A conveying trolley and conveying system with a mechanical carousel

By adopting a mechanical turntable structure on the AGV, and using the combination of blocking plates and gears to achieve mechanical drive of the turntable, the problems of structural complexity and high energy consumption caused by motor drive are solved, achieving the effects of simplified structure, reduced cost and increased service life.

CN117383177BActive Publication Date: 2025-11-07SHANGHAI TONGZHOU MACHINERY EQUIP ENGCO
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Patent Information

Application Number
CN202311598252.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-27
Publication Date
2025-11-07
Estimated Expiration
2043-11-27

AI Technical Summary

Technical Problem

The existing AGV turntable mechanism requires motor drive, resulting in complex structure, high energy consumption, short service life, and inability to be used when the motor fails.

Method used

The turntable adopts a mechanical turntable structure. By setting a blocking plate on one side of the conveyor line and cooperating with the gear, the turntable is mechanically driven, eliminating the need for motor drive. The stability and reliability of the turntable are ensured by the structure of connecting column, connecting cylinder, positioning component and protective shell.

Benefits of technology

The simplified structure of the conveyor trolley reduces production costs, improves service life and operational stability, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN117383177B_ABST
    Figure CN117383177B_ABST
Patent Text Reader

Abstract

The present application relates to a kind of conveying trolley with mechanical carousel, including chassis, several wheels are equipped on the chassis, carousel is equipped on the chassis, gear is equipped with the same shaft with carousel on the carousel, the top of carousel is equipped with the first fixture connected with carousel.The conveying trolley with mechanical carousel of the present application, conveying trolley does not need to set motor for driving carousel rotation separately, so as to simplify the overall structure of conveying trolley, reduce its production cost, improve its service life, in addition, a conveying system is also designed in the present application.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of conveying trolley, in particular to a conveying trolley with mechanical rotary table. BACKGROUND

[0002] The square shell battery includes multiple processes such as laser cleaning, plasma cleaning, spraying, UV curing and the like in the production process. The above-mentioned multiple processes need to use the conveying trolley to drive the square shell battery on the conveying line to run in the working process. In the running process, the laser, spray gun and the like devices on both sides of the conveying line process the square shell battery. In order to facilitate the processing of each surface of the square shell battery, the conveying trolley needs to rotate 90 degrees in the conveying process, so the rotary table mechanism for driving the square shell battery to rotate needs to be arranged on the conveying trolley.

[0003] The Chinese patent with publication number "CN216683984U" discloses an AGV independent suspension driving system and AGV trolley, which comprises a main body support, driving wheel mechanisms and driving lifting mechanisms are arranged on both sides of the main body support, and a rotary table bearing is further arranged on the surface of the main body support. The rotary table bearing can rotate the AGV support.

[0004] Although the AGV trolley with the above structure has the rotary table function, the rotary table mechanism needs to be driven by the motor, which increases the complexity of the overall structure. At the same time, the rotation driven by the motor not only increases the energy consumption, but also has a service life. Once the motor is damaged, the whole device cannot be used, so the service life and reliability are low. SUMMARY

[0005] To solve the above technical problems, the purpose of the present application is to provide a conveying trolley with mechanical rotary table which can realize rotary table rotation without motor driving, and has simple structure, long service life and high reliability. In addition, the present application also provides a conveying system comprising the conveying trolley.

[0006] The conveying trolley with mechanical rotary table of the present application comprises a chassis, a plurality of wheels arranged on the chassis, and a rotary table arranged on the chassis. A gear coaxial with the rotary table is arranged on the rotary table, and a first fixture connected with the rotary table is arranged above the rotary table.

[0007] The conveying trolley with mechanical rotary table has the advantages that a gear is arranged on the rotary table, and a first fixture connected with the gear is arranged above the rotary table. The arrangement of the gear enables the operator to realize mechanical driving of the rotary table rotation by arranging a blocking piece corresponding to the gear on one side of the conveying line. In this way, the motor for driving the rotary table to rotate does not need to be arranged separately on the conveying trolley, thereby simplifying the overall structure of the conveying trolley, reducing the production cost, and improving the working stability and service life.

