A novel adjustable scraper conveyor with a central trough

Abstract

This invention belongs to the field of scraper conveyors, specifically a novel adjustable scraper conveyor center trough, comprising a body, a center plate on the body, and a tongue plate mounted on the center plate via a detachable structure. A baffle groove is fixedly installed on one side of the body. An adjusting plate is placed on top of the body and the baffle groove, and a pad is placed on top of the adjusting plate. A toothed rail seat is slidably installed on the pad, and a T-shaped rail is fixedly installed on top of the pad. The toothed rail seat has a T-shaped groove adapted to the T-shaped rail. A vertical plate is fixedly installed on top of the pad, and a hydraulic cylinder is fixedly installed on one side of the vertical plate. This invention is reasonably designed, enabling adjustment of the distance between the toothed rail seat and the center position of the scraper conveyor trough, as well as the height of the toothed rail seat. The adjustable movable toothed rail seat and the replaceable detachable center plate tongue plate allow the scraper conveyor to adapt to different complex coal seam mining conditions.

Description

Technical Field

[0001] This invention relates to the field of scraper conveyor technology, and in particular to a novel adjustable scraper conveyor center trough. Background Technology

[0002] Coal in my country is widely distributed across different regions, and even within the same mining area, coal seam conditions are highly complex. Different mining conditions require different fully mechanized mining equipment. Therefore, to meet the actual needs of different mining operations, different models of coal mining machines are needed, and correspondingly, different sizes of scraper conveyors are required. Among these, the most important dimensions are the distance from the center of the toothed rail to the center of the scraper conveyor trough and the height of the toothed rail seat. As a crucial component of the scraper conveyor, the toothed rail seat is the track on which the coal mining machine travels. The toothed rail is fixed to the toothed rail seat by pins; therefore, the ultimate influencing factors are the distance D from the center of the toothed rail seat to the center of the scraper conveyor trough and the height H.

[0003] Existing scraper conveyor toothed rail seats are fixed to the trough side by welding. Therefore, scraper conveyors of the same model cannot achieve universal interchangeability due to differences in center distance and height. This results in a significant increase in mining costs and waste of resources. Furthermore, once the tongue plate of the central trough structure wears to a certain extent, it requires major repairs and replacement of the entire central plate or even the entire trough section, which is very costly and time-consuming. Therefore, we propose a new type of adjustable scraper conveyor central trough to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a novel adjustable scraper conveyor trough.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A novel adjustable scraper conveyor with a central trough includes a machine body, a central plate on the machine body, a tongue plate mounted on the central plate via a detachable structure, a baffle groove fixedly mounted on one side of the machine body, an adjustment plate placed on top of the machine body and the baffle groove, a pad placed on top of the adjustment plate, and a toothed rail seat slidably mounted on the pad.

[0007] A T-shaped rail is fixedly installed on the top of the pad, and a T-shaped groove adapted to the T-shaped rail is opened on the toothed rail seat. A vertical plate is fixedly installed on the top of the pad, and a hydraulic cylinder is fixedly installed on one side of the vertical plate. The output shaft of the hydraulic cylinder is fixedly connected to the toothed rail seat.

[0008] Mounting plates are fixedly installed on both sides of the toothed rail seat. The mounting plates have elongated holes in which locking bolts are placed. The pads have bolt grooves, and the locking bolts are matched with the bolt grooves.

[0009] The top of the body and the baffle groove are both provided with threaded grooves. The adjustment plate is provided with a first mounting hole and the pad is provided with a second mounting hole. Fixing bolts are placed in the first and second mounting holes, and the fixing bolts are compatible with the threaded grooves.

[0010] Preferably, the top of the T-shaped track is provided with a movable groove, a movable seat is slidably installed in the movable groove, and a wedge is installed on the top of the movable seat through a detachable structure, and the wedge is adapted to the T-shaped groove.

[0011] Preferably, a threaded hole is provided on one side of the inner wall of the movable groove, and an adjusting screw is installed in the threaded hole. One end of the adjusting screw is rotatably mounted on the movable seat, and the other end of the adjusting screw is fixedly mounted with a handle.

[0012] Preferably, the movable groove has a rotating groove, the inner wall of the rotating groove has an annular groove, and an annular seat is fixedly installed on the adjusting screw, and the annular seat is rotatably connected to the corresponding annular groove.

[0013] Preferably, a rectangular seat is fixedly installed on the top of the baffle groove, and a lifting mechanism is provided between the rectangular seat and the pad.

[0014] Preferably, the lifting mechanism includes a slot, a lifting groove, and a lifting plate. The slot is formed on a pad, the lifting groove is formed on a rectangular base, and the lifting plate is slidably installed in the lifting groove, with the lifting plate being adapted to the slot.

