A fruit material mash beating device and processing method
By using a fixed cylinder and clamping components in the fruit pulping device, the problem of the fruit core moving with the insertion rod during the fruit core removal process was solved, achieving effective separation of fruit pulp and core, improving pulping quality and reducing equipment costs.
Patent Information
- Application Number
- CN202311636677.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-01
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-12-01
AI Technical Summary
In existing fruit pulping devices, the fruit cores tend to move along with the insertion rod during the core removal process, making it difficult to effectively separate the pulp from the core, thus affecting the pulping effect and taste.
The fruit core is cut and clamped using a fixed cylinder and clamping assembly. The fruit core is prevented from moving with the insertion rod by the cooperation of elastic plates and plates. The fruit core is continuously fed and pulped by the screw rod and transmission assembly.
This effectively prevents the fruit core from moving when the insert is pulled out, ensuring effective separation of the pulp and the core, improving the pulping quality and deseeding effect, while reducing equipment costs and the probability of core spoilage during recycling.
Smart Images

Figure CN117356716B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application is a fruit material fermented glutinous rice pulping device and processing method, which belongs to the technical field of fruit material fermented glutinous rice production. BACKGROUND
[0002] The fruit material fermented glutinous rice is a dessert, and the main materials include fermented glutinous rice raw materials and fruits such as apples and pears. In the manufacturing process of the fruit material fermented glutinous rice, a pulping device is generally used to perform pulping treatment on the materials. At present, in the work of the pulping device, the fruits are generally selected and washed. In order to prevent the seeds in the apples and pears from affecting the taste of the subsequent fruit material fermented glutinous rice, the fermented glutinous rice raw materials are put into the cavity of the device before pulping, and the fruits are inserted into the insertion rod part on the device.
[0003] The hollow structure installed on the device is driven to move, so that the core part of the fruit is cut off by the hollow structure, and the fruit core removal operation is completed. Then, the driving equipment installed at the outer end of the device shell part drives the pulping cutter in the cavity of the device to rotate. The pulping cutter can crush the fruits and perform pulping operation.
[0004] However, when the apples and pears are cored, the insertion rod part is generally inserted into the core part of the fruit. After the core part is separated from the cut fruit, the insertion rod part is generally moved back to the original position to facilitate the installation of the subsequent fruit. However, there is a friction coefficient between the insertion rod part and the core part of the fruit. During the movement of the insertion rod part, the fruit core is easy to move with the insertion rod part, which causes the core to fall into the cavity of the device with the cut fruit, and the seeds of the fruit still affect the taste. In addition, the pulping quality is poor, which affects the core removal effect. SUMMARY
[0005] In view of the above problems, the present application provides a fruit material fermented glutinous rice pulping device and processing method to overcome the defects of the prior art. The fruit core is easy to move with the insertion rod part during the fruit coring process in the traditional method, which causes the fruit pulp and fruit core to be unable to be effectively separated, thereby affecting the pulping effect.
[0006] The fruit material fermented glutinous rice pulping device provided by the present application adopts the following technical solutions:
[0007] The fruit material fermented glutinous rice pulping device comprises a cutting unit, a core fixing unit and a mounting frame.
[0008] The cutting unit is used for cutting the pulp of the fruit and comprises a cutter assembly. The cutter assembly comprises a seat plate, a plurality of cutters and an insertion rod. One end of the cutter and one end of the insertion rod are both mounted to the other end of the seat plate; and the other end of the insertion rod is used for inserting the fruit.
[0009] The utility model discloses a fixed core unit for the cutting of the core of fruit, comprising a fixed cylinder and a clamping assembly.
[0010] The fixed cylinder is provided with a channel therethrough. The channel is matched with the insertion rod. The clamping assembly is provided with a plurality of clamping and crushing components installed in the fixed cylinder and used for clamping and crushing the core in the channel. The clamping assembly comprises a plurality of elastic sheets and a plurality of plate pieces. Each of the plate pieces is installed at the other end of each of the elastic sheets. The cooperation of the elastic sheets and the plate pieces makes the core clamped by the clamping assembly less likely to move towards the cutting unit.
[0011] The cutting unit and the fixed core unit are respectively installed at the two ends of the mounting frame, wherein the mounting frame is in sliding connection with the base plate. When the base plate moves towards the fixed cylinder, the fruit inserted in the insertion rod is also moved towards the fixed cylinder.
[0012] Further, the cutting unit further comprises a plurality of first guide assemblies and a limiting plate. One end of the first guide assembly is connected to the base plate, and the other end of the first guide assembly is installed in the limiting plate.
[0013] The first guide assembly comprises a first guide column and a first elastic member. The first guide column is installed in the first elastic member, and one end of the first guide column is in sliding connection with the base plate. The limiting plate is penetrated by the other end of the insertion rod and can be penetrated by the cutter.
[0014] When the cutting unit has not started the cutting work, the limiting plate separates the cutter and the other end of the insertion rod.
[0015] Further, the limiting plate is provided with a plurality of through grooves matched with the cutter. The first guide assembly is provided with four first guide assemblies, which are located outside the through grooves. One end of the four first guide assemblies is installed at the four corner positions of the base plate, and the other end of the four first guide assemblies is matched and installed in the limiting plate. One end of the four first guide columns penetrates the base plate.
[0016] Further, the clamping assembly comprises four elastic sheets and a plurality of plate pieces.
[0017] The elastic sheets are sequentially installed on the top inner wall, the bottom inner wall, the front inner wall and the rear inner wall of the fixed cylinder. Each of the elastic sheets is inclinedly installed on the inner wall of the fixed cylinder, and finally all the elastic sheets form a hollow conical structure with the cross section in the direction towards the cutting unit being larger than the cross section in the direction away from the cutting unit.
[0018] The plate pieces are integrally processed with the elastic sheets. A plurality of the plate pieces are equidistantly arranged at the other end of each of the elastic sheets.
[0019] Further, the mounting frame comprises a first U-shaped plate, a partition plate and a second U-shaped plate.
[0020] The first U-shaped plate is processed from two long plates and a short plate. The short plate is vertically fixed with the long plates on both sides. The short plate is used for the installation of the cutting unit.
[0021] The partition plate is parallel to the short plate and connected to the long plate on one end. The first space enclosed by the partition plate and the first U-shaped plate can be used for the movement of the cutting unit. The partition plate is used for the installation of the core fixing unit on one end.
[0022] The second U-shaped plate is connected to the other end of the partition plate.
[0023] Further, the fruit pulp mash beating device further comprises a recovery unit for the recovery of fruit juice and the discharge of fruit residue. The recovery unit is installed in the second space enclosed by the partition plate and the second U-shaped plate. The recovery unit comprises a roller, a cloth tube, a residue discharge cylinder and a supporting plate.