[0008] Further, the conveying trolley with mechanical rotating disc of the present application, the surface of the chassis is provided with a connecting column, the bottom end of the connecting column is fixedly arranged on the surface of the chassis, and the rotating disc is rotatably arranged on the connecting column.

[0009] The arrangement of the connecting column facilitates the installation of the rotating disc by the operator.

[0010] Further, the conveying trolley with mechanical rotating disc of the present application, the lower portion of the rotating disc is provided with a connecting cylinder fixedly connected with the rotating disc, the connecting cylinder comprises an upper cylinder body and a lower cylinder body, and a gear is arranged between the upper cylinder body and the lower cylinder body.

[0011] The arrangement of the connecting cylinder facilitates the installation of the gear by the operator.

[0012] Further, the conveying trolley with mechanical rotating disc of the present application, the bottom surface of the upper cylinder body and the top surface of the lower cylinder body are both provided with an annular positioning rim, the disc body of the gear is sleeved on the annular positioning rim, the upper cylinder body presses the disc body of the gear against the top surface of the lower cylinder body, and the upper end and the lower end of the connecting cylinder are connected with the connecting column through bearings respectively.

[0013] The arrangement of the annular positioning rim realizes the accurate positioning of the gear. The bearings at the two ends of the connecting cylinder reduce the friction between the connecting cylinder and the connecting column.

[0014] Further, the conveying trolley with mechanical rotating disc of the present application, one side of the rotating disc is provided with a first positioning assembly, the first positioning assembly comprises a first guide rail arranged on the surface of the chassis, a first sliding block matched with the first guide rail, and a first connecting block fixedly connected with the first sliding block, one end of the first connecting block close to the gear is provided with a clamping column, the upper portion of the chassis is further provided with a driving plate connected with the rotating disc, a linkage plate is arranged between the driving plate and the first clamping column, one end of the linkage plate is hingedly connected with the first connecting block, and the other end of the linkage plate is hingedly connected with the driving plate.

[0015] The arrangement of the first positioning assembly realizes the positioning of the rotating disc, so that the clamping column can position the gear and cannot rotate in the initial state, and when the blocking piece drives the gear, the clamping column can move out of the gear groove of the gear under the action of the driving plate and the linkage plate, so that the rotating disc can rotate.

[0016] Further, the conveying trolley with mechanical rotating disc of the present application, the driving plate is located below the connecting cylinder, the driving plate and the connecting column are connected through bearings, and the two ends of the driving plate protrude from the circumferential surface of the connecting cylinder.

[0017] Further, the conveying trolley with the mechanical rotating disc of the present application is further provided with a protective shell above the chassis, the top wall of the protective shell is provided with a positioning hole, the top end of the connecting cylinder passes through the positioning hole, the side wall of the protective shell is provided with a strip-shaped perforation, the edge of the gear passes out of the strip-shaped perforation, the side wall of the protective shell is further provided with a transmission hole corresponding to the driving plate, the end of the driving plate passes through the transmission hole and protrudes out of the surface of the protective shell.

[0018] The protective shell is arranged to protect the rotating disc and other components.

[0019] Further, the conveying trolley with the mechanical rotating disc of the present application is further provided with a protective shell above the chassis, the top wall of the protective shell is provided with a positioning hole, the top end of the connecting cylinder passes through the positioning hole, the side wall of the protective shell is provided with a strip-shaped perforation, the edge of the gear passes out of the strip-shaped perforation, the side wall of the protective shell is further provided with a transmission hole corresponding to the driving plate, the end of the driving plate passes through the transmission hole and protrudes out of the surface of the protective shell.

[0020] The installation of the mounting cylinder and the insertion rod realizes the connection between the first jig and the rotating disc.

[0021] Further, the conveying trolley with the mechanical rotating disc of the present application is further provided with a protective shell above the chassis, the top wall of the protective shell is provided with a positioning hole, the top end of the connecting cylinder passes through the positioning hole, the side wall of the protective shell is provided with a strip-shaped perforation, the edge of the gear passes out of the strip-shaped perforation, the side wall of the protective shell is further provided with a transmission hole corresponding to the driving plate, the end of the driving plate passes through the transmission hole and protrudes out of the surface of the protective shell.

[0022] The arrangement of the roller makes the rotating disc rotate more stably.

