An ultra-high efficiency heat pump type electric scroll compressor

By setting up an isolation zone and heat insulation mechanism in the heat pump type electric scroll compressor, the temperature isolation problem between the high-pressure chamber and the intermediate gas injection chamber is solved, thereby improving the efficiency and stability of the compressor.

CN117307484BActive Publication Date: 2026-01-30ZHUJI WEISHENG AIR CONDITIONING COMPRESSOR CO LTD
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Patent Information

Application Number
CN202311399786.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-25
Publication Date
2026-01-30
Estimated Expiration
2043-10-25

AI Technical Summary

Technical Problem

In existing heat pump type electric scroll compressors, the temperature insulation performance between the high-pressure chamber and the intermediate gas injection chamber is insufficient, resulting in low compressor efficiency.

Method used

An isolation zone is set between the high-pressure chamber and the intermediate gas supply chamber, and a heat insulation mechanism is installed on the isolation zone, including a vacuum chamber, a cover plate, a reinforcing member and a locking mechanism. High-efficiency heat insulation is achieved by the vacuum chamber's air pump, and polyurethane and ceramic materials are used to improve sealing and heat insulation performance.

Benefits of technology

It effectively isolates heat transfer between the high-pressure chamber and the intermediate air supply chamber, improves the compressor's working efficiency and heating capacity, and enhances the structural stability of the isolation zone.

✦ Generated by Eureka AI based on patent content.

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Abstract

This application discloses an ultra-high efficiency heat pump type electric scroll compressor, belonging to the technical field of electric compressors. The key technical features include a bearing housing component, a drive controller module assembly, a motor main housing, a motor assembly, a crankshaft, an eccentric block, a moving scroll plate, a stationary scroll plate, and a casing. It also includes: a high-pressure chamber; an intermediate gas injection chamber; an isolation belt; a heat insulation mechanism mounted on the isolation belt, comprising a vacuum chamber, a cover plate, and reinforcing members; a locking mechanism mounted on the cover plate; a valve plate mechanism mounted on the cover plate; and a heat-insulating seal placed between the isolation belt of the stationary scroll plate and the isolation belt of the casing. This application provides an ultra-high efficiency heat pump type electric scroll compressor that improves the temperature insulation performance between the high-pressure chamber and the intermediate gas injection chamber, ensuring the compressor's operating efficiency.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of electric compressors, and particularly relates to an ultrahigh-efficiency heat pump type electric scroll compressor. BACKGROUND

[0002] A scroll compressor for an air conditioner, a refrigerator, and the like has a structure provided with a compression mechanism portion that compresses refrigerant in a compression chamber formed by combining a fixed scroll and an oscillating scroll, and a container that houses the compression mechanism portion. The fixed scroll and the oscillating scroll each have a structure in which a spiral body is erected on a base plate, and the spiral bodies are engaged with each other to form the compression chamber. By causing the oscillating scroll to perform an oscillating motion, the compression chamber is reduced in volume and moved, and the suction and compression of refrigerant are performed in the compression chamber.

[0003] A heat pump type scroll compressor for an electric vehicle air conditioner is disclosed in Chinese Patent No. CN102865228B. Two air supplement holes are arranged in the suction cavity of the scroll bottom surface of the static scroll disc, close to the spiral rib position. An omega-shaped isolation belt is arranged in the high-pressure cavity area of the reverse side of the static scroll disc, which separates the high-pressure cavity area from the intermediate air supplement cavity area and the two air supplement holes.

[0004] Although the above-mentioned compressor can isolate the high-pressure cavity and the intermediate air supplement cavity through the isolation belt, the temperatures of the two cavities are different, and heat is transferred through the isolation belt, which easily causes mutual influence between the high-pressure cavity and the intermediate air supplement cavity, resulting in low efficiency of the compressor. SUMMARY

[0005] The application aims to solve the above-mentioned technical problems, and provides an ultrahigh-efficiency heat pump type electric scroll compressor, which improves the temperature insulation performance between the high-pressure cavity and the intermediate air supplement cavity, and ensures the working efficiency of the compressor.

[0006] The application provides an ultrahigh-efficiency heat pump type electric scroll compressor, which comprises a bearing seat component, a drive controller module assembly, a motor main shell, a motor assembly, a crankshaft, an eccentric block, a moving scroll disc, a static scroll disc, a shell, and further comprises:

[0007] a high-pressure cavity arranged between the static scroll disc and the shell;

[0008] an intermediate air supplement cavity arranged between the static scroll disc and the shell;

[0009] an isolation belt arranged between the high-pressure cavity and the intermediate air supplement cavity, and arranged on the static scroll disc and the shell;

[0010] a heat insulation mechanism for slowing down heat transfer, which is installed on the isolation belt, and comprises a vacuum cavity, a cover plate, and a reinforcing member.

