A coking inhibitor preparation apparatus
By designing components such as a double-layer stirring mechanism and a spiral spring, the problem of insufficient material mixing in the coking inhibitor preparation device was solved, achieving efficient material mixing and preventing agglomeration, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-31
- Publication Date
- 2026-04-10
AI Technical Summary
Existing coking inhibitor preparation equipment is prone to clumping during the stirring process, resulting in insufficient material mixing and affecting production efficiency.
It adopts a double-layer stirring mechanism design, including a first stirring rod and a second stirring rod, which stirs by synchronous and relative rotation, and uses components such as spiral springs and hydraulic push cylinders to enhance the stirring effect and prevent clumping.
It effectively prevents material clumping, improves the thoroughness of mixing and production efficiency, and ensures the effectiveness of coking inhibitors.
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Figure CN117358098B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coking inhibitor preparation, and specifically relates to a coking inhibitor preparation device. BACKGROUND
[0002] The coking inhibitor is used for preventing and treating the problems of boiler coking and ash deposition. When the coking inhibitor is prepared, a mixing device is often needed to mix multiple materials. The problems of coking and ash deposition often occur in the use of a boiler, and the reasons for coking mainly include insufficient air supply or insufficient air mixing during combustion, so that carbon monoxide is generated, the ash melting point is greatly reduced, the flame is deflected, the boiler is overloaded, and the problem of boiler coking reduces the efficiency of the boiler and exists a safety hazard. At present, the coking inhibitor is one of the main ways to prevent and treat the problems of boiler coking and ash deposition.
[0003] A boiler coking inhibitor and a preparation method thereof are provided in a Chinese patent with the authorized announcement number CN110982579B. The melting temperature of coal ash is increased by adding heavy oil into the inhibitor, a brittle powder-like low-adhesion furnace ash is formed, and the furnace ash is easy to clean. However, the existing coking inhibitor preparation device often mixes multiple materials in a rotary stirring manner through a stirring rod when the coking inhibitor is prepared. The caking phenomenon easily occurs in stirring, so that the multiple materials in the stirring barrel cannot be fully combined, thereby greatly reducing the use effect of the inhibitor after mixing, affecting the production efficiency, and being not conducive to actual use. SUMMARY
[0004] The present application provides a coking inhibitor preparation device to solve the problem that the existing coking inhibitor preparation device is insufficiently stirred when the material is stirred, thereby affecting the production efficiency.
[0005] The coking inhibitor preparation device provided by the present application adopts the following technical scheme: a coking inhibitor preparation device includes a stirring barrel, a transmission mechanism, a plurality of first stirring mechanisms and a plurality of second stirring mechanisms. The stirring barrel is vertically arranged. The transmission mechanism includes a first rotating shaft and a second rotating shaft, which are arranged in the stirring barrel from top to bottom. The first rotating shaft, the second rotating shaft and the stirring barrel are coaxially arranged. The first rotating shaft and the second rotating shaft can rotate along their own axes, and the first rotating shaft and the second rotating shaft can rotate relative to each other. A cross bar is fixedly arranged on the first rotating shaft and extends along the radial direction of the first rotating shaft. A third rotating shaft is fixedly arranged at the end of the cross bar away from the first rotating shaft and extends along the axial direction of the first rotating shaft. A fourth rotating shaft is fixedly arranged on the peripheral wall of the second rotating shaft and extends along the axial direction of the second rotating shaft.
[0006] Each first stirring mechanism comprises a first stirring rod and a first connecting assembly. The first stirring rod is horizontally arranged, and one end of the first stirring rod is rotationally connected to the third rotating shaft. The first stirring rod has a first state and a second state. When the first stirring rod is in the first state, the first stirring rod is parallel to the cross rod, and the first stirring rod rotates synchronously with the third rotating shaft. When the first stirring rod is in the second state, the first stirring rod rotates relative to the third rotating shaft. The plurality of first stirring mechanisms are arranged in sequence from top to bottom, and two adjacent first stirring mechanisms are connected through the first connecting assembly.
[0007] Each second stirring mechanism comprises a second stirring rod and a second connecting assembly. The second stirring rod is horizontally arranged, and one end of the second stirring rod is rotationally connected to the fourth rotating shaft. The second stirring rod has a first state and a second state. When the second stirring rod is in the first state, the second stirring rod is parallel to the cross rod, and the second stirring rod rotates synchronously with the fourth rotating shaft. When the second stirring rod is in the second state, the second stirring rod rotates relative to the fourth rotating shaft. The plurality of second stirring mechanisms are arranged in sequence from top to bottom, and two adjacent second stirring mechanisms are connected through the second connecting assembly.
[0008] When the first stirring mechanism and the second stirring mechanism rotate synchronously, the first stirring rod and the second stirring rod stir the material in the stirring barrel, and at this time, the first stirring rod and the second stirring rod are both in the first state. When the first stirring mechanism and the second stirring mechanism rotate relatively, the first stirring rod and the second stirring rod are both in the second state when the first stirring mechanism and the second stirring mechanism contact, and the relative movement of the first stirring rod and the second stirring rod scatters the material.
