Ceramic solder pad packaging device

By designing a packaging device for ceramic welding pads and using the methods of pushing, sliding and sticking packaging paper, the problem of low efficiency of traditional manual arrangement of ceramic welding pads is solved, semi-automatic rapid packaging is achieved, and production efficiency and quality are improved.

CN117326142BActive Publication Date: 2025-10-24SHANGHAI QIBAO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202311549059.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-20
Publication Date
2025-10-24
Estimated Expiration
2043-11-20

AI Technical Summary

Technical Problem

The production of traditional ceramic welding backings requires a lot of manual arrangement and packaging, which leads to low efficiency, high cost and easy occurrence of defects, affecting production efficiency and quality.

Method used

A packaging device for ceramic welding pads is designed, which includes a workbench, a conveying track, a pushing mechanism, a paper rolling mechanism, a pushing mechanism, a packaging mechanism and a storage mechanism. It realizes semi-automatic packaging of ceramic welding pads and avoids missing packaging paper by pushing, moving and laminating the packaging paper.

Benefits of technology

It realizes semi-automatic rapid packaging of ceramic welding pads, reduces labor requirements, lowers the probability of omissions and errors, and improves production efficiency and packaging quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of ceramic welding gasket packaging devices, including workbench, conveying track, push mechanism, paper winding mechanism, push mechanism, packaging mechanism and collection mechanism, the workbench is equipped with for placing ceramic welding gasket product placement area;The push mechanism is pushed from product placement area to conveying track by the ceramic welding gasket placed;The push mechanism is pushed and is extruded into strip by ceramic welding gasket sequence on conveying track and pushes ceramic welding gasket sequence through packaging area;Packaging paper is closely adhered to the head of ceramic welding gasket sequence and is adhered, with ceramic welding gasket sequence is pushed forward, packaging paper and ceramic welding gasket sequence keep relative position unchanged and realize adhered packaging.The whole structure design of the application is ingenious and reasonable, realizes the semi-automatic rapid packaging of ceramic welding gasket, avoids the missing phenomenon of ceramic welding gasket arrangement, and the probability of packaging error is greatly reduced, and the production efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of ceramic welding gasket packaging, and particularly relates to a ceramic welding gasket packaging device. BACKGROUND

[0002] In a traditional ceramic welding gasket production system, ceramic welding gaskets need to be arranged manually and then packaged, which not only requires a large number of workers, has low packaging efficiency and high labor cost, but also is prone to omissions in the arrangement of ceramic welding gaskets and has a high error rate in packaging, which is not conducive to improving production efficiency and packaging quality. SUMMARY

[0003] In view of the above problems in the prior art, the technical problem to be solved by the application is to provide a ceramic welding gasket packaging device capable of realizing semi-automatic and intelligent ceramic welding gasket packaging, avoiding omissions in the arrangement, and being conducive to improving production efficiency and packaging quality.

[0004] To solve the above technical problems, the technical scheme of the application is as follows:

[0005] The ceramic welding gasket packaging device comprises:

[0006] a workbench, wherein the workbench is provided with a product placement area for placing ceramic welding gaskets;

[0007] a conveying track arranged on one side of the product placement area;

[0008] a pushing mechanism arranged on the other side of the product placement area, wherein the pushing mechanism pushes the arranged ceramic welding gaskets from the product placement area to the conveying track;

[0009] a paper winding mechanism for placing and providing packaging paper;

[0010] a pushing mechanism arranged along the conveying track, wherein the pushing mechanism pushes the ceramic welding gaskets on the conveying track into a strip and pushes the ceramic welding gaskets through the packaging area;

[0011] a packaging mechanism arranged in the packaging area, wherein the packaging mechanism tightly adheres and fits the packaging paper to the head of the ceramic welding gasket sequence, and as the ceramic welding gasket sequence moves forward, the packaging paper and the ceramic welding gasket sequence keep the relative position unchanged to realize the fitting packaging.

[0012] As a preferred technical scheme, the device further comprises a storage mechanism for recycling and storing the packaged ceramic welding gaskets.

[0013] Preferably, the collecting and storing mechanism comprises a storage chamber arranged below the workbench, a collecting and storing opening is arranged on the workbench and communicates with the storage chamber, and a collecting and storing push plate is arranged at the collecting and storing opening and connected with a collecting and storing push driving mechanism.

