Efficient mixing tank for processing spray
By introducing a drive assembly and a bidirectional threaded rod adjustment system into the mixing tank for aerosol processing, the horizontal and vertical reciprocating motion of the stirring rod is achieved, solving the density stratification problem and improving mixing efficiency and uniformity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-07
AI Technical Summary
In existing mixing tanks used for aerosol processing, denser materials tend to sink while less dense materials float during the mixing process, resulting in severe stratification and low mixing efficiency.
A high-efficiency mixing tank for spray processing is adopted. The stirring rod is driven by a drive component to perform horizontal and vertical reciprocating motion. Combined with the adjustment of the bidirectional threaded rod and rectangular plate, the angle of the stirring rod can be adjusted to ensure uniform mixing of various raw materials.
It effectively reduces the probability of stratification, improves mixing efficiency, and adapts to the mixing needs of spray agents of different concentrations.
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Figure CN224086549U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of aerosol processing, and particularly relates to a high-efficiency mixing tank for aerosol processing. BACKGROUND
[0002] In the field of aerosol processing, the mixing tank is a crucial device, and its performance directly affects the quality and production efficiency of aerosol products. Aerosols are usually made by mixing raw materials of different components, including solvents, solutes, additives, etc. Their physical and chemical properties are different, such as density, viscosity, solubility, etc. Ensuring uniform mixing of these raw materials plays a decisive role in ensuring the stability, effectiveness and use effect of aerosols.
[0003] However, the common mixing method of the existing mixing tank for aerosol processing is to set a stirring paddle in the mixing tank, and then drive the stirring paddle to rotate by a motor to realize the mixing of raw materials. The limitation of this single stirring method is obvious, and the raw materials of aerosols usually have different densities. Under the single stirring method, the force generated by the stirring paddle is mainly concentrated in the horizontal direction, and the vertical force is weak. This makes the raw materials with high density easily sink to the bottom of the mixing tank under the action of gravity, while the raw materials with low density float above the liquid surface. With the passage of time, this stratification phenomenon will become more and more obvious, resulting in a difference in the proportion of raw materials at different levels, and the efficiency is too low. Therefore, in view of the above problems, a high-efficiency mixing tank for aerosol processing is proposed. SUMMARY
[0004] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the utility model provides a high-efficiency mixing tank for aerosol processing.
[0005] The utility model discloses a kind of high-efficiency mixing tanks for aerosol processing, including tank body;The side wall of the top end of the tank body is provided with transparent window;The top of the tank body is provided with driving assembly;The driving assembly includes rotating cylinder;The outer wall of the bottom end of the rotating cylinder is rotatably connected to the inner wall of the top of tank body;Stirring rod is slidably connected to the inner wall of the rotating cylinder;The side wall of the bottom of the stirring rod is fixedly connected with round bar;The inner wall of the tank body is fixedly connected with support frame in bottom;The top of the support frame is fixedly connected with fixed block;The middle part of the fixed block is hinged with guide plate;The round bar slides on the top of guide plate;The middle part of the support frame is slidably connected with rectangular plate;The top of the rectangular plate slides on the bottom of the guide plate;The side wall of the rectangular plate is provided with connecting plate;The connecting plate is fixedly connected in the side wall of the bottom of rectangular plate, which penetrates the side wall of support frame.
[0006] Preferably, a bidirectional threaded rod is rotatably connected to the bottom of the inner wall of the tank; the outer wall of the bidirectional threaded rod is threaded to the middle of the connecting plate; a second roller is fixedly connected to the outer wall of the end of the bidirectional threaded rod; a rotating rod is rotatably connected through the side wall of the top of the tank; a first roller is connected to the second roller via a belt drive; the first roller is fixedly connected to the end of the rotating rod; one end of the belt slides in the middle of the first roller; the other end of the belt slides in the middle of the second roller; a circular plate is fixedly connected to the other end of the rotating rod; a toothed block is slidably connected to the outer wall of the rotating rod; a toothed groove is formed on the side wall of the tank; the toothed block contacts the inner wall of the toothed groove.
