Processing method for improving roughness of surface of cage frame of plummet limiting frame

By using multi-point clamping components and adjustable grinding components, the limitations of existing device shape and size are solved, achieving efficient and stable surface roughness processing of the frame, which is suitable for electrified railway catenary systems.

CN117340736BActive Publication Date: 2025-12-26XIANGYANG ZHAOHENG ELECTRIC EQUIP CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202311303014.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-10
Publication Date
2025-12-26
Estimated Expiration
2043-10-10

AI Technical Summary

Technical Problem

Existing surface roughness processing devices for limiting frames use a two-way clamping method to fix the frame, which limits the frame shapes that the device can process, and the cutting tool has a small range of movement, requiring repeated start-stop cycles, which reduces work efficiency.

Method used

Employing a multi-point clamping assembly and an adjustable grinding assembly, including a sliding plate, a motor-driven lead screw, and a grinding blade, it enables multi-directional, wide-range adjustment and precise grinding of the frame. Combined with the fixation and clamping of soft materials, it can adapt to frames of different shapes and sizes.

Benefits of technology

It achieves stable clamping and precise grinding of frames of different shapes and sizes, improves processing efficiency, reduces the need for repeated processing, and ensures processing quality and consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117340736B_ABST
    Figure CN117340736B_ABST
Patent Text Reader

Abstract

The application provides a processing method for improving the roughness of the surface of a limit frame of a plummet, and belongs to the technical field of frame processing. The application comprises a base frame, a sliding rail one, a motor one, a polishing assembly, a fixing assembly and a clamping assembly. The application realizes stable clamping of frames of various shapes through the multi-point clamping frame function of the clamping assembly. The position of the polishing knife can be adjusted in multiple directions and a large range through the polishing assembly, so that frames of different sizes can be processed. The application solves the problem that the existing limit frame roughness processing device often uses a two-way clamping method to fix the frame, which limits the shape of the frame that can be processed by the device and limits the application range of the device. In addition, the movable range of the cutter of the existing processing device is small, which limits the size of the frame that can be processed and requires repeated start and stop, thereby reducing the work efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of frame processing, in particular to a processing method for improving the roughness of the surface of a frame of a plummet limiting frame, which optimizes the structure design of the related fixed structure to realize the optimization of the structure and method of frame surface processing. BACKGROUND

[0002] The plummet limiting frame is one of the key components in the catenary system of electrified railways, which aims to limit the movement of the plummet string and a series of connecting components of the plummet within a certain range, to ensure the stability of the catenary and the safety of the train; under severe environmental conditions such as strong wind, the unrestricted swing of the plummet string may cause a series of problems, such as mutual collision, jamming, deflection, and even intrusion into the limit area, thereby endangering the normal operation of railway traffic, and the frame with a larger surface roughness in the plummet limiting frame can increase the friction between the frame and the plummet, effectively reducing the swing amplitude of the plummet string and improving its stability.

[0003] The existing limiting frame surface roughness processing device can process the surface of the frame, but due to the adoption of a two-way clamping method to fix the frame, the shape of the frame that can be processed by the device is limited, which limits the application range of the device; in addition, due to the small movable range of the position of the cutter of the existing processing device, the size of the frame that can be processed is limited, which requires multiple repeated start and stop, reducing the work efficiency. SUMMARY

[0004] In order to solve the problem that the existing limiting frame surface roughness processing device adopts a two-way clamping method to fix the frame, which limits the shape of the frame that can be processed by the device, limiting the application range of the device; in addition, due to the small movable range of the position of the cutter of the existing processing device, multiple repeated start and stop are required, reducing the work efficiency, the application provides a processing method for improving the roughness of the surface of the frame of the plummet limiting frame.

[0005] The application provides a technical scheme as follows: a bottom frame, a sliding rail one is fixedly connected to the outer wall of the bottom frame, a motor one is fixedly connected to the side outer wall of the sliding rail one, and a screw rod one is fixedly connected to the main shaft outer wall of the motor one.