[0024] The roller is used for the extrusion of fruit core and is provided with two rollers. The two rollers are symmetrically arranged in the second space and the roller shafts of the rollers are installed on the second U-shaped plate. A rubber sleeve is connected to the outer wall of each roller.
[0025] The cloth tube is installed on the fixed cylinder through the gap between the rollers and is used for the recovery of extruded fruit juice.
[0026] The residue discharge cylinder is used for the discharge of fruit residue after extrusion. One end of the residue discharge cylinder penetrates the second U-shaped plate and is installed on the other end of the cloth tube. The other end of the residue discharge cylinder extends out of the second U-shaped plate. The other end of the residue discharge cylinder is lower than the one end of the residue discharge cylinder.
[0027] The supporting plate is located below the residue discharge cylinder. The supporting plate is installed on the outer wall of the second U-shaped plate.
[0028] Further, the fruit pulp mash beating device further comprises a beating unit for the stirring and beating of fruit pulp mash. The beating unit comprises a bottom box, a screw rod and a lifting column.
[0029] The bottom box is open at the top and is used for containing the fruit pulp cut from the cutting unit. The bottom box is connected to a discharge pipe with a control valve at the lower end. The first U-shaped plate is installed on one end of the top of the bottom box. The second U-shaped plate is installed on the other end of the top of the bottom box.
[0030] The screw rod is rotatably connected to the bottom box along the length direction of the bottom box. The screw rod is driven by a driving device to rotate clockwise or counterclockwise.
[0031] The lifting columns are arranged on the bottom of the bottom box. The bottom of the lifting column is connected with a brake wheel or not.
[0032] Further, the fruit material mash beating device further comprises a transmission unit, which comprises a first transmission assembly, a second transmission assembly and a round rod.
[0033] The first transmission assembly comprises a screw rod and a straight cylinder.
[0034] One end of the screw rod extends out of the first U-shaped plate, and the other end is installed at one end of the seat plate. The straight cylinder is rotationally connected to the first U-shaped plate. The screw rod is threadedly connected in the straight cylinder.
[0035] The second transmission assembly is connected to one end of the screw rod and comprises a gear, a rack and a transmission gear.
[0036] The gear is arranged on the outer wall of the first U-shaped plate and is installed on the outer wall of the straight cylinder. The rack is arranged outside the bottom box in the height direction of the bottom box, and the upper side of the rack is engaged with the gear. The transmission gear is arranged on the lower side of the gear and is engaged with the rack. One end of the screw rod is connected in the transmission gear.
[0037] The round rod is used for guiding the movement of the seat plate, is slidingly connected with the short plate and is installed at one end of the seat plate.
[0038] When the driving device drives the screw rod to rotate, the transmission gear is driven to rotate, the rack is driven to move in the vertical direction, the gear is driven to rotate, the straight cylinder is driven to rotate, the screw rod is further driven to rotate, and the seat plate is driven to move.
[0039] Further, the fruit material mash beating device further comprises a linkage control unit for maintaining and releasing the linkage rotation movement between the screw rod and the straight cylinder. The linkage control unit comprises a magnetic assembly and a plurality of second guide assemblies.
[0040] The magnetic assembly comprises an auxiliary plate, a fixed plate, a magnetic plate and an electromagnet.
[0041] The auxiliary plate is arranged in the height direction of the bottom box. The auxiliary plate is slidingly connected with the rack. The fixed plate is arranged parallel to the auxiliary plate and is installed on the bottom box. The magnetic plate is installed on the auxiliary plate. The electromagnet is installed on the fixed plate and is arranged to be attracted to the magnetic plate.
[0042] The second guiding assembly is provided with the magnetic plate and the electromagnetic plate in a third space surrounded by the fixed plate, the auxiliary plate and the second guiding assembly.
[0043] One end of the second guiding column is in sliding connection with the fixed plate, and the other end is installed on the auxiliary plate.
[0044] The application also provides a processing method for fruit pulping by using the fruit material mash beating device.
[0045] In the first step, fresh and mature fruits are selected, and overripe, rotten, moldy, diseased and other defective fruits are removed, and the impurities such as fruit stems on the fruits are removed to obtain suitable fruits.
[0046] In the second step, the suitable fruits are washed with flowing water, and the washed fruits are drained.
[0047] In the third step, the fruits are inserted into the insertion rod at the other end of the limiting plate, and then the seat plate and the components installed on the seat plate are driven to move to the other end, so that the fruits move to the right, contact the fixed cylinder, and continue to move to the other end, so that the fixed cylinder penetrates into the fruits and contacts the limiting plate.
[0048] In the fourth step, when the fixed cylinder contacts the limiting plate, the movement of the limiting plate is limited, and the seat plate continues to move to the other end, so that the plurality of cutters move to the other end and penetrate into the through slot, thereby crushing the fruits after removing the seeds.
[0049] In the fifth step, the crushed fruits fall into the bottom box, and the mash is also put into the bottom box, and the helical rod is driven to rotate clockwise and counterclockwise in the bottom box by the driving device, so that the crushed fruits and mash raw materials are uniformly stirred to obtain fruit pulp.
[0050] Compared with the prior art, the application has the following advantages:
[0051] The fruit core is cut by the fixed cylinder, and the core of the fruit is left in the fixed cylinder, and the outer end of the core of the fruit is in contact with the plurality of plates, and an outward force is applied to the plates, and the elastic sheet is deformed, and the plurality of elastic sheets clamp the core of the fruit, effectively preventing the core of the fruit from moving after being cut out by the insertion rod, effectively preventing the core of the fruit from re-entering the bottom box after being cut, effectively separating the core of the fruit from the insertion rod, ensuring the quality of subsequent pulping, and improving the seed removal effect.
[0052] The fruit is positioned and installed by the insertion rod, and when the fixed cylinder penetrates the fruit, the fixed cylinder contacts the limiting plate to limit the movement of the limiting plate, and the seat plate continues to move towards the fixed cylinder, so that the plurality of cutters finally penetrate the through slot and move towards the fixed cylinder, and the plurality of cutters cut the pulp of the fruit in multiple sections. When the cutting is completed, the seat plate moves to the left under the elastic force of the first elastic member, so that the insertion rod and the limiting plate move relatively, and finally the cutters can move back between the limiting plate and the seat plate, effectively reducing the risk probability during subsequent installation of the fruit, and assisting the fruit loading operation.
