Buffering coal bunker discharge funnel
By introducing inclined plates, buffer plates, and vibration mechanisms into the coal bunker discharge hopper, the problem of coal bunker blockage was solved, achieving safe and efficient unblocking and buffering effects, and improving the operational stability and safety of the equipment.
Patent Information
- Application Number
- CN202311274436.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-09-28
AI Technical Summary
The existing coal bunker hopper is prone to blockage at the narrowing point, leading to frequent blockage accidents, affecting production safety and equipment lifespan. Furthermore, the clearing process carries the risk of falling objects from heights and electrical surges to the equipment.
A buffer coal bunker discharge hopper is designed, which adopts an inclined plate and buffer plate structure, combined with a vibration mechanism and a manual vibration rod. The reciprocating motor drives the reciprocating rope to vibrate the buffer plate, thereby discharging the blocked coal blocks. The blockage is further cleared by a back-and-forth movable guard plate.
It effectively avoids coal flow blockage, reduces the risk of falling objects from heights, reduces equipment current surges, and improves production safety and equipment lifespan.
Smart Images

Figure CN117302765B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of buffer coal bunker discharge hopper, belong to a kind of coal mine equipment parts. BACKGROUND
[0002] Coal bunker hopper, coal feeder coal discharge port is the extremely important link in the process of coal mine production and transportation, is in throat position, it plays a very important role for adjusting and buffering coal transportation.We use fixed funnel now, in the long-term use process, we find that it has many drawbacks:
[0003] (1) in the process of coal production, raw coal contains gangue amount is larger, because of the rich water resources in underground, coal flow is higher in moisture content, gangue is easy to produce mudification phenomenon when meeting water, cause coal, gangue mixture viscosity is higher, make underground raw coal bunker outlet frequent occurrence of blocking accident.
[0004] (2) the structure of coal bunker hopper is in the upper opening and vertical section of coal bunker, generally impossible to occur blocking accident, according to the principle of fluid mechanics, coal flow moves vertically in coal bunker, when the cross section of coal bunker is reduced, the lateral force received will increase, cause the density of coal flow to be larger, friction between each other increases, flow is blocked, prone to blocking accident.
[0005] (3) when dealing with blocking failure, maintenance personnel need to use drill and other tools to dredge, the retention in the bunker exists high falling danger, brings certain safety hazard to production.
[0006] (4) when dealing with blocking failure, it will affect the belt conveyor stop running, motor, speed reducer, roller and other equipment frequent start will cause certain current, mechanical impact, affect the service life of equipment. SUMMARY
[0007] The present application provides a kind of buffer coal bunker discharge hopper, solve the dredging problem when coal bunker hopper is blocked in the position of shrinkage.
[0008] To achieve the above object, the technical scheme adopted by the present application is:
[0009] The present application buffer coal bunker discharge hopper, including funnel outlet, the bottom of the funnel outlet is equipped with the inclined plate inclined to one side, the other side is equipped with buffer plate, one end of buffer plate is hingedly connected to the edge of funnel outlet, the other end is equipped with the rubber baffle of drooping, the outside of buffer plate is connected to vibration mechanism, buffer plate is connected to buffer spring on both sides, the other end of buffer spring is connected to adjusting rod, adjusting rod is arranged in fixed pitch hole, the position of adjusting rod in fixed pitch hole can adjust the compression length of buffer spring;
[0010] The vibrating mechanism comprises a reciprocating motor, a reciprocating rope, the lower end of the reciprocating rope is connected with the buffer plate, the shell of the reciprocating motor is fixed outside the outlet of the hopper, the output shaft of the reciprocating motor is wound around the upper end of the reciprocating rope, the reciprocating motor drives the reciprocating rope to move up and down through interval operation of forward and reverse rotation, and the reciprocating rope and the buffer plate vibrate up and down at intervals.
[0011] The buffer plate is a hinged plate, one side is flush with the side surface of the outlet of the hopper, and connecting columns are arranged at the positions of two right angles to connect the buffer springs.
[0012] According to the buffer type coal bunker discharging hopper, the artificial vibrating rod is connected with the buffer plate at one end and connected with the pull rope at the other end, and the middle part of the artificial vibrating rod is hingedly connected to the outlet of the hopper.
[0013] According to the buffer type coal bunker discharging hopper, the adjusting rod is a screw rod, the length direction of the adjusting rod is consistent with the length direction of the buffer spring, the fixed distance adjusting hole is a fixed nut cylinder, the adjusting rod is screwed into the nut cylinder, and the compression length of the buffer spring is adjusted through rotation.
[0014] The buffer type hopper of the device: the front side guard plate of the existing hopper is changed into a movable expansion type, can be expanded and retracted forward and backward, provides basic conditions for dredging the jammed bunker. The buffer elasticity plays a stretching role on the buffer plate, and better plays a buffering role. The motor is driven to move forward and backward to expand and vibrate the front side guard plate to dredge. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is the overall side structure view of the present application,
[0016] Figure 2 is the perspective structure view of the present application.
[0017] 1, hopper outlet, 2, inclined plate, 3, buffer plate, 4, rubber baffle, 5, buffer spring, 6, adjusting rod, 7, fixed distance adjusting hole, 8, reciprocating motor, 9, reciprocating rope, 10, artificial vibrating rod, 11, pull rope, 12, coal bunker. EMBODIMENT
[0018] The content of the present application is further described as follows:
[0019] The buffer type coal bunker discharging hopper of the present application is provided with a buffer device at the outlet position of the hopper to buffer the falling coal and dredge the jammed coal.