[0011] locking mechanism, installed on the cover plate;

[0012] valve plate mechanism, installed on the cover plate, for extracting gas in the vacuum chamber;

[0013] heat insulation seal, disposed between the isolation belt of the static scroll and the isolation belt of the casing;

[0014] wherein the cover plate and the isolation belt are adapted, a first seal is disposed between the cover plate and the isolation belt, the cover plate and the isolation belt are adapted, the reinforcing member is disposed in the vacuum chamber, the reinforcing member is provided with a reinforcing plate, and the reinforcing plate is in abutment with the inner wall surface of the vacuum chamber.

[0015] The high-pressure chamber is a chamber for discharging compressed gas by the dynamic scroll and the static scroll, and the high-pressure chamber is provided with an intermediate air supplement chamber for supplementing air, thereby improving the discharge capacity of the compressor, reducing the discharge temperature, and improving the heating capacity. The high-pressure chamber and the intermediate air supplement chamber are isolated by an isolation belt, and a heat insulation mechanism is installed on the isolation belt to improve the heat insulation performance of the isolation belt. The cover plate is used to open the vacuum chamber, and the reinforcing member is installed in the vacuum chamber. The reinforcing member is fixed to the cover plate by the locking mechanism. When the vacuum chamber is in a vacuum state, the cover plate and the isolation belt are attracted under the action of air pressure, thereby improving the structural stability between the isolation belt, the cover plate, and the reinforcing member. When the cover plate is installed, the air in the vacuum chamber is connected to an air extraction pump through the valve plate mechanism to extract the vacuum chamber, thereby achieving high heat insulation function, improving the temperature isolation performance between the high-pressure chamber and the intermediate air supplement chamber, ensuring the working efficiency of the compressor, preventing heat conduction between the corresponding isolation belts of the static scroll and the casing, and further preventing gas circulation through the sealing performance. The heat insulation seal is made of polyurethane material, and the reinforcing member is made of ceramic material or polyurethane material, so as to have high strength performance and heat insulation performance. The sealing performance between the cover plate and the isolation belt is improved by the first seal.

[0016] Further, the locking mechanism comprises:

[0017] locking housing, installed on the inner side surface of the cover plate, and provided with a locking cavity;

[0018] locking piston, disposed in the locking cavity;

[0019] locking rod, installed on the locking piston;

[0020] locking hook assembly, movably installed at the opening of the locking housing, and comprising a locking hook;

[0021] adjusting assembly, installed on the locking piston;

[0022] The locking rod is matched with the locking hook, the upper end of the reinforcing part is provided with a locking part matched with the locking hook, and the opening end of the locking shell is provided with a limiting part matched with the locking piston.

[0023] The locking shell is mounted on the inner side of the cover plate. When the air pressure in the vacuum cavity decreases, the air pressure in the locking cavity drives the locking piston to move. The locking rod is mounted on the locking piston and moves with the locking piston. The locking rod acts on the locking hook assembly during movement to move the locking hook. When the locking hook cooperates with the locking part, the connection stability between the reinforcing part and the cover plate is further improved. The limiting part limits the stroke of the locking piston moving outward to ensure the stable extension and contraction of the locking piston. The adjusting assembly controls the size of the space in the locking cavity to control the locking speed of the locking hook assembly.

[0024] Further, the locking hook assembly comprises:

[0025] The rotating part is hinged to the locking shell.

[0026] The first spring is arranged between the rotating part and the locking shell.

[0027] The first gear is mounted on the rotating part.

[0028] The locking hook is provided with a first tooth part matched with the first gear, and the locking rod is provided with a second tooth part matched with the first gear. The first tooth part and the second tooth part are arranged on the two sides of the first gear, respectively. The locking rod is provided with a first abutting surface, and the rotating part is provided with a second abutting surface matched with the first abutting surface.

[0029] The rotating part is hinged to the locking shell, and the first spring is connected between the rotating part and the locking shell. When the first abutting surface and the second abutting surface are separated, the rotating part is deflected. During the deflection process, the locking hook is turned from the outside of the corresponding locking part to the corresponding position below the locking part. When the first abutting surface and the second abutting surface abut, the rotating part gradually rotates to be parallel to the locking rod with the movement of the locking rod. When the rotating part is parallel to the locking rod, the first tooth part and the second tooth part cooperate with the first gear. The locking rod continues to move to rotate the first gear, and the locking hook moves in the direction opposite to the movement direction of the locking rod, realizing the cooperation between the locking hook and the locking part, and ensuring the stable connection between the reinforcing part, the cover plate and the isolation belt.

[0030] Further, the adjusting assembly comprises:

[0031] The first adjusting seat;

[0032] The second adjusting seat;

[0033] The folding part is provided with four groups, and the two ends thereof are hinged to the first adjusting seat and the second adjusting seat.