[0053] The driving device drives the screw rod to rotate clockwise and counterclockwise, thereby performing pulping movement in the bottom box. When the screw rod rotates clockwise, the screw rod and the seat plate move towards the fixed cylinder under the transmission of the transmission gear, the rack, the gear and the straight cylinder, thereby cutting and removing the core of the fruit. When the screw rod rotates counterclockwise, the screw rod and the seat plate move away from the fixed cylinder under the transmission of the transmission gear, the rack, the gear and the straight cylinder, so that the seat plate and the components installed on the upper part of the seat plate return to the original position. During the clockwise and counterclockwise rotation of the screw rod, the fruit can be continuously loaded, and the driving unit can simultaneously drive the pulping operation and the fruit loading operation, thereby reducing the cost of the equipment.
[0054] The attraction force between the electromagnet and the magnetic plate moves the magnetic plate, the auxiliary plate and the rack away from the gear and the transmission gear, thereby separating the rack from the gear and the transmission gear, thereby releasing the linkage rotation movement between the screw rod and the straight cylinder, and then using the discharge pipe to take out the material. At the same time, the driving device drives the screw rod to rotate in one direction, which on the one hand reduces the resistance to the flowing fruit pulp, and on the other hand pushes the fruit pulp in the bottom box to the position where the discharge pipe communicates with the bottom box, thereby effectively reducing the probability of residue of the fruit in the bottom box, effectively discharging the fruit pulp in the bottom box, and improving the taking effect.
[0055] The core removal movement provides power for the extrusion operation, and directly recovers the fruit juice from the removed core, effectively reduces the probability of deterioration of the removed core due to long time, improves the recovery effect, and the rubber sleeve itself has flexibility and resistance of the cloth pipe, effectively reducing the damage probability of the fruit seeds during the extrusion process. BRIEF DESCRIPTION OF DRAWINGS
[0056] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without any creative effort.
[0057] Figure 1 It is a structural schematic view of the fruit material mash slurry beating device.
[0058] Figure 2 It is a front view of the fruit material mash slurry beating device.
[0059] Figure 3 It is a side view of the fruit material mash slurry beating device.
[0060] Figure 4 It is a right view of the fruit material mash slurry beating device.
[0061] Figure 5 It is a left view of the fruit material mash slurry beating device.
[0062] Figure 6 It is a structural schematic view of the linkage control unit of the fruit material mash slurry beating device assembled with the transmission unit (without rack).
[0063] Figure 7 It is a sectional view of the fruit material mash slurry beating device.
[0064] Figure 8 It is a structural schematic view of the cutting assembly of the fruit material mash slurry beating device assembled with the second transmission assembly and the round rod.
[0065] Figure 9 It is a structural schematic view of the first guide assembly of the fruit material mash slurry beating device assembled with the limiting plate.
[0066] Figure 10 It is a structural schematic view of the fixed cylinder, cloth tube and residue discharge cylinder of the fruit material mash slurry beating device assembled with the partition plate.
[0067] Figure 11 It is a partial sectional view of Figure 10 .
[0068] Figure 12 It is a structural schematic view of a clamping assembly of the fruit material mash slurry beating device.
[0069] Reference signs:
[0070] 10. seat plate; 11. cutter; 12. insertion rod; 130. first elastic member; 14. limiting plate; 140. through slot;
[0071] 20. fixing cylinder; 21. clamping assembly; 210. elastic sheet; 211. sheet;
[0072] 31. first U-shaped plate; 32. partition plate; 33. second U-shaped plate;
[0073] 40. bottom box; 41. screw rod; 42. lifting column; 43. brake wheel; 44. discharge pipe; 45. driving device;
[0074] 50. screw rod; 51. straight cylinder; 52. gear; 53. rack; 54. transmission gear; 55. round rod;
[0075] 610. auxiliary plate; 611. fixing plate; 612. magnetic plate; 613. electromagnet; 62. second guide assembly; 620. second elastic member;
[0076] 70. roller; 71. rubber sleeve; 72. cloth tube; 73. slag discharge cylinder; 74. supporting plate. DETAILED DESCRIPTION
[0077] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0078] In the description of the present application, it needs to be understood that the terms "length", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the present application is used, or the orientation or positional relationship commonly understood by those skilled in the art, only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0079] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.
[0080] In the present application, unless specifically defined otherwise, the terms "mounting", "connected", "connecting", "fixed", "fixing", and other related terms are to be construed as broadly as possible, for example, can be fixed connection, can be detachable connection, or integral; can be mechanical connection; can be direct connection, or indirect connection through intermediate medium; can be internal connection of two elements, or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0081] In the present application, unless specifically defined otherwise, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0082] The following disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeatedly refer to numbers and / or letters in different examples, and such repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but those skilled in the art can realize the application of other processes and / or the use of other materials.
[0083] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0084] This invention provides a fruit pulping device and processing method. The fruit pulping device includes a cutting unit, a core-fixing unit, and a mounting frame. The cutting unit is used for cutting the fruit pulp and includes a cutting blade assembly. The cutting blade assembly includes a base plate 10, several cutting blades 11, and insert rods 12. One end of each cutting blade 11 and one end of each insert rod 12 is mounted on the other end of the base plate 10. The other end of the insert rod 12 is used to insert fruit. The core-fixing unit is used for removing the fruit core and includes a fixing cylinder 20 and a clamping assembly 21. The fixing cylinder 20 has a through-hole. This through-hole is designed to match the insert rods 12. The insert rods 12 fix the fruit, and the center of the fruit aligns with the through-hole of the fixing cylinder 20. Several clamping assemblies 21 are provided and installed inside the fixing cylinder 20 for clamping and crushing the fruit core within the through-hole. The clamping assembly 21 includes a plurality of elastic sheets 210 and a plurality of plates 211; the plurality of plates 211 are mounted on the other end of each elastic sheet 210; through the cooperation of the elastic sheets 210 and the plates 211, the fruit core clamped by the clamping assembly 21 is not easily moved toward the cutting unit.
[0085] The cutting unit and the core fixing unit are respectively installed at both ends of the mounting frame, wherein the mounting frame is slidably connected to the aforementioned base plate 10.
[0086] Specifically,
[0087] like Figures 1-6 As shown, the pulping unit is mainly used for stirring and pulping fruit pulp mash. It includes a base box 40, a screw rod 41, and a support column 42. The base box 40 is used to hold the fruit pulp mash. The screw rod 41 is rotatably connected to the base box 40 along its length. The support column 42 is installed at the bottom of the base box 40.
[0088] The bottom box 40 has an open top to accommodate fruit pulp fed from above. The bottom box 40 has a U-shaped side cross-section. A discharge pipe 44 with a control valve is connected to the lower right edge of the bottom box 40. The fruit pulp inside the bottom box 40 is discharged through the discharge pipe 44.