[0006] The polishing assembly comprises a sliding plate one, a sliding rail two, a motor two, a screw rod two, a sliding plate two, an electric telescopic rod, a sliding plate three, a motor three and a polishing knife, the sliding plate one is slidably connected to the outer wall of the sliding rail one, the sliding rail two is fixedly connected to the top outer wall of the sliding plate one, the motor two is fixedly connected to the outer wall of the sliding plate one, the screw rod two is fixedly connected to the outer wall of the main shaft of the motor two, the sliding plate two is slidably connected to the outer wall of the sliding rail two and rotatably connected to the outer wall of the screw rod two, the electric telescopic rod is fixedly connected to the top outer wall of the sliding plate two, the sliding plate three is fixedly connected to the outer wall of the main shaft of the electric telescopic rod and slidably connected to the inner wall of the sliding plate two, the motor three is fixedly connected to the top outer wall of the sliding plate three, and the polishing knife is fixedly connected to the outer wall of the main shaft of the motor three;

[0007] The fixing assembly comprises a fixed plate one, a fixed cylinder, a fixed plate two, a motor four, a rotating column, a transmission belt and a rotating cylinder, the fixed plate one is fixedly connected to the top outer wall of the sliding rail one, the fixed cylinder is rotatably connected to the inner wall of the fixed plate one, the fixed plate two is fixedly connected to the top outer wall of the sliding rail one, the motor four is fixedly connected to the outer wall of the fixed plate two, the rotating column is fixedly connected to the outer wall of the main shaft of the motor four, and the rotating cylinder is rotatably connected to the inner wall of the fixed plate two, and the transmission belt is rotatably connected to the outer walls of the rotating column and the rotating cylinder at the same time;

[0008] The clamping assembly comprises a shell one, a shell two, a motor five, a transmission gear, a gear ring, a sliding rail three, a clamping block one, a guide groove, a limiting cylinder, a fixed cover, a clamping block two and a groove, the shell one is fixedly connected to the outer wall of the rotating cylinder, the shell two is fixedly connected to the outer wall of the shell one, the motor five is fixedly connected to the bottom outer wall of the shell one, the transmission gear is fixedly connected to the outer wall of the main shaft of the motor five, the gear ring is rotatably connected to the inner wall of the shell one, the sliding rail three is fixedly connected to the outer wall of the gear ring, the sliding rail three is annular and spiral in shape, providing a track for the sliding of the clamping block one, the clamping block one is slidably connected to the outer walls of the shell one and the sliding rail three, and a plurality of clamping block ones are arranged to achieve multidirectional clamping of the frame, the guide groove is formed in the outer wall of the clamping block one, the limiting cylinder is slidably connected to the inner wall of the shell one, the fixed cover is rotatably connected to the outer wall of the limiting cylinder, the clamping block two is fixedly connected to the inner wall of the fixed cover, and the groove is formed in the outer wall of the clamping block two.

[0009] Furthermore, an inner thread corresponding to the screw rod one is formed in the inner wall of the sliding plate one, the motor one drives the screw rod one to rotate, the sliding plate one drives the entire polishing assembly to slide left and right on the sliding rail one, and the polishing knife can be adjusted in a large range in the transverse direction, which means that the operator can adjust the position of the polishing knife according to the actual size of the frame, so as to cover a longer frame surface in one processing process.

[0010] Further, the grinding knife is driven by the motor three to rotate at high speed, and when it contacts with the surface of the frame to be processed, it forms friction with the surface, thereby improving the roughness of the surface of the frame. The sliding plate two is driven by the motor two to slide in the longitudinal direction through the screw rod two. The electric telescopic rod pushes the sliding plate three to move in the vertical direction, thereby realizing fine adjustment of the position of the grinding knife.

[0011] Further, the fixed plate one and the fixed plate two are also slidingly connected to the outer wall of the sliding rail one. They can be freely moved on the sliding rail one by disassembling the screws connected between them, so as to change the distance between the fixed plate one and the fixed plate two to adapt to frames of different lengths, thereby expanding the application range of the device.

[0012] Further, the inner walls of the rotating cylinder and the fixed cylinder are made of soft anti-skid material, so that after they are respectively sleeved on the two ends of the frame, a primary fixing effect on the frame is realized.

[0013] The motor four drives the frame in the rotating cylinder to rotate through the transmission belt, and cooperates with the grinding assembly to drive the grinding knife to move in the transverse and longitudinal directions, so as to realize accurate grinding of the grinding knife on any position on the frame. With this function, the grinding knife can only grind on the specified position on the frame, so that it is not necessary to grind the whole frame.