[0023] A conveying system, comprising a conveying trolley arranged on a conveying line for loading workpieces, and a blocking piece arranged on one side of the conveying line.

[0024] The conveying trolley comprises a chassis, a plurality of wheels arranged on the chassis, a rotating disc arranged on the chassis, a gear coaxial with the rotating disc arranged on the rotating disc, and a first jig connected with the rotating disc arranged above the rotating disc.

[0025] The blocking piece corresponds to the gear.

[0026] The conveying system arranges the conveying trolley on the conveying line and arranges the blocking piece on one side of the conveying line, so as to realize the mechanical driving of the rotating disc, and the overall structure is simpler, the operation is more stable, the service life is longer, and the energy consumption is lower.

[0027] Further, the conveying system of the present application,

[0028] The conveying line is provided with a bottom surface laser cleaning head located obliquely below the workpiece on both sides.

[0029] The conveying line is provided with a side surface laser cleaning head opposite to the side surface of the workpiece on both sides.

[0030] The top of the conveying line is provided with a top surface laser cleaning head opposite to the top surface of the workpiece;

[0031] The two sides of the conveying line are provided with end surface laser cleaning heads opposite to the end surface of the workpiece.

[0032] The bottom surface laser cleaning head, the side surface laser cleaning head, the top surface laser cleaning head and the end surface laser cleaning head are arranged to realize laser cleaning of the bottom surface, the side surface, the top surface and the end surface of the workpiece respectively.

[0033] Further, the conveying system of the present application,

[0034] The two sides of the conveying line are provided with end surface plasma cleaning heads opposite to the end surface of the workpiece.

[0035] The two sides of the conveying line are provided with side surface plasma cleaning heads opposite to the side surface of the workpiece.

[0036] The top of the conveying line is provided with a top surface plasma cleaning head opposite to the top surface of the workpiece.

[0037] The two sides of the conveying line are provided with bottom surface plasma cleaning heads located obliquely below the workpiece.

[0038] The end surface plasma cleaning head, the side surface plasma cleaning head, the top surface plasma cleaning head and the bottom surface plasma cleaning head are arranged to realize plasma cleaning of the end surface, the side surface, the top surface and the bottom surface of the workpiece, thereby improving the surface adhesion of the workpiece surface.

[0039] Further, the conveying system of the present application,

[0040] It comprises two sets of end surface spraying assemblies and two sets of three surface spraying assemblies.

[0041] The end surface spraying assembly comprises an end surface spray gun arranged on the two sides of the conveying line and opposite to the end surface of the workpiece.

[0042] The three surface spraying assembly comprises a side surface spray gun arranged on the two sides of the conveying line and opposite to the side surface of the workpiece, a top surface spray gun arranged on the upper side of the conveying line and opposite to the top surface of the workpiece, and a bottom surface spray gun arranged on one side of the conveying line and located obliquely below the workpiece.

[0043] The arrangement of the two sets of end surface spraying assemblies realizes paint spraying of the end surface of the workpiece, the arrangement of the side surface spray gun realizes spraying of the side surface of the workpiece, the arrangement of the top surface spray gun realizes spraying of the top surface of the workpiece, and the arrangement of the bottom surface spray gun realizes spraying of the bottom surface of the workpiece.

[0044] Further, the conveying system of the present application,

[0045] The two sides of the conveying line are respectively provided with UV curing lamps opposite to the end surface of the workpiece.

[0046] The two sides of the conveying line are respectively provided with UV curing lamps opposite to the side surface of the workpiece;

[0047] The upper side of the conveying line is provided with a top surface UV curing lamp opposite to the top surface of the workpiece;

[0048] The two sides of the conveying line are provided with bottom surface UV curing lamps located obliquely below the workpiece.

[0049] The end surface UV curing lamp, the side surface UV curing lamp, the top surface UV curing lamp and the bottom surface UV curing lamp are arranged to respectively realize UV curing of the end surface, the side surface, the top surface and the bottom surface of the workpiece.

[0050] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, and to be implemented in accordance with the content of the specification, the following will be described in detail by the embodiments of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0051] Figure 1 is the front view of the conveying trolley with mechanical rotary table (the second jig is not shown).

[0052] Figure 2 is the top view of the conveying trolley with mechanical rotary table.