[0034] a connecting piece movably connected between the two opposite sets of folding pieces;

[0035] a damper hingedly connected between the other two opposite sets of folding pieces;

[0036] a second spring sleeved on the damper;

[0037] an internally threaded pipe mounted on the connecting piece;

[0038] a rotating shaft mounted on the locking piston through a sealing bearing, the rotating shaft being provided with a threaded portion adapted to the internally threaded pipe;

[0039] wherein the first adjusting seat is adjacent to the locking piston, the connecting piece is provided with an expansion hole, and the connecting piece is provided with an expansion rod adapted to the expansion hole.

[0040] The internally threaded pipe and the rotating shaft are used to adjust the distance between the connecting piece and the locking piston, and when the locking piston is mounted in the locking housing, the first adjusting seat abuts against the locking piston, and the second adjusting seat abuts against the bottom of the locking housing. During the installation process, when the vacuum cavity is connected to the atmosphere, the air pressure changes, the locking piston shrinks inward, and if the air pressure in the vacuum cavity is greater than the air pressure in the locking cavity, the locking piston moves, the first adjusting seat and the second adjusting seat approach each other, the folding pieces fold, and the damper and the second spring are used for damping and buffering, thereby improving the stability of the locking piston. The folding pieces are hingedly connected to the first adjusting seat, the second adjusting seat, the connecting piece, and the damper, and the expansion hole and the expansion rod adapt to the structural changes of the folding pieces when they fold.

[0041] Further, the valve plate mechanism comprises:

[0042] a connecting hole for connecting an air pump;

[0043] a one-way valve plate mounted in the connecting hole;

[0044] a sliding block mounted on one side of the connecting hole, the sliding block being adapted to the one-way valve plate;

[0045] a sliding rail adapted to the sliding block, the axis of the sliding rail being perpendicular to the axis of the connecting hole;

[0046] a resilient film mounted on the cover plate, the resilient film being connected to the sliding block;

[0047] wherein the resilient film is isolated between the vacuum cavity and the atmosphere.

[0048] The valve plate mechanism is used for pumping air in the vacuum chamber, the connecting hole is connected with the air pump, when the air pump pumps air, the one-way valve plate is opened, the air in the vacuum chamber flows outwards, when the air pressure in the vacuum chamber gradually decreases, the elastic membrane is deformed to deform towards the vacuum chamber under pressure, the slider is pulled to move along the slide rail, when the vacuum degree reaches a certain range, the slider moves to the position corresponding to the one-way valve plate, so that the one-way valve plate cannot be opened, the vibration of the compressor in the use process is prevented, and the stability in the vacuum chamber is ensured.

[0049] Further, the valve plate mechanism further comprises:

[0050] The movable column is movably installed on the slider;

[0051] The third spring is arranged between the movable column and the slider;

[0052] The cover plate is provided with a sliding groove, arc-shaped areas are arranged at two ends of the sliding groove, and the sliding groove is matched with the movable column.

[0053] By matching the movable column with the sliding groove, when the pressure difference between the two sides of the elastic membrane reaches a certain range, the force of the elastic membrane acting on the slider can pull the slider to move, the third spring acts on the movable column, and a certain size of acting force is required when the movable column moves from the arc-shaped area on the sliding groove, the vacuum degree in the vacuum chamber is reached, the slider is quickly moved, the air pumping speed is improved, and the slider is in the opened or closed state, the movable column is arranged in the arc-shaped area, and the stability of the slider in the static state is ensured, and the slider is pushed to move when the one-way valve plate needs to be opened.

[0054] Further, the one-way valve plate is provided with a third abutting surface, and the slider is provided with a fourth abutting surface matched with the third abutting surface.

[0055] The slider moves, the third abutting surface contacts the fourth abutting surface, and the movable column is arranged in the arc-shaped area, the one-way valve plate is opened by abutting the third abutting surface and the fourth abutting surface, the vacuum chamber is communicated with the atmosphere, and air flows into the vacuum chamber quickly.

[0056] Further, the step of pumping air in the vacuum chamber comprises:

[0057] S1, the cover plate is installed on the isolation belt, the slider is first pushed to arrange the movable column in the arc-shaped area of the sliding groove, the air pump is connected with the connecting hole, and the air is started to be pumped, when the air pressure in the vacuum chamber continuously decreases, the pressure difference between the two sides of the elastic membrane pushes the slider, when the vacuum degree reaches P, the slider moves to close the one-way valve plate, and the air pumping in the vacuum chamber is completed;

[0058] S2, when the vacuum chamber needs to be opened, the third abutting surface acts on the fourth abutting surface by using external force to push the slider, the one-way valve plate is opened, and air enters the vacuum chamber.

[0059] After the cover plate is installed on the isolation belt, air is extracted, the cover plate is attracted and fixed on the isolation belt, when the vacuum degree reaches P, the slide block is moved to close quickly by the action of the elastic film on the slide block, the air in the vacuum cavity is extracted to realize the quick disassembly and assembly of the heat insulation mechanism, and the vacuum of the vacuum cavity improves the heat insulation performance of the isolation belt.

