Method for demolishing a wall with side abutment and static cutting wire saw
By combining static wire sawing and hydraulic breaker, the diaphragm wall is demolished in sections, solving the problems of disturbance and noise pollution to existing structures caused by the demolition of diaphragm walls in existing technologies, and achieving efficient and safe demolition results.
Patent Information
- Application Number
- CN202311271504.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-09-28
AI Technical Summary
Existing mechanical methods for dismantling diaphragm walls cause significant disturbance to existing structures, generate considerable noise and dust pollution, and can easily lead to deformation and damage to existing structures.
The static wire saw, combined with a hydraulic breaker and forklift, was used to demolish the diaphragm wall in sections. A plunger-type splitting rod was used for further splitting, and manual removal was combined to reduce noise and disturbance, and improve safety and efficiency.
The demolition of diaphragm walls reduced disturbance to existing structures and noise pollution, improved demolition efficiency and safety, and achieved civilized construction.
Smart Images

Figure CN117306907B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of reinforced concrete demolition technology, specifically a method for demolishing adjacent diaphragm walls and a static cutting wire saw. Background Technology
[0002] Diaphragm walls are continuous underground walls formed by excavating narrow and deep trenches in the designed ground using various trenching machines and with the help of mud slurry for wall protection. They are filled with appropriate materials to form a continuous underground wall with functions of seepage prevention, soil retention and load-bearing. Diaphragm walls have high rigidity, high load-bearing capacity and good seepage prevention performance. They can be used for reverse construction and are gradually replacing many traditional construction methods in various foundation projects.
[0003] In transportation hubs with large spans, construction needs to be carried out in phases to shorten the construction period. The retaining structure used to separate the construction sequences is a diaphragm wall. The existing structure is a two-story open-cut structure that was completed in the early stage. In order to connect the existing structure with the later structure, the 1.2m thick and 5m wide diaphragm walls on both sides of the already stabilized existing structure need to be demolished before the later cut-and-cover structure is constructed.
[0004] When demolishing diaphragm walls, it is necessary to ensure that adjacent existing structures do not deform and that beams and slabs are not damaged by demolition debris. However, existing mechanical demolition methods cause significant disturbance, noise, and dust pollution to existing structures, which can easily lead to deformation and damage.
[0005] Therefore, the present invention provides a method for demolishing adjacent diaphragm walls and a static cutting wire saw. Summary of the Invention
[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0007] The technical solution adopted by this invention to solve its technical problem is: a method for removing a lateral adjacent diaphragm wall, the method comprising the following steps:
[0008] S01: The diaphragm wall above the 10.783m elevation top plate to the ground is to be demolished: static cutting wire saw is used to cut the diaphragm wall into blocks. After the diaphragm wall is divided into blocks, a hydraulic crusher is used to remove the block diaphragm wall to the working surface and then it is transported away by dump truck.
[0009] S02: Demolition of the diaphragm wall adjacent to the top plate at an elevation of 10.783m: Static wire saw is used to cut the diaphragm wall into sections. The corresponding forklift holes are cut into the diaphragm wall sections. The diaphragm wall sections are then removed from the work surface by forklift and transported away by dump truck.
[0010] S03: 2.383m high adjacent diaphragm wall demolition: static cutting rope saw static cutting block, on the block diaphragm wall with static cutting rope cutting corresponding forklift hole, with forklift block diaphragm wall to the operation surface after the extraction by the muck car away;
[0011] S04: -9.217m below 1.5m adjacent diaphragm wall demolition: static cutting rope saw static cutting block, on the block diaphragm wall with static cutting rope saw cutting corresponding forklift hole, with forklift block diaphragm wall to the operation surface after the extraction by the muck car away;
[0012] S05: -11.717m above 1m adjacent diaphragm wall demolition: block splitting with piston type splitting rod, diaphragm wall demolition to the structural floor cushion position, diaphragm wall with piston type splitting rod after expansion and splitting, manual cleaning and transportation, cleaning the diaphragm wall reinforcement at the bottom of the plate position and anchoring the structure bottom plate for later construction.
[0013] Preferably, the operation method of the static cutting rope saw comprises the following steps:
[0014] S11: laying tracks on both sides of the diaphragm wall and controlling the tracks to keep parallel with the diaphragm wall; installing the drive body and the support frame on the tracks on both sides respectively;
[0015] S12: placing the support structure on the top of the diaphragm wall, so that the vertical pulley and the horizontal pulley are in contact with the top surface and the side surface of the diaphragm wall; adjusting the position of the support structure, so that the drive flywheel, the support wheel and the driven flywheel are adjusted to the same vertical plane;
[0016] S13: putting the rope saw chain on the drive flywheel, the pressure wheel, the support wheel, the driven flywheel and the protection wheel, so that the bottom part of the rope saw chain is in contact with the top surface of the diaphragm wall; adjusting the angle of the pressure arm, so that the pressure wheel presses the rope saw chain downward;
[0017] S14: driving the drive body to rotate the drive flywheel, and driving the rope saw chain to rotate, so that the bottom part of the rope saw chain cuts the diaphragm wall vertically from the top downward;
[0018] S15: at the same time, cooperating with the control of the push beam to move upward, driving the support wheels on both sides to move upward, pushing the top part of the rope saw chain to move upward, so that the rope saw chain always keeps straight; at the same time, the bracket slides downward along the vertical rod, driving the supporting wheel to move downward;
[0019] S16: When the bottom section of the wire saw chain is lowered to a horizontal state, a section of the diaphragm wall is cut off; at this time, the push beam and the support wheel are lowered to reset the height, so that the wire saw chain is loose, and at the same time, the bracket and the supporting wheel are raised to reset the height, so that the bottom section of the wire saw chain is lifted to contact the protection wheel, so that the bottom section of the wire saw chain is separated from the diaphragm wall.