[0009] Further, one end of the first stirring rod close to the third rotating shaft is provided with a first mounting hole, and the first stirring rod is sleeved on the third rotating shaft through the first mounting hole. The first stirring mechanism further comprises a first volute spring, and the first volute spring is arranged in the first mounting hole. An inner end of the first volute spring is fixedly connected to the third rotating shaft, and an outer end of the first volute spring is fixedly connected to an inner wall of the first mounting hole.
[0010] One end of the second stirring rod close to the fourth rotating shaft is provided with a second mounting hole, and the second stirring rod is sleeved on the fourth rotating shaft through the second mounting hole. The second stirring mechanism further comprises a second volute spring, and the second volute spring is arranged in the second mounting hole. An inner end of the second volute spring is fixedly connected to the fourth rotating shaft, and an outer end of the second volute spring is fixedly connected to an inner wall of the second mounting hole.
[0011] Further, the first stirring rod is provided with a first installation slot extending along the length direction of the first stirring rod. The first stirring rod is provided with a first through hole at the side away from the first installation hole. The first stirring mechanism further comprises a first movable plate. The first movable plate extends along the length direction of the first stirring rod, and is slidingly arranged in the first installation slot. One end of the first movable plate is fixedly provided with a first stop block, which is slidingly arranged at the first through hole. When the first stirring rod is in the first state, the first stop block completely extends out of the first through hole. When the first stirring rod is in the second state, the first stop block abuts against the adjacent second stirring rod.
[0012] Further, the second stirring rod is provided with a second installation slot extending along the length direction of the second stirring rod. The second stirring rod is provided with a second through hole at the side away from the second installation hole. The second stirring mechanism further comprises a second movable plate. The second movable plate extends along the length direction of the second stirring rod, and is slidingly arranged in the second installation slot. One end of the second movable plate is fixedly provided with a second stop block, which is slidingly arranged at the second through hole. When the second stirring rod is in the first state, the second stop block completely extends out of the second through hole. When the second stirring rod is in the first state, the second stop block abuts against the adjacent first stirring rod.
[0013] Further, the first stirring rod is provided with a first installation slot extending along the length direction of the first stirring rod. The first stirring rod is provided with a first through hole at the side away from the first installation hole. The first stirring mechanism further comprises a first movable plate. The first movable plate extends along the length direction of the first stirring rod, and is slidingly arranged in the first installation slot. One end of the first movable plate is fixedly provided with a first stop block, which is slidingly arranged at the first through hole. When the first stirring rod is in the first state, the first stop block completely extends out of the first through hole. When the first stirring rod is in the second state, the first stop block abuts against the adjacent second stirring rod.
[0014] Further, the first stirring rod is provided with a first installation slot extending along the length direction of the first stirring rod. The first stirring rod is provided with a first through hole at the side away from the first installation hole. The first stirring mechanism further comprises a first movable plate. The first movable plate extends along the length direction of the first stirring rod, and is slidingly arranged in the first installation slot. One end of the first movable plate is fixedly provided with a first stop block, which is slidingly arranged at the first through hole. When the first stirring rod is in the first state, the first stop block completely extends out of the first through hole. When the first stirring rod is in the second state, the first stop block abuts against the adjacent second stirring rod.
[0015] Further, an annular slide is formed on the inner wall of the upper end of the stirring barrel. The coking inhibitor preparation device further comprises a pressing mechanism, which comprises a pressing ring and two hydraulic push cylinders. The upper end of the hydraulic push cylinder is slidably arranged in the annular slide. The pressing ring is sleeved on the first rotating shaft, the lower end of the hydraulic push cylinder is fixedly connected to the upper end face of the pressing ring, and the lower end face of the pressing ring abuts against the first stirring rod and the second stirring rod. The elongated end of the hydraulic push cylinder is elongated to drive the pressing ring to move downward, the pressing ring presses the first spring and the second spring to shrink, so that the two adjacent first stirring rods are close to each other, and the two adjacent second stirring rods are close to each other.
[0016] Further, a third through hole is formed in the upper end face of the stirring barrel, and a fourth through hole is formed in the lower end face of the stirring barrel. The coking inhibitor preparation device further comprises a driving mechanism, which comprises a first driving assembly and a second driving assembly. The first driving assembly comprises a first motor, which is fixedly arranged on the upper end face of the stirring barrel, and the output shaft of the first motor is fixedly connected to the first rotating shaft through the third through hole. The second driving assembly comprises a second motor, which is fixedly arranged on the lower end face of the stirring barrel, and the output shaft of the second motor is fixedly connected to the second rotating shaft through the fourth through hole.
[0017] Further, a plurality of first protrusions are arranged on the side of the first stirring rod close to the first through hole, and the plurality of first protrusions are uniformly distributed along the length direction of the first stirring rod. A plurality of second protrusions are arranged on the side of the second stirring rod close to the second through hole, and the plurality of second protrusions are uniformly distributed along the length direction of the second stirring rod.
[0018] Further, the first stirring mechanism further comprises a third spring, one end of the third spring is fixedly connected to the first movable plate, and the other end of the third spring is fixedly connected to the inner wall of the first mounting groove. The second stirring mechanism further comprises a fourth spring, one end of the fourth spring is fixedly connected to the second movable plate, and the other end of the fourth spring is fixedly connected to the inner wall of the second mounting groove.
[0019] Further, a feeding port is formed in the upper end face of the stirring barrel, and a discharging port is formed in the lower end face of the stirring barrel.