[0014] Preferably, the pushing mechanism comprises a pushing sliding plate, a pushing sliding seat arranged on a pushing support, and a pushing sliding rail arranged on the workbench and matched with the pushing sliding seat.

[0015] Preferably, a pushing limiting plate is arranged on the workbench outside the product placing area.

[0016] Preferably, the conveying rail is formed by a posture adjusting plate and a guide strip arranged at the exit side of the product placing area.

[0017] Preferably, the pushing and moving mechanism comprises a pushing and moving support, a pushing and moving sliding rail arranged on the pushing and moving support, a pushing and moving sliding seat arranged on the pushing and moving sliding rail, a lifting guide seat arranged on the pushing and moving sliding seat, a lifting rod arranged on the lifting guide seat, an arch preventing plate arranged at the bottom end of the lifting rod, and a pushing and moving block arranged at the front end of the arch preventing plate; a curved guide rail is further arranged on the pushing and moving support, and a roller arranged on the lifting rod moves along the curved guide rail.

[0018] Preferably, the packaging mechanism comprises a packaging paper pushing plate arranged to push the packaging paper upwards, and the packaging paper pushing plate is connected with a paper pushing plate driving mechanism.

[0019] Preferably, a packaging profile roller is arranged on the conveying path of the ceramic welding gasket, and the packaging profile roller is used to tightly fit the packaging paper with the ceramic welding gasket.

[0020] Compared with the prior art, the ceramic welding gasket is pushed from the product placing area to the conveying rail by the pushing mechanism, the ceramic welding gasket sequence on the conveying rail is pushed and moved into a strip and pushed through the packaging area by the pushing and moving mechanism, the packaging paper provided by the paper rolling mechanism is tightly adhered to the head of the ceramic welding gasket sequence by the packaging mechanism, the packaging paper and the ceramic welding gasket sequence keep the relative position unchanged to realize the packaging as the ceramic welding gasket sequence moves forward, and the packaged ceramic welding gasket is side pushed and stored by the collecting and storing mechanism. The whole structure of the ceramic welding gasket packaging device is ingenious and reasonable, the semi-automatic and rapid packaging of the ceramic welding gasket is realized, the number of required workers is greatly reduced, the ceramic welding gasket arrangement is prevented from being missed, the probability of packaging error is greatly reduced, the subsequent transportation and sale process is made more convenient due to the tight packaging, and the production efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] The following drawings are merely schematic and explanatory, and do not limit the scope of the present application. Among them:

[0022] Figure 1 is a perspective structural schematic diagram of an embodiment of the present application;

[0023] Figure 2 is a partial enlarged view of I in Figure 1

[0024] Figure 3 is a front structural schematic diagram of an embodiment of the present application;

[0025] Figure 4 is a structural schematic diagram of a conveying track in an embodiment of the present application;

[0026] Figure 5 is a structural schematic diagram of a pushing mechanism in an embodiment of the present application;

[0027] Figure 6 is a structural schematic diagram of a pushing mechanism in an embodiment of the present application;

[0028] Figure 7 is a structural schematic diagram of a packaging mechanism in an embodiment of the present application;

[0029] Figure 8 is a structural schematic diagram of a storage mechanism in an embodiment of the present application. DETAILED DESCRIPTION

[0030] The present application will be further described below in conjunction with the drawings and embodiments. In the following detailed description, certain exemplary embodiments of the present application are described by way of illustration only. It will be apparent to those of ordinary skill in the art that modifications can be made to the described embodiments without departing from the spirit and scope of the present application. Therefore, the drawings and description are illustrative in nature and are not intended to limit the scope of the claims.

[0031] As shown in Figures 1 to 8 , the ceramic welding gasket packaging device comprises a workbench 10, a conveying track 20, a pushing mechanism 30, a paper winding mechanism 40, a pushing mechanism 50, a packaging mechanism 60 and a storage mechanism 70;

[0032] Referring to Figure 1 , the workbench 10 is provided with a product placing area 11 for placing ceramic welding gaskets 80; the conveying track 20 is arranged on one side of the product placing area 11; referring to Figure 1 and Figure 4 ​The conveying track 20 is formed by the posture adjusting plate 21 and the guide strip 22 located at the exit side of the product placing area 11. The cross section of the posture adjusting plate 21 is in a Z-shaped structure, and the ceramic welding gasket 80 can enter the conveying track 20 in a set posture through the bottom of the posture adjusting plate 21, so as to form a sequence of ceramic welding gaskets with consistent postures, facilitating subsequent pushing and packaging.