[0053] Figure 3 is Figure 2 A-A sectional view.

[0054] Figure 4 is the perspective view of the conveying trolley with mechanical rotary table.

[0055] Figure 5 is the exploded view of the conveying trolley with mechanical rotary table.

[0056] Figure 6 is the internal structure diagram of the conveying trolley with mechanical rotary table.

[0057] Figure 7 is Figure 6 the perspective view of the conveying trolley with mechanical rotary table of

[0058] Figure 8 is Figure 6 the top view of the conveying trolley with mechanical rotary table of

[0059] Figure 9 is the perspective view of the chassis and protective shell.

[0060] Figure 10 is the perspective view of the chassis.

[0061] Figure 11 is the use state diagram of the conveying trolley with mechanical rotary table.

[0062] Figure 12 is a schematic diagram of a laser cleaning process of the conveying system.

[0063] Figure 13 is a schematic diagram of a plasma cleaning process of the conveying system.

[0064] Figure 14 is a front view of a spraying process of the conveying system.

[0065] Figure 15 is a top view of a spraying process of the conveying system.

[0066] Figure 16 is a side view of a spraying process of the conveying system.

[0067] Figure 17 is a schematic diagram of a UV curing process of the conveying system.

[0068] Wherein, the chassis 1, the wheels 2, the turntable 3, the first fixture 4, the connecting column 5, the connecting cylinder 6, the upper cylinder 7, the lower cylinder 8, the annular positioning edge 9, the bearing 10, the mounting cylinder 11, the insertion rod 12, the first guide rail 13, the first sliding block 14, the first connecting block 15, the clamping column 16, the driving plate 17, the linkage plate 18, the protective shell 19, the positioning hole 20, the strip-shaped perforation 21, the transmission hole 22, the second guide rail 23, the guide rail groove 24, the second sliding block 25, the second connecting block 26, the roller 27, the second fixture 28, the blocking piece 29, the chain 30, the workpiece 33, the gear 34, the bottom surface laser cleaning head 35, the side surface laser cleaning head 36, the top surface laser cleaning head 37, the end surface laser cleaning head 38, the end surface plasma cleaning head 39, the side surface plasma cleaning head 40, the top surface plasma cleaning head 41, the bottom surface plasma cleaning head 42, the end surface spraying gun 43, the side surface spraying gun 44, the top surface spraying gun 45, the bottom surface spraying gun 46, the end surface UV curing lamp 47, the side surface UV curing lamp 48, the top surface UV curing lamp 49, and the bottom surface UV curing lamp 50. DETAILED DESCRIPTION

[0069] The specific embodiments of the present application will be further described in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present application, but not to limit the scope of the present application.

[0070] Example 1;

[0071] Referring to Figures 1 to 11 , the conveying trolley with a mechanical turntable of the present embodiment comprises a chassis 1, a plurality of wheels 2 arranged on the chassis, a turntable 3 arranged on the chassis, a gear 34 coaxial with the turntable arranged on the turntable, and a first fixture 4 connected with the turntable arranged above the turntable.

[0072] The conveying trolley with the mechanical rotating disc of the present application is provided with a gear on the rotating disc, and a first fixture connected to the rotating disc above the rotating disc. The gear is provided so that the operator can realize the mechanical driving of the rotating disc by setting a blocking piece corresponding to the gear on one side of the conveying line.

[0073] The first fixture is used for mounting the workpiece or connecting other fixtures of the workpiece.

[0074] In operation, the conveying trolley is placed on the conveying line and can move along the conveying line under the driving of the chain, connecting rope or the like.

[0075] When the conveying trolley moves to the blocking piece, the blocking piece contacts the gear.

[0076] To realize the reverse rotation of the rotating disc, another blocking piece can be arranged on the other side of the conveying line.

[0077] Under the driving of the blocking piece, the conveying trolley with the mechanical rotating disc does not need to be separately provided with a driving motor to realize the driving of the rotating disc, thereby simplifying the overall structure of the conveying trolley, reducing the production cost and prolonging the service life.

[0078] The blocking piece for driving the rotating disc can have a certain elasticity and can be made of plastic, steel plate or the like. To make the rotating disc rotate by a certain angle, the operator can use a blocking piece with a corresponding length to drive the rotating disc, and the specific length is subject to the actual requirement.