[0020] The beneficial effects of the present application are: the first stirring mechanism and the second stirring mechanism of the coking inhibitor preparation device are arranged, when the first stirring mechanism and the second stirring mechanism rotate in the same direction, the first stirring mechanism and the second stirring mechanism stir the material in the stirring barrel.
[0021] After stirring for a period of time, the first stirring mechanism and the second stirring mechanism are relatively rotated to gather the caked material in the stirring barrel.
[0022] When the first stirring mechanism and the second stirring mechanism are in contact, the first stirring mechanism and the second stirring mechanism continue to rotate relatively, at this time, the first stirring rod and the second stirring rod move relatively, the direction of the relative movement is the direction of the length of the first stirring rod and the second stirring rod. The relative movement of the first stirring rod and the second stirring rod can rub the caked material between the first stirring rod and the second stirring rod, and as the rubbing proceeds, the gap between the first stirring rod and the second stirring rod becomes smaller, thereby increasing the rubbing effect on the caked material. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0024] Figure 1 A structural schematic view of a coking inhibitor preparation device according to an embodiment of the present application is provided.
[0025] Figure 2 A sectional view of a coking inhibitor preparation device according to another embodiment of the present application is provided.
[0026] Figure 3 A structural schematic view of a coking inhibitor preparation device after removing the stirring barrel according to another embodiment of the present application is provided.
[0027] Figure 4 A partial structural schematic view of a transmission mechanism of a coking inhibitor preparation device according to another embodiment of the present application is provided.
[0028] Figure 5 Another partial structural schematic view of a transmission mechanism of a coking inhibitor preparation device according to another embodiment of the present application is provided.
[0029] Figure 6 A structural schematic view of a first stirring mechanism of a coking inhibitor preparation device according to another embodiment of the present application is provided.
[0030] Figure 7 A structural schematic view of a second stirring mechanism of a coking inhibitor preparation device according to another embodiment of the present application is provided.
[0031] Figure 8 A state schematic view of a first stirring mechanism and a second stirring mechanism of a coking inhibitor preparation device according to another embodiment of the present application is provided.
[0032] Figure 9 A structural schematic view of a first stirring mechanism and a second stirring mechanism of a coking inhibitor preparation device according to another embodiment of the present application is provided. Figure 8An enlarged view of the middle A;
[0033] Figure 10 An enlarged view of the middle B; Figure 8 An enlarged view of the middle B;
[0034] Figure 11 A schematic view of a first stirring rod and a second stirring rod of a coking inhibitor preparation device in a second state according to another embodiment of the present application;
[0035] Figure 12 An enlarged view of the middle C; Figure 11 An enlarged view of the middle C;
[0036] Figure 13 An enlarged view of the middle D; Figure 11 An enlarged view of the middle D;
[0037] Figure 14 A schematic view of material flow in a coking inhibitor preparation device according to another embodiment of the present application.
[0038] In the figure: 100, stirring barrel; 101, annular slide; 102, third through hole; 103, feeding port; 104, discharging port; 105, fourth through hole; 201, first motor; 202, second motor; 203, hydraulic push cylinder; 204, pressing ring; 205, first rotating shaft; 206, second rotating shaft; 207, first stirring rod; 2071, first volute spring; 2072, first protruding block; 2073, first spring; 2074, first movable plate; 2075, first sleeve column; 2076, first gear; 2077, first toothed plate; 2078, first stop block; 208, second stirring rod; 2081, second volute spring; 2082, second protruding block; 2083, second spring; 2084, second movable plate; 2085, second sleeve column; 2086, second gear; 2087, second toothed plate; 2088, second stop block; 209, third rotating shaft; 2010, fourth rotating shaft. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0040] As Figures 1 to 14As shown, the embodiment of the present application provides a coking inhibitor preparation device, which comprises a stirring barrel 100, a transmission mechanism, a plurality of first stirring mechanisms and a plurality of second stirring mechanisms. The stirring barrel 100 is vertically arranged. The transmission mechanism comprises a first rotating shaft 205 and a second rotating shaft 206, which are sequentially arranged in the stirring barrel 100 from top to bottom, and the first rotating shaft 205, the second rotating shaft 206 and the stirring barrel 100 are coaxially arranged, the first rotating shaft 205 and the second rotating shaft 206 can rotate along the axis thereof, and the first rotating shaft 205 and the second rotating shaft 206 can relatively rotate. A cross bar is fixedly arranged on the first rotating shaft 205, the cross bar extends along the radial direction of the first rotating shaft 205, and the end of the cross bar away from the first rotating shaft 205 is fixedly arranged with a third rotating shaft 209, which extends along the axial direction of the first rotating shaft 205. A fourth rotating shaft 2010 is fixedly arranged on the peripheral wall of the second rotating shaft 206, which extends along the axial direction of the second rotating shaft 206.
[0041] Each first stirring mechanism comprises a first stirring rod 207 and a first connecting assembly. The first stirring rod 207 is horizontally arranged, and one end of the first stirring rod 207 is rotatably connected to the third rotating shaft 209. The first stirring rod 207 has a first state and a second state, when the first stirring rod 207 is in the first state, the first stirring rod 207 is parallel to the cross bar, and the first stirring rod 207 and the third rotating shaft 209 rotate synchronously. When the first stirring rod 207 is in the second state, the first stirring rod 207 rotates relative to the third rotating shaft 209. The plurality of first stirring mechanisms are sequentially arranged from top to bottom, and two adjacent first stirring mechanisms are connected through the first connecting assembly.
