwise. Simultaneously, the telescopic end of the lower telescopic rod moves the chamfering rod 5 forward, turning the cylindrical clay material. When the chamfering rod 5 has turned the cylindrical clay material to the appropriate size, the cylinder in the power unit 3 is shut off using a remote control. The telescopic end of the lower telescopic rod stops moving, and the chamfering rod 5 stops moving forward. The operator then uses a remote control to start the spraying device 7 and simultaneously starts the shaping device 6. The servo motor 61 shaft in the housing 1 begins to rotate slowly clockwise, driving the round rod 62 to rotate slowly clockwise. The U-shaped frame 63 restricts the round rod 62... Vibration is generated during rotation. The round rod 62 drives the shaping plate 64 to slowly rotate clockwise. The U-shaped cutting edge on the shaping plate 64 slowly rotates clockwise to cut and shape the cylindrical clay material from the top, middle, and bottom, allowing the porcelain insulator production device to quickly shape the cylindrical clay material. Simultaneously, the round rod 62 drives the shaping plate 64 to slowly rotate clockwise, which in turn drives the L-shaped plate 65 to slowly rotate clockwise. The L-shaped plate 65 drives the spring plate 66 to slowly rotate clockwise, and the spring plate 66 drives the cylindrical block 67 to slowly rotate clockwise. During the cutting and shaping process, the spring plate 66 is deformed. When the cutting and shaping is complete, under the elastic force of the spring plate 66, the spring... Plate 66 drives cylindrical block 67 to strike the cut clay block, preventing the clay block from adhering to the U-shaped cut on shaping plate 64. During cutting and shaping, cylindrical block 67 first contacts the cylindrical clay material. Under the elastic force of spring plate 66, cylindrical block 67 squeezes the cylindrical clay material, creating annular indentations before cutting. This prevents the U-shaped cut on shaping plate 64 from applying pressure to the cylindrical clay material and causing deformation, thus avoiding the problem of substandard production quality caused by clay material deformation during insulator production.

[0035] When the operator starts the spraying device 7 with a remote control, the pump 72 in the storage tank 71 starts, drawing coolant and lubricant from the tank. The pump 72 then transfers the coolant and lubricant to the hose 73, which in turn transfers it to the electric spray head 75. The operator then starts the electric telescopic rod 74 with the remote control, causing the telescopic end of the rod to move up and down. This movement drives the electric spray head 75 to move up and down as well. Simultaneously, the operator activates the electric spray head 75 with the remote control. During this up-and-down movement, the electric spray head 75 sprays atomized coolant and lubricant onto the cylindrical clay material, ensuring even distribution and preventing overheating during cutting. As the electric telescopic rod 74 moves up and down, driving the electric spray head 75 to reciprocate, the electric spray head 75 drives the L-shaped rod 76 to reciprocate up and down. The L-shaped rod 76 drives the circular liquid limiting plate 77 to reciprocate up and down, and the circular liquid limiting plate 77 drives the arc-shaped cover plate 78 to reciprocate up and down. This causes the arc-shaped cover plate 78 to restrict the diffusion of the atomized cooling lubricant. The atomized cooling lubricant sprayed by the electric spray head 75 is restricted by the circular liquid limiting plate 77. The atomized cooling lubricant can only be sprayed onto the cylindrical ceramic material through the circular opening of the circular liquid limiting plate 77. This prevents the cylindrical ceramic material from becoming too wet and deformed due to excessive amount of atomized cooling lubricant sprayed by the electric spray head 75. This avoids the problem of poor insulator production results caused by excessive wet deformation during the production of porcelain insulators. Example 2

[0036] Please see Figure 1-7 Based on Embodiment 1, this embodiment also includes a recovery device 8 and an anti-sedimentation device 9. The recovery device 8 is located on the top surface of the spraying device 7. The recovery device 8 includes a square tube 81, a liquid receiving box 82, and a filter assembly 800. The atomized cooling lubricant diffuses onto the arc-shaped cover plate 78 and accumulates to form droplets. The square tube 81 is installed below and fixedly on the top surface of the liquid storage tank 71. The square tube 81 is also installed above and fixedly on the top of the housing 1. The liquid receiving box 82 is fixedly installed on the top surface of the square tube 81. The droplets will drip downward into the liquid receiving box 82. The droplets in the liquid receiving box 82 will flow downward into the square tube 81. The droplets in the square tube 81 will flow into the liquid storage tank 71. The liquid receiving box 82 is located below the electric spray head 75 to prevent the waste of atomized cooling lubricant.