[0015] Preferably, the same threaded rod is rotatably installed on the top and bottom inner walls of the lifting groove, and the lifting plate is threaded onto the threaded rod. One of the two threaded rods extends to the top of the rectangular seat and is fixedly installed with a knob.

[0016] Preferably, a pulley is fixedly installed on the threaded rod, and the two pulleys are driven by the same belt.

[0017] Preferably, limit grooves are provided on the inner walls of the front and rear sides of the lifting groove, and limit seats are fixedly installed on the front and rear sides of the lifting plate, with the limit seats slidably connected to the corresponding limit grooves.

[0018] Preferably, the top of the lifting groove is provided with a rotating hole, and the threaded rod is rotatably connected to the corresponding rotating hole.

[0019] The beneficial effects of this invention are:

[0020] 1. When adjusting the distance between the toothed rail seat and the center position of the scraper conveyor groove, the hydraulic cylinder is activated. The hydraulic cylinder can drive the toothed rail seat to move through the output shaft, thereby adjusting the position of the toothed rail seat and the center position of the scraper conveyor groove. After the adjustment is completed, the wedge can be inserted into the T-slot by the cooperation of the handle, adjusting screw, threaded hole, moving seat and wedge, thus initially fixing the toothed rail seat.

[0021] 2. When the gear rail seat moves the mounting plate, the position of the locking bolt in the elongated hole changes. By rotating the locking bolt, the locking bolt can be screwed into the bolt groove, and the locking bolt can press the mounting plate, thereby achieving the purpose of reinforcing the gear rail seat.

[0022] 3. When adjusting the height of the gear rack seat, the screw rod, pulley, belt, and screw rod work together to move the lifting plate upwards. The lifting plate then moves the pad upwards, allowing the adjusting plate to be replaced. When different thickness adjusting plates are used, the pad and adjusting plate are fixed by the fixing bolts and threaded grooves, thus achieving the purpose of adjusting the height of the gear rack seat. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the main structure of the central trough of a novel adjustable scraper conveyor proposed in this invention;

[0024] Figure 2 This is a schematic diagram of part A of the middle trough of a novel adjustable scraper conveyor proposed in this invention;

[0025] Figure 3 This is a schematic diagram of part B of the middle trough of a novel adjustable scraper conveyor proposed in this invention;

[0026] Figure 4 This is a schematic diagram of section C of a novel adjustable scraper conveyor trough proposed in this invention;

[0027] Figure 5 This is a three-dimensional structural diagram of the pad plate of the middle groove of a novel adjustable scraper conveyor proposed in this invention.

[0028] In the diagram: 1. Body; 2. Middle plate; 3. Tongue plate; 4. Baffle groove; 5. Adjusting plate; 6. Pad plate; 7. Gear rail seat; 8. Vertical plate; 9. Hydraulic cylinder; 10. Threaded groove; 11. Mounting hole one; 12. Mounting hole two; 13. Fixing bolt; 14. T-rail; 15. T-slot; 16. Moving groove; 17. Moving seat; 18. Wedge block; 19. Threaded hole; 20. Adjusting screw; 21. Handle; 22. Mounting plate; 23. Long hole; 24. Bolt groove; 25. Locking bolt; 26. Rectangular seat; 27. Lifting groove; 28. Lifting plate; 29. ​​Slot; 30. Threaded rod; 31. Knob; 32. Pulley; 33. Belt. Detailed Implementation

[0029] The technical solution of the present invention will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0030] When a component is described as being "set on" another component, it can be directly on the other component or it can be in an intervening component. "Set on" indicates a mode of existence, which can be a connection, installation, fixed connection, active connection, etc. When a component is described as being "connected" to another component, it can be directly connected to the other component or it may be in an intervening component.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] Reference Figure 1-5A novel adjustable scraper conveyor with a central trough includes a body 1, a central plate 2 on the body 1, and a tongue plate 3 mounted on the central plate 2 via a detachable structure. The central plate is divided into two parts, and the tongue plate 3 is designed as a separate detachable structure. Square slots are cut at corresponding positions on the scraper trough side and the baffle trough side to accommodate the tongue plate 3. One end of the tongue plate 3 overlaps with the existing central plate, and the other end overlaps with the lower edge tongue plate of the central plate of the next trough section. A baffle trough side 4 is fixedly installed on one side of the body 1. An adjusting plate 5 is placed on top of the body 1 and the baffle trough side 4, and a pad 6 is placed on top of the adjusting plate 5. A toothed rail seat 7 is slidably mounted on the pad 6. A T-shaped rail 14 is fixedly installed on the top of the pad 6. A T-shaped groove adapted to the T-shaped rail 14 is opened on the toothed rail seat 7. A vertical plate 8 is fixedly installed on the top of the pad 6. A hydraulic cylinder 9 is fixedly installed on one side of the vertical plate 8. The output shaft of the hydraulic cylinder 9 is fixedly connected to the toothed rail seat 7. Mounting plates 22 are fixedly installed on both sides of the toothed rail seat 7. An elongated hole 23 is opened on the mounting plate 22. A locking bolt 25 is placed in the elongated hole 23. A bolt groove 24 is opened on the pad 6, and the locking bolt 25 is adapted to the bolt groove 24. The mounting plates 22 at different positions can be locked and fixed by the locking bolt 25.