[0089] A screw rod 41 is rotatably connected inside the base box 40 along its length. The right end of the screw rod 41 extends beyond the right end of the base box 40 and connects to the movable part of the drive device 45. The fixed part of the drive device 45 is installed at the right end of the base box 40. Activating the drive device 45 and controlling it allows the screw rod 41 to rotate clockwise or counterclockwise, thereby stirring the fermented fruit pulp inside the base box 40 and performing a pulping operation. The drive device 45 can be a servo motor.
[0090] The lifting columns 42 are provided with four, symmetrically arranged at the front and rear ends of the bottom box 40. The lifting columns 41 are installed at the bottom of the bottom box 40, and can lift the bottom box 40. Each of the lifting columns 42 is connected with a brake wheel 43 or without the brake wheel 43 at the bottom.
[0091] When each of the lifting columns 42 is connected with the brake wheel 43 at the bottom, the four brake wheels 43 are used in cooperation, so that the bottom box 40 can be moved. When each of the lifting columns 42 is connected with the brake wheel 43 at the bottom, the movement of the bottom box 40 can be realized by carrying.
[0092] Preferably, each of the lifting columns 42 is connected with the brake wheel 43 at the bottom. In use, the bottom box 40 is first pushed, so that the four brake wheels 43 roll until the bottom box 40 is moved to the desired position. The four brake wheels 43 are braked, which facilitates the use of the bottom box 40. Then the mash raw material is put into the bottom box 40, and the fruit pulp is put into the bottom box 40. At this time, the driving device 45 is started to drive the spiral rod 41 to rotate clockwise and counterclockwise in the bottom box 40, so as to stir the fruit and the mash, realize the beating operation, and thus the fruit pulp is prepared.
[0093] The mounting frame is matched and connected to the top of the beating unit. It comprises a first U-shaped plate 31, a partition plate 32 and a second U-shaped plate 33.
[0094] The first U-shaped plate 31 is processed from two long plates and a short plate. The short plate is vertically fixed with the left end of one long plate at the front and rear sides. When the first U-shaped plate 31 is installed at the top of the bottom box 40, the long plate is installed at the top of the bottom box 40 along the length direction of the bottom box 40. At this time, the short plate is arranged at the left end of the bottom box 40. The partition plate 32 is arranged parallel to the short plate. The partition plate 32 is installed at the top of the bottom box 40. The left end of the partition plate 32 is connected with the right end of the long plate. The first space enclosed by the partition plate 32 and the first U-shaped plate 31 can be used for the movement of a certain component. The second U-shaped plate 33 is connected with the right end of the partition plate 32. The second space enclosed by the partition plate 32 and the second U-shaped plate 33 can be used for the installation and rotation of a certain component. The second U-shaped plate 33 is installed at the top of the bottom box 40.
[0095] The cutting unit is connected to the left end of the mounting frame, and comprises a cutter assembly, a first guide assembly and a limiting plate 14. The cutter assembly is connected to the left end of the first guide assembly, and the limiting plate 14 is connected to the right end of the first guide assembly.
[0096] The cutter assembly comprises a seat plate 10, cutters 11 and a plug rod 12. The seat plate 10 is in the shape of a cuboid. The seat plate 10 is slidably connected to the bottom box 40, so that the cutting unit can move in the first space enclosed by the partition plate 32 and the first U-shaped plate 31. The cutters 11 are provided in several numbers. The cutters 11 are equidistantly fixed to the right end of the seat plate 10. The cutters 11 are used in cooperation, so that the fruit pulp can be cut in several sections. The plug rod 12 is also fixed to the right end of the seat plate 10. The left end of the plug rod 12 is arranged between the cutters 11, and the right end of the plug rod 12 extends out of the right end of the cutters 11. The right end of the plug rod 12 can be used to plug one end of the fruit core. When the seat plate 10 moves to the right, the other end of the fruit core plugged into the plug rod 12 can abut against a component.
[0097] The first guide assembly is provided in four numbers. The four first guide assemblies are arranged along the length direction of the bottom box 40, and the left ends of the four first guide assemblies are respectively arranged at the four corner positions of the right end of the seat plate 10. Each guide assembly comprises a first elastic member 130 and a first guide column. The left end of the first elastic member 130 is fixedly arranged on the seat plate 10. The first elastic member 130 can be a spring. The first guide column is arranged in the first elastic member 130, and the left end of the first guide column penetrates through the seat plate 10 and is slidably connected to the seat plate 10. The first guide column can be a light rod.
[0098] The limiting plate 14 is in the shape of a cuboid. A plurality of through grooves 140 are formed in the limiting plate 14 and matched with the cutters 11. That is, the size and number of the cutters 11 are the same as the size and number of the through grooves 140. When the limiting plate 14 is fixedly arranged at the right end of the first guide assembly, each through groove 140 of the limiting plate 14 is opposite to the position of each cutter 11. The limiting plate 14 is penetrated by the plug rod 12, so that the right end of the plug rod 12 is arranged at the right side of the limiting plate 14. The right end of the plug rod 12 can be used to plug the fruit. When the seat plate 10 of the fruit material mash making device has not started to move to the right, the cutters 11 are arranged between the limiting plate 14 and the seat plate 10, so that when the fruit is positioned and arranged on the plug rod 12, the cutters 11 are not easy to contact the hands of the operator, and the risk probability is reduced. The limiting plate 14 is slidably connected to the plug rod 12. When the fruit core plugged into the plug rod 12 abuts against a component, the movement stability of the limiting plate 14 is good under the guidance of the four light rods.
[0099] First, one end of the fruit core is plugged into the plug rod 12. Then, the seat plate 10 is moved to the right, and the movement of the seat plate 10 drives the fruit to move to the right until the limiting plate 14 abuts against a component. At this time, the seat plate 10 is continuously moved to the right, so as to drive the cutters 11 to continuously move to the right and prepare to cut the fruit pulp. Then, the cutters 11 penetrate through each through groove 140 of the limiting plate 14, so as to cut the fruit pulp. In the above process, the light rods and the seat plate 10 are slidably connected, so that the limiting plate 14 moves to the left relative to the cutters 11 under the guidance of the light rods, and the four springs are gradually compressed to generate elastic force.
[0100] The fixed core unit is connected to the right end of the mounting frame, and includes a fixed cylinder 20 and a clamping assembly 21. The fixed cylinder 20 is installed at the left end of the partition plate 32 along the length direction of the bottom box 40. The clamping assembly 21 is installed in the fixed cylinder 20.