[0042] Each second stirring mechanism comprises a second stirring rod 208 and a second connecting assembly. The second stirring rod 208 is horizontally arranged, and one end of the second stirring rod 208 is rotatably connected to the fourth rotating shaft 2010. The second stirring rod 208 has a first state and a second state, when the second stirring rod 208 is in the first state, the second stirring rod 208 is parallel to the cross bar, and the second stirring rod 208 and the fourth rotating shaft 2010 rotate synchronously. When the second stirring rod 208 is in the second state, the second stirring rod 208 rotates relative to the fourth rotating shaft 2010. The plurality of second stirring mechanisms are sequentially arranged from top to bottom, and two adjacent second stirring mechanisms are connected through the second connecting assembly.
[0043] When the first stirring mechanism and the second stirring mechanism rotate synchronously, the first stirring rod 207 and the second stirring rod 208 stir the material in the stirring barrel 100, and at this time, the first stirring rod 207 and the second stirring rod 208 are both in the first state. When the first stirring mechanism and the second stirring mechanism rotate relatively, and then when the first stirring mechanism and the second stirring mechanism contact, the first stirring rod 207 and the second stirring rod 208 are both in the second state, and the relative movement of the first stirring rod 207 and the second stirring rod 208 scatters the material.
[0044] In another embodiment, the first stirring rod 207 is provided with a first mounting hole at one end close to the third rotating shaft 209, and the first stirring rod 207 is sleeved on the third rotating shaft 209 through the first mounting hole. The first stirring mechanism further comprises a first volute spring 2071, which is arranged in the first mounting hole, and the inner end of the first volute spring 2071 is fixedly connected to the third rotating shaft 209, and the outer end of the first volute spring 2071 is fixedly connected to the inner wall of the first mounting hole.
[0045] The second stirring rod 208 is provided with a second mounting hole at one end close to the fourth rotating shaft 2010, and the second stirring rod 208 is sleeved on the fourth rotating shaft 2010 through the second mounting hole. The second stirring mechanism further comprises a second volute spring 2081, which is arranged in the second mounting hole, and the inner end of the second volute spring 2081 is fixedly connected to the fourth rotating shaft 2010, and the outer end of the second volute spring 2081 is fixedly connected to the inner wall of the second mounting hole.
[0046] When the first stirring mechanism and the second stirring mechanism do not contact, due to the action of the first volute spring 2071 and the second volute spring 2081, when the first stirring rod 207 and the second stirring rod 208 stir the material, the first stirring rod 207 will not rotate relative to the third rotating shaft 209, and the second stirring rod 208 will not rotate relative to the fourth rotating shaft 2010.
[0047] When the first stirring mechanism and the second stirring mechanism contact, the relative rotation of the first motor 201 and the second motor 202 will make the first stirring rod 207 rotate relative to the third rotating shaft 209, and the second stirring rod 208 rotate relative to the fourth rotating shaft 2010, and at this time, the first volute spring 2071 and the second volute spring 2081 begin to store force.
[0048] When the first stirring mechanism and the second stirring mechanism continue to rotate relatively and are out of contact, the first volute spring 2071 and the second volute spring 2081 release the elastic force to reset the first stirring rod 207 and the second stirring rod 208, respectively.
[0049] In another embodiment, the first stirring rod 207 is provided with a first installation slot extending along the length direction of the first stirring rod 207. The first stirring rod 207 is provided with a first through hole at the side away from the first installation hole. The first stirring mechanism further comprises a first movable plate 2074. The first movable plate 2074 extends along the length direction of the first stirring rod 207 and is slidingly arranged in the first installation slot. One end of the first movable plate 2074 is fixedly provided with a first stop block 2078 which is slidingly arranged at the first through hole. When the first stirring rod 207 is in the first state, the first stop block 2078 completely extends out of the first through hole. When the first stirring rod 207 is in the second state, the first stop block 2078 abuts against the second stirring rod 208. When the first stop block 2078 abuts against the second stirring rod 208, the first stirring mechanism and the second stirring mechanism continue to rotate relative to each other, the first stirring rod 207 and the second stirring rod 208 continue to approach, and the second stirring rod 208 drives the first stop block 2078 and the first movable plate 2074 to move, and the extension amount of the first stop block 2078 gradually decreases.
[0050] In some other embodiments, the third rotating shaft 209 is a gear shaft, and the first stirring mechanism further comprises a first gear 2076, a first toothed plate 2077 and a first elastic member. The first gear 2076 is rotatably arranged in the first installation slot about its own axis and engages with the third rotating shaft 209. The first toothed plate 2077 is slidingly arranged in the first installation slot and comprises a first baffle and a first rack plate. The first baffle extends along the length direction of the first stirring rod 207, and the first rack plate is perpendicularly arranged at one end of the first baffle close to the third rotating shaft 209 and engages with the first gear 2076. One end of the first elastic member is fixedly connected to the first movable plate 2074, and the other end of the first elastic member is fixedly connected to the first baffle.