[0014] Further, the motor five drives the transmission gear meshing with the gear on the gear ring to rotate, so that the gear ring drives the sliding rail three to rotate in the housing one. Since the sliding rail three is in the shape of a spiral and is engaged in the guide groove, it drives the plurality of clamping blocks one on the outer wall of the housing one to slide towards each other or away from each other during the rotation process, thereby realizing automatic uniform clamping of the frame on multiple points by the plurality of clamping blocks one.

[0015] Further, the number of grooves is multiple, which divides the clamping block two into multiple small blocks connected to each other, so as to clamp the outer wall of the frame from multiple directions and strengthen the clamping effect on the frame.

[0016] Further, the clamping block two is made of soft material with elasticity, so it can deform to a certain extent to adapt to frames of different sizes. Through the quickly detachable limiting cylinder, the operator can switch between the two different clamping modes of the clamping block one and the clamping block two according to the needs, so as to adapt to the processing needs of frames of different shapes.

[0017] Further, the processing method comprises the following steps:

[0018] S1: Before processing, the operator first selects the appropriate clamping method in the clamping assembly according to the shape of the frame, such as direct clamping with multiple clamping blocks or indirect clamping with multiple clamping blocks through the limiting cylinder between the clamping blocks, then places the to-be-processed plummet limit frame frame at both ends of the rotating cylinder and the fixed cylinder, and the motor five drives the multiple clamping blocks one to slide towards each other through the slide rail three, realizing direct or indirect clamping of the frame through the limiting cylinder to ensure that the fixing assembly and the clamping assembly can stably fix the frame and realize accurate processing later;

[0019] S2: When the processing starts, the grinding knife is driven by the motor three to rotate at high speed, and when it contacts the surface of the to-be-processed frame, it will form friction with the surface, thereby increasing the roughness of the frame surface; the motor one drives the entire grinding assembly to slide left and right on the slide rail one through the screw one and the sliding plate one, so that the grinding knife can be adjusted in a large range in the transverse direction, which means that the operator can adjust the position of the grinding knife according to the actual size of the frame, thereby covering a longer frame surface in one processing process, avoiding the need for multiple processing, and improving work efficiency;

[0020] S3: During processing, the grinding assembly accurately controls the movement of the grinding knife according to the preset processing path and parameters, realizing roughness processing of the frame surface, the sliding plate two is driven by the motor two to slide in the longitudinal direction through the screw two, and the electric telescopic rod drives the sliding plate three to move in the vertical direction, thereby realizing multi-directional fine adjustment of the position of the grinding knife, so that it can polish at different positions of the frame, which helps to achieve more accurate processing results and improve the stability and reliability of processing quality;

[0021] S4: During processing, the motor four drives the frame in the rotating cylinder through the transmission belt, and cooperates with the grinding assembly in S3 to drive the grinding knife to move in the transverse and longitudinal directions, realizing accurate grinding of the grinding knife on any position of the frame, and with this function, the grinding knife can only grind at the specified position on the frame, such as the position that will contact the plummet, thereby not having to grind the entire frame, reducing processing cost while ensuring use effect;

[0022] S5: After processing is completed, the device automatically stops running, the operator removes the processed plummet limit frame frame, and performs subsequent inspection and use, since a long size of frame is processed at one time, there is no need to repeatedly start and stop, thereby saving time and resources.

[0023] In summary, the present application has the following beneficial technical effects:

[0024] 1. Through the multi-point clamping frame function of the clamping assembly, stable clamping of various shaped frames is realized; through the polishing assembly, the position of the polishing knife can be adjusted in multiple directions and a large range, realizing the effect of being able to process frames of different sizes; the existing limitation frame surface roughness processing device often adopts a two-way clamping method to fix the frame, which limits the shape of the frame that can be processed by the device, thereby limiting the application range of the device; in addition, due to the small movable range of the cutter position of the existing processing device, the size of the frame that can be processed is limited, and multiple repeated start-stop is required, which reduces the work efficiency; the design of the present application greatly improves the limitations of the traditional processing method, thereby improving the work efficiency while ensuring the processing quality and consistency; this innovative solution provides a more efficient and reliable solution for the production and maintenance of electrified railway catenary systems. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the overall perspective view of the present application.