[0101] The fixed cylinder 29 is in the form of a hollow cuboid, and is used for coring operation. A channel 140 is formed in the fixed cylinder 20 along the length direction of the bottom box 40. A blade is arranged at the left end of the fixed cylinder 20. The blade helps the fixed cylinder 20 to penetrate the fruit. The right end of the fixed cylinder 20 is installed through the partition plate 32. The left end of the fixed cylinder 20 is arranged at the left upper side of the partition plate 32, and is located at the right side of the insertion rod 12. That is, when the fruit is inserted into the insertion rod 12, the other end of the fruit is located at the left side of the channel of the fixed cylinder 20. When the fruit penetrates the fixed cylinder 20, the core of the fruit is in contact with the channel, which ensures the subsequent seed removal effect. At the same time, when the fruit penetrates the fixed cylinder 20, the fixed cylinder 20 is in contact with the limiting plate 14, which can limit the movement of the limiting plate 14.
[0102] When the fruit inserted into the insertion rod 12 moves to the right under the action of the driving device 45 until abutting against the fixed cylinder 20, the seat plate 10 is continuously driven to move to the right, so as to drive the cutter 11 and the insertion rod 12 to continuously move to the right. At this time, the core will continue to move to the right along the channel of the fixed cylinder 20 with the insertion rod 12, until the fixed cylinder 20 completely penetrates the fruit, and the core is left in the fixed cylinder 20, which ensures the subsequent seed removal effect. The cutter 11 penetrates the limiting plate 14 to cut the pulp of the fruit. In the above coring process, on the one hand, the four springs are compressed, so that the springs generate elastic force, and on the other hand, the cutters 11 penetrate the through grooves 140 of the limiting plate 14 to move to the right, which can make the cutters 11 cut the pulp of the fruit in multiple sections.
[0103] The clamping assembly 21 is used for breaking and clamping the core in the channel, which comprises elastic sheets 210 and plate sheets 211. The elastic sheets 210 are provided with four, which are sequentially installed on the top inner wall, bottom inner wall, front inner wall and rear inner wall of the fixed cylinder 20. The four elastic sheets 210 are inclined on the inner wall of the fixed cylinder 20, and finally form a hollow conical structure with left wide and right narrow. The four elastic sheets 210 are used in cooperation to limit the right movement of the core in the channel of the fixed cylinder 20. The plate sheet 211 is provided with a plurality of plate sheets. The plate sheet 211 is processed in an integrated structure with the elastic sheet 210. A plurality of plate sheets 211 are equidistantly arranged at the right end of each elastic sheet 210, which can break the core in contact with the clamping assembly 21. When the core continues to move to the right along the channel in the fixed cylinder 20, the outer end of the core contacts the plurality of plate sheets 211 and exerts a right force on the plate sheet 211, thereby causing the elastic sheet 210 to deform and generate an elastic force. Under the action of the elastic force of the elastic sheet 210, the plurality of plate sheets 211 can extrude the core of the fruit in multiple directions, effectively breaking the core of the fruit for assisting the subsequent recovery operation.
[0104] After the core is broken, the seat plate 10 is moved to the left to drive the insertion rod 12 to move to the left, and the insertion rod 12 exerts a left pulling force on the core. The elastic sheet 210 also clamps the core. Effectively avoid the movement of the cut core along with the left movement of the insertion rod 12, effectively prevent the cut core from re-entering the bottom box 40, effectively separate the core from the insertion rod 12, ensure the quality of the subsequent pulping, and improve the seed removal effect.
[0105] In the process of cutting the core of the fruit: first, insert one end of the core into the insertion rod 12, at this time, the other end of the core is located at the left side of the fixed cylinder 20. Move the seat plate 10 to the right along the first U-shaped plate 31, thereby moving the fruit inserted in the insertion rod 12 to the right.
[0106] When the fruit contacts the blade of the fixed cylinder 20, the fruit continues to move to the right, the fixed cylinder 20 moves relative to the fruit, and the fixed cylinder 20 gradually penetrates the fruit. At this time, the cutter 11 moving to the right gradually penetrates the through slot 140 of the limiting plate 14 to prepare to cut the pulp; the insertion rod 12 moving to the right pushes the core into the fixed cylinder 20 further. When the fixed cylinder 20 completely penetrates the fruit, the fixed cylinder 20 contacts the limiting plate 14, which can limit the further movement of the limiting plate 14. Then, the seat plate 10 continues to move to the right to drive the cutter 11 and the insertion rod 12 to continue to move to the right. At this time, the cutter 11 completes the cutting of the pulp, and the pulp falls into the bottom box 40; the outer end of the core moving to the right in the fixed cylinder 20 due to the movement of the insertion rod 12 to the right contacts the clamping assembly 21 in the fixed cylinder 20, thereby effectively realizing the separation of the pulp and the core. In order to assist the subsequent recovery operation, at the same time, the four elastic sheets 210 of the clamping assembly 21 are used in cooperation to limit the contacted core. In combination with the use of a plurality of plate pieces 211, the core can be effectively crushed.
[0107] After the core of the fruit is completely cut: the seat plate 10 moves to the left, and then the insertion rod 12 moves to the left, which will exert a left pulling force on the core of the fruit. Under the clamping action of the elastic sheet 210, the core of the fruit is clamped, so that when the insertion rod 12 is pulled out to the left, the core does not easily move to the left. Further, the limiting plate 14 is in contact with the fixed cylinder 20 under the action of the spring elastic force, and the limiting plate 14 can continuously contact the fixed cylinder 20, and resist the core to temporarily stay in the fixed cylinder 20.
[0108] The transmission unit can transmit power to the cutting unit under the action of the driving device 45, so that the seat body 10 of the cutting unit moves back and forth along the length direction of the bottom box 40. The transmission unit includes a first transmission assembly, a second transmission assembly and a round rod 55. The first transmission assembly is connected with the seat plate 10, and the second transmission assembly is connected with the screw rod 41. When the driving device 45 drives the screw rod 41 to rotate, the power is first transmitted to the second transmission assembly, and then transmitted to the first transmission assembly through the second transmission assembly, so as to drive the seat plate 10 to move along the first U-shaped plate 31.
[0109] The first transmission assembly includes a screw rod 50 and a straight cylinder 51. The right end of the screw rod 50 is installed to the middle part of the left end of the seat plate 10, and the left end of the screw rod 50 extends out of the left side of the first U-shaped plate 31. The straight cylinder 51 has a hollow cylindrical structure as a whole. The screw rod 50 is threadedly connected in the straight cylinder 51. The straight cylinder 51 is rotationally connected to the first U-shaped plate 31. The left end of the straight cylinder 51 extends out of the left side of the first U-shaped plate 31, and the right end extends to the inner wall of the first U-shaped plate 31. When the straight cylinder 51 rotates, the screw rod 50 can move along the length direction of the bottom box 40.