[0007] Preferably, the drive assembly further includes a bracket; the bracket is fixedly connected to the top of the tank; a motor is fixedly connected to the top of the bracket; a gear one is installed at the bottom of the motor; and the gear one is driven by the motor; a gear two is fixedly connected to the outer wall of the rotating cylinder; the gear one and the gear two mesh with each other.
[0008] Preferably, a spring is sleeved on the outer wall of the rotating rod; one end of the spring is fixed to the end of the toothed block; and the other end of the spring is fixed to the end of the circular plate.
[0009] Preferably, the top of the rectangular plate is hinged to a slider; the bottom of the guide plate is provided with a second groove; and the slider is slidably connected to the inner wall of the second groove.
[0010] Preferably, a ball bearing is rotatably connected to the inner wall of the top of the tank; an annular groove is formed on the outer wall of the rotating cylinder; and the ball bearing rolls on the inner wall of the annular groove.
[0011] Preferably, the side wall of the stirring rod is provided with a sliding groove; a moving block is fixedly connected to the inner wall of the rotating cylinder; the moving block is slidably connected to the inner wall of the sliding groove.
[0012] The beneficial effects of this utility model are:
[0013] 1. This utility model provides a high-efficiency mixing tank for aerosol processing. The driving component drives the stirring rod to stir the aerosol inside the tank. When the stirring rod rotates, it drives the round rod to slide on the guide plate and moves up and down along the slope of the guide plate. In this way, the stirring rod can stir the aerosol inside the tank horizontally and up and down, reducing the probability of stratification and improving the mixing efficiency.
[0014] 2. This utility model provides a high-efficiency mixing tank for aerosol processing. Through the cooperation of the bidirectional threaded rod, rectangular plate, connecting plate, slider and slide groove, the angle of the guide plate can be adjusted, thereby changing the range of vertical movement of the stirring rod. It can be adjusted according to different concentrations to improve the mixing efficiency. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0016] Figure 1 This is a perspective view of the overall device of this utility model;
[0017] Figure 2 This is a three-dimensional cross-sectional view of the tank body in this utility model;
[0018] Figure 3 This is a three-dimensional sectional view of the tank and motor in this utility model.
[0019] Figure 4 This is a three-dimensional sectional view of the support frame and guide plate in this utility model.
[0020] Figure 5 This utility model Figure 3 A magnified 3D view of region A;
[0021] Figure 6 This utility model Figure 3 A magnified 3D view of region B.
[0022] Legend:
[0023] 1. Tank body; 2. Transparent window; 3. Stirring rod; 31. Slide 1; 32. Round rod; 33. Double-threaded rod; 34. Support frame; 35. Guide plate; 36. Fixing block; 37. Rectangular plate; 38. Connecting plate; 39. Sliding block; 310. Slide 2; 4. Motor; 41. Bracket; 42. Gear 1; 43. Gear 2; 44. Rotating cylinder; 45. Ball bearing; 46. Annular groove; 47. Moving block; 5. Circular plate; 51. Roller 1; 52. Belt; 53. Roller 2; 54. Rotating rod; 55. Spring; 56. Toothed block; 6. Toothed groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Specific implementation examples are given below.