[0037] The filter assembly 800 is located below the inner wall of the square tube 81. The filter assembly 800 includes a pad 83, a sponge block 84, a vertical plate 85, and a pressure plate 86. The pad 83 is fixed below the inner wall of the square tube 81. The sponge block 84 is installed on the top surface of the pad 83 and absorbs the dripping liquid. The vertical plate 85 is fixed to the bottom surface of the electric spray head 75. The pressure plate 86 is fixed to the bottom surface of the vertical plate 85. Several round holes are opened on the top surface of the pressure plate 86. The vertical plate 85 drives the pressure plate 86 to move up and down reciprocally. During the up and down reciprocating movement, the pressure plate 86 squeezes the sponge block 84. The pressure plate 86 is located on the top surface of the sponge block 84, and the sponge block 84 squeezes out the dripping liquid. Impurities in the dripping liquid are restricted by the sponge block 84 and will remain in the sponge block 84, preventing pollution from the recovery of cooling lubricant in the porcelain insulator production device. This avoids the problem of dirt appearing on the surface of the cylindrical ceramic material due to pollution from the recovery of cooling lubricant in the porcelain insulator production device.

[0038] An anti-sedimentation device 9 is installed on the top of the outer wall of the spraying device 7. The anti-sedimentation device 9 includes a vertical rod 91, an H-shaped plate 92, two strip plates 93, and an air-reducing component 900. The vertical rod 91 is fixedly installed on the top of the outer wall of the telescopic end of the electric telescopic rod 74. The telescopic end of the electric telescopic rod 74 drives the vertical rod 91 to move up and down reciprocally. The vertical rod 91 is located on the left side of the electric telescopic rod 74. The vertical rod 91 passes through and slides on the top surface of the storage tank 71. The H-shaped plate 92 is fixed on the bottom surface of the vertical rod 91. The H-shaped plate 92 is located inside the lower part of the storage tank 71. The vertical rod 91 drives the H-shaped plate 92 to move up and down reciprocally. The two strip plates 93 are respectively rotatably installed on the front and back sides of the H-shaped plate 92. The two strip plates 93 and the H-shaped plate 92 are respectively provided with torsion springs. The H-shaped plate 92 drives the strip plates 93 to move up and down reciprocally. The strip plates 93 are restricted from swinging up and down by the resistance of the cooling lubricant in the storage tank 71, thus preventing the cooling lubricant from settling.

[0039] The degassing assembly 900 is located on the right side of the top surface of the H-shaped plate 92. The degassing assembly 900 includes a square block 94, an arc-shaped spring 95, a lever 96, and several semi-arc protrusions 97. The square block 94 is fixed to the right side of the top surface of the H-shaped plate 92, and the H-shaped plate 92 drives the square block 94 to move up and down reciprocally. The arc-shaped spring 95 is fixed to the right side of the square block 94. The lever 96 is fixed to the end of the arc-shaped spring 95 away from the square block 94, and the square block 94 drives the arc-shaped spring 95 to move up and down reciprocally. The arc-shaped spring 95 drives the lever 96 to move up and down reciprocally. Several semi-arc protrusions 97 are respectively fixed in the middle of the right side inside the liquid storage tank 71. The lever 96 moves up and down... During the repetition process, the semi-circular protrusion 97 is struck. Under the elastic force of the arc-shaped spring 95, the arc-shaped spring 95 vibrates. The arc-shaped spring 95 transmits the vibration to the square block 94, and the square block 94 transmits the vibration to the H-shaped plate 92. Several semi-circular protrusions 97 are respectively set on the movement trajectory of the dial plate 96. During the reciprocating movement of the H-shaped plate 92, the coolant in the storage tank 71 is vibrated to prevent air bubbles from appearing in the coolant in the storage tank 71. This avoids the problem of air bubbles in the coolant adhering to the cylindrical clay during the spraying of the coolant in the porcelain insulator production device, which affects the appearance and performance of the insulator.