[0020] S17: After that, the track is translated by a set distance, and the cutting work is performed again until the diaphragm wall is completely cut off.
[0021] Preferably, a static cutting wire saw for removing a side adjacent diaphragm wall is suitable for the method for removing a side adjacent diaphragm wall, and the static cutting wire saw comprises a driving body; the driving body is arranged on one side of the diaphragm wall; a driving flywheel is installed on the side of the driving body, and the driving body drives the driving flywheel to rotate; a supporting frame is arranged on the other side of the diaphragm wall; a driven flywheel is rotatably installed in the middle of the supporting frame; a wire saw chain is sleeved on the outer ring of the driving flywheel and the driven flywheel; a supporting structure is arranged on the top surface of the diaphragm wall, and the supporting structure is used to support the top section of the wire saw chain; the bottom section of the wire saw chain is used to cut the diaphragm wall; the cutting work of the diaphragm wall is realized, the static cutting wire saw needs to be drilled to set the wire saw chain when cutting is avoided, and the use convenience of the static cutting wire saw is improved, and the static cutting wire saw is convenient to move.
[0022] Preferably, the supporting structure comprises a cross beam; the cross beam is arranged on the top surface of the diaphragm wall; a first sliding groove is formed in the top surface of the cross beam; a first bidirectional screw rod is rotatably installed in the first sliding groove; the two ends of the first bidirectional screw rod are rotatably penetrated through the two ends of the first sliding groove; a first motor is fixedly connected to one end of the cross beam; the rotating shaft of the first motor is fixedly connected to one end of the first bidirectional screw rod; a first sliding block is slidably installed at the two ends in the first sliding groove; the two ends of the first bidirectional screw rod are respectively penetrated through the two first sliding blocks on the two sides; the first bidirectional screw rod is threadedly connected with the first sliding block; a supporting rod is hingedly connected to the top of the first sliding block; a push beam is hingedly connected to the top of the supporting rod on the two sides; a supporting wheel is rotatably installed at the two ends of the push beam; the groove top of the supporting wheel is slidably connected with the wire saw chain; the top section of the wire saw chain is lifted up by the supporting wheels on the two sides, the tightness of the wire saw chain is controlled, and the cutting efficiency of the wire saw chain on the diaphragm wall is ensured.
[0023] Preferably, the driving body and the bottom of the support frame are provided with moving structures; the moving structures comprise rails; the rails are arranged on both sides of the diaphragm wall; the two rails are arranged in parallel with the diaphragm wall; the bottom surfaces of the driving body and the support frame are fixedly connected with a plurality of rail wheels; the rail wheels are in sliding fit with the rails; one side of the driving body and the support frame is fixedly connected with a second motor; the rotating shaft of the second motor is fixedly connected with a gear; the inner side of the rail is fixedly connected with a straight rack; the gear is in engagement with the straight rack; synchronous movement of the two second motors enables the driving body and the support frame to keep synchronous movement at all times; thereby facilitating the movement of the staff and the segmentation work of the diaphragm wall.
[0024] Preferably, the side close to the support frame of the driving body is provided with a rope pressing structure; the rope pressing structure comprises a fixing seat; the side close to the support frame of the driving body is bolted with the fixing seat; the top and the bottom of the side close to the diaphragm wall of the fixing seat are hingedly connected with pressing arms; one end close to the diaphragm wall of the pressing arm is fixedly connected with a threaded cross bar; the outer ring of the threaded cross bar is slidingly installed with a pressing wheel, and the inner ring of the pressing wheel is provided with a bearing; the outer ring of the threaded cross bar is threadedly installed with a pair of locking nuts; the two locking nuts are used for locking the pressing wheel, and the pressing wheel can rotate; the probability of the rope saw chain separating from the outer rings of the driving flywheel and the driven flywheel is reduced, and the stability of the movement of the rope saw chain is improved.
[0025] Preferably, the middle part of the side close to the diaphragm wall of the fixing seat is fixedly connected with a cross arm; the top surface of the cross arm and the ground are both provided with a moving groove; the middle part of the pressing arm is provided with a through groove; the inside of the moving groove is slidingly installed with a long screw rod; the long screw rod slidingly penetrates through the through groove; the outer ring of the long screw rod is sleeved with a plurality of pads; the two pads away from the moving groove are located on both sides of the pressing arm; the end of the long screw rod away from the moving groove is threadedly installed with a nut; the pressing arm is fixedly locked.
[0026] Preferably, the bottom surface of the cross beam is provided with a second sliding groove; a second bidirectional screw rod is rotatably installed in the second sliding groove; the two ends of the second bidirectional screw rod rotatably penetrate through the two ends of the second sliding groove; a second sliding block is slidingly installed at the inner two ends of the second sliding groove; the two ends of the second bidirectional screw rod respectively penetrate through the two second sliding blocks on the sides; the second bidirectional screw rod is in threaded fit with the second sliding blocks; one side of the second sliding block close to the middle part of the cross beam is bolted with a vertical pulley; the vertical pulley can be in sliding fit with the top surface of the diaphragm wall; the end of the second sliding block away from the middle part of the cross beam is bolted with a door-shaped frame on the bottom surface; horizontal pulleys are bolted on the bottom surfaces of the two sides of the door-shaped frame; the horizontal pulleys can be in sliding fit with the side surfaces of the diaphragm wall; the vertical pulley and the horizontal pulley are arranged to support the cross beam on the top surface of the diaphragm wall, facilitating the movement and fixation of the support structure; the door-shaped frame is arranged to facilitate the diaphragm wall cutting work of the bottom part of the rope saw chain.