[0020] Specifically, the bottom of the hopper outlet 1 is provided with an inclined plate 2 inclined to one side, and a buffer plate 3 is arranged on the other side, one end of the buffer plate 3 is hingedly connected to the edge of the hopper outlet 1, and the other end is provided with a downward rubber baffle 4.
[0021] The buffer plate is used to buffer the coal falling at a certain speed, avoiding direct falling impact on the coal conveyor.
[0022] When the buffer coal is blocked, it is usually necessary to manually remove the blockage using tools. The device is connected to a vibration mechanism outside the buffer plate 3, and the buffer plate 3 is connected to the buffer spring 5 on both sides. The other end of the buffer spring 5 is connected to the adjustment rod 6, which is inserted into the fixed distance adjusting hole 7. The position of the adjustment rod 6 in the fixed distance adjusting hole 7 can adjust the compression length of the buffer spring 5. The buffer plate 3 is a hinged plate with one side flush with the side of the funnel outlet 1. The buffer plate 3 has a right angle position on both sides of the connecting column, which is connected to the buffer spring 5.
[0023] The adjustment rod 6 is a screw rod with the same length direction as the buffer spring 5. The fixed distance adjusting hole 7 is a fixed nut cylinder. The adjustment rod 6 is screwed into the nut cylinder, and the compression length of the buffer spring 5 is adjusted by rotating the adjustment rod. The length of the buffer spring can be adjusted by the adjustment rod to adjust the position of the buffer plate.
[0024] The buffer spring is used for resetting. The vibration mechanism regularly or irregularly vibrates at the funnel outlet, which can remove the blocked coal.
[0025] In the device, the vibration mechanism includes a reciprocating motor 8 and a reciprocating rope 9. The lower end of the reciprocating rope 9 is connected to the buffer plate 3. The housing of the reciprocating motor 8 is fixed to the outside of the funnel outlet 1. The output shaft of the reciprocating motor 8 is wound around the upper end of the reciprocating rope 9. The reciprocating motor 8 operates in forward and reverse directions at intervals to drive the reciprocating rope 9 up and down. The reciprocating rope 9 vibrates up and down with the buffer plate 3. The reciprocating movement of the reciprocating motor removes the blocked coal.
[0026] To avoid the failure of the motor agent to remove the material, a manual vibration rod 10 is also provided. One end of the manual vibration rod 10 is connected to the buffer plate 3, and the other end is connected to the pull rope 11. The middle of the manual vibration rod 10 is hingedly connected to the funnel outlet 1.
[0027] By pulling the pull rope, the rear end of the manual vibration rod 10 is driven up and down, the buffer plate is moved up and down, and the blocked coal is removed.
[0028] The buffer funnel of the device: the existing funnel front guard plate is modified to be movable forward and backward and expandable. It can expand and contract forward and backward, providing a basic condition for unblocking the jammed bin. The buffer spring stretches the buffer plate, better playing a buffering role. The motor drives the front guard plate to expand and vibrate forward and backward to unblock.
Claims
1. A surge hopper for a coal bunker, comprising a hopper outlet (1), characterized in that, The bottom of the funnel outlet (1) is provided with an inclined plate (2) inclined to one side, and a buffer plate (3) is arranged on the other side. One end of the buffer plate (3) is hingedly connected to the edge of the funnel outlet (1), and the other end is provided with a drooping rubber baffle (4). The outer side of the buffer plate (3) is connected with a vibration mechanism, and the buffer plate (3) is connected with a buffer spring (5) on both sides. The other end of the buffer spring (5) is connected with an adjusting rod (6), the adjusting rod (6) is arranged in a fixed distance adjusting hole (7), and the position of the adjusting rod (6) in the fixed distance adjusting hole (7) is adjustable to adjust the compression length of the buffer spring (5). The vibration mechanism comprises a reciprocating motor (8) and a reciprocating rope (9). The lower end of the reciprocating rope (9) is connected with the buffer plate (3), the shell of the reciprocating motor (8) is fixed outside the funnel outlet (1), the output shaft of the reciprocating motor (8) is wound around the upper end of the reciprocating rope (9), and the reciprocating motor (8) drives the reciprocating rope (9) to move up and down through interval operation of forward and reverse rotation. The reciprocating rope (9) and the buffer plate (3) are spaced apart and vibrate up and down. The buffer plate (3) is a hinged plate, one side edge is flush with the side surface of the funnel outlet (1), and the buffer plate (3) is provided with a connecting column on both sides of the right angle position, and the connecting column is connected with the buffer spring (5).
2. The surge bin spout of claim 1, wherein, The artificial vibration rod (10) is further included, one end of the artificial vibration rod (10) is connected with the buffer plate (3), the other end is connected with a pull rope (11), and the middle of the artificial vibration rod (10) is hingedly connected to the funnel outlet (1).
3. The surge bin spout of claim 1, wherein, The adjusting rod (6) is a screw rod, the length direction of the adjusting rod (6) is consistent with the length direction of the buffer spring (5), the fixed distance adjusting hole (7) is a fixed nut cylinder, the adjusting rod (6) is screwed into the nut cylinder, and the compression length of the buffer spring (5) is adjusted by rotation.
Citation Information
Patent Citations
Buffer type coal bunker blanking funnel
CN221092132U