[0033] With reference to Figure 1 and Figure 4 The pushing mechanism 30 is arranged at the other side of the product placing area 11, and the pushing mechanism 30 pushes the ceramic welding gaskets 80 arranged in a whole row from the product placing area 11 into the conveying track 20. Figure 5 The pushing mechanism 30 comprises a pushing slide plate 31 installed on a pushing support 32, a pushing slide seat 33 installed on the pushing support 32, a pushing slide rail 34 installed on the workbench 10 and matched with the pushing slide seat 33, and a motor or other driving mechanism as power to drive the pushing slide plate 31 to move back and forth, so as to achieve automatic pushing. The workbench 10 is provided with a pushing limiting plate 12 outside the product placing area 11, which can prevent the ceramic welding gaskets 80 from leaving the limited area during the pushing process.

[0034] The paper winding mechanism 40 is installed below the workbench 10, and is used for placing the packaging paper and providing the packaging mechanism 60 with the packaging paper. The paper winding mechanism can adopt a structure commonly known in the art, and will not be described here.

[0035] The pushing mechanism 50 is arranged along the conveying direction of the conveying track 20, and the pushing mechanism 50 pushes the sequence of ceramic welding gaskets on the conveying track 20 into a strip and pushes the sequence of ceramic welding gaskets through the packaging area 13. Figure 2 and Figure 6 The pushing mechanism 50 comprises a pushing support 51, a pushing slide rail 52 installed on the pushing support 51, a pushing slide seat 53 installed on the pushing slide rail 52, a driving motor connected to the pushing slide seat 53 through a transmission belt, a lifting guide seat 54 installed on the pushing slide seat 53, a lifting rod 55 installed on the lifting guide seat 54, an arch preventing plate 56 installed at the bottom end of the lifting rod 55, and a pushing block 57 installed at the lower front end of the arch preventing plate 56. The pushing support 51 is further provided with a curved guide rail 58, and the lifting rod 55 is provided with a roller 59 moving along the curved guide rail 58. The curved guide rail 58 can passively lift the lifting rod 55 along the guide rail path during the movement process. When the lifting rod 55 is in the lifting position at the starting section, the pushing block 57 normally pushes the ceramic welding gaskets. When the lifting rod 55 is in the descending position at the tail section, the arch preventing plate 56 presses down, and the packaged ceramic welding gaskets are pressed down to below the workbench 10 for storage and processing.

[0036] With referenceFigure 2 and Figure 7 The packaging mechanism 60 is arranged at the packaging area 13, and comprises a packaging top paper board 61 for upwardly pressing the packaging paper, and a top paper board driving mechanism 62 connected to the packaging top paper board 61, which is preferably a pneumatic cylinder, and can also be other linear driving mechanisms, which shall all belong to the protection scope of the present application. When the ceramic welding gasket is pushed to the packaging mechanism, the packaging top paper board 61 upwardly presses the packaging paper to tightly adhere to the head of the ceramic welding gasket sequence, and the packaging paper and the ceramic welding gasket sequence keep the relative position unchanged to realize the adhering packaging. Figure 2 A packaging profiled roller 63 is arranged on the conveying path of the ceramic welding gasket, and the contact surface of the packaging profiled roller 63 is matched with the bottom profile shape of the ceramic welding gasket 80. Under the action of the packaging profiled roller 63, the packaging paper and the ceramic welding gasket can be tightly adhered during the pushing process, accurate packaging is realized, and the packaging effect and quality are improved.

[0037] The storage mechanism 70 is used for recycling and storing the packaged ceramic welding gasket. Figure 8 The storage mechanism 70 comprises a storage chamber 71 arranged below the workbench 10, a storage opening 72 is arranged on the workbench 10 and communicates with the storage chamber 71, a storage pushing plate 73 is arranged at the storage opening 72, the storage pushing plate 73 is connected with a storage pushing driving mechanism 74, and the storage pushing driving mechanism 74 is also preferably a pneumatic cylinder. When the packaged ceramic welding gasket is pressed below the workbench 10, the storage pushing plate 73 pushes the packaged ceramic welding gasket from the side of the bottom of the workbench to the storage chamber 71 for storage.