[0027] Preferably, the driving body is fixedly connected with a connecting plate on the side close to the support frame; the connecting plate is fixedly connected with a support pulley on the bottom close to the ground; the two ends of the cross beam are fixedly connected with panels; the bottom of the panel on one side is fixedly connected with a vertical rod on the top of the middle of the support pulley; the bottom of the panel on the other side is rotatably installed with a vertical screw rod on the top of the middle of the support pulley; the top end of the vertical screw rod is rotatably penetrated through the panel; the end of the cross beam is fixedly connected with a third motor on the side close to the vertical screw rod; the rotating shaft of the third motor is fixedly connected with the top end of the vertical screw rod; the vertical rod and the outer ring of the vertical screw rod are slidably installed with a bracket; the bracket is threadedly connected with the vertical screw rod; the bracket is rotatably installed with a supporting wheel on the side away from the ground; the top of the supporting wheel can be slidably connected with the rope saw chain; the two supporting wheels push the bottom of the rope saw chain to be raised to the inside of the door-shaped frame, so that the bottom of the rope saw chain is separated from the ground, and the influence of the rope saw chain on the movement of the static cutting rope saw is reduced; the driving body, the support structure and the support frame are fixedly connected in series through the connecting plate and the support pulley, so that the support structure is driven to move synchronously, and the static cutting rope saw is convenient to move.
[0028] Preferably, the inside top of the door-shaped frame is rotatably installed with a protective wheel; the bottom of the protective wheel can be slidably connected with the rope saw chain; the probability of collision and friction between the rope saw chain and the support structure is reduced, and the safety of the static cutting rope saw during movement is improved.
[0029] The beneficial effects of the present application are as follows:
[0030] 1. The side adjacent ground wall removal method and static cutting rope saw can reduce noise and improve safety by combining static cutting rope saw static cutting and hydraulic crusher picking; can reduce disturbance to existing structures, reduce noise and dust by combining static cutting rope saw static removal and forklift picking; can improve removal efficiency, safety, reduce noise and improve civilized construction by combining plunger type splitting rod and hydraulic crusher.
[0031] 2. The side adjacent ground wall removal method and static cutting rope saw can raise the rope saw chain through the driving flywheel and the driven flywheel, support the top of the rope saw chain through the support structure, make the bottom of the rope saw chain contact the top of the ground wall, rotate the driving flywheel through the driving body, rotate the rope saw chain, cut the bottom of the rope saw chain down to the ground wall, and thus realize the division of the ground wall, avoid the need for drilling and setting the rope saw chain when the static cutting rope saw cuts, and thus improve the convenience and mobility of the static cutting rope saw. BRIEF DESCRIPTION OF DRAWINGS
[0032] The application will be further described in conjunction with the drawings.
[0033] Figure 1 is a flow chart of the dismantling method of the embodiment one of the application;
[0034] Figure 2 is a flow chart of the operation method of the embodiment one of the application;
[0035] Figure 3 is a perspective view of the static cutting rope saw in the embodiment one of the application;
[0036] Figure 4 is a perspective view of the support structure in the embodiment one of the application; Figure 3 is an enlarged view of A in the embodiment one of the application;
[0037] Figure 5 is a perspective view of the support structure in the embodiment one of the application; Figure 3 is an enlarged view of B in the embodiment one of the application;
[0038] Figure 6 is a perspective view of the moving structure in the embodiment one of the application;
[0039] Figure 7 is a perspective view of the moving structure in the embodiment one of the application;
[0040] Figure 8 is a perspective view of the rope pressing structure in the embodiment one of the application;
[0041] Figure 9 is a perspective view of the support pulley and the supporting pulley in the embodiment one of the application;
[0042] Figure 10 is the internal structure of the cross beam in the embodiment one of the application;
[0043] Figure 11 is the structure diagram of the second sliding block in the embodiment one of the application;
[0044] In the diagram: 1. Drive body; 2. Drive flywheel; 3. Support frame; 4. Driven flywheel; 5. Wire saw chain; 6. Crossbeam; 7. No. 1 slide rail; 8. No. 1 double-acting lead screw; 9. No. 1 motor; 10. No. 1 slider; 11. Support rod; 12. Push beam; 13. Support wheel; 14. Track; 15. Track wheel; 16. No. 2 motor; 17. Fixed base; 18. Pressure arm; 19. Threaded crossbar; 20. Pressure roller; 21. Locking nut; 22. 23. Horizontal arm; 24. Moving groove; 25. Through groove; 26. Long screw; 27. Pad block; 28. No. 2 sliding groove; 29. No. 2 double-acting screw; 30. No. 2 slider; 31. Vertical pulley; 32. Portal frame; 33. Horizontal pulley; 34. Connecting plate; 35. Support pulley; 36. Panel; 37. Upright pole; 38. Vertical screw; 39. No. 3 motor; 40. Bracket; 41. Support roller; 42. Protective wheel; 43. Gear; 44. Straight rack. Detailed Implementation
[0045] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0046] Example 1
[0047] like Figure 1 As shown in the embodiment of the present invention, a method for demolishing a lateral adjacent diaphragm wall includes the following steps:
[0048] S01: Demolition of the diaphragm wall above the 10.783m elevation top slab to the ground: Static wire saw is used to cut the diaphragm wall into sections. After the diaphragm wall is divided into sections, a hydraulic crusher is used to remove the sections of diaphragm wall to the work surface, where they are then transported away by dump trucks. The combination of static wire saw cutting and hydraulic crusher removal can reduce noise and improve safety.
[0049] S02: Demolition of the diaphragm wall adjacent to the top plate at an elevation of 10.783m: Static wire saw is used to cut the diaphragm wall into sections. The corresponding forklift holes are cut into the diaphragm wall sections. The diaphragm wall sections are then removed from the work surface by forklift and transported away by dump truck.