[0060] The beneficial effects of the present application are:

[0061] 1. The high-pressure cavity and the intermediate air supplementing cavity are isolated by the isolation belt, the heat insulation mechanism is installed on the isolation belt to improve the heat insulation performance of the isolation belt, the cover plate is used to open the vacuum cavity, the reinforcing member is installed in the vacuum cavity, and the reinforcing member and the cover plate are fixed by the locking mechanism; when the vacuum cavity is in a vacuum state, the cover plate is attracted to the isolation belt under the action of air pressure, so that the structural stability among the isolation belt, the cover plate and the reinforcing member is improved.

[0062] 2. When the air pressure in the vacuum cavity decreases, the air pressure in the locking cavity body drives the locking piston to move, the locking rod is installed on the locking piston and moves simultaneously with the locking piston, and the locking rod acts on the locking hook assembly during movement to drive the locking hook to move; when the locking hook is matched with the lock catch part, the connection stability between the reinforcing member and the cover plate is further improved.

[0063] 3. When the first abutting surface is separated from the second abutting surface, the rotating member is deflected, and the deflection process drives the locking hook to move from the outside of the corresponding lock catch part to the corresponding position below the lock catch part; when the first abutting surface is abutted with the second abutting surface, the rotating member gradually rotates to be parallel to the locking rod with the movement of the locking rod; when the rotating member is parallel to the locking rod, the first tooth part and the second tooth part are matched with the first gear; the locking rod continues to move to drive the first gear to rotate, so that the locking hook moves in the direction opposite to the movement direction of the locking rod, and the locking hook is matched with the lock catch part.

[0064] 4. When the locking piston is installed in the locking shell, the first adjusting seat is abutted with the locking piston, and the second adjusting seat is abutted with the bottom of the locking shell; during the use and installation process, when the vacuum cavity is communicated with the atmosphere, the air pressure changes, the locking piston is retracted inward, and if the air pressure in the vacuum cavity is greater than the air pressure in the locking cavity body, the locking piston moves to make the first adjusting seat and the second adjusting seat approach each other, the folding member is folded, and the damping device and the second spring are used for damping and buffering to improve the stability of the locking piston. BRIEF DESCRIPTION OF DRAWINGS

[0065] Figure 1 It is a structural schematic diagram of the compressor of the present application;

[0066] Figure 2 It is a structural schematic diagram of the static scroll and the shell of the present application;

[0067] Figure 3A structure diagram of the isolation belt of the present application;

[0068] Figure 4 A structure diagram of the connecting piece of the present application Figure 3 An enlarged view of A of the present application;

[0069] Figure 5 A structure diagram of the connecting piece of the present application;

[0070] Figure 6 A structure diagram of the connecting piece of the present application Figure 1 An enlarged view of B of the present application;

[0071] Figure 7 A structure diagram of the connecting piece of the present application

[0072] The reference signs in the drawings, 100, static scroll; 110, casing; 120, high-pressure cavity; 130, intermediate air supplement cavity; 140, isolation belt; 200, heat insulation mechanism; 210, vacuum cavity; 220, cover plate; 230, reinforcing piece; 231, reinforcing plate; 232, locking part; 240, first sealing piece; 300, locking mechanism; 310, locking shell; 311, locking cavity; 312, limiting part; 320, locking piston; 330, locking rod; 340, lock hook assembly; 341, locking hook; 342, rotating piece; 343, first spring; 344, first gear; 345, first tooth part; 346, second tooth part; 347, second abutting surface; 348, first abutting surface; 350, adjusting assembly; 351, first adjusting seat; 352, second adjusting seat; 353, folding piece; 360, connecting piece; 361, internally threaded pipe; 362, telescopic hole; 363, telescopic rod; 370, damper; 380, second spring; 390, rotating shaft; 391, threaded part; 400, valve plate mechanism; 410, connecting hole; 420, one-way valve plate; 421, third abutting surface; 430, sliding block; 431, fourth abutting surface; 440, sliding rail; 450, elastic film; 460, movable column; 470, third spring; 480, sliding groove; 481, arc-shaped area; 500, heat insulation sealing piece. DETAILED DESCRIPTION

[0073] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art belong to the scope of protection of the present application.

[0074] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of a kind and do not limit the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the objects before and after are in a "or" relationship.

[0075] The embodiments of the present application will be described in detail below with reference to the accompanying drawings, specific embodiments and application scenarios.

[0076] Embodiment 1

[0077] As shown in Figure 1 , Figure 2 , Figure 3 , Figure 7 The embodiments of the present application provide an ultra-high efficiency heat pump type electric scroll compressor, which comprises a bearing seat component, a drive controller module assembly, a motor main shell, a motor assembly, a crankshaft, an eccentric block, a moving scroll, a static scroll 100 and a shell 110, and further comprises:

[0078] A high-pressure cavity 120 is arranged between the static scroll 100 and the shell 110.