[0051] When the first stirring rod 207 rotates relative to the third rotating shaft 209, the first gear 2076 is driven to rotate, the first rack plate is driven to move by the first gear 2076, the first movable plate 2074 is driven to move by the first rack plate through the first elastic member, the extension amount of the first stop block 2078 is changed, and the gap size between the first stirring rod 207 and the second stirring rod 208 is changed.
[0052] In another embodiment, the second stirring rod 208 is provided with a second installation slot extending along the length direction of the second stirring rod 208. The second stirring rod 208 is provided with a second through hole on the side away from the second installation hole. The second stirring mechanism further comprises a second movable plate 2084. The second movable plate 2084 extends along the length direction of the second stirring rod 208 and is slidingly arranged in the second installation slot. One end of the second movable plate 2084 is fixedly provided with a second stop block 2088 which is slidingly arranged at the second through hole. When the second stirring rod 208 is in the first state, the second stop block 2088 completely extends out of the second through hole. When the second stirring rod 208 is in the first state, the second stop block 2088 abuts against the adjacent first stirring rod 207. When the second stop block 2088 abuts against the adjacent first stirring rod 207, the first stirring mechanism and the second stirring mechanism continue to rotate relative to each other, the first stirring rod 207 and the second stirring rod 208 continue to approach, and the first stirring rod 207 drives the second stop block 2088 and the second movable plate 2084 to move, and the extension amount of the second stop block 2088 gradually decreases.
[0053] In some other embodiments, the fourth rotating shaft 2010 is a gear shaft, and the second stirring mechanism further comprises a second gear 2086, a second toothed plate 2087 and a second elastic member. The second gear 2086 is rotatably arranged in the second installation slot about its own axis, and the second gear 2086 is engaged with the fourth rotating shaft 2010. The second toothed plate 2087 is slidingly arranged in the second installation slot, and the second toothed plate 2087 comprises a second baffle and a second rack plate. The second baffle extends along the length direction of the second stirring rod 208, and the second rack plate is perpendicularly arranged at one end of the second baffle close to the fourth rotating shaft 2010, and the second rack plate is engaged with the second gear 2086. One end of the second elastic member is fixedly connected to the second movable plate 2084, and the other end of the second elastic member is fixedly connected to the second baffle.
[0054] When the second stirring rod 208 rotates relative to the fourth rotating shaft 2010, the second gear 2086 is driven to rotate, the second rack plate is driven to move by the second gear 2086, the second movable plate 2084 is driven to move by the second rack plate through the second elastic member, the extension amount of the second stop block 2088 is changed, and then the gap size between the first stirring rod 207 and the second stirring rod 208 is changed.
[0055] In another embodiment, the first stirring rod 207 is provided with a first circular groove at an end away from the first mounting hole. The first connecting assembly comprises a first spring 2073 and a first sleeve column 2075. The upper end of the first sleeve column 2075 is fixedly connected to the first stirring rod 207, and the lower end of the first sleeve column 2075 is slidingly arranged in the first circular groove. The first spring 2073 is arranged in the first circular groove, the lower end of the first spring 2073 is fixedly connected to the inner wall of the first circular groove, and the upper end of the first spring 2073 is fixedly connected to the inner wall of the first sleeve column 2075 of the adjacent first stirring mechanism.
[0056] The second stirring rod 208 is provided with a second circular groove at an end away from the second mounting hole. The second connecting assembly comprises a second spring 2083 and a second sleeve column 2085. The upper end of the second sleeve column 2085 is fixedly connected to the second stirring rod 208, and the lower end of the second sleeve column 2085 is slidingly arranged in the second circular groove. The second spring 2083 is arranged in the second circular groove, the lower end of the second spring 2083 is fixedly connected to the inner wall of the second circular groove, and the upper end of the first spring 2073 is fixedly connected to the inner wall of the second sleeve column 2085 of the adjacent second stirring mechanism. In the initial state, the first spring 2073 and the second spring 2083 are at the original length, the distance between the plurality of first stirring rods 207 is at the maximum, and the distance between the plurality of second stirring rods 208 is at the maximum.
[0057] In another embodiment, the inner wall of the upper end of the stirring barrel 100 is provided with an annular slide 101. The coking inhibitor preparation device further comprises a pressing mechanism, and the pressing mechanism comprises a pressing ring 204 and two hydraulic push cylinders 203. The upper end of the hydraulic push cylinder 203 is slidingly arranged in the annular slide 101. The pressing ring 204 is sleeved on the first rotating shaft 205, the lower end of the hydraulic push cylinder 203 is fixedly connected to the upper end face of the pressing ring 204, and the lower end face of the pressing ring 204 abuts against the first stirring rod 207 and the second stirring rod 208. The extension end of the hydraulic push cylinder 203 is extended to drive the pressing ring 204 to move downward, the pressing ring 204 presses the first spring 2073 and the second spring 2083 to contract, so that the two adjacent first stirring rods 207 are close to each other, and the two adjacent second stirring rods 208 are close to each other.