[0033] In this embodiment, threaded grooves 10 are provided on the top of both the body 1 and the baffle groove 4. Mounting hole 11 is provided on the adjusting plate 5, and mounting hole 22 is provided on the pad 6. Fixing bolts 13 are placed in mounting hole 11 and mounting hole 22, and the fixing bolts 13 are adapted to the threaded grooves 10. With the cooperation of fixing bolts 13 and threaded grooves 10, the pad 6 and adjusting plate 5 can be fixed.

[0034] In this embodiment, a movable groove 16 is provided on the top of the T-shaped track 14, and a movable seat 17 is slidably installed in the movable groove 16. A wedge block 18 is installed on the top of the movable seat 17 through a detachable structure, and the wedge block 18 is adapted to the T-shaped groove. The purpose of initially fixing the toothed rail seat 7 can be achieved through the wedge block 18.

[0035] In this embodiment, a threaded hole 19 is provided on one inner wall of the movable groove 16. An adjusting screw 20 is installed in the threaded hole 19. One end of the adjusting screw 20 is rotatably mounted on the movable seat 17, and the other end of the adjusting screw 20 is fixedly mounted with a handle 21. A rotating groove is provided on the movable groove 16, and an annular groove is provided on the inner wall of the rotating groove. An annular seat is fixedly mounted on the adjusting screw 20, and the annular seat is rotatably connected to the corresponding annular groove. By providing the adjusting screw 20, the adjusting screw 20 can drive the movable seat 17 to move.

[0036] In this embodiment, a rectangular base 26 is fixedly installed on the top of the baffle groove 4. A lifting mechanism is provided between the rectangular base 26 and the pad 6. The lifting mechanism includes a slot 29, a lifting groove 27 and a lifting plate 28. The slot 29 is opened on the pad 6, the lifting groove 27 is opened on the rectangular base 26, and the lifting plate 28 is slidably installed in the lifting groove 27. The lifting plate 28 is adapted to the slot 29. The lifting plate 28 can drive the pad 6 to rise and fall, thereby facilitating the replacement of the adjustment plate 5 of different thicknesses.

[0037] In this embodiment, the same threaded rod 30 is rotatably installed on the top and bottom inner walls of the lifting groove 27, and the lifting plate 28 is threadedly sleeved on the threaded rod 30. One of the two threaded rods 30 extends to the top of the rectangular seat 26 and is fixedly installed with a knob 31. A pulley 32 is fixedly installed on the threaded rod 30, and the two pulleys 32 are driven by the same belt 33. Limiting grooves are opened on the front and rear inner walls of the lifting groove 27. Limiting seats are fixedly installed on the front and rear sides of the lifting plate 28, and the limiting seats are slidably connected to the corresponding limiting grooves. A rotating hole is opened at the top of the lifting groove 27, and the threaded rod 30 is rotatably connected to the corresponding rotating hole. The rotation of the threaded rod 30 can drive the lifting plate 28 to move up and down.

[0038] In this invention, the middle plate of the trough is split into two parts, and the tongue plate 3 is designed as a separate detachable structure. Square slots are opened at corresponding positions on the shovel plate trough side and the baffle plate trough side to accommodate the tongue plate 3. One end of the tongue plate 3 overlaps with the original middle plate, and the other end overlaps with the lower edge tongue plate of the middle plate of the next trough section, which facilitates the disassembly, assembly, and replacement of the tongue plate 3. When adjusting the distance between the toothed rail seat 7 and the center position of the scraper conveyor trough, the hydraulic cylinder 9 is activated. The hydraulic cylinder 9 can drive the toothed rail seat 7 to move through the output shaft, thereby adjusting the position of the toothed rail seat 7 relative to the center position of the scraper conveyor trough. After the adjustment is completed, by rotating the handle 21 and the adjusting screw 20, the adjusting screw 20 is rotated and moved under the action of the threaded hole 19. The adjusting screw 20 can drive the moving seat 17 and the wedge block 18 to move. At this time, the wedge block 18 can be inserted into the T-slot 15, thereby achieving preliminary fixation of the toothed rail seat 7. When the gear rail seat 7 moves the mounting plate 22, the position of the locking bolt 25 in the elongated hole 23 changes. By rotating the locking bolt 25, it can be screwed into the bolt groove 24, thus pressing the mounting plate 22 and reinforcing the gear rail seat 7. When adjusting the height of the gear rail seat 7, the knob 31 is rotated, which drives the corresponding threaded rod 30 to rotate. With the cooperation of the pulley 32 and the belt 33, the two threaded rods 30 can rotate synchronously. The threaded rods 30 can drive the lifting plate 28 to move upward, and the lifting plate 28 can drive the pad 6 to move upward, allowing the adjusting plate 5 to be replaced. When the adjusting plate 5 of different thickness is replaced, the pad 6 and the adjusting plate 5 can be fixed by the cooperation of the fixing bolt 13 and the threaded groove 10, thus achieving the purpose of adjusting the height of the gear rail seat 7.