[0079] An intermediate air supplement cavity 130 is arranged between the static scroll 100 and the shell 110.

[0080] An isolation belt 140 is arranged between the high-pressure cavity 120 and the intermediate air supplement cavity 130, and the isolation belt 140 is arranged on the static scroll 100 and the shell 110, respectively.

[0081] A heat insulation mechanism 200 is arranged on the isolation belt 140, and the heat insulation mechanism 200 comprises a vacuum cavity 210, a cover plate 220 and a reinforcing member 230.

[0082] A locking mechanism 300 is arranged on the cover plate 220.

[0083] A valve plate mechanism 400 is arranged on the cover plate 220 and is used to extract gas in the vacuum cavity 210.

[0084] A heat insulation sealing member 500 is arranged between the isolation belt 140 of the static scroll 100 and the isolation belt 140 of the shell 110.

[0085] The cover plate 220 is matched with the isolation belt 140, a first sealing element 240 is arranged between the cover plate 220 and the isolation belt 140, the cover plate 220 is matched with the isolation belt 140, the reinforcing element 230 is arranged in the vacuum cavity 210, the reinforcing element 230 is provided with a reinforcing plate 231, and the reinforcing plate 231 is abutted with an inner wall surface of the vacuum cavity 210.

[0086] The high-pressure cavity 120 is a chamber for discharging compressed gas of the moving scroll and the stationary scroll 100, air is supplemented through the intermediate air supplementing cavity 130, the air supplementing improves the exhaust capacity of the compressor, reduces the exhaust temperature, and improves the heating capacity, the high-pressure cavity 120 and the intermediate air supplementing cavity 130 are isolated through the isolation belt 140, the heat insulation mechanism 200 is installed on the isolation belt 140 to improve the heat insulation performance of the isolation belt 140, the cover plate 220 is used to open the vacuum cavity 210, the reinforcing element 230 is installed in the vacuum cavity 210, the reinforcing element 230 and the cover plate 220 are fixed through the locking mechanism 300, when the vacuum cavity 210 is in a vacuum state, the cover plate 220 and the isolation belt 140 are attracted under the action of air pressure, thereby improving the structural stability among the isolation belt 140, the cover plate 220 and the reinforcing element 230, when the cover plate 220 is installed, the air in the vacuum cavity 210 is connected to a vacuum pump through the valve plate mechanism 400 to vacuumize the vacuum cavity 210, thereby realizing high heat insulation function, the heat insulation sealing element 500 prevents heat conduction between the stationary scroll 100 and the corresponding isolation belt 140 of the casing 110, and further prevents gas circulation through the sealing performance, the heat insulation sealing element 500 is made of polyurethane material, the reinforcing element 230 is made of ceramic material or polyurethane material, so that the reinforcing element 230 has high strength performance and heat insulation performance, and the first sealing element 240 improves the sealing performance between the cover plate 220 and the isolation belt 140.

[0087] Embodiment 2

[0088] As shown in Figure 3 , Figure 4 , Figure 5 The embodiment of the present application provides an ultrahigh-efficiency heat pump type electric scroll compressor, in addition to the above technical features, further, the locking mechanism 300 comprises:

[0089] A locking shell 310 is installed on the inner side of the cover plate 220, and the locking shell 310 is provided with a locking cavity 311;

[0090] A locking piston 320 is arranged in the locking cavity 311;

[0091] A locking rod 330 is installed on the locking piston 320;

[0092] A lock hook assembly 340 is movably installed at an opening of the locking shell 310, and the lock hook assembly 340 comprises a locking hook 341;

[0093] The adjusting assembly 350 is installed on the locking piston 320.

[0094] The locking rod 330 is matched with the locking hook 341, the upper end of the reinforcing member 230 is provided with a locking part 232 matched with the locking hook 341, and the opening end of the locking shell 310 is provided with a limiting part 312 matched with the locking piston 320.

[0095] The locking shell 310 is installed on the inner side of the cover plate 220, when the air pressure in the vacuum cavity 210 is reduced, the air pressure in the locking cavity 311 pushes the locking piston 320 to move, the locking rod 330 is installed on the locking piston 320 and moves with the locking piston 320, the locking rod 330 acts on the locking hook assembly 340 during the movement, so that the locking hook 341 moves, and when the locking hook 341 cooperates with the locking part 232, the connection stability between the reinforcing member 230 and the cover plate 220 is further improved, the limiting part 312 limits the movement stroke of the locking piston 320, so as to ensure the stable extension and contraction of the locking piston 320, and the adjusting assembly 350 controls the space size in the locking cavity 311, so as to control the locking speed of the locking hook assembly 340.