[0058] In another embodiment, the upper end surface of the stirring barrel 100 is provided with a third through hole 102, and the lower end surface of the stirring barrel 100 is provided with a fourth through hole 105. The coking inhibitor preparation device further comprises a driving mechanism, which comprises a first driving assembly and a second driving assembly. The first driving assembly comprises a first motor 201 fixedly arranged on the upper end surface of the stirring barrel 100, and the output shaft of the first motor 201 is fixedly connected to a first rotating shaft 205 through the third through hole 102. The first motor 201 rotates to drive the first rotating shaft 205 to rotate, and the first rotating shaft 205 drives a third rotating shaft 209 to rotate through a cross rod, and the third rotating shaft 209 drives the first stirring mechanism to rotate synchronously.
[0059] The second driving assembly comprises a second motor 202 fixedly arranged on the lower end surface of the stirring barrel 100, and the output shaft of the second motor 202 is fixedly connected to a second rotating shaft 206 through the fourth through hole 105. The second motor 202 rotates to drive the second rotating shaft 206 to rotate, and the second rotating shaft 206 drives a fourth rotating shaft 2010 to rotate, and the fourth rotating shaft 2010 drives the second stirring mechanism to rotate synchronously.
[0060] In another embodiment, the first stirring rod 207 is provided with a plurality of first protrusions 2072 on the side close to the first through hole, and the plurality of first protrusions 2072 are uniformly distributed along the length direction of the first stirring rod 207. The second stirring rod 208 is provided with a plurality of second protrusions 2082 on the side close to the second through hole, and the plurality of second protrusions 2082 are uniformly distributed along the length direction of the second stirring rod 208.
[0061] When the first stop block 2078 and the second stop block 2088 gradually approach each other, the first stop block 2078 and the second protrusion 2082 reciprocally collide, and the second stop block 2088 and the first protrusion 2072 reciprocally collide, and the space between the first stirring rod 207 and the second stirring rod 208 continuously expands and shrinks in a small range. The liquid continuously enters and exits the space between the first stirring rod 207 and the second stirring rod 208, so that the substances in the gap between the first stirring rod 207 and the second stirring rod 208 can be carried out by the liquid flowing into the gap after being rubbed apart, thereby preventing re-agglomeration.
[0062] In another embodiment, the first stirring mechanism further comprises a third spring, one end of the third spring being fixedly connected to the first movable plate 2074, and the other end of the third spring being fixedly connected to the inner wall of the first mounting groove. The second stirring mechanism further comprises a fourth spring, one end of the fourth spring being fixedly connected to the second movable plate 2084, and the other end of the fourth spring being fixedly connected to the inner wall of the second mounting groove.
[0063] When the first stirring rod 207 is in the first state, the first block 2078 completely extends out of the first through hole and the second block 2088 completely extends out of the second through hole under the action of the third spring and the fourth spring. When the first stirring rod 207 is in the second state, the first block 2078 and the adjacent second stirring rod 208 tightly abut under the action of the third spring and the fourth spring, and the second block 2088 and the adjacent first stirring rod 207 tightly abut.
[0064] In another embodiment, the upper end surface of the stirring barrel 100 is provided with a feeding port 103, and the lower end surface of the stirring barrel 100 is provided with a discharging port 104. After stirring is completed, the discharging port 104 is opened, and the material is discharged from the discharging port 104.
[0065] Working process: in the initial state, the first spring 2073 and the second spring 2083 are in the original length, the distance between the plurality of first stirring rods 207 is maximum, and the distance between the plurality of second stirring rods 208 is maximum.
[0066] Start the first motor 201 and the second motor 202, the first motor 201 rotates to drive the first rotating shaft 205 to rotate, and drives the third rotating shaft 209 to rotate through the cross bar, the third rotating shaft 209 rotates to drive the first stirring mechanism to rotate synchronously. The second motor 202 rotates to drive the second rotating shaft 206 to rotate, the second rotating shaft 206 rotates to drive the fourth rotating shaft 2010 to rotate, and the fourth rotating shaft 2010 rotates to drive the second stirring mechanism to rotate synchronously.
[0067] First, the first motor 201 and the second motor 202 rotate in the same direction, the first stirring mechanism and the second stirring mechanism rotate in the same direction, and the material in the stirring barrel 100 is stirred. At this time, due to the action of the first spiral spring 2071 and the second spiral spring 2081, the first stirring rod 207 will not rotate around the third rotating shaft 209, and the second stirring rod 208 will not rotate around the fourth rotating shaft 2010.
[0068] When the stirring is performed for a period of time, the first motor 201 and the second motor 202 are relatively rotated, and then drive the first stirring mechanism and the second stirring mechanism to relatively rotate. At the same time, the hydraulic push cylinder 203 is started, the extension end of the hydraulic push cylinder 203 is extended, drives the pressing ring 204 to move downward, and the pressing ring 204 drives the plurality of first springs 2073 and the plurality of second springs 2083 to contract, so that the gap between the two adjacent first stirring rods 207 is reduced, and the gap between the two adjacent second stirring rods 208 is reduced.