[0026] Please see Figure 1 - Figure 6This utility model provides a high-efficiency mixing tank for aerosol processing, including a tank body 1; a transparent window 2 is provided on the side wall of the top of the tank body 1; a driving assembly is provided on the top of the tank body 1; the driving assembly includes a rotating cylinder 44; the outer wall of the bottom end of the rotating cylinder 44 is rotatably connected to the inner wall of the top of the tank body 1; a stirring rod 3 is slidably connected to the inner wall of the rotating cylinder 44; a round rod 32 is fixedly connected to the side wall of the bottom of the stirring rod 3; a support frame 34 is fixedly connected to the bottom of the inner wall of the tank body 1; a fixing block 36 is fixedly connected to the top of the support frame 34; a guide plate 35 is hinged to the middle of the fixing block 36; the round rod 32 slides on the top of the guide plate 35; a rectangular plate 37 is slidably connected to the middle of the support frame 34; the top of the rectangular plate 37 slides on the bottom of the guide plate 35; a connecting plate 38 is provided on the side wall of the rectangular plate 37; the connecting plate 38 penetrates the side wall of the support frame 34. The aerosol is fixed to the side wall at the bottom of the rectangular plate 37. During operation, when it is necessary to stir and mix the aerosol inside the tank 1, the rotating cylinder 44 can be rotated through the structural cooperation in the drive assembly. The rotating cylinder 44 will drive the stirring rod 3 to rotate, and the stirring rod 3 will drive the round rod 32 to rotate. During the rotation of the round rod 32, it will slide on the top of the guide plate 35. The guide plate 35 can be rotated between the rectangular plate 37 and the fixed block 36 by moving the rectangular plate 37. The guide plate 35 will then tilt. When the round rod 32 slides on its top, it will drive the stirring rod 3 to move upward along its tilt. When the round rod 32 is separated from the guide plate 35, the stirring rod 3 will move downward under the influence of gravity to reset. In this way, the stirring rod 3 can move up and down while rotating horizontally, which reduces the occurrence of stratification and improves the mixing efficiency.
[0027] Furthermore, such as Figure 3 - Figure 4As shown, a bidirectional threaded rod 33 is rotatably connected to the bottom of the inner wall of the tank 1; the outer wall of the bidirectional threaded rod 33 is threadedly connected to the middle of the connecting plate 38; a roller 53 is fixedly connected to the outer wall of the end of the bidirectional threaded rod 33; a rotating rod 54 is rotatably connected through the side wall of the top of the tank 1; a roller 51 is connected to the roller 53 via a belt 52; the roller 51 is fixedly connected to the end of the rotating rod 54; one end of the belt 52 slides in the middle of the roller 51; the other end of the belt 52 slides in the middle of the roller 53; a circular plate 5 is fixedly connected to the other end of the rotating rod 54; a toothed block 56 is slidably connected to the outer wall of the rotating rod 54; a toothed groove 6 is provided on the side wall of the tank 1; the toothed block 56 contacts the inner wall of the toothed groove 6. During operation, when it is necessary to adjust the tilt angle of the guide plate 35, a circular plate 53 can be used. Pull the toothed block 56 to disengage it from the inner wall of the toothed groove 6, and then rotate the rotating rod 54. The rotating rod 54 will drive the first roller 51 to rotate. The first roller 51 will drive the second roller 53 to rotate synchronously with the double-threaded rod 33 through the belt 52. At this time, the connecting plate 38 threaded to the outer wall of the double-threaded rod 33 will move linearly. The connecting plate 38 will drive the rectangular plate 37 to move. Since one end of the guide plate 35 is rotatably connected to the fixed block 36, when the rectangular plate 37 moves, the guide plate 35 will rotate at its hinge point with the fixed block 36. This will change the angle of the guide plate 35. After the angle of the guide plate 35 changes, the vertical movement range of the stirring rod 3 will also change. In this way, the stirring intensity of the stirring rod 3 can be adjusted according to different concentrations of spray, thus improving the stirring efficiency.
[0028] Furthermore, such as Figure 1 - Figure 3 and Figure 5 As shown, the drive assembly also includes a bracket 41; the bracket 41 is fixed to the top of the tank 1; a motor 4 is fixed to the top of the bracket 41; a gear 42 is installed at the bottom of the motor 4; and the gear 42 is driven by the motor 4; a gear 43 is fixed to the outer wall of the rotating cylinder 44; the gear 42 and the gear 43 mesh with each other. When working, starting the motor 4 can drive the gear 42 to rotate. When the gear 42 rotates, it will drive the meshing gear 43 to rotate. The gear 43 will drive the rotating cylinder 44 to rotate. This ensures that when the rotating cylinder 44 drives the stirring rod 3 to rotate, the stirring rod 3 can also move up and down smoothly, improving practicality. The motor 4 is existing technology, and those skilled in the art are familiar with its operating principle, so it will not be described in detail here.