[0079] To reduce the impact between the blocking piece and the gear, the blocking piece can be an arc-shaped blocking piece.

[0080] To facilitate the installation of the rotating disc, in the present embodiment, the surface of the bottom disc is provided with a connecting column 5, the bottom end of the connecting column is fixedly arranged on the surface of the bottom disc, and the rotating disc is rotatably arranged on the connecting column.

[0081] Specifically, a connecting cylinder 6 is arranged below the rotating disc, the connecting cylinder includes an upper cylinder body 7 and a lower cylinder body 8, and the gear is arranged between the upper cylinder body and the lower cylinder body.

[0082] Specifically, the bottom surface of the upper cylinder and the top surface of the lower cylinder are both provided with annular positioning rims 9, and the disc of the gear is sleeved on the annular positioning rims, and the upper cylinder presses the disc of the gear against the top surface of the lower cylinder.

[0083] The upper and lower ends of the connecting cylinder are connected with the connecting column through bearings 10 respectively.

[0084] In order to facilitate the installation of the first device, the middle part of the rotating disc is provided with an installation cylinder 11, the bottom end of the installation cylinder is fixed on the rotating disc, the middle part of the first device is provided with a plug rod 12, the bottom end of the plug rod is arranged in the installation cylinder, and the plug rod can be fixed with the installation cylinder through interference fit or through screws.

[0085] In order to realize the positioning of the rotating disc, one side of the rotating disc is provided with a first positioning assembly, the first positioning assembly comprises a first guide rail 13 arranged on the surface of the bottom disc, a first sliding block 14 matched with the first guide rail, a first connecting block 15 fixedly connected with the first sliding block, and a clamping column 16 arranged at one end of the first connecting block close to the gear, a driving plate 17 connected with the rotating disc is further arranged above the bottom disc, a linkage plate 18 is arranged between the driving plate and the first clamping column, one end of the linkage plate is hinged to the first connecting block, and the other end of the linkage plate is hinged to the driving plate.

[0086] In the embodiment, the driving plate is located below the connecting cylinder, the driving plate and the connecting column are connected through bearings, and the two ends of the driving plate protrude from the circumferential surface of the connecting cylinder.

[0087] In a normal state, the top end of the clamping column is located in the gear slot, so as to clamp the gear and prevent the gear from rotating. When the blocking piece drives the rotating disc to rotate, the driving plate rotates together with the rotating disc. With the rotation of the driving plate, the driving plate drives the first connecting block to move away from the rotating disc through the linkage plate. At this time, the clamping column originally located in the gear slot is gradually moved out of the gear slot, so that the gear can drive the rotating disc to rotate to a predetermined angle.

[0088] When the rotating disc moves reversely under the driving of the blocking piece, the driving plate reversely rotates under the driving of the rotating disc, so as to drive the first connecting block to the original position through the linkage plate, and the top end of the clamping column enters the gear slot again, thereby preventing the rotating disc from rotating when the conveying trolley moves.

[0089] The first connecting block is a T-shaped block, the bottom end of the clamping column is fixedly arranged on the front end of the T-shaped block, and the end of the linkage plate is hinged to the hinge pin on the side of the T-shaped block.

[0090] In order to realize the protection of the rotating disc and other components, a protective shell 19 is further arranged above the bottom disc, a positioning hole 20 is arranged on the top wall of the protective shell, the top end of the connecting cylinder passes through the positioning hole, a strip-shaped perforation 21 is arranged on the side wall of the protective shell, the edge of the gear passes out of the strip-shaped perforation, a transmission hole 22 corresponding to the driving plate is further arranged on the side wall of the protective shell, the end of the driving plate passes through the transmission hole and protrudes out of the surface of the protective shell.

[0091] In order to make the rotating disc rotate more stably, the other side of the rotating disc is provided with a second guide rail 23 arranged in a guide rail groove 24 on the surface of the base plate, and a second sliding block 25 adapted to the second guide rail is arranged on the second guide rail, a second connecting block 26 is fixedly arranged on the second sliding block, a roller 27 is arranged on the side of the second connecting block close to the gear, the roller is in contact with the surface of the connecting cylinder, and a spring is arranged between the second connecting block and the protective shell.