[0026] Figure 2 is the bottom perspective view of the overall application.

[0027] Figure 3 is the enlarged perspective view of the polishing assembly of the present application.

[0028] Figure 4 is the perspective view of part of the fixing assembly and the clamping assembly of the present application.

[0029] Figure 5 is the sectional view of part of the fixing assembly of the present application.

[0030] Figure 6 is the exploded view of the clamping assembly of the present application.

[0031] Figure 7 is the exploded perspective view of the clamping assembly from another angle of the present application.

[0032] Figure 8 is the schematic view of the position relationship between the limiting cylinder and the shell of the present application.

[0033] Figure 9 is the exploded view of the limiting cylinder of the present application.

[0034] Label: 1, the chassis; 2, slide rail one; 3, motor one; 31, screw rod one; 4, polishing assembly; 41, sliding plate one; 411, slide rail two; 412, motor two; 413, screw rod two; 42, sliding plate two; 421, electric telescopic rod; 43, sliding plate three; 431, motor three; 432, polishing knife; 5, fixed assembly; 51, fixed plate one; 511, fixed cylinder; 52, fixed plate two; 53, motor four; 531, rotating column; 54, transmission belt; 55, rotating cylinder; 6, clamping assembly; 61, shell one; 611, shell two; 62, motor five; 621, transmission gear; 63, gear ring; 631, slide rail three; 64, clamping block one; 641, guide groove; 65, limiting cylinder; 651, fixed cover; 652, clamping block two; 653, groove. DETAILED DESCRIPTION

[0035] The following will be described in detail in combination with the accompanying drawings Figures 1-9 Further detailed description will be made to the present application.

[0036] The embodiment of the present application discloses a processing method for improving the roughness of the surface of the frame of the falling weight restrictor. As an embodiment in the present application, as shown in Figure 1 and Figure 2 The embodiment of the present application provides a processing method for improving the roughness of the surface of the frame of the falling weight restrictor, which comprises the following steps:

[0037] The chassis 1 is used to support the whole device, the outer wall of the chassis 1 is fixed with the slide rail one 2 through welding, the side surface outer wall of the slide rail one 2 is fixed with the motor one 3 through screw, and the main shaft outer wall of the motor one 3 is fixed with the screw rod one 31 through welding;

[0038] As Figure 3As shown, the polishing assembly 4 is used to expand the polishing range of the polishing knife 432, wherein the sliding plate one 41 slides on the outer wall of the sliding rail one 2, the inner wall of the sliding plate one 41 is provided with an inner thread matched with the lead screw one 31, the motor one 3 drives the lead screw one 31 to rotate, so that the sliding plate one 41 drives the whole polishing assembly 4 to slide left and right on the sliding rail one 2, so that the polishing knife 432 can be adjusted in a large range in the transverse direction, which means that the operator can adjust the position of the polishing knife 432 according to the actual size of the frame, so as to cover a longer frame surface in one processing process, avoiding the need for multiple processing, improving the work efficiency; the sliding rail two 411 is fixed on the top outer wall of the sliding plate one 41 by screws, the motor two 412 is fixed on the outer wall of the sliding plate one 41 by screws, the lead screw two 413 is fixed on the outer wall of the main shaft of the motor two 412 by welding, the sliding plate two 42 slides on the outer wall of the sliding rail two 411 and rotates on the outer wall of the lead screw two 413, the electric telescopic rod 421 is fixed on the top outer wall of the sliding plate two 42 by screws, the sliding plate three 43 is fixed on the outer wall of the main shaft of the electric telescopic rod 421 by screws and slides on the inner wall of the sliding plate two 42, the motor three 431 is fixed on the top outer wall of the sliding plate three 43 by screws, the polishing knife 432 is fixed on the outer wall of the main shaft of the motor three 431 by welding, the polishing knife 432 is driven by the motor three 431 to rotate at high speed, when it contacts with the surface of the frame to be processed, it will form friction with the surface, so as to improve the roughness of the frame surface; the sliding plate two 42 is driven by the motor two 412 to slide in the longitudinal direction through the lead screw two 413, the electric telescopic rod 421 pushes the sliding plate three 43 to move in the vertical direction, so as to realize the fine adjustment of the position of the polishing knife 432, which is helpful to realize more accurate processing result, improve the stability and reliability of processing quality;