[0040] While the electric spray head 75 sprays atomized cooling lubricant, the atomized cooling lubricant diffuses onto the arc-shaped cover plate 78, forming droplets. The droplets fall downwards into the receiving box 82, and then flow downwards into the square tube 81. The droplets in the square tube 81 flow into the storage tank 71, preventing waste of the atomized cooling lubricant. At the same time as the droplets in the receiving box 82 flow into the square tube 81, the sponge block 84 on the pad plate 83 absorbs the droplets. The electric spray head 75 drives the vertical plate 85 to move up and down repeatedly, and the vertical plate 85 drives the pressure plate 86 to move up and down repeatedly. During the up and down reciprocating movement, the pressure plate 86 squeezes the sponge block 84, causing the sponge block 84 to squeeze out the droplets. Impurities in the droplets are restricted by the sponge block 84 and remain in the sponge block 84, preventing contamination from the recycled cooling lubricant in the porcelain insulator production device. This avoids the problem of dirt appearing on the surface of the cylindrical ceramic material due to contamination from the recycled cooling lubricant in the porcelain insulator production device.

[0041] While the telescopic end of the electric telescopic rod 74 moves up and down reciprocally, it drives the vertical rod 91 to move up and down reciprocally. The vertical rod 91 drives the H-shaped plate 92 to move up and down reciprocally. The H-shaped plate 92 drives the strip plate 93 to move up and down reciprocally. The strip plate 93 is restricted from swinging up and down by the resistance of the coolant and lubricant in the reservoir 71, preventing the coolant and lubricant from settling. While the vertical rod 91 drives the H-shaped plate 92 to move up and down reciprocally, the H-shaped plate 92 drives the square block 94 to move up and down reciprocally. The square block 94 drives the arc-shaped spring piece 95 to move up and down reciprocally. The arc-shaped spring piece 95 carries... The movable lever 96 moves up and down repeatedly, striking the semi-circular protrusion 97 during this process. Under the elastic force of the arc-shaped spring 95, the arc-shaped spring 95 vibrates, transmitting the vibration to the square block 94. The square block 94 then transmits the vibration to the H-shaped plate 92, causing the H-shaped plate 92 to vibrate the cooling lubricant in the storage tank 71 during its up-and-down reciprocating movement. This prevents air bubbles from forming in the cooling lubricant in the storage tank 71, thus avoiding the problem of air bubbles in the cooling lubricant adhering to the cylindrical ceramic clay during the spraying process of the porcelain insulator production device, which affects the appearance and performance of the insulator.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A porcelain insulator production apparatus, comprising a housing, a rotating device, a power device, a pressure plate, and a chamfering rod, wherein the rotating device is fixedly installed inside the top of the housing, the power device is fixedly installed on the top surface of the housing, one telescopic rod of the power device passes through and is fixed inside the top of the power device, the other telescopic rod of the power device passes through and is fixed in the middle of the front of the power device, the pressure plate is fixed to the bottom surface of the telescopic end of one telescopic rod of the power device, and the chamfering rod is fixed to the front surface of the telescopic end of the other telescopic rod of the power device, characterized in that: It also includes shaping device, liquid spraying device, recycling device and anti-settling device, the shaping device is arranged at the bottom end of the inside of the shell, the liquid spraying device is arranged at the bottom end of the inside of the shell, the recycling device is arranged at the top surface of the liquid spraying device, and the anti-settling device is arranged at the top of the outer wall of the liquid spraying device; The shaping device comprises a servo motor, a round rod, a U-shaped frame, three shaping plates and an anti-deformation assembly, the servo motor is fixedly installed at the bottom end of the inside of the shell, the servo motor is arranged at the right side of the inside of the shell, the round rod is fixed on the top surface of the rotating shaft of the servo motor, the round rod penetrates and is rotatably installed at the top end of the shell, the U-shaped frame is fixedly installed at the top surface of the shell, the round rod penetrates and is rotatably installed in the U-shaped frame, three shaping plates are respectively fixedly installed at the top of the outer wall of the round rod, three shaping plates are respectively arranged in the U-shaped frame, U-shaped cutouts of three shaping plates are respectively arranged at the left side of three shaping plates, the upper shaping plate is arranged at the front of the round rod, the middle shaping plate is arranged at the right forty-five degrees of the round rod, and the lower shaping plate is arranged at the right ninety degrees of the round rod. The anti-deformation assembly comprises three L-shaped plates, three spring plates and three cylindrical blocks, three L-shaped plates are respectively fixed at the right side of three shaping plates, three spring plates are respectively fixed at the left side of three L-shaped plates, three spring plates are respectively arranged in the U-shaped cutout of three shaping plates, three cylindrical blocks are respectively fixed at one end of three spring plates away from three L-shaped plates, the rotating device comprises a circular shell, a motor and a disc, the circular shell is fixedly installed at the top end of the inside of the shell, the motor is fixedly installed at the bottom end of the inside of the circular shell, the rotating shaft of the motor penetrates and is rotatably installed at the top end of the inside of the shell, the disc is fixed on the top surface of the rotating shaft of the motor, and the disc is arranged on the top surface of the shell.