[0096] Further, the locking hook assembly 340 comprises:

[0097] The rotating member 342 is hinged to the locking shell 310;

[0098] The first spring 343 is arranged between the rotating member 342 and the locking shell 310;

[0099] The first gear 344 is installed on the rotating member 342;

[0100] The locking hook 341 is provided with a first tooth part 345 matched with the first gear 344, the locking rod 330 is provided with a second tooth part 346 matched with the first gear 344, the first tooth part 345 and the second tooth part 346 are arranged on the two sides of the first gear 344 respectively, the locking rod 330 is provided with a first abutting surface 348, and the rotating member 342 is provided with a second abutting surface 347 matched with the first abutting surface 348.

[0101] The rotating member 342 is hinged to the locking housing 310, and the first spring 343 is connected between the rotating member 342 and the locking housing 310. When the first abutting surface 348 is separated from the second abutting surface 347, the rotating member 342 is deflected, and the deflection process makes the locking hook 341 turn from the outside of the corresponding locking portion 232 to below the locking portion 232. When the first abutting surface 348 abuts against the second abutting surface 347, the rotating member 342 is gradually turned to be parallel to the locking rod 330 along with the movement of the locking rod 330. When the rotating member 342 is parallel to the locking rod 330, the first tooth portion 345 and the second tooth portion 346 are engaged with the first gear 344. The continuous movement of the locking rod 330 makes the first gear 344 rotate, and the locking hook 341 moves in the direction opposite to the movement direction of the locking rod 330, so as to realize the engagement between the locking hook 341 and the locking portion 232, and ensure the stable connection between the reinforcing member 230, the cover plate 220 and the isolation belt 140.

[0102] Further, the adjusting assembly 350 comprises:

[0103] a first adjusting seat 351;

[0104] a second adjusting seat 352;

[0105] folding members 353, which are provided in four groups and are hinged at two ends to the first adjusting seat 351 and the second adjusting seat 352;

[0106] a connecting member 360, which is movably connected between two opposite groups of the folding members 353;

[0107] a damper 370, which is hinged between the other two opposite groups of the folding members 353;

[0108] a second spring 380, which is sleeved on the damper 370;

[0109] an internally threaded pipe 361, which is installed on the connecting member 360;

[0110] a rotating shaft 390, which is installed on the locking piston 320 through a sealing bearing, and is provided with a threaded portion 391 matched with the internally threaded pipe 361;

[0111] wherein, the first adjusting seat 351 is close to the locking piston 320, the connecting member 360 is provided with an expansion hole 362, and the connecting member 360 is provided with an expansion rod 363 matched with the expansion hole 362.

[0112] The distance between the connecting piece 360 and the locking piston 320 is adjusted by the internal thread pipe 361 and the rotating shaft 390. When the locking piston 320 is installed in the locking shell 310, the first adjusting seat 351 abuts against the locking piston 320, and the second adjusting seat 352 abuts against the bottom of the locking shell 310. During the installation process, when the vacuum cavity 210 is in communication with the atmosphere, the air pressure changes, the locking piston 320 is retracted inward, and if the air pressure in the vacuum cavity 210 is greater than the air pressure in the locking cavity 311, the locking piston 320 moves, the first adjusting seat 351 and the second adjusting seat 352 approach each other, the folding piece 353 is folded, and the damping piece 370 and the second spring 380 are used for damping and buffering, thereby improving the stability of the locking piston 320. The folding piece 353 is hinged with the first adjusting seat 351, the second adjusting seat 352, the connecting piece 360 and the damping piece 370, and the telescopic hole 362 and the telescopic rod 363 are adapted to the structural change of the folding piece 353 when the folding piece 353 is folded.

[0113] Embodiment 3:

[0114] As shown in Figure 6 , Figure 7 , the embodiment of the application provides an ultrahigh-efficiency heat pump type electric scroll compressor. In addition to the above technical features, further, the valve plate mechanism 400 comprises:

[0115] The connecting hole 410 is used for connecting the air pump.

[0116] The one-way valve plate 420 is installed in the connecting hole 410.

[0117] The sliding block 430 is installed on one side of the connecting hole 410, and the sliding block 430 is matched with the one-way valve plate 420.

[0118] The slide rail 440 is matched with the sliding block 430, and the axis of the slide rail 440 is perpendicular to the axis of the connecting hole 410.

[0119] The elastic film 450 is installed on the cover plate 220, and the elastic film 450 is connected with the sliding block 430.

[0120] Among them, the elastic film 450 is isolated between the vacuum cavity 210 and the atmosphere.

[0121] Valve plate mechanism 400 is used for pumping of air in vacuum chamber 210, connecting hole 410 is connected to the air pump, when the air pump pumps, one-way valve plate 420 opens, air in vacuum chamber 210 flows outwards, when the air pressure in vacuum chamber 210 gradually decreases, elastic membrane 450 is deformed under pressure into vacuum chamber 210, pulling slider 430 moves along slide rail 440, when the vacuum degree reaches a certain range, slider 430 moves to the position corresponding to one-way valve plate 420, so that one-way valve plate 420 cannot be opened, preventing the compressor from opening one-way valve plate 420 during use due to vibration, ensuring the stability in vacuum chamber 210.