[0039] The above provides a detailed description of a novel adjustable scraper conveyor with a central trough provided by the present invention. Specific embodiments have been used to illustrate the principles and implementation methods of the invention. These embodiments are merely illustrative and are intended to aid in understanding the method and core concepts of the invention. It should be noted that those skilled in the art can make various improvements and modifications to the invention without departing from its principles, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A novel adjustable scraper conveyor with a central trough, characterized in that, Includes a body (1), a middle plate (2) is provided on the body (1), and a tongue plate (3) is installed on the middle plate (2) by a detachable structure. A baffle groove (4) is fixedly installed on one side of the body (1). An adjustment plate (5) is placed on the top of the body (1) and the baffle groove (4). A pad (6) is placed on the top of the adjustment plate (5). A toothed rail seat (7) is slidably installed on the pad (6). A T-shaped rail (14) is fixedly installed on the top of the pad (6), and a T-shaped groove (15) adapted to the T-shaped rail (14) is opened on the toothed rail seat (7). A vertical plate (8) is fixedly installed on the top of the pad (6), and a hydraulic cylinder (9) is fixedly installed on one side of the vertical plate (8). The output shaft of the hydraulic cylinder (9) is fixedly connected to the toothed rail seat (7). Mounting plates (22) are fixedly installed on both sides of the gear seat (7). The mounting plates (22) have elongated holes (23) and locking bolts (25) are placed in the elongated holes (23). The pads (6) have bolt grooves (24) and the locking bolts (25) are compatible with the bolt grooves (24). The top of the body (1) and the baffle groove (4) are provided with threaded grooves (10), the adjustment plate (5) is provided with mounting hole one (11), the pad plate (6) is provided with mounting hole two (12), and fixing bolts (13) are placed in mounting hole one (11) and mounting hole two (12), and the fixing bolts (13) are compatible with the threaded grooves (10); The top of the T-shaped track (14) is provided with a moving groove (16), and a moving seat (17) is slidably installed in the moving groove (16). A wedge (18) is installed on the top of the moving seat (17) through a detachable structure, and the wedge (18) is adapted to the T-shaped groove (15). A threaded hole (19) is provided on one side of the inner wall of the movable groove (16). An adjusting screw (20) is installed in the threaded hole (19). One end of the adjusting screw (20) is rotatably mounted on the movable seat (17), and the other end of the adjusting screw (20) is fixedly mounted with a handle (21). A rectangular seat (26) is fixedly installed on the top of the baffle groove (4), and a lifting mechanism is provided between the rectangular seat (26) and the pad (6); The lifting mechanism includes a slot (29), a lifting groove (27) and a lifting plate (28). The slot (29) is opened on the pad (6), the lifting groove (27) is opened on the rectangular base (26), and the lifting plate (28) is slidably installed in the lifting groove (27), and the lifting plate (28) is adapted to the slot (29). The same threaded rod (30) is rotatably installed on the top and bottom inner walls of the lifting groove (27), and the lifting plate (28) is threaded onto the threaded rod (30). One of the two threaded rods (30) extends above the rectangular seat (26) and is fixedly installed with a knob (31).

2. The novel adjustable scraper conveyor center trough according to claim 1, characterized in that, The movable groove (16) is provided with a rotating groove, and the inner wall of the rotating groove is provided with an annular groove. An annular seat is fixedly installed on the adjusting screw (20), and the annular seat is rotatably connected to the corresponding annular groove.

3. The novel adjustable scraper conveyor center trough according to claim 1, characterized in that, A pulley (32) is fixedly installed on the threaded rod (30), and the two pulleys (32) are driven by the same belt (33).

4. The novel adjustable scraper conveyor trough according to claim 1, characterized in that, Limiting grooves are provided on the front and rear inner walls of the lifting groove (27), and limiting seats are fixedly installed on the front and rear sides of the lifting plate (28), and the limiting seats are slidably connected to the corresponding limiting grooves.

5. The novel adjustable scraper conveyor's central trough according to claim 1, characterized in that, The top of the lifting groove (27) is provided with a rotating hole, and the threaded rod (30) is rotatably connected to the corresponding rotating hole.

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