[0069] At this time, the relative rotation of the first stirring rod 207 and the second stirring rod 208 causes the agglomerated material in the stirring barrel 100 to gather together, i.e. the agglomerated material gathers in the space surrounded by the plurality of first stirring rods 207, the plurality of second stirring rods 208 and the stirring barrel 100. When the first stirring rod 207 meets the second stirring rod 208, as shown in Fig. 16, the first stopper 2078 abuts against the adjacent second stirring rod 208, and the second stopper 2088 abuts against the adjacent first stirring rod 207, at this time, the agglomerated material is located between the first stirring rod 207 and the second stirring rod 208. Figure 8
[0070] After the first stirring mechanism and the second stirring mechanism contact, the relative rotation of the first motor 201 and the second motor 202 causes the first stirring rod 207 to rotate relative to the third rotation shaft 209, and the second stirring rod 208 to rotate relative to the fourth rotation shaft 2010, at this time, the first spiral spring 2071 and the second spiral spring 2081 start to store energy. The first stirring mechanism and the second stirring mechanism continue to rotate relative to each other, the extension amount of the first stopper 2078 and the second stopper 2088 gradually decreases, and the gap between the first stirring rod 207 and the second stirring rod 208 further decreases, thereby increasing the rubbing effect on the agglomerated material in the gap.
[0071] And the first stirring mechanism and the second stirring mechanism continue to rotate relative to each other, so that the first stirring rod 207 and the second stirring rod 208 move relative to each other, the direction of the relative movement is along the length direction of the first stirring rod 207 and the second stirring rod 208, as shown in Fig. 17. The first stopper 2078 and the second stopper 2088 gradually approach each other, and the first stopper 2078 and the second stopper 2088 gather the agglomerated material between the first stirring rod 207 and the second stirring rod 208 together, thereby preventing the edge position from rubbing for a short time and failing to rub apart. Figure 11
[0072] Figure 14 The direction of the arrow in the middle represents the flow direction of the liquid. When the first stopper 2078 and the second stopper 2088 gradually approach each other, the first stopper 2078 and the second protrusion 2082 reciprocally collide, and the second stopper 2088 and the first protrusion 2072 reciprocally collide, the space between the first stirring rod 207 and the second stirring rod 208 continuously expands and shrinks in a small range. The liquid continuously enters and exits the space between the first stirring rod 207 and the second stirring rod 208, so that the material in the gap between the first stirring rod 207 and the second stirring rod 208 can be taken out by the liquid flowing into the gap after being rubbed apart, thereby preventing the material from agglomerating again.
[0073] The above only describes the preferred embodiments of the present application and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A coking inhibitor preparation device, characterized in that: comprising a stirring barrel, a transmission mechanism, a plurality of first stirring mechanisms and a plurality of second stirring mechanisms; the stirring barrel is vertically arranged; the transmission mechanism comprises a first rotating shaft and a second rotating shaft, the first rotating shaft and the second rotating shaft are sequentially arranged from top to bottom in the stirring barrel, the first rotating shaft, the second rotating shaft and the stirring barrel are coaxially arranged, the first rotating shaft and the second rotating shaft can rotate along their own axes, and the first rotating shaft and the second rotating shaft can relatively rotate; a cross bar is fixedly arranged on the first rotating shaft, the cross bar extends along the radial direction of the first rotating shaft, and a third rotating shaft is fixedly arranged at the end of the cross bar away from the first rotating shaft, the third rotating shaft extends along the axial direction of the first rotating shaft; a fourth rotating shaft is fixedly arranged on the peripheral wall of the second rotating shaft, and the fourth rotating shaft extends along the axial direction of the second rotating shaft; each first stirring mechanism comprises a first stirring rod and a first connecting assembly; the first stirring rod is horizontally arranged, and one end of the first stirring rod is rotationally connected to the third rotating shaft; the first stirring rod has a first state and a second state, when the first stirring rod is in the first state, the first stirring rod is parallel to the cross bar, and the first stirring rod and the third rotating shaft rotate synchronously; when the first stirring rod is in the second state, the first stirring rod rotates relative to the third rotating shaft; the plurality of first stirring mechanisms are sequentially arranged from top to bottom, and two adjacent first stirring mechanisms are connected through the first connecting assembly; each second stirring mechanism comprises a second stirring rod and a second connecting assembly; the second stirring rod is horizontally arranged, and one end of the second stirring rod is rotationally connected to the fourth rotating shaft; the second stirring rod has a first state and a second state, when the second stirring rod is in the first state, the second stirring rod is parallel to the cross bar, and the second stirring rod and the fourth rotating shaft rotate synchronously; when the second stirring rod is in the second state, the second stirring rod rotates relative to the fourth rotating shaft; the plurality of second stirring mechanisms are sequentially arranged from top to bottom, and two adjacent second stirring mechanisms are connected through the second connecting assembly; when the first stirring mechanism and the second stirring mechanism rotate synchronously, the first stirring rod and the second stirring rod stir the material in the stirring barrel, at this time, the first stirring rod and the second stirring rod are both in the first state; when the first stirring mechanism and the second stirring mechanism relatively rotate, the first stirring rod and the second stirring rod are both in the second state when the first stirring mechanism and the second stirring mechanism contact, and the relative movement of the first stirring rod and the second stirring rod scatters the material. 2.The coking inhibitor preparation device according to claim 1, characterized in that: a first mounting hole is formed in one end of the first stirring rod close to the third rotating shaft, and the first stirring rod is sleeved on the third rotating shaft through the first mounting hole; the first stirring mechanism further comprises a first volute spring, the first volute spring is arranged in the first mounting hole, the inner end of the first volute spring is fixedly connected to the third rotating shaft, and the outer end of the first volute spring is fixedly connected to the inner wall of the first mounting hole. The second stirring rod is sleeved with the fourth rotating shaft through a second mounting hole formed in one end of the second stirring rod close to the fourth rotating shaft; and a second volute spring is arranged in the second mounting hole, with an inner end of the second volute spring fixedly connected to the fourth rotating shaft and an outer end of the second volute spring fixedly connected to an inner wall of the second mounting hole.