[0029] Furthermore, such as Figure 2 - Figure 3As shown, a spring 55 is sleeved on the outer wall of the rotating rod 54; one end of the spring 55 is fixed to the end of the toothed block 56; the other end of the spring 55 is fixed to the end of the circular plate 5. When working, the spring 55 has a certain elasticity. Through its own elasticity, it ensures that when the rotating rod 54 does not need to be rotated, the toothed block 56 can always contact the inner wall of the toothed groove 6, thus ensuring the stability of the toothed block 56 in the limiting position.
[0030] Furthermore, such as Figure 4 As shown, a slider 39 is hinged to the top of the rectangular plate 37; a second groove 310 is provided at the bottom of the guide plate 35; the slider 39 is slidably connected to the inner wall of the second groove 310. During operation, when the rectangular plate 37 moves, it will drive the slider 39 to slide on the inner wall of the second groove 310. At the same time, the rectangular plate 37 and the slider 39 will rotate, ensuring that the rectangular plate 37 can smoothly drive the guide plate 35 and the fixed block 36 to rotate, thus improving practicality.
[0031] Furthermore, such as Figure 3 and Figure 5 As shown, a ball bearing 45 is rotatably connected to the inner wall of the top of the tank 1; an annular groove 46 is provided on the outer wall of the rotating cylinder 44; the ball bearing 45 rolls on the inner wall of the annular groove 46. When the rotating cylinder 44 rotates, it will drive the ball bearing 45 to rotate on its own axis, which can ensure the smooth rotation of the rotating cylinder 44 and reduce the risk of wear of the rotating cylinder 44.
[0032] Furthermore, such as Figure 5 As shown, the stirring rod 3 has a sliding groove 31 on its side wall; a moving block 47 is fixedly connected to the inner wall of the rotating cylinder 44; the moving block 47 is slidably connected to the inner wall of the sliding groove 31. During operation, when the stirring rod 3 moves up and down, the moving block 47 will slide on the inner wall of the sliding groove 31, ensuring that the rotating cylinder 44 can smoothly drive the stirring rod 3 to rotate when it rotates, thus improving practicality.
[0033] Working principle: When it is necessary to stir and mix the spray inside the tank 1, starting the motor 4 drives the gear 1 42 to rotate. When the gear 1 42 rotates, it drives the meshing gear 2 43 to rotate. The gear 2 43 drives the rotating cylinder 44 to rotate, which in turn drives the stirring rod 3 to rotate. The stirring rod 3 drives the round rod 32 to rotate. During the rotation of the round rod 32, it slides on the top of the guide plate 35. The guide plate 35 can be tilted by moving the rectangular plate 37 to rotate between it and the fixed block 36. When the round rod 32 slides on its top, it will drive the stirring rod 3 to move upward along its tilt. When the round rod 32 disengages from the guide plate 35, the stirring rod 3 will move downward under the influence of gravity to reset. In this way, the stirring rod 3 can move up and down while rotating horizontally, which reduces the occurrence of stratification and improves the mixing efficiency.