[0110] The second transmission assembly comprises a gear 52, a rack 53 and a transmission gear 54. The gear 52 is in the shape of a ring. The gear 52 is arranged on the left side of the first U-shaped plate 31 and is mounted on the outer wall of the straight cylinder 51. The front end of the gear 52 is engaged with the rack 53 arranged along the height direction of the bottom box 40. The gear 52 is used in cooperation with the rack 53 to drive the straight cylinder 51 to rotate. The rear end of the rack 53 is engaged with the transmission gear 54. The transmission gear 54 is arranged on the left side of the bottom box 40. The screw rod 41 is connected in the transmission gear 54. The transmission gear 54 is used in cooperation with the driving device 45 to drive the rack 53 to move up and down.
[0111] When the driving device 45 is started, the screw rod 41 rotates clockwise or counterclockwise under the driving of the driving device 45, thereby driving the transmission gear 54 to rotate clockwise or counterclockwise, so that the rack 53 moves upward or downward. The rack 53 cooperates to drive the gear 52 to rotate clockwise or counterclockwise, thereby driving the straight cylinder 51 to rotate clockwise or counterclockwise.
[0112] The four round rods 55 are arranged in sequence on the four corners of the seat plate 10 along the length direction of the bottom box 40. The left end of each round rod 55 extends out of the left side of the first U-shaped plate 31. Two round rods 55 are arranged on the rear side of the rack 53, and the other two round rods 55 are arranged on the front side of the gear 52. The round rod 55 is in sliding connection with the first U-shaped plate 31. Under the action of the driving device 45, the gear 52 rotates clockwise or counterclockwise, thereby driving the straight cylinder 51 to rotate clockwise or counterclockwise, so that the screw rod 50 moves left or right, thereby driving the seat plate 10 to move left or right. The cooperation of the four round rods 55 plays a very favorable guiding role in the movement of the seat plate 10.
[0113] When cutting the fruit: the driving device 45 is started, the screw rod 41 rotates clockwise under the driving of the driving device 45, thereby driving the transmission gear 54 to rotate clockwise, so that the rack 53 moves upward. The rack 53 cooperates to drive the gear 52 to rotate clockwise, thereby driving the straight cylinder 51 to rotate clockwise, so that the screw rod 50 moves right, thereby driving the seat plate 10 to move right, and under the action of the cutting unit, only the cut pulp falls into the bottom box 40, thereby realizing the separation of the pulp and the core.
[0114] After the core is cut: the screw rod 41 rotates counterclockwise under the action of the driving device 45, thereby driving the transmission gear 54 to rotate counterclockwise, so that the rack 53 moves downward. The rack 53 cooperates to drive the gear 52 to rotate counterclockwise, thereby driving the straight cylinder 51 to rotate counterclockwise, so that the screw rod 50 moves left, thereby driving the seat plate 10 to move left, so that the cutting unit returns to the original position, thereby facilitating the fruit loading.
[0115] During the clockwise and counterclockwise rotation of the screw rod 41, the fruit can be continuously fed, and the driving device 45 can drive the pulping operation and the fruit feeding operation simultaneously, thereby reducing the equipment cost.
[0116] The linkage control unit is used for controlling the linkage rotation movement between the screw rod 50 and the straight cylinder 51. The linkage control unit comprises a magnetic assembly and a second guide assembly 62. The second guide assembly 62 is installed on the magnetic assembly.
[0117] The magnetic assembly comprises an auxiliary plate 610, a fixed plate 611, a magnetic plate 612 and an electromagnet 613. The auxiliary plate 610 is arranged parallel to the direction of the rack 53. The front end of the auxiliary plate 610 is slidably connected to the rear end of the rack 53, and the right end of the auxiliary plate 610 is attached to the bottom box 40. The fixed plate 611 is arranged parallel to the auxiliary plate 610. The right end of the fixed plate 611 is installed on the bottom box 40. The magnetic plate 612 is arranged parallel to the auxiliary plate 610. The magnetic plate 612 is installed on the front end of the auxiliary plate 610. The electromagnet 613 is arranged parallel to the fixed plate 611 and is attracted to the magnetic plate 612. The electromagnet 613 is installed on the rear end of the fixed plate 611. The electromagnet 613 is used in cooperation with the magnetic plate 612 to move the auxiliary plate 610 and the rack 53 forward.
[0118] The second guide assembly 62 is installed on one end of the auxiliary plate 610 and the other end of the fixed plate 611. The second guide assembly 62 is provided with two. The two second guide assemblies 62 are symmetrically arranged between the auxiliary plate 610 and the fixed plate 611, and the magnetic plate 612 and the electromagnet 613 are arranged in a third space enclosed by the auxiliary plate 610, the fixed plate 611 and the second guide assembly 62. The second guide assembly 62 comprises a second guide column and a second elastic member 620. One end of the second guide column is installed on the rear end of the auxiliary plate 610, and the other end of the second guide column penetrates through the fixed plate 611 and is slidably connected to the fixed plate 611. The second guide column is used in cooperation to guide the movement of the auxiliary plate 610. The second elastic member 620 is arranged on the outer wall of the second guide column. The two second elastic members 620 are used in cooperation to make the rack 53 and the auxiliary plate 610 return to the original position.
[0119] When the pulping in the bottom box 40 is completed, the circuit of the electromagnet 613 is turned on, so that the attraction force is generated between the electromagnet 613 and the magnetic plate 612. Under the action of the attraction force, the magnetic plate 612 and the auxiliary plate 610 move forward, and the second elastic member 620 is compressed, so that the second elastic member 620 generates elastic force. During the forward movement of the auxiliary plate 610, the rack 53 moves forward, and then the rack 53 is separated from the gear 52 and the transmission gear 54, so that the linkage rotation movement between the screw rod 41 and the straight cylinder 51 is released.
[0120] Then open the control valve on the discharge pipe 44, the fruit pulp in the tank 40 through the discharge pipe 44 discharge. At the same time start the drive device 45, and drive the screw rod 41 unidirectional rotation, on the one hand to reduce the resistance to the flow of fruit pulp, on the other hand to the tank 40 inside the fruit pulp to the discharge pipe 44 and tank 40 communication location push, effectively reduce the tank 40 inside the fruit will produce residual probability, make the tank 40 inside the fruit pulp effective discharge, improve the material taking effect.
[0121] Before the next preparation for pulping, open the circuit of the electromagnet 613, so that the attraction between the electromagnet 613 and the magnetic plate 612 disappears. Under the elastic force of the second elastic member 620, the magnetic plate 613, the auxiliary plate 610 and the rack 53 return to the original position. At this time, the rack 53 reengages with the transmission gear 54 and the gear 52.