[0038] In summary, the ceramic welding gasket 80 is pushed from the product placing area 11 to the conveying track 20 by the pushing mechanism 30, the ceramic welding gasket sequence on the conveying track 20 is pushed and extruded into a strip and pushed through the packaging area by the pushing mechanism 50, the packaging paper provided by the paper rolling mechanism 40 is tightly adhered to the head of the ceramic welding gasket sequence by the packaging mechanism 60, the packaging paper and the ceramic welding gasket sequence keep the relative position unchanged to realize the adhering packaging as the ceramic welding gasket sequence is pushed forward, and the packaged ceramic welding gasket is side-pushed and recycled and stored by the storage mechanism 70.

[0039] The whole structure of the present application is ingenious and reasonable, realizes the semi-automatic rapid packaging of the ceramic welding gasket, greatly reduces the number of required workers, avoids the missing phenomenon of the ceramic welding gasket arrangement, greatly reduces the probability of packaging errors, makes the subsequent transportation and sale process more convenient due to the tight packaging, and greatly improves the production efficiency.

[0040] The above merely illustrates the specific embodiments of the present application, and is not used to limit the scope of the present application. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present application shall fall within the scope of the present application.

Claims

1. A ceramic solder pad packaging device characterized by, It comprises: a workbench, which is provided with a product placement area for placing ceramic welding pads; a conveying track arranged on one side of the product placement area; a pushing mechanism arranged on the other side of the product placement area, which pushes the placed ceramic welding pads from the product placement area to the conveying track; a paper winding mechanism for placing and providing wrapping paper; a pushing mechanism arranged along the conveying direction of the conveying track, which pushes the ceramic welding pad sequence on the conveying track into a strip and pushes the ceramic welding pad sequence through the wrapping area; the pushing mechanism comprises a pushing support, a pushing slide rail installed on the pushing support, a pushing slide seat installed on the pushing slide rail, a lifting guide seat installed on the pushing slide seat, a lifting rod installed on the lifting guide seat, an arch prevention plate installed at the bottom end of the lifting rod, and a pushing block installed at the lower front end of the arch prevention plate; the pushing support is further provided with a curved guide rail, and the lifting rod is provided with a roller moving along the curved guide rail; a wrapping mechanism arranged in the wrapping area, which tightly adheres and fits the wrapping paper with the head of the ceramic welding pad sequence, and as the ceramic welding pad sequence moves forward, the wrapping paper and the ceramic welding pad sequence keep the relative position unchanged to realize the fit wrapping; the wrapping mechanism comprises a wrapping paper pressing plate for pressing the wrapping paper upward, and the wrapping paper pressing plate is connected with a paper pressing plate driving mechanism.

2. The ceramic solder pad packaging device of claim 1, wherein: It further comprises a collection and storage mechanism for recycling and storing the wrapped ceramic welding pads.

3. The ceramic solder pad packaging device of claim 2, wherein: The collection and storage mechanism comprises a storage chamber arranged below the workbench, a collection and storage opening is formed in the workbench and communicates with the storage chamber, a collection and storage pushing plate is arranged at the collection and storage opening, and the collection and storage pushing plate is connected with a collection and storage pushing driving mechanism.

4. The ceramic solder pad packaging device of claim 1, wherein: The pushing mechanism comprises a pushing slide plate, which is installed on a pushing support, the pushing support is provided with a pushing slide seat, and the workbench is provided with a pushing slide rail matched with the pushing slide seat.

5. The ceramic solder pad packaging device of claim 4, wherein: A pushing limiting plate is arranged on the outside of the product placement area on the workbench.

6. The ceramic solder pad packaging device of claim 1, wherein: The conveying track is formed by a posture adjusting plate and a guide strip arranged on the outlet side of the product placement area.

7. The ceramic solder pad packaging device of claim 1, wherein: A wrapping profile roller is arranged on the conveying path of the ceramic welding pad.

Citation Information

Patent Citations

  • Production line of weld backing groups

    CN105835516A

  • Ceramic welding backing packaging device

    CN221394302U