[0050] S03: Demolition of the diaphragm wall adjacent to the 2.383m elevation slab: Static cutting wire saw is used to cut the diaphragm wall into sections. The corresponding forklift holes are cut on the diaphragm wall sections with a static cutting wire saw. The diaphragm wall sections are then removed from the work surface by forklift and transported away by dump truck.
[0051] S04: 1.5m adjacent diaphragm wall below 9.217m elevation is demolished: static cutting rope saw is used for static cutting block, corresponding forklift hole is cut on the block diaphragm wall by static cutting rope saw, block diaphragm wall is picked up to the operation surface by forklift and then is transported away by the muck car; the method combining static cutting rope saw static demolition and forklift picking up can reduce the disturbance to the existing structure, reduce noise and reduce dust;
[0052] S05: 1m adjacent diaphragm wall above 11.717m elevation is demolished: the block splitting is carried out by using the plunger type splitting rod, the diaphragm wall is demolished to the structural floor cushion position, the diaphragm wall is expanded and cracked by using the plunger type splitting rod, and then is cleaned and transported by manual, the diaphragm wall reinforcement at the bottom plate position is cleaned and anchored with the structural bottom plate in the later construction; the method combining the plunger type splitting rod and the hydraulic crusher can improve the demolition efficiency, improve the safety, reduce the noise and improve the civilized construction;
[0053] The existing structure is protected by protection measures composed of sand, wood plywood and steel plate; the hard protection frame is erected on the side plate of the existing structure to prevent the flying of the demolition debris and to prevent injury; the protection frame is composed of a portal frame, an inclined brace and a building climbing frame steel mesh; the diaphragm wall is divided into blocks layer by layer from top to bottom, one block is picked up at a time, and it is strictly prohibited to divide into several blocks at one time.
[0054] As shown in Figure 2 the operation method of the static cutting rope saw includes the following steps:
[0055] S11: the track 14 is laid on both sides of the diaphragm wall, and the track 14 is controlled to be parallel to the diaphragm wall; the drive body 1 and the support frame 3 are respectively installed on the tracks 14 on both sides;
[0056] S12: the support structure is placed on the top of the diaphragm wall, so that the vertical pulley 30 and the horizontal pulley 32 are in contact with the top surface and the side surface of the diaphragm wall; the position of the support structure is adjusted, so that the drive flywheel 2, the supporting wheel 13 and the driven flywheel 4 are adjusted to the same vertical plane;
[0057] S13: the rope saw chain 5 is sleeved on the drive flywheel 2, the pressure wheel 20, the supporting wheel 13, the driven flywheel 4 and the protection wheel 41, so that the bottom part of the rope saw chain 5 is in contact with the top surface of the diaphragm wall; the angle of the pressure arm 18 is adjusted, so that the pressure wheel 20 presses the rope saw chain 5;
[0058] S14: the drive body 1 drives the drive flywheel 2 to rotate, and drives the rope saw chain 5 to rotate, so that the bottom part of the rope saw chain 5 vertically cuts the diaphragm wall from the top down;
[0059] S15: At the same time, the matching control push beam 12 moves upward, drives the support wheels 13 on both sides to move upward, pushes the top section of the rope saw chain 5 to move upward, so that the rope saw chain 5 always maintains a straight state; at the same time, the bracket 39 slides downward along the vertical rod 36, drives the supporting wheel 40 to move downward;
[0060] S16: When the bottom section of the rope saw chain 5 is lowered to a horizontal state, a section of the diaphragm wall is cut off; at this time, the push beam 12 and the support wheel 13 are lowered to reset the height, so that the rope saw chain 5 is loose, at the same time, the bracket 39 and the supporting wheel 40 are raised to reset the height, push the bottom section of the rope saw chain 5 to rise, contact the protection wheel 41, so that the bottom section of the rope saw chain 5 is separated from the diaphragm wall;
[0061] S17: After that, after moving along the track 14 for a set distance, the cutting work is carried out again until the diaphragm wall is completely divided.
[0062] As shown in Figures 3 to 5 , a static cutting rope saw for removing a side adjacent diaphragm wall, which is suitable for the above-mentioned method for removing a side adjacent diaphragm wall, and the static cutting rope saw comprises a driving body 1; the driving body 1 is arranged on one side of the diaphragm wall; a driving flywheel 2 is installed on the side of the driving body 1, and the driving body 1 drives the driving flywheel 2 to rotate; a supporting frame 3 is arranged on the other side of the diaphragm wall; a driven flywheel 4 is rotatably installed in the middle of the supporting frame 3; a rope saw chain 5 is sleeved on the outer rings of the driving flywheel 2 and the driven flywheel 4; a supporting structure is arranged on the top surface of the diaphragm wall, and is used for supporting the top section of the rope saw chain 5; the bottom section of the rope saw chain 5 is used for cutting the diaphragm wall; during work, the driving flywheel 2 and the driven flywheel 4 lift the rope saw chain 5, the supporting structure lifts the top section of the rope saw chain 5, so that the bottom section of the rope saw chain 5 contacts the top of the diaphragm wall, the driving body 1 drives the driving flywheel 2 to rotate, drives the rope saw chain 5 to rotate, and cuts the diaphragm wall downward by the bottom section of the rope saw chain 5, thereby realizing the division of the diaphragm wall, avoiding the need to drill holes and set the rope saw chain 5 when the static cutting rope saw cuts, and thereby improving the use convenience of the static cutting rope saw and facilitating the movement of the static cutting rope saw.