2. The device for producing an electric porcelain insulator according to claim 1, characterized in that: The liquid spraying device comprises a liquid storage tank, a liquid pumping pump, a hose, an electric telescopic rod, an electric spraying head and a limited spraying assembly, the liquid storage tank is fixedly installed at the bottom end of the inside of the shell, the liquid storage tank is arranged at the left side of the servo motor, the liquid pumping pump is fixedly installed at the bottom end of the inside of the liquid storage tank, the hose is fixedly installed at the top surface of the liquid pumping pump, the hose penetrates and is fixedly installed at the top end of the inside of the liquid storage tank, the electric telescopic rod is fixedly installed at the left side of the top surface of the liquid storage tank, the telescopic end of the electric telescopic rod penetrates and is slidably installed at the top end of the inside of the shell, the electric spraying head is fixedly installed at the top surface of the telescopic end of the electric telescopic rod, one end of the hose away from the liquid pumping pump is fixedly installed at the left side of the middle of the electric spraying head, and the limited spraying assembly is arranged at the front and back of the electric spraying head.

3. The device for producing an electric porcelain insulator according to claim 2, characterized in that: The spray limiting assembly comprises two L-shaped rods, a circular liquid limiting plate and an arc-shaped cover plate, the two L-shaped rods are fixed at the front and back of the electric spray head respectively, the circular liquid limiting plate is fixed at the right side of the two L-shaped rods, a circular hole is formed in the middle of the right side of the circular liquid limiting plate, the circular liquid limiting plate is arranged at the right side of the electric spray head, and the arc-shaped cover plate is fixedly installed on the top surface of the circular liquid limiting plate.

4. The device for producing an electric porcelain insulator according to claim 3, characterized in that: The recycling device comprises a square tube, a liquid receiving box and a filtering assembly, the square tube penetrates through the top surface of the liquid storage tank and is fixedly installed on the top surface of the liquid storage tank, the square tube penetrates through the top end of the inner part of the shell and is fixedly installed on the top end of the inner part of the shell, the liquid receiving box is fixedly installed on the top surface of the square tube, the liquid receiving box is arranged below the electric spray head, and the filtering assembly is arranged on the inner wall of the square tube.

5. The device for producing an electric porcelain insulator according to claim 4, characterized in that: The filtering assembly comprises a pad, a sponge block, a vertical plate and a pressing plate, the pad is fixed on the inner wall of the square tube, the sponge block is installed on the top surface of the pad, the vertical plate is fixed on the bottom surface of the electric spray head, the pressing plate is fixed on the bottom surface of the vertical plate, a plurality of circular holes are formed in the top surface of the pressing plate, and the pressing plate is arranged on the top surface of the sponge block.

6. The device for producing an electric porcelain insulator according to claim 5, characterized in that: The anti-precipitation device comprises a vertical rod, an H-shaped plate, two strip-shaped plates and a gas reducing assembly, the vertical rod is fixedly installed on the top of the outer wall of the telescopic end of the electric telescopic rod, the vertical rod is arranged on the left side of the electric telescopic rod, the vertical rod penetrates through and is slidably installed on the top surface of the liquid storage tank, the H-shaped plate is fixed on the bottom surface of the vertical rod, the H-shaped plate is arranged below the inner part of the liquid storage tank, the two strip-shaped plates are rotatably installed on the front and back of the H-shaped plate respectively, the two strip-shaped plates and the H-shaped plate are respectively provided with torsion springs, and the gas reducing assembly is arranged on the right side of the top surface of the H-shaped plate.

7. The device for producing an electric porcelain insulator according to claim 6, characterized in that: The gas reducing assembly comprises a square block, an arc-shaped elastic sheet, a push plate and a plurality of semi-arc convex blocks, the square block is fixed on the right side of the top surface of the H-shaped plate, the arc-shaped elastic sheet is fixed on the right side of the square block, the push plate is fixed on the end of the arc-shaped elastic sheet away from the square block, the plurality of semi-arc convex blocks are respectively fixed on the right side of the inner part of the liquid storage tank, and the plurality of semi-arc convex blocks are arranged on the movement track of the push plate.

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