[0039] As Figure 4 and Figure 5As shown, the fixing assembly 5 used to fix the frame to be processed and adjust the angle of the frame facing the polishing knife 432, wherein the fixing plate one 51 is fixed on the top outer wall of the slide rail one 2 by screws, the fixing cylinder 511 rotates on the inner wall of the fixing plate one 51, the fixing plate two 52 is fixed on the top outer wall of the slide rail one 2 by screws, the fixing plate one 51 and the fixing plate two 52 also slide on the outer wall of the slide rail one 2, they can be freely moved on the slide rail one 2 by removing the screws between them and the slide rail one 2, so as to change the distance between the fixing plate one 51 and the fixing plate two 52 to adapt to frames of different lengths, thereby expanding the application range of the device; the motor four 53 is fixed on the outer wall of the fixing plate two 52 by screws, the rotating column 531 is fixed on the outer wall of the main shaft of the motor four 53 by welding, the rotating cylinder 55 rotates on the inner wall of the fixing plate two 52 through the rotating shaft, the inner walls of the rotating cylinder 55 and the fixing cylinder 511 are soft anti-skid materials, so that after they are respectively sleeved on the two ends of the frame, the primary fixing effect of the frame is realized; the transmission belt 54 rotates on the outer walls of the rotating column 531 and the rotating cylinder 55 at the same time, the motor four 53 drives the frame in the rotating cylinder 55 to rotate through the transmission belt 54, cooperates with the polishing assembly 4 to drive the polishing knife 432 to move in the horizontal and vertical directions, realizes the accurate polishing of the polishing knife 432 on any position on the frame, with the help of this function, the polishing knife 432 can only polish the specified position on the frame, such as the position that will contact the plummet, so that it is not necessary to polish the whole frame, which reduces the processing cost while ensuring the use effect;

[0040] As Figure 6 、 Figure 7 and Figure 8As shown, the clamping assembly 6, used to improve the adaptability of the device to frames of different shapes, includes a housing 61 fixed to the outer wall of the rotating cylinder 55 by screws, a housing 611 fixed to the outer wall of housing 61 by screws, a motor 62 fixed to the bottom outer wall of housing 61 by welding, a transmission gear 621 fixed to the outer wall of the main shaft of motor 62 by welding, a gear ring 63 rotating on the inner wall of housing 61 by a rotating shaft, and a slide rail 631 fixed to the outer wall of the gear ring 63 by welding. The slide rail 631 is a spiral shape similar to a mosquito coil, providing a track for the sliding of clamping block 64. Clamping block 64 slides on the outer walls of housing 61 and slide rail 631. The frame is clamped in multiple directions by multiple clamping blocks 64. The guide groove 641 is opened on the outer wall of the clamping block 64. The motor 62 drives the transmission gear 621, which meshes with the gear on the gear ring 63, to rotate. This causes the gear ring 63 to drive the slide rail 631 to rotate inside the housing 61. Since the slide rail 631 is spiral in shape and is engaged in the guide groove 641, it drives multiple clamping blocks 64 to slide on the outer wall of the housing 61 in a direction that is closer to or farther from each other during rotation. This enables multiple clamping blocks 64 to automatically and evenly clamp the frame at multiple points, thereby ensuring the stability of the frame during processing and reducing problems such as shaking and displacement during processing.

[0041] like Figure 9 As shown, different weight restraint frames differ in shape. For example, a cylindrical restraint frame requires a more flexible clamping method than clamping block 64 to adapt to different frame shapes. In this case, a limiting cylinder 65 can be added between clamping blocks 64 to solve this problem. The limiting cylinder 65 slides on the inner wall of housing 61, and the fixing cover 651 rotates on the outer wall of the limiting cylinder 65 via a pivot. Clamping block 652 is fixed to the inner wall of the fixing cover 651 by a snap-fit. A groove 653 is formed on the outer wall of clamping block 652. There are multiple grooves 653. Clamping block 652... 52 is divided into multiple interconnected small blocks, thereby clamping the outer wall of the frame from multiple directions, strengthening the clamping effect on the frame, reducing the probability of frame displacement during processing, and improving processing stability; Clamping block 2 652 is made of a flexible soft material, so it can deform to a certain extent to adapt to frames of different sizes; Through the quick-release limiting cylinder 65, the operator can switch between two different clamping methods, clamping block 1 64 and clamping block 2 652, as needed to adapt to the processing requirements of frames of different shapes, thereby improving the applicability and flexibility of the device;