[0122] The recovery unit is used for juice recovery and dreg discharge. The recovery unit includes rollers 70, cloth tubes 72, dreg discharge cylinders 73 and supporting plates 74.
[0123] The rollers 70 are provided with two. The two rollers 70 are symmetrically arranged between the space enclosed by the second U-shaped plate 33 and the partition plate 32, and the rollers 70 are installed on the second U-shaped plate 33 along the width direction of the tank 40. The outer wall of each roller 70 is connected with a rubber sleeve 71. Through the cooperation of the two rubber sleeves 71, the extracted core can be squeezed.
[0124] The cloth tube 72 is installed on the right end of the fixed cylinder 20 through the gap between the two rubber sleeves 71. The right end of the cloth tube 72 is installed with the dreg discharge cylinder 73. Through the cloth tube 72, the juice produced by squeezing the core of the two rubber sleeves 71 is recovered. The rubber sleeve 71 itself has flexibility and the resistance of the cloth tube 72, which effectively reduces the probability of damage caused by fruit seeds in the squeezing process.
[0125] The dreg discharge cylinder 73 is exposed to the right end of the second U-shaped plate 33, and the left end extends to the inner wall of the second U-shaped plate 33 until it is arranged in communication with the right end of the cloth tube 72. Through the dreg discharge cylinder 73, the dregs produced after squeezing are discharged.
[0126] The supporting plate 74 is located below the dreg discharge cylinder 73. The supporting plate 74 is installed on the right end of the second U-shaped plate 33. Through the supporting plate 74, a lifting carrier is provided for the container for recovering dregs.
[0127] When the fruit is cut and cored, the removed fruit core will enter the fixed cylinder 20. The entry of the fruit core into the fixed cylinder 20 will push the previously removed and broken fruit core to the right and move along the cloth tube 72. Subsequently, the previously broken fruit core will pass through the gap formed between the two rubber sleeves 71. Under the cooperation of the two rubber sleeves 71, the broken fruit core is squeezed to produce juice and dregs from the pulp in the broken fruit core. The juice will fall into the bottom box 40 through the cloth tube 72 for recycling. The utilization rate of the fruit is ensured; and the dregs are discharged through the dreg discharge cylinder 73 and fall on the supporting plate 74.
[0128] The core removal movement is used to provide power for the squeezing operation, and the juice recycling operation is directly performed on the removed fruit core, which effectively reduces the probability of deterioration of the removed fruit core due to long time and improves the recycling effect.
[0129] The application also provides a pulping processing method using the fruit material mash pulping device.
[0130] The first step is to select fresh and mature fruits, remove overripe, rotten, moldy, diseased and other defective fruits, and remove impurities such as fruit stems on the fruits to obtain suitable fruits.
[0131] The second step is to clean the suitable fruits with flowing water and drain the cleaned fruits.
[0132] The third step is to remove seeds. The fruit is inserted into the insertion rod 12 on the side of the limiting plate 14. Then the driving device 45 is started to drive the seat plate 10 and the components installed on the seat plate 10 to move to the right, thereby moving the fruit to the right. Subsequently, the fruit contacts the cutting edge of the fixed cylinder 20. Continue to maintain the fruit moving to the right until the fixed cylinder 20 contacts the limiting plate 14 and completely penetrates the fruit. At this time, the core of the fruit with seeds is in the fixed cylinder 20, and the fruit after seed removal is obtained.
[0133] The fourth step is to break. When the fixed cylinder 20 contacts the limiting plate 14, the limiting plate 14 can be limited, and the seat plate 10 is continuously moved to the right, thereby moving the plurality of cutters 11 to the right to penetrate the through slot 140, thereby breaking the fruit after seed removal.
[0134] The fifth step is to pulp. First, add mash raw materials into the bottom box 40. The broken fruit pulp falls into the bottom box 40 and is driven by the driving device 45 to drive the screw rod 41 to rotate clockwise and counterclockwise in the bottom box 40, thereby uniformly mixing the broken fruit and mash raw materials to prepare fruit pulp.
[0135] Although the present specification is described in terms of embodiments, not every embodiment exhibits every characteristic or implements every combination of features described in the present specification. In addition, not every embodiment includes every embodiment described in the present specification. The description herein of any embodiment, including any preferred embodiment, is thus intended to be illustrative, and not restrictive. The scope of the present application is thus intended to be broad, and will be set forth in the following claims.
Claims
1. A fruit pulp mash beater characterized by comprising: The fruit material mash brewing device comprises a cutting unit, a core fixing unit and a mounting frame; The cutting unit is used for cutting the pulp of fruits and comprises a cutter assembly; the cutter assembly comprises a seat plate, a plurality of cutters and a inserting rod; one end of the cutters and one end of the inserting rod are both mounted to the other end of the seat plate; the other end of the inserting rod is used for inserting the fruits; The core fixing unit is used for cutting the core of fruits and comprises a fixing cylinder and a clamping assembly; The fixing cylinder is provided with a channel penetrating through it; the channel is matched with the inserting rod; The clamping assembly is provided with a plurality of clamping and crushing components mounted in the fixing cylinder and used for clamping and crushing the core in the channel; the clamping assembly comprises a plurality of elastic sheets and a plurality of plate sheets; one end of each of the plate sheets is mounted to the other end of each of the elastic sheets; through the cooperation of the elastic sheets and the plate sheets, the core clamped by the clamping assembly is not easy to move towards the cutting unit; The cutting unit and the core fixing unit are respectively mounted to the two ends of the mounting frame, wherein the mounting frame is in sliding connection with the seat plate; When the seat plate moves towards the fixing cylinder, the fruits inserted into the inserting rod are also moved towards the fixing cylinder; The fruit material mash brewing device further comprises a beating unit used for stirring and beating the pulp mash; the beating unit comprises a bottom box, a spiral rod and a lifting column; The fruit material mash brewing device further comprises a transmission unit comprising a first transmission assembly, a second transmission assembly and a round rod; the first transmission assembly comprises a screw rod and a straight cylinder; the second transmission assembly is connected with one end of the spiral rod and comprises a gear, a rack and a transmission gear; The fruit material mash brewing device further comprises a linkage control unit used for maintaining and releasing the linkage rotating movement generated between the spiral rod and the straight cylinder; the linkage control unit comprises a magnetic assembly and a plurality of second guide assemblies; The magnetic assembly comprises an auxiliary plate, a fixed plate, a magnetic plate and an electromagnet; The auxiliary plate is arranged along the height direction of the bottom box; the auxiliary plate is in sliding connection with the rack; the fixed plate is parallel to the auxiliary plate and is mounted to the bottom box; the magnetic plate is mounted to the auxiliary plate; the electromagnet is mounted to the fixed plate and is in mutual adsorption arrangement with the magnetic plate; The second guide assembly is provided with the magnetic plate and the electromagnet in a third space enclosed by the fixed plate and the auxiliary plate; the second guide assembly comprises a second guide column and a second elastic member; One end of the second guide column is in sliding connection with the fixed plate, and the other end is mounted to the auxiliary plate; The second elastic member is arranged on the outer wall of the second guide column; two ends of the second elastic member are respectively mounted to the fixed plate and the auxiliary plate.