[0122] Further, the valve plate mechanism 400 further comprises:

[0123] Movable column 460 is movably installed on slider 430;

[0124] Third spring 470 is arranged between movable column 460 and slider 430;

[0125] Wherein, the cover plate 220 is provided with a sliding groove 480, and the two ends of the sliding groove 480 are provided with an arc-shaped area 481, and the sliding groove 480 is matched with the movable column 460.

[0126] Through the cooperation of movable column 460 and sliding groove 480, when the pressure difference on both sides of elastic membrane 450 reaches a certain range, the force of elastic membrane 450 acting on slider 430 can pull slider 430 to move, and third spring 470 acts on movable column 460, so that a certain size of force is required when movable column 460 moves from arc-shaped area 481 on sliding groove 480, realizing that when the vacuum degree in vacuum chamber 210 reaches a certain range, slider 430 quickly moves, improving the pumping speed, and slider 430 is in the open or closed state, movable column 460 is arranged in arc-shaped area 481, ensuring the stability of slider 430 in the static state, and when one-way valve plate 420 needs to be opened, slider 430 is pushed to move.

[0127] Further, the one-way valve plate 420 is provided with a third abutting surface 421, and the slider 430 is provided with a fourth abutting surface 431 matched with the third abutting surface 421.

[0128] Slider 430 moves, so that third abutting surface 421 and fourth abutting surface 431 are in contact, and movable column 460 is arranged in arc-shaped area 481, third abutting surface 421 and fourth abutting surface 431 are abutted, one-way valve plate 420 is opened, vacuum chamber 210 is connected with the atmosphere, and air flows quickly into vacuum chamber 210.

[0129] Embodiment 4:

[0130] The embodiment of the present application provides an ultrahigh-efficiency heat pump type electric scroll compressor, in addition to comprising the technical features, further, the step of the vacuum cavity 210 pumping air comprises:

[0131] S1, the cover plate 220 is installed on the isolation belt 140, the sliding block 430 is first pushed to make the movable column 460 be located in the arc-shaped area 481 of the sliding groove 480, the air pump is connected with the connecting hole 410, the air is started, when the air pressure in the vacuum cavity 210 is continuously reduced, the pressure difference of the two sides of the elastic film 450 pushes the sliding block 430, when the vacuum degree reaches P, the sliding block 430 moves, and the one-way valve plate 420 is closed, and the air pumping of the vacuum cavity 210 is completed;

[0132] S2, when the vacuum cavity 210 needs to be opened, the sliding block 430 is pushed by using external force, the third abutting surface 421 acts on the fourth abutting surface 431, the one-way valve plate 420 is opened, and air enters the vacuum cavity 210.

[0133] After the cover plate 220 is installed on the isolation belt 140, the air is pumped, the cover plate 220 is attracted and fixed on the isolation belt 140, when the vacuum degree reaches P, the sliding block 430 is moved and quickly closed through the action of the elastic film 450 on the sliding block 430, the air in the vacuum cavity 210 is pumped out, the quick disassembly and assembly of the heat insulation mechanism 200 are realized, and the vacuum of the vacuum cavity 210 improves the heat insulation performance of the isolation belt 140.

[0134] It should be noted that in this document, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusion, so that processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed, or include elements inherent to such processes, methods, articles or devices. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to the order of performing the functions shown or discussed, and can also include performing the functions in a substantially simultaneous manner or in a reverse order, for example, the described method can be performed in an order different from the described order, and various steps can also be added, omitted or combined. In addition, the features described with reference to certain examples can be combined in other examples.

[0135] The embodiments of the present application are described above with reference to the accompanying drawings, but the present application is not limited to the specific embodiments described above, and the specific embodiments described above are merely illustrative, but not restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims.