[0042] The present invention provides a method for improving the surface roughness of the inner sinker restraint frame, comprising the following steps:

[0043] S1: Before processing, the operator first selects the appropriate clamping method in the clamping assembly 6 according to the shape of the frame, such as directly clamping with multiple clamping blocks 64 or using clamping blocks 652 by placing a limiting cylinder 65 between the clamping blocks 64, then placing the to-be-processed plummet limit frame frame at both ends inside the rotating cylinder 55 and the fixed cylinder 511, the motor five 62 drives the gear ring 63 to drive multiple clamping blocks 64 to slide towards each other through the sliding rail three 631, realizing direct or indirect clamping of the frame through the limiting cylinder 65, to ensure that the fixing assembly 5 and the clamping assembly 6 can stably fix the frame and realize accurate processing later;

[0044] S2: When the processing starts, the polishing knife 432 is driven by the motor three 431 to rotate at high speed, and when it contacts the surface of the to-be-processed frame, it will form friction with the surface, thereby increasing the roughness of the frame surface; the motor one 3 drives the sliding plate one 41 to drive the entire polishing assembly 4 to slide left and right on the sliding rail one 2 through the screw one 31, so that the polishing knife 432 can be adjusted in a large range in the transverse direction, which means that the operator can adjust the position of the polishing knife 432 according to the actual size of the frame, thereby covering a longer frame surface in one processing process, avoiding the need for multiple processing, and improving work efficiency;

[0045] S3: During processing, the polishing assembly 4 will accurately control the movement of the polishing knife 432 according to the preset processing path and parameters to process the roughness of the frame surface, the sliding plate two 42 is driven by the motor two 412 to slide in the longitudinal direction through the screw two 413, and the electric telescopic rod 421 pushes the sliding plate three 43 to move in the vertical direction, thereby realizing multi-directional fine adjustment of the position of the polishing knife 432, so that it can polish at different positions of the frame, which helps to achieve more accurate processing results and improve the stability and reliability of processing quality;

[0046] S4: During processing, the motor four 53 drives the frame in the rotating cylinder 55 to rotate through the transmission belt 54, cooperating with the polishing assembly 4 in S3 to drive the polishing knife 432 to move in the transverse and longitudinal directions, realizing accurate polishing of the polishing knife 432 on any position of the frame. With this function, the polishing knife 432 can only polish at specified positions on the frame, such as positions that will contact the plummet, so that the entire frame does not need to be polished, reducing processing costs while ensuring use effect;

[0047] S5: After processing is completed, the device will automatically stop running, and the operator will remove the processed plummet limit frame frame for subsequent inspection and use. Since a long size of the frame is processed at one time, there is no need to start and stop repeatedly, thereby saving time and resources.

[0048] In summary, the technical scheme provided by the present application can adjust the position of the polishing cutter 432 in multiple directions and a wide range through the polishing assembly 4, so that frames of different sizes can be processed. The problem that the existing frame surface roughness processing device is limited in the shape of the frame that can be processed due to the fact that the frame is often fixed by a two-way clamping method, thereby limiting the application range of the device is solved. In addition, the problem that the size of the frame that can be processed is limited due to the small movable range of the position of the cutter of the existing processing device, and the work efficiency is reduced due to the need for repeated start and stop is solved.