3. The device according to claim 2, wherein: The first stirring rod is provided with a first mounting slot formed in the first stirring rod and extending along a length direction of the first stirring rod; the first stirring rod is provided with a first through hole formed in a side of the first stirring rod away from the first mounting hole; the first stirring mechanism further comprises a first movable plate; the first movable plate extends along the length direction of the first stirring rod and is slidingly arranged in the first mounting slot; one end of the first movable plate is fixedly provided with a first stopper which is slidingly arranged at the first through hole; when the first stirring rod is in the first state, the first stopper completely extends out of the first through hole; and when the first stirring rod is in the second state, the first stopper abuts against the second stirring rod.
4. The device according to claim 2, wherein: The second stirring rod is provided with a second mounting slot formed in the second stirring rod and extending along a length direction of the second stirring rod; the second stirring rod is provided with a second through hole formed in a side of the second stirring rod away from the second mounting hole; the second stirring mechanism further comprises a second movable plate; the second movable plate extends along the length direction of the second stirring rod and is slidingly arranged in the second mounting slot; one end of the second movable plate is fixedly provided with a second stopper which is slidingly arranged at the second through hole; when the second stirring rod is in the first state, the second stopper completely extends out of the second through hole; and when the second stirring rod is in the first state, the second stopper abuts against the first stirring rod.
5. The device according to claim 2, wherein: The first stirring rod is provided with a first circular groove formed in an end of the first stirring rod away from the first mounting hole; the first connecting assembly comprises a first spring and a first sleeve column; the upper end of the first sleeve column is fixedly connected to the first stirring rod, and the lower end of the first sleeve column is slidingly arranged in the first circular groove; the first spring is arranged in the first circular groove, with a lower end of the first spring fixedly connected to an inner wall of the first circular groove and an upper end of the first spring fixedly connected to an inner wall of the first sleeve column of the adjacent first stirring mechanism; The second stirring rod is provided with a second circular groove formed in an end of the second stirring rod away from the second mounting hole; the second connecting assembly comprises a second spring and a second sleeve column; the upper end of the second sleeve column is fixedly connected to the second stirring rod, and the lower end of the second sleeve column is slidingly arranged in the second circular groove; the second spring is arranged in the second circular groove, with a lower end of the second spring fixedly connected to an inner wall of the second circular groove and an upper end of the first spring fixedly connected to an inner wall of the second sleeve column of the adjacent second stirring mechanism.
6. The device according to claim 5, wherein: An annular slide is formed on the inner wall of the upper end of the stirring barrel; the coking inhibitor preparation device further comprises a pressing mechanism, which comprises a pressing ring and two hydraulic push cylinders; the upper end of the hydraulic push cylinder is slidingly arranged in the annular slide; the pressing ring is sleeved on the first rotating shaft, the lower end of the hydraulic push cylinder is fixedly connected to the upper end face of the pressing ring, and the lower end face of the pressing ring abuts against the first stirring rod and the second stirring rod; the elongated end of the hydraulic push cylinder is elongated to drive the pressing ring to move downward, the pressing ring presses the first spring and the second spring to contract, so that the two adjacent first stirring rods are close to each other, and the two adjacent second stirring rods are close to each other.
7. The coking inhibitor preparation device according to claim 1, characterized in that: A third through hole is formed in the upper end face of the stirring barrel, and a fourth through hole is formed in the lower end face of the stirring barrel; the coking inhibitor preparation device further comprises a driving mechanism, which comprises a first driving assembly and a second driving assembly; the first driving assembly comprises a first motor, which is fixedly arranged on the upper end face of the stirring barrel, and the output shaft of the first motor is fixedly connected to the first rotating shaft through the third through hole; the second driving assembly comprises a second motor, which is fixedly arranged on the lower end face of the stirring barrel, and the output shaft of the second motor is fixedly connected to the second rotating shaft through the fourth through hole.
8. The coking inhibitor preparation device according to claim 4, characterized in that: The side of the first stirring rod close to the first through hole is provided with a plurality of first protrusions, and the plurality of first protrusions are uniformly distributed along the length direction of the first stirring rod; the side of the second stirring rod close to the second through hole is provided with a plurality of second protrusions, and the plurality of second protrusions are uniformly distributed along the length direction of the second stirring rod.
9. The coking inhibitor preparation device according to claim 4, characterized in that: The first stirring mechanism further comprises a third spring, one end of the third spring is fixedly connected to the first movable plate, and the other end of the third spring is fixedly connected to the inner wall of the first mounting groove; the second stirring mechanism further comprises a fourth spring, one end of the fourth spring is fixedly connected to the second movable plate, and the other end of the fourth spring is fixedly connected to the inner wall of the second mounting groove.
10. The coking inhibitor preparation device according to claim 1, characterized in that: A feeding port is formed in the upper end face of the stirring barrel, and a discharging port is formed in the lower end face of the stirring barrel.
Citation Information
Patent Citations
A boiler coking inhibitor and its preparation method
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