[0063] As shown in Figure 5 , Figure 6 and Figure 10As shown in the drawings, the support structure comprises a crossbeam 6; the top surface of the diaphragm wall is provided with the crossbeam 6; the top surface of the crossbeam 6 is provided with a first sliding groove 7; the inside of the first sliding groove 7 is rotatably provided with a first bidirectional screw rod 8; the two ends of the first bidirectional screw rod 8 are rotatably penetrated through the two ends of the first sliding groove 7; one end of the crossbeam 6 is fixedly connected with a first motor 9; the rotating shaft of the first motor 9 is fixedly connected with one end of the first bidirectional screw rod 8; the inside of the two ends of the first sliding groove 7 is slidably provided with a first sliding block 10; the two ends of the first bidirectional screw rod 8 are respectively penetrated through the two first sliding blocks 10 on the two sides; the first bidirectional screw rod 8 is threadedly connected with the first sliding block 10; the top of the first sliding block 10 is hingedly connected with a support rod 11; the top of the support rod 11 on the two sides is hingedly connected with a push beam 12; the two ends of the push beam 12 are rotatably provided with a support wheel 13; the groove top of the support wheel 13 is slidably connected with the rope saw chain 5; when working, the top of the rope saw chain 5 is arranged in the top groove of the support wheel 13 on the two sides, and when the bottom of the rope saw chain 5 cuts the diaphragm wall downward, the rope saw chain 5 will gradually become loose, which will affect the cutting work of the diaphragm wall; at this time, the first motor 9 drives the first bidirectional screw rod 8 to rotate, drives the first sliding block 10 on the two sides to slide along the first sliding groove 7 to the middle of the crossbeam 6, pushes the bottom of the support rod 11 on the two sides to be close to each other, makes the support rod 11 rotate, pushes the push beam 12 to rise in height, drives the support wheel 13 on the two sides to lift the top of the rope saw chain 5 upward, controls the tightness of the rope saw chain 5, so as to ensure the cutting efficiency of the rope saw chain 5 on the diaphragm wall.
[0064] As Figure 3 , Figure 4 and Figure 7 shown, the driving body 1 and the bottom of the support frame 3 are provided with a moving structure; the moving structure comprises a track 14; the track 14 is arranged on the two sides of the diaphragm wall; and the two tracks 14 are arranged in parallel with the diaphragm wall; the bottom surfaces of the driving body 1 and the support frame 3 are fixedly connected with a plurality of track wheels 15; the track wheels 15 are slidably connected with the tracks 14; one side of the driving body 1 and the support frame 3 is fixedly connected with a second motor 16; the rotating shaft of the second motor 16 is fixedly connected with a gear 42; the inner side of the track 14 is fixedly connected with a straight rack 43; the gear 42 is engaged with the straight rack 43; the track 14 and the straight rack 43 in the embodiment are assembled by a plurality of tracks 14 and straight racks 43 connected in series; when working, the track 14 is laid on the two sides of the diaphragm wall, and the track 14 is controlled to be parallel with the diaphragm wall, the second motor 16 drives the gear 42 to rotate, and cooperates with the engagement of the straight rack 43, so that the driving body 1 and the support frame 3 move along the track 14 through the track wheels 15 arranged; the synchronous movement of the two second motors 16 makes the driving body 1 and the support frame 3 always keep synchronous movement; so as to facilitate the workers to move and facilitate the workers to divide the diaphragm wall.
[0065] AsFigure 4 And Figure 8 As shown in the drawings, the driving body 1 and the support frame 3 are provided with a rope pressing structure on the side close to each other; the rope pressing structure comprises a fixed seat 17; the driving body 1 and the support frame 3 are bolted with the fixed seat 17 on the side close to each other; the top and the bottom of the side close to the wall of the fixed seat 17 are hinged with a pressing arm 18; one end of the pressing arm 18 close to the wall is fixedly connected with a threaded cross rod 19; the outer ring of the threaded cross rod 19 is slidably connected with a pressing wheel 20, and the inner ring of the pressing wheel 20 is provided with a bearing; the outer ring of the threaded cross rod 19 is threadedly connected with a pair of locking nuts 21; the two locking nuts 21 are used to lock the pressing wheel 20, and the pressing wheel 20 can rotate; during operation, the pressing wheel 20 is sleeved on the outer ring of the threaded cross rod 19, the position of the pressing wheel 20 is adjusted, so that the pressing wheel 20 and the driving flywheel 2 and the driven flywheel 4 are kept in the same vertical plane, and the pressing wheel 20 is clamped and fixedly locked by using the two locking nuts 21; the pressing arm 18 is rotated to drive the pressing wheel 20 to press the rope saw chain 5, so that the rope saw chain 5 is bent at this position, the probability that the rope saw chain 5 is separated from the outer ring of the driving flywheel 2 and the driven flywheel 4 is reduced, and the stability of the movement of the rope saw chain 5 is improved.
[0066] As shown in the drawings, Figure 4 And Figure 8 The middle of the side close to the wall of the fixed seat 17 is fixedly connected with a cross arm 22; the top surface and the ground of the cross arm 22 are both provided with a moving groove 23; the middle of the pressing arm 18 is provided with a through groove 24; the inside of the moving groove 23 is slidably connected with a long screw rod 25; the long screw rod 25 slidably penetrates the through groove 24; the outer ring of the long screw rod 25 is sleeved with a plurality of pads 26; the two pads 26 away from the moving groove 23 are located on the two sides of the pressing arm 18; the end of the long screw rod 25 away from the moving groove 23 is threadedly connected with a nut; during operation, when the angle position of the pressing arm 18 is adjusted, the nut of the long screw rod 25 is loosened, the long screw rod 25 is pushed to slide along the moving groove 23 and the through groove 24, the pads 26 between the pressing arm 18 and the cross arm 22 are driven to spread the pressing arm 18, and after the angle position of the pressing arm 18 is adjusted, the nut on the long screw rod 25 is tightened, so that the pressing arm 18 is fixedly locked.