[0034] When it is necessary to adjust the tilt angle of the guide plate 35, the toothed block 56 can be pulled to disengage it from the inner wall of the toothed groove 6. Then, the rotating rod 54 is rotated, which will drive the roller 1 51 to rotate. The roller 1 51 will drive the roller 2 53 to rotate synchronously with the bidirectional threaded rod 33 through the belt 52. At this time, the connecting plate 38, which is threaded to the outer wall of the bidirectional threaded rod 33, will move linearly. The connecting plate 38 will drive the rectangular plate 37 to move. Since one end of the guide plate 35 is rotatably connected to the fixed block 36, when the rectangular plate 37 moves, the guide plate 35 will rotate at its hinge point with the fixed block 36. This will change the angle of the guide plate 35. After the angle of the guide plate 35 changes, the vertical movement range of the stirring rod 3 will also change. This allows the stirring intensity of the stirring rod 3 to be adjusted according to different concentrations of spray, thus improving the stirring efficiency.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high-efficiency mixing tank for aerosol processing, comprising a tank body (1); characterized in that: A transparent window (2) is provided on the side wall of the top of the tank (1); a driving assembly is provided on the top of the tank (1); the driving assembly includes a rotating cylinder (44); the outer wall of the bottom end of the rotating cylinder (44) is rotatably connected to the inner wall of the top of the tank (1); a stirring rod (3) is slidably connected to the inner wall of the rotating cylinder (44); a round rod (32) is fixedly connected to the side wall of the bottom of the stirring rod (3); a support frame (34) is fixedly connected to the bottom of the inner wall of the tank (1); the top of the support frame (34) A fixing block (36) is fixedly connected to the middle of the fixing block (36); a guide plate (35) is hinged to the middle of the fixing block (36); the round rod (32) slides on the top of the guide plate (35); a rectangular plate (37) is slidably connected to the middle of the support frame (34); the top of the rectangular plate (37) slides on the bottom of the guide plate (35); a connecting plate (38) is provided on the side wall of the rectangular plate (37); the connecting plate (38) passes through the side wall of the support frame (34) and is fixed to the bottom side wall of the rectangular plate (37).
2. The high-efficiency mixing tank for aerosol processing according to claim 1, characterized in that: A bidirectional threaded rod (33) is rotatably connected to the bottom of the inner wall of the tank (1); the outer wall of the bidirectional threaded rod (33) is threaded to the middle of the connecting plate (38); a roller (53) is fixedly connected to the outer wall of the end of the bidirectional threaded rod (33); a rotating rod (54) is rotatably connected to the side wall of the top of the tank (1); the roller (53) is connected to a roller (51) via a belt (52); the roller (51) The belt (52) is fixed to the end of the rotating rod (54); one end of the belt (52) slides in the middle of the first roller (51); the other end of the belt (52) slides in the middle of the second roller (53); the other end of the rotating rod (54) is fixed to a circular plate (5); a toothed block (56) is slidably connected to the outer wall of the rotating rod (54); a toothed groove (6) is opened on the side wall of the tank (1); the toothed block (56) contacts the inner wall of the toothed groove (6).
3. The high-efficiency mixing tank for aerosol processing according to claim 1, characterized in that: The drive assembly also includes a bracket (41); the bracket (41) is fixed to the top of the tank (1); a motor (4) is fixed to the top of the bracket (41); a gear (42) is installed at the bottom of the motor (4); and the gear (42) is driven by the motor (4); a gear (43) is fixed to the outer wall of the rotating cylinder (44); the gear (42) and the gear (43) mesh with each other.
4. The high-efficiency mixing tank for aerosol processing according to claim 2, characterized in that: A spring (55) is sleeved on the outer wall of the rotating rod (54); one end of the spring (55) is fixed to the end of the toothed block (56); the other end of the spring (55) is fixed to the end of the circular plate (5).
5. The high-efficiency mixing tank for aerosol processing according to claim 4, characterized in that: The top of the rectangular plate (37) is hinged with a slider (39); the bottom of the guide plate (35) is provided with a second groove (310); the slider (39) is slidably connected to the inner wall of the second groove (310).
6. The high-efficiency mixing tank for aerosol processing according to claim 3, characterized in that: The inner wall of the top of the tank (1) is rotatably connected with a ball bearing (45); the outer wall of the rotating cylinder (44) is provided with an annular groove (46); the ball bearing (45) rolls on the inner wall of the annular groove (46).
7. The high-efficiency mixing tank for aerosol processing according to claim 1, characterized in that: The stirring rod (3) has a sliding groove (31) on its side wall; a moving block (47) is fixed to the inner wall of the rotating cylinder (44); the moving block (47) is slidably connected to the inner wall of the sliding groove (31).