2. The fruit pomace slurry device of claim 1, wherein, The cutting unit further comprises a plurality of first guide assemblies and a limiting plate; one end of the first guide assembly is connected to the seat plate, and the other end is mounted to the limiting plate; The first guide assembly comprises a first guide column and a first elastic member; the first guide column is arranged in the first elastic member, and one end of the first guide column is in sliding connection with the seat plate. The limiting plate is penetrated by the other end of the inserting rod and can be penetrated by the cutter; When the cutting unit has not started the cutting work, the limiting plate separates the cutter and the other end of the inserting rod.
3. The fruit mass mash tun of claim 2, wherein, The limiting plate is provided with a plurality of through grooves matched with the cutter; the first guide assembly is provided with four, which are located outside the through grooves; one end of the four first guide columns is penetrated through the seat plate.
4. The fruit pomace slurry device of claim 1, wherein, The clamping assembly includes four elastic sheets and a plurality of plate pieces; The elastic sheet is sequentially installed on the inner wall of the fixed cylinder top, bottom, front and rear; each elastic sheet is inclined on the inner wall of the fixed cylinder, and finally all the elastic sheets form a hollow conical structure with a cross section larger in the direction of the cutting unit than in the direction away from the cutting unit; The plate piece is integrally processed with the elastic sheet; a plurality of plate pieces are equally arranged at the other end of each elastic sheet.
5. The fruit pomace slurry device of claim 3, wherein, The mounting frame includes a first U-shaped plate, a partition plate and a second U-shaped plate; The first U-shaped plate is processed from two long plates and a short plate; wherein the two long plates are respectively fixed perpendicularly on the two sides of the short plate; the short plate is used for the installation of the cutting unit; The partition plate is parallel to the short plate; one end of the partition plate is connected to the other end of the long plate; the first space enclosed by the partition plate and the first U-shaped plate can move the cutting unit; one end of the partition plate is used for the installation of the core fixing unit; The second U-shaped plate is connected to the other end of the partition plate.
6. The fruit mass mash tun of claim 5, wherein, The fruit pulp mash beating device further includes a recovery unit for recovering fruit juice and discharging fruit residue; the recovery unit is installed in the second space enclosed by the partition plate and the second U-shaped plate; the recovery unit includes rollers, a cloth tube, a residue discharge cylinder and a supporting plate; The rollers are used for extruding fruit cores and are provided with two; the two rollers are symmetrically arranged above and below in the second space, and the rollers are installed on the second U-shaped plate; a rubber sleeve is connected to the outer wall of each roller; The cloth tube is installed on the fixed cylinder through the gap between the rollers and is used for recovering the extruded fruit juice; The residue discharge cylinder is used for discharging the fruit residue after extrusion; One end of the residue discharge cylinder penetrates the second U-shaped plate and is installed on the other end of the cloth tube; the other end of the residue discharge cylinder extends out of the second U-shaped plate; the other end of the residue discharge cylinder is lower than the one end of the residue discharge cylinder; The supporting plate is located below the residue discharge cylinder; the supporting plate is installed on the outer wall of the second U-shaped plate.
7. The fruit pomace slurry device of claim 5, wherein, The bottom box is open at the top and is used for containing the fruit pulp cut from the cutting unit; a discharge pipe with a control valve is installed at the lower end of the bottom box; the first U-shaped plate is installed at one end of the top of the bottom box; the second U-shaped plate is installed at the other end of the top of the bottom box; The screw rod is rotationally connected in the bottom box along the length direction of the bottom box; the screw rod is driven by a driving device to rotate clockwise or counterclockwise; The lifting columns are arranged on the bottom of the bottom box; the bottom of each of the lifting columns is connected with a brake wheel or not.
8. The fruit mass mash tun of claim 7, wherein, The screw rod extends out of the first U-shaped plate at one end and is installed at one end of the seat plate; The straight cylinder is rotationally connected to the first U-shaped plate; the screw rod is threadedly connected to the straight cylinder; The gear is arranged on the outer wall of the first U-shaped plate and is installed on the outer wall of the straight cylinder; The rack is arranged outside the bottom box along the height direction of the bottom box, and the upper side of the rack is engaged with the gear; The transmission gear is arranged on the lower side of the gear and is engaged with the rack; the transmission gear is connected to one end of the screw rod; The round rod is used for guiding the movement of the seat plate, is slidingly connected to the short plate, and is installed at one end of the seat plate; When the driving device drives the screw rod to rotate, the transmission gear is driven to rotate, the rack is driven to move in the vertical direction, the gear is driven to rotate, the straight cylinder is driven to rotate, the screw rod is further driven to rotate, and the seat plate is driven to move.
9. The processing method of the fruit material mash slurry device according to claim 8, characterized by, The method comprises the following steps: In the first step, fresh and mature fruits are selected, and fruits with defects such as over-ripeness, rot, mold and disease are removed, and impurities on the fruits are removed to obtain suitable fruits; In the second step, the suitable fruits are washed with flowing water, and the washed fruits are drained; In the third step, the fruits are inserted onto the insertion rod at the other end of the limiting plate, then the seat plate and the components installed on the seat plate are driven to move to the other end, so that the fruits move to the right, the fruits contact the fixed cylinder, and the fruits continue to move to the other end, so that the fixed cylinder penetrates into the fruits and contacts the limiting plate, at this time, the seeded center part of the fruits is in the fixed cylinder, and the fruits after removing seeds are obtained; In the fourth step, after the fixed cylinder contacts the limiting plate, the movement of the limiting plate is limited, and the seat plate continues to move to the other end, so that the plurality of cutters move to the other end and penetrate through the through slot, so that the fruits after removing seeds are crushed; In the fifth step, the crushed fruits fall into the bottom box, and the fermented grains are also put into the bottom box, and the screw rod is driven to rotate clockwise and counterclockwise in the bottom box by the driving device, so that the crushed fruits and the fermented grain raw materials are uniformly stirred to obtain fruit pulp.
Citation Information
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