[0049] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. An improved processing method for improving the roughness of the surface of a drop weight restrictor frame, the method comprising an improved device for improving the roughness of the surface of a drop weight restrictor frame, characterized in that: a base frame (1) has a slide rail one (2) fixedly connected to the outer wall thereof, a motor one (3) fixedly connected to the side outer wall of the slide rail one (2), and a lead screw one (31) fixedly connected to the main shaft outer wall of the motor one (3); a polishing assembly (4) comprising a sliding plate one (41) slidably connected to the outer wall of the slide rail one (2), a slide rail two (411) fixedly connected to the top outer wall of the sliding plate one (41), a motor two (412) fixedly connected to the outer wall of the sliding plate one (41), a lead screw two (413) fixedly connected to the main shaft outer wall of the motor two (412), a sliding plate two (42) slidably connected to the outer wall of the slide rail two (411) and rotatably connected to the outer wall of the lead screw two (413), an electric telescopic rod (421) fixedly connected to the top outer wall of the sliding plate two (42), a sliding plate three (43) fixedly connected to the main shaft outer wall of the electric telescopic rod (421) and slidably connected to the inner wall of the sliding plate two (42), a motor three (431) fixedly connected to the top outer wall of the sliding plate three (43), and a polishing knife (432) fixedly connected to the main shaft outer wall of the motor three (431); a fixing assembly (5) comprising a fixing plate one (51) fixedly connected to the top outer wall of the slide rail one (2), a fixing cylinder (511) rotatably connected to the inner wall of the fixing plate one (51), a fixing plate two (52) fixedly connected to the top outer wall of the slide rail one (2), a motor four (53) fixedly connected to the outer wall of the fixing plate two (52), a rotating column (531) fixedly connected to the main shaft outer wall of the motor four (53), a transmission belt (54) rotatably connected to the outer walls of the rotating column (531) and the rotating cylinder (55), and the rotating cylinder (55) rotatably connected to the inner wall of the fixing plate two (52). ​ The clamping assembly (6) comprises a shell one (61), a shell two (611), a motor five (62), a transmission gear (621), a gear ring (63), a slide rail three (631), a clamping block one (64), a guide groove (641), a limiting cylinder (65), a fixed cover (651), a clamping block two (652) and a groove (653), the shell one (61) is fixedly connected to the outer wall of the rotating cylinder (55), the shell two (611) is fixedly connected to the outer wall of the shell one (61), the motor five (62) is fixedly connected to the bottom outer wall of the shell one (61), the transmission gear (621) is fixedly connected to the main shaft outer wall of the motor five (62), the gear ring (63) is rotatably connected to the inner wall of the shell one (61), the slide rail three (631) is fixedly connected to the outer wall of the gear ring (63), the slide rail three (631) is annular and spiral in shape, providing a track for the sliding of the clamping block one (64), the clamping block one (64) is slidably connected to the outer walls of the shell one (61) and the slide rail three (631), and a plurality of clamping block ones (64) are arranged to achieve multidirectional clamping of the frame, the guide groove (641) is formed in the outer wall of the clamping block one (64), the limiting cylinder (65) is slidably connected to the inner wall of the shell one (61), the fixed cover (651) is rotatably connected to the outer wall of the limiting cylinder (65), the clamping block two (652) is fixedly connected to the inner wall of the fixed cover (651), and the groove (653) is formed in the outer wall of the clamping block two (652).

2. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, characterized in that: The inner wall of the sliding plate one (41) is provided with an inner thread matched with the lead screw one (31), the motor one (3) drives the lead screw one (31) to rotate, so that the sliding plate one (41) drives the whole polishing assembly (4) to slide left and right on the slide rail one (2), and the polishing knife (432) can be adjusted in a large range in the transverse direction, which means that the operator can adjust the position of the polishing knife (432) according to the actual size of the frame, so as to cover a longer frame surface in one processing process.

3. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The polishing knife (432) is driven by the motor three (431) to rotate at a high speed, and when it contacts with the surface of the frame to be processed, friction is formed with the surface, so as to improve the roughness of the frame surface, the sliding plate two (42) is driven by the motor two (412) to slide in the longitudinal direction through the lead screw two (413), and the electric telescopic rod (421) drives the sliding plate three (43) to move in the vertical direction, so as to realize fine adjustment of the position of the polishing knife (432).

4. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The fixed plate one (51) and the fixed plate two (52) are also slidably connected to the outer wall of the slide rail one (2), and they can move freely on the slide rail one (2) by removing the screws connected between them and the slide rail one (2), so as to change the distance between the fixed plate one (51) and the fixed plate two (52) to adapt to frames of different lengths, thereby expanding the application range of the device.

5. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The inner wall of the rotating cylinder (55) and the fixed cylinder (511) is made of soft anti-skid material, so that the primary fixing effect on the frame is realized after they are respectively sleeved on the two ends of the frame.

6. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The motor four (53) drives the frame in the rotating cylinder (55) to rotate through the transmission belt (54), and cooperates with the polishing assembly (4) to drive the polishing knife (432) to move in the transverse and longitudinal directions, so that the polishing knife (432) can accurately polish any position on the frame. With this function, the polishing knife (432) can only polish the specified position on the frame, so that the whole frame does not need to be polished.

7. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The motor five (62) drives the transmission gear (621) meshed with the gear on the gear ring (63) to rotate, so that the gear ring (63) drives the sliding rail three (631) to rotate in the shell one (61). Since the sliding rail three (631) is in the shape of a spiral and is engaged in the guide groove (641), it drives a plurality of clamping blocks one (64) on the outer wall of the shell one (61) to slide towards each other during rotation, thereby realizing the automatic uniform clamping of the frame at multiple points.

8. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The number of the grooves (653) is multiple, which divides the clamping blocks two (652) into multiple small blocks connected with each other, so as to clamp the outer wall of the frame from multiple directions and strengthen the clamping effect on the frame.

9. The method of claim 1, wherein said method comprises the apparatus for improving the surface roughness of the frame of the cage of the plummet, and wherein said apparatus comprises: The clamping blocks two (652) are made of soft material with elasticity, so they can deform to a certain extent to adapt to frames of different sizes; through the quick dismounting limiting cylinder (65), the operator can switch between the two different clamping modes of the clamping blocks one (64) and the clamping blocks two (652) according to needs, to adapt to the processing needs of frames of different shapes.

10. The method of claim 1, wherein the improvement is characterized by: The processing method comprises the following steps: S1: Before processing, the operator first selects the appropriate clamping mode in the clamping assembly (6) according to the shape of the frame, i.e. directly clamping the clamping blocks one (64), or placing the limiting cylinder (65) between the clamping blocks one (64) to use the clamping blocks two (652) to clamp, then placing the frame of the to-be-processed frame at both ends of the rotating cylinder (55) and the fixed cylinder (511), the motor five (62) drives the gear ring (63) to drive the plurality of clamping blocks one (64) to slide towards each other through the sliding rail three (631), so that the plurality of clamping blocks one (64) directly or indirectly clamps the frame through the limiting cylinder (65), to ensure that the fixing assembly (5) and the clamping assembly (6) can stably fix the frame and realize accurate processing later. S2: At the beginning of processing, the grinding knife (432) is driven by motor three (431) to rotate at high speed, and when it contacts with the surface of the frame to be processed, it will form friction with the surface, thereby increasing the roughness of the surface of the frame; the motor one (3) drives the sliding plate one (41) to drive the whole grinding assembly (4) to slide on the sliding rail one (2) through the screw one (31), so that the grinding knife (432) can realize large range adjustment in the transverse direction, which means that the operator can adjust the position of the grinding knife (432) according to the actual size of the frame, so as to cover a longer frame surface in one processing process, avoiding the need for multiple processing; S3: During processing, the grinding assembly (4) will accurately control the movement of the grinding knife (432) according to the preset processing path and parameters, realize the roughness processing of the frame surface, the sliding plate two (42) is driven by the motor two (412) to slide in the longitudinal direction through the screw two (413), the electric telescopic rod (421) drives the sliding plate three (43) to move in the vertical direction, so as to realize the multi-direction fine adjustment of the position of the grinding knife (432), so that it can polish at different positions of the frame; S4: During processing, the motor four (53) drives the frame in the rotating cylinder (55) to rotate through the transmission belt (54), cooperates with the grinding assembly (4) in S3 to drive the grinding knife (432) to move in the transverse and longitudinal directions, realizes the accurate polishing of the grinding knife (432) on any position of the frame, with the help of this function, the grinding knife (432) can only polish at the specified position of the frame, so it is not necessary to polish the whole frame; S5: After processing is completed, the device will automatically stop running, the operator takes down the processed plummet limit frame frame, and carries out subsequent inspection and use, because a long size frame is processed at a time, it is not necessary to repeat start and stop many times, so time and resources are saved.

Citation Information

Patent Citations

  • Tooling fixture for automobile parts

    CN110181398A

  • Clamping Device

    US20140203524A1