[0067] As shown in the drawings, Figure 5 , Figure 6 , Figure 10 And Figure 11As shown, the bottom surface of the crossbeam 6 is provided with a second sliding groove 27; the inside of the second sliding groove 27 is rotatably provided with a second bidirectional screw rod 28; the two ends of the second bidirectional screw rod 28 are rotatably penetrated through the two ends of the second sliding groove 27; the inside of the two ends of the second sliding groove 27 is slidably provided with a second sliding block 29; the two ends of the second bidirectional screw rod 28 are respectively penetrated through the two side second sliding blocks 29; the second bidirectional screw rod 28 is in threaded cooperation with the second sliding block 29; one side of the second sliding block 29 close to the middle of the crossbeam 6 is bolted with a vertical pulley 30; the vertical pulley 30 can be in sliding cooperation with the top surface of the ground-connected wall; the bottom end of the second sliding block 29 away from the middle of the crossbeam 6 is bolted with a door-shaped frame 31; the two side bottoms of the door-shaped frame 31 are bolted with horizontal pulleys 32; the horizontal pulleys 32 can be in sliding cooperation with the side surface of the ground-connected wall; in working, according to the width of the ground-connected wall, the distance between the two side second sliding blocks 29 is adjusted; the second bidirectional screw rod 28 is rotated to drive the two side second sliding blocks 29 to slide along the second sliding groove 27, so that the two side horizontal pulleys 32 are in contact with the side surface of the ground-connected wall, and the two side vertical pulleys 30 are in contact with the top surface of the ground-connected wall; the crossbeam 6 is supported on the top surface of the ground-connected wall through the vertical pulley 30 and the horizontal pulley 32 arranged, so as to facilitate the movement and fixed support structure; through the door-shaped frame 31 arranged, the bottom part of the rope saw chain 5 is facilitated to cut the ground-connected wall.
[0068] As Figure 3 , Figure 5 and Figure 9As shown, the driving body 1 is fixedly connected with the connecting plate 33 on the side close to the support frame 3; the connecting plate 33 is fixedly connected with the support pulley 34 on the bottom close to the ground; the two ends of the cross beam 6 are fixedly connected with the panel 35; the bottom surface of the panel 35 on one side is fixedly connected with the vertical rod 36 on the middle top surface of the support pulley 34; the bottom surface of the panel 35 on the other side is rotatably installed with the vertical screw rod 37 on the middle top surface of the support pulley 34; the top end of the vertical screw rod 37 is rotatably penetrated through the panel 35; the end of the cross beam 6 close to the vertical screw rod 37 is fixedly connected with the third motor 38; the rotating shaft of the third motor 38 is fixedly connected with the top end of the vertical screw rod 37; the vertical rod 36 and the outer ring of the vertical screw rod 37 are slidably installed with the bracket 39; the bracket 39 is threadedly matched with the vertical screw rod 37; the bracket 39 is rotatably installed with the supporting wheel 40 on the side away from the ground; the top of the supporting wheel 40 can be slidably matched with the rope saw chain 5; during work, when the bottom section of the rope saw chain 5 vertically cuts the ground from the top down, the third motor 38 drives the vertical screw rod 37 to rotate, drives the bracket 39 to slide downward along the vertical rod 36 to reduce the height, and drives the supporting wheel 40 to reduce the height; when the rope saw chain 5 finishes cutting the ground, at this time, the third motor 38 reversely drives the vertical screw rod 37 to rotate, drives the bracket 39 to slide upward along the vertical rod 36 to increase the height, drives the supporting wheel 40 to increase the height, and the supporting wheels 40 on the two sides push the bottom section of the rope saw chain 5 to rise to the inside of the door-shaped frame 31, so that the bottom section of the rope saw chain 5 is separated from the ground, and the influence of the rope saw chain 5 on the movement of the static cutting rope saw is reduced; the driving body 1, the support structure and the support frame 3 are fixedly connected in series through the connecting plate 33 and the support pulley 34, so that the support structure is driven to move synchronously, and the staff can move the static cutting rope saw conveniently.
[0069] As shown in the figure, Figure 11 As shown, the inside top of the door-shaped frame 31 is rotatably installed with the protection wheel 41; the bottom of the protection wheel 41 can be slidably matched with the rope saw chain 5; through the protection wheel 41, the bottom section of the rope saw chain 5 is fixed by being in contact with the middle concave surface of the protection wheel 41 and matched with the supporting wheels 40 on the two sides, the probability of collision and friction between the rope saw chain 5 and the support structure is reduced, and the safety of the static cutting rope saw during movement is improved.