[0092] The arrangement of the roller makes the rotating disc rotate more stably. In specific work, the second connecting block is tightly attached to the surface of the connecting cylinder under the action of the spring, so that the rotating disc rotates more stably and the workpiece thereon is not damaged due to too fast rotation.

[0093] In order to facilitate the driving of the conveying trolley, the bottom surface of the base plate is provided with a driving connecting piece (not shown in the figure), and the bottom surface of the driving connecting piece has connecting teeth meshing with the chain 30. When driving, the chain is meshed with the connecting teeth, and the chain moves under the driving of the external driving device, thereby driving the connecting teeth and the conveying trolley as a whole to move along the conveying line.

[0094] In order to facilitate the connection with the workpiece, the upper side of the first jig is provided with a second jig 28 fixedly connected with the first jig, and the second jig is provided with a connecting groove adapted to the workpiece.

[0095] The arrangement of the second jig further improves the connection between the workpiece and the conveying trolley. Specifically, the workpiece 33 has protruding parts adapted to the connecting groove, and the protruding parts are clamped in the connecting groove of the second jig during installation, thereby realizing the connection of the workpiece.

[0096] Embodiment two;

[0097] Referring to Figures 12-17 The embodiment discloses a conveying system, which comprises a conveying trolley arranged on a conveying line for loading a workpiece, and a blocking piece arranged on one side of the conveying line.

[0098] The conveying trolley comprises a base plate, a plurality of wheels arranged on the base plate, a rotating disc arranged on the base plate, a gear coaxial with the rotating disc arranged on the rotating disc, and a first jig connected with the rotating disc arranged above the rotating disc.

[0099] The conveying system realizes mechanical driving of the rotating disc by arranging the conveying trolley on the conveying line and arranging the blocking piece on one side of the conveying line, so that the overall structure is simpler, the operation is more stable, the service life is longer, and the energy consumption is lower.

[0100] In order to realize reverse rotation driving of the rotating disc, the other side of the conveying line is also provided with a blocking piece corresponding to the gear.

[0101] The driving device comprises a chain 30 parallel to the conveying line and a driving motor, the output end of the driving motor is connected with the chain through a sprocket, and the chain is connected with the conveying trolley.

[0102] In order to realize the processing of the workpiece, a plurality of workpiece processing devices are arranged on both sides and above the conveying line, and the workpiece processing devices are laser cleaning devices, plasma cleaning devices, spraying devices or UV curing devices.

[0103] In order to realize the processing of each surface of the workpiece, the position of the output end of the workpiece processing device can be adjusted according to actual needs to realize the overall processing of the workpiece.

[0104] The conveying trolley is the conveying trolley with a mechanical turntable of the first embodiment, and specifically, the conveying trolley is characterized in that the surface of the chassis is provided with a connecting column 5, the bottom end of the connecting column is fixedly arranged on the surface of the chassis, and the turntable is rotatably arranged on the connecting column.

[0105] Preferably, the two sides of the conveying line are provided with bottom surface laser cleaning heads 35 located obliquely below the workpiece;

[0106] The two sides of the conveying line are provided with side surface laser cleaning heads 36 opposite to the side surface of the workpiece;

[0107] The top of the conveying line is provided with top surface laser cleaning heads 37 opposite to the top surface of the workpiece;

[0108] The two sides of the conveying line are provided with end surface laser cleaning heads 38 opposite to the end surface of the workpiece.

[0109] The arrangement of the bottom surface laser cleaning head, the side surface laser cleaning head, the top surface laser cleaning head and the end surface laser cleaning head respectively realizes the laser cleaning of the bottom surface, the side surface, the top surface and the end surface of the workpiece, and each laser cleaning head can be arranged in a cleaning sequence as required.

[0110] In this embodiment, the bottom surface laser cleaning head, the side surface laser cleaning head, the top surface laser cleaning head and the end surface laser cleaning head are arranged in sequence on the two sides or above the conveying line, and the bottom surface laser cleaning head, the side surface laser cleaning head and the top surface laser cleaning head are located in the upstream direction of the blocking piece, and the end surface laser cleaning head is located in the downstream direction of the blocking piece.