Claims

1. An ultra-high efficiency heat pump type electric scroll compressor comprising a bearing block component, a drive controller module assembly, a motor main housing, a motor assembly, a crankshaft, an eccentric block, a moving scroll, a stationary scroll (100) and a casing (110), characterized in that, Also comprising: a high-pressure cavity (120) disposed between the static scroll (100) and the casing (110); an intermediate air-supply cavity (130) disposed between the static scroll (100) and the casing (110); an isolation band (140) disposed between the high-pressure cavity (120) and the intermediate air-supply cavity (130), the isolation band (140) being disposed on the static scroll (100) and the casing (110) respectively; a heat-insulation mechanism (200) for slowing down heat transfer, the heat-insulation mechanism (200) being mounted on the isolation band (140), the heat-insulation mechanism (200) comprising a vacuum cavity (210), a cover plate (220), and a reinforcing member (230); a locking mechanism (300) mounted on the cover plate (220); a valve plate mechanism (400) mounted on the cover plate (220) for extracting gas in the vacuum cavity (210); a heat-insulation sealing member (500) disposed between the isolation band (140) of the static scroll (100) and the isolation band (140) of the casing (110); wherein the cover plate (220) and the isolation band (140) are adapted, a first sealing member (240) being disposed between the cover plate (220) and the isolation band (140), the reinforcing member (230) being disposed in the vacuum cavity (210), the reinforcing member (230) being provided with a reinforcing plate (231) abutting against an inner wall surface of the vacuum cavity (210); the locking mechanism (300) comprising: a locking housing (310) mounted on an inner side surface of the cover plate (220), the locking housing (310) being provided with a locking cavity (311); a locking piston (320) disposed in the locking cavity (311); a locking rod (330) mounted on the locking piston (320); a lock hook assembly (340) movably mounted at an opening of the locking housing (310), the lock hook assembly (340) comprising a locking hook (341); an adjusting assembly (350) mounted on the locking piston (320); wherein the locking rod (330) and the locking hook (341) are adapted, an upper end of the reinforcing member (230) being provided with a locking portion (232) adapted to the locking hook (341), an opening end of the locking housing (310) being provided with a limiting portion (312) adapted to the locking piston (320); the adjusting assembly (350) comprising: a first adjusting seat (351); a second adjusting seat (352); folding members (353) provided in four groups, both ends of the folding members (353) being hingedly connected to the first adjusting seat (351) and the second adjusting seat (352); a connecting member (360) movably connected between two opposite groups of the folding members (353); a damper (370) hingedly connected between the other two opposite groups of the folding members (353); a second spring (380) sleeved on the damper (370); an internally-threaded pipe (361) mounted on the connecting member (360); A rotating shaft (390) is installed on the locking piston (320) through a sealing bearing, and the rotating shaft (390) is provided with a threaded part (391) matched with the internal threaded pipe (361); The connecting piece (360) is provided with an expansion hole (362), and the connecting piece (360) is provided with an expansion rod (363) matched with the expansion hole (362).

2. The ultra-high efficiency electric scroll compressor of heat pump type according to claim 1, characterized in that, The lock hook assembly (340) comprises: A rotating piece (342) is hinged to the locking shell (310); A first spring (343) is arranged between the rotating piece (342) and the locking shell (310); A first gear (344) is installed on the rotating piece (342); The locking hook (341) is provided with a first tooth part (345) matched with the first gear (344), the locking rod (330) is provided with a second tooth part (346) matched with the first gear (344), the first tooth part (345) and the second tooth part (346) are arranged on the two sides of the first gear (344) respectively, the locking rod (330) is provided with a first abutting surface (348), and the rotating piece (342) is provided with a second abutting surface (347) matched with the first abutting surface (348).

3. The ultra-high efficiency electric scroll compressor of heat pump type, according to claim 2, characterized in that, The valve plate mechanism (400) comprises: A connecting hole (410) is used for connecting an air pump; A one-way valve plate (420) is installed in the connecting hole (410); A sliding block (430) is installed on one side of the connecting hole (410), and the sliding block (430) is matched with the one-way valve plate (420); A sliding rail (440) is matched with the sliding block (430), and the axis of the sliding rail (440) is perpendicular to the axis of the connecting hole (410); An elastic film (450) is installed on the cover plate (220), and the elastic film (450) is connected with the sliding block (430); The elastic film (450) is isolated between the vacuum cavity (210) and the atmosphere.

4. The ultra-high efficiency electric scroll compressor of heat pump type, according to claim 3, characterized in that, The valve plate mechanism (400) further comprises: A movable column (460) is movably installed on the sliding block (430); A third spring (470) is arranged between the movable column (460) and the sliding block (430); The cover plate (220) is provided with a sliding groove (480), and the two ends of the sliding groove (480) are provided with arc-shaped areas (481), and the sliding groove (480) is matched with the movable column (460).

5. The ultra-high efficiency electric scroll compressor of heat pump type, according to claim 4, characterized in that, The one-way valve plate (420) is provided with a third abutting surface (421), and the sliding block (430) is provided with a fourth abutting surface (431) matched with the third abutting surface (421).

6. The ultra-high efficiency electric scroll compressor of heat pump type, according to claim 5, characterized in that, The step of vacuumizing the vacuum cavity (210) comprises: S1, install the cover plate (220) on the isolation belt (140), first push the slider (430) to make the movable column (460) be placed in the arc-shaped area (481) of the sliding groove (480), connect the air pump with the connecting hole (410), start the air pumping, when the air pressure in the vacuum cavity (210) continuously decreases, the pressure difference between the two sides of the elastic film (450) pushes the slider (430), when the vacuum degree reaches a certain value, the slider (430) moves, the one-way valve plate (420) is closed, and the air extraction of the vacuum cavity (210) is completed; S2, when the vacuum cavity (210) needs to be opened, the slider (430) is pushed by using external force, the third abutting surface (421) acts on the fourth abutting surface (431), the one-way valve plate (420) is opened, and air enters the vacuum cavity (210).

Citation Information

Patent Citations

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