[0070] Working principle: the track 14 is laid on both sides of the diaphragm wall, and the track 14 is controlled to keep parallel with the diaphragm wall, the second motor 16 drives the gear 42 to rotate, which is matched with the meshing of the straight rack 43, so that the drive body 1 and the support frame 3 move along the track 14 through the track wheel 15 arranged; according to the width of the diaphragm wall, the distance between the two sides of the second sliding block 29 is adjusted; the second bidirectional screw rod 28 is rotated to drive the two sides of the second sliding block 29 to slide along the second sliding groove 27, so that the two sides of the horizontal pulley 32 are in contact with the side surface of the diaphragm wall, and the two sides of the vertical pulley 30 are in contact with the top surface of the diaphragm wall;
[0071] The rope saw chain 5 passes through the outer ring of the driving flywheel 2, the bottom of the pressure wheel 20, the top of the supporting wheel 13, the outer ring of the driven flywheel 4, the bottom of the protection wheel 41, and the top of the supporting wheel 40 in turn, so that the rope saw chain 5 forms a ring; when the angle position of the pressure arm 18 is adjusted, the nut of the long screw rod 25 is loosened, the long screw rod 25 is pushed to slide along the moving groove 23 and the through groove 24, the gasket 26 between the pressure arm 18 and the cross arm 22 drives the pressure arm 18 to be opened, and after the angle position of the pressure arm 18 is adjusted, the nut on the long screw rod 25 is tightened; the pressure wheel 20 presses down the rope saw chain 5, so that the rope saw chain 5 is bent at this place, reducing the probability of the rope saw chain 5 from the outer rings of the driving flywheel 2 and the driven flywheel 4;
[0072] When the diaphragm wall is segmented, the third motor 38 drives the vertical screw rod 37 to rotate, drives the bracket 39 to slide downward along the vertical rod 36 to reduce the height, and drives the supporting wheel 40 to reduce the height; a part of the bottom of the rope saw chain 5 is released; the drive body 1 drives the driving flywheel 2 to rotate, drives the rope saw chain 5 to rotate, so that a part of the bottom of the rope saw chain 5 cuts the diaphragm wall downward; at this time, the first motor 9 drives the first bidirectional screw rod 8 to rotate, drives the two sides of the first sliding block 10 to slide along the first sliding groove 7 to the middle of the cross beam 6, pushes the two sides of the support rod 11 to be close to the bottom, so that the support rod 11 rotates, pushes the push beam 12 to rise in height, drives the two sides of the supporting wheel 13 to lift a part of the top of the rope saw chain 5 upward, controls the tightness of the rope saw chain 5, and ensures the cutting efficiency of the rope saw chain 5 on the diaphragm wall; when the part of the bottom of the rope saw chain 5 is lowered to the horizontal state, a part of the diaphragm wall is cut off;
[0073] At this time, the drive body is stopped, so that the driving flywheel 2 stops rotating, so that the rope saw chain 5 stops rotating; the first motor 9 drives the first bidirectional screw rod 8 to rotate reversely, drives the two sides of the first sliding block 10 to slide along the first sliding groove 7 to the ends of the cross beam 6, pushes the bottom of the two sides of the supporting rod 11 to be far away from each other, so that the supporting rod 11 rotates, reduces the height of the pushing beam 12, drives the two sides of the supporting wheel 13 to lower the height, lowers the height of the top of the rope saw chain 5, so that the rope saw chain 5 is relaxed; at the same time, the third motor 38 drives the vertical screw rod 37 to rotate reversely, drives the bracket 39 to slide upward along the vertical rod 36 to lift the height, drives the supporting wheel 40 to lift the height, the two sides of the supporting wheel 40 push the bottom of the rope saw chain 5 to rise to the inside of the door-shaped frame 31, so that the bottom of the rope saw chain 5 is in contact with the middle concave surface of the protection wheel 41, cooperates with the two sides of the supporting wheel 40, fixes the bottom of the rope saw chain 5; at the same time, the bottom of the rope saw chain 5 is separated from the ground;
[0074] The second motor 16 drives the gear 42 to rotate, cooperates with the meshing of the straight rack 43, so that the drive body 1 and the supporting frame 3 move along the track 14 through the track wheel 15; through the connecting plate 33 and the supporting pulley 34, the drive body 1, the supporting structure and the supporting frame 3 are fixed in series, drive the supporting structure to move synchronously; after translating along the track 14 for a set distance, cutting work is carried out again, until the ground wall is completely divided.
[0075] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A static wire saw for demolishing adjacent diaphragm walls, characterized in that: The system includes a drive body (1); the drive body (1) is located on one side of the diaphragm wall; a drive flywheel (2) is installed on the side of the drive body (1), and the drive body (1) drives the drive flywheel (2) to rotate; a support frame (3) is provided on the other side of the diaphragm wall; a driven flywheel (4) is rotatably installed in the middle of the support frame (3); a wire saw chain (5) is sleeved on the outer ring of the drive flywheel (2) and the driven flywheel (4); a support structure is provided on the top surface of the diaphragm wall, and the support structure is used to support the top section of the wire saw chain (5); the bottom section of the wire saw chain (5) is used to cut the diaphragm wall; The supporting structure includes a crossbeam (6); the top surface of the diaphragm wall is provided with a crossbeam (6); a first groove (7) is opened on the top surface of the crossbeam (6); a first double-acting screw (8) is rotatably installed inside the first groove (7); the two ends of the first double-acting screw (8) respectively rotatably pass through the two ends of the first groove (7); a first motor (9) is fixedly connected to one end of the crossbeam (6); the shaft of the first motor (9) is fixedly connected to one end of the first double-acting screw (8); the interior of the first groove (7) Both ends are slidably mounted with a first slider (10); both ends of the first bidirectional screw (8) pass through the first sliders (10) on both sides respectively; the first bidirectional screw (8) and the first slider (10) are threadedly engaged; a support rod (11) is hinged to the top of the first slider (10); a push beam (12) is hinged to the top of the support rods (11) on both sides; a support wheel (13) is rotatably mounted on both ends of the push beam (12); the top of the groove of the support wheel (13) is slidably engaged with the wire saw chain (5).
2. The static wire saw for demolishing adjacent diaphragm walls according to claim 1, characterized in that: The bottom of both the drive body (1) and the support frame (3) is provided with a movable structure; the movable structure includes a track (14); the track (14) is set on both sides of the diaphragm wall; and the two tracks (14) are set parallel to the diaphragm wall; multiple track wheels (15) are fixedly connected to the bottom surface of both the drive body (1) and the support frame (3); the track wheels (15) and the track (14) are slidably engaged; a second motor (16) is fixedly connected to one side of the drive body (1) and the support frame (3); a gear (42) is fixedly connected to the shaft of the second motor (16); a rack (43) is fixedly connected to the inner side of the track (14); the gear (42) meshes with the rack (43).
3. The static wire saw for demolishing adjacent diaphragm walls according to claim 2, characterized in that: The drive body (1) and the support frame (3) are both provided with a rope pressing structure; the rope pressing structure includes a fixed seat (17); the drive body (1) and the support frame (3) are both bolted with a fixed seat (17); the fixed seat (17) is hinged to the top and bottom of the side of the fixed seat (17) near the ground wall; the end of the pressure arm (18) near the ground wall is fixedly connected to a threaded crossbar (19); the outer ring of the threaded crossbar (19) is slidably mounted with a pressure wheel (20), and the inner ring of the pressure wheel (20) is provided with a bearing; the outer ring of the threaded crossbar (19) is threaded with a pair of locking nuts (21); the two locking nuts (21) are used to lock the pressure wheel (20), and the pressure wheel (20) can rotate.
4. A static wire saw for demolishing adjacent diaphragm walls according to claim 3, characterized in that: A cross arm (22) is fixedly connected to the middle of the side of the fixed base (17) near the ground wall; the top surface of the cross arm (22) and the ground are both provided with moving grooves (23); a through groove (24) is provided in the middle of the pressure arm (18); a long screw (25) is slidably installed inside the moving groove (23); the long screw (25) slides through the through groove (24); a plurality of pads (26) are sleeved on the outer ring of the long screw (25); two of the pads (26) away from the moving groove (23) are located on both sides of the pressure arm (18); a nut is threaded on the end of the long screw (25) away from the moving groove (23).
5. A static wire saw for demolishing adjacent diaphragm walls according to claim 4, characterized in that: The bottom surface of the crossbeam (6) is provided with a second sliding groove (27); a second double-acting screw (28) is rotatably installed inside the second sliding groove (27); both ends of the second double-acting screw (28) rotatably pass through both ends of the second sliding groove (27); both ends of the second sliding groove (27) are slidably installed with second sliders (29); both ends of the second double-acting screw (28) pass through the second sliders (29) on both sides; the second double-acting screw (28) The second slider (29) is threaded together; a vertical pulley (30) is bolted to the side of the second slider (29) near the middle of the crossbeam (6); the vertical pulley (30) can slide and engage with the top surface of the diaphragm wall; a portal frame (31) is bolted to the bottom surface of the end of the second slider (29) away from the middle of the crossbeam (6); horizontal pulleys (32) are bolted to the bottom of both sides of the portal frame (31); the horizontal pulleys (32) can slide and engage with the side of the diaphragm wall.
6. A static wire saw for demolishing adjacent diaphragm walls according to claim 5, characterized in that: A connecting plate (33) is fixedly connected to the bottom of the side of the drive body (1) that is close to the support frame (3); a support pulley (34) is fixedly connected to the bottom of the connecting plate (33) that is close to the ground wall; both ends of the crossbeam (6) are fixedly connected to the two sides of the crossbeam (6); a vertical rod (36) is fixedly connected to the bottom surface of one side of the plate (35) and the top surface of the middle of the support pulley (34); a vertical screw (37) is rotatably installed on the bottom surface of the other side of the plate (35) and the top surface of the middle of the support pulley (34); the top of the vertical screw (37) rotates... The moving through panel (35); a No. 3 motor (38) is fixedly connected to the end of the crossbeam (6) near the vertical lead rod (37); the shaft of the No. 3 motor (38) is fixedly connected to the top of the vertical lead rod (37); a bracket (39) is slidably installed on the outer ring of the upright (36) and the vertical lead rod (37); the bracket (39) is threadedly engaged with the vertical lead rod (37); a support roller (40) is rotatably installed on the side of the bracket (39) away from the ground wall; the top of the support roller (40) can slide with the wire saw chain (5).
7. A static wire saw for demolishing adjacent diaphragm walls according to claim 6, characterized in that: The inner top of the gantry frame (31) is rotatably mounted with a protective wheel (41); the bottom of the protective wheel (41) can slide with the wire saw chain (5).
8. A static wire saw for demolishing adjacent diaphragm walls according to claim 7, characterized in that: The operation method of the static cutting wire saw includes the following steps: S11: Lay the track (14) on both sides of the diaphragm wall and keep the track (14) parallel to the diaphragm wall; install the drive body (1) and support frame (3) on the track (14) on both sides respectively; S12: Place the support structure on top of the diaphragm wall so that the vertical pulley (30) and the horizontal pulley (32) are in contact with the top and side surfaces of the diaphragm wall; adjust the position of the support structure so that the drive flywheel (2), the support wheel (13) and the driven flywheel (4) are aligned on the same vertical plane; S13: Place the wire saw chain (5) onto the drive flywheel (2), pressure wheel (20), support wheel (13), driven flywheel (4), and guard wheel (41) so that the bottom part of the wire saw chain (5) contacts the top surface of the diaphragm wall; adjust the angle of the pressure arm (18) so that the pressure wheel (20) presses down on the wire saw chain (5); S14: The drive body (1) drives the drive flywheel (2) to rotate, which in turn drives the wire saw chain (5) to rotate, so that the bottom section of the wire saw chain (5) makes a vertical cut from the top down to the ground wall. S15: At the same time, the control push beam (12) moves upward, driving the support wheels (13) on both sides to move upward, pushing the top section of the wire saw chain (5) to move upward, so that the wire saw chain (5) always remains taut; at the same time, the bracket (39) slides downward along the upright (36), driving the support wheel (40) to move downward. S16: When the bottom section of the wire saw chain (5) descends to a horizontal state, a section of the diaphragm wall is cut; at this time, the push beam (12) and support wheel (13) return to their lowered height, causing the wire saw chain (5) to loosen. At the same time, the bracket (39) and support wheel (40) return to their raised height, pushing the bottom section of the wire saw chain (5) to rise and contact the protective wheel (41), causing the bottom section of the wire saw chain (5) to detach from the diaphragm wall. S17: After that, move along the track (14) by the set distance and then perform the cutting work again until the diaphragm wall is completely divided.
Citation Information
Patent Citations
device for regulating the feed of the wire, for a machine for sawing stone or similar materials
FR1291784A