[0111] When working, first, the bottom surface laser cleaning head obliquely upwardly arranged on the two sides of the conveying line performs surface treatment on the bottom surface of the workpiece when the conveying trolley passes.

[0112] Then, the side surface laser cleaning heads on the two sides of the conveying line and the top surface laser cleaning heads on the top perform surface treatment on the two side surfaces and the top surface of the workpiece.

[0113] When the conveying trolley passes through the blocking piece, the external force of the forward movement acts on the blocking piece, so that the workpiece on the conveying trolley is rotated by 90°, and finally the end face laser cleaning head on both sides of the conveying line is used to perform surface treatment on the two end faces of the workpiece.

[0114] The angle and distance of each laser cleaning head to the workpiece are freely adjusted according to actual workpiece size, processing requirements and other factors, and the sequence of surface treatment can also be freely split and combined, and combined with the adjustment of the parameters of the laser cleaning head itself, it can cover all laser cleaning process requirements on the market.

[0115] Preferably, the conveying line is provided with end face plasma cleaning heads 39 opposite the end faces of the workpiece on both sides;

[0116] The conveying line is provided with side face plasma cleaning heads 40 opposite the side faces of the workpiece on both sides;

[0117] The conveying line is provided with top face plasma cleaning heads 41 opposite the top faces of the workpiece above;

[0118] The conveying line is provided with bottom face plasma cleaning heads 42 located obliquely below the workpiece on both sides.

[0119] The end face plasma cleaning head, the side face plasma cleaning head, the top face plasma cleaning head and the bottom face plasma cleaning head are provided, which realizes plasma cleaning of the end face, the side face, the top face and the bottom face of the workpiece, thereby improving the surface adhesion of the workpiece surface.

[0120] In the embodiment, the end face plasma cleaning head, the side face plasma cleaning head, the top face plasma cleaning head and the bottom face plasma cleaning head are sequentially arranged along the conveying line.

[0121] During cleaning, first, the end face plasma cleaning heads installed on both sides of the conveying line perform surface treatment on the two end faces of the workpiece when the conveying trolley passes. Then, when the conveying trolley passes through the blocking piece, the external force of the forward movement acts on the blocking piece, so that the workpiece on the conveying trolley is rotated by 90°, and then the side face plasma cleaning heads and the top face plasma cleaning heads installed on both sides and the top of the conveying line perform surface treatment on the two side faces and the top face of the workpiece. Finally, the bottom face plasma cleaning heads obliquely installed on both sides of the conveying line perform surface treatment on the bottom face of the workpiece.

[0122] The angle and distance of each plasma cleaning head to the workpiece are freely adjusted according to actual workpiece size, processing requirements and other factors, and the sequence of surface treatment can also be freely split and combined, and combined with the adjustment of the parameters of the plasma cleaning head itself, it can cover all plasma cleaning process requirements on the market.

[0123] Preferably, the conveying system comprises two groups of end face spraying assemblies and two groups of three-face spraying assemblies;

[0124] The end face spraying assembly includes end face spraying guns 43 arranged on both sides of the conveying line and facing the end face of the workpiece;

[0125] The three-face spraying assembly includes side face spraying guns 44 arranged on both sides of the conveying line and facing the side face of the workpiece, top face spraying guns 45 arranged on the upper side of the conveying line and facing the top face of the workpiece, and bottom face spraying guns 46 arranged on one side of the conveying line and located obliquely below the workpiece.

[0126] The arrangement of the two groups of end face spraying assemblies realizes the spraying of the end face of the workpiece, the arrangement of the side face spraying guns realizes the spraying of the side face of the workpiece, the arrangement of the top face spraying guns realizes the spraying of the top face of the workpiece, and the arrangement of the bottom face spraying guns realizes the spraying of the bottom face of the workpiece.

[0127] The existing spraying process either uses a robot to spray, in which case the conveyed workpiece does not need to be rotated, because the robot can be shaped to various angles and positions to realize multi-face spraying, but the robot motion track and spraying control system cannot be completed when the beat is greater than 3 seconds per piece; the production capacity is limited, and the investment is also high.

[0128] And the ordinary fixed gun spraying conveying line, the existing equipment can only achieve 5 faces at a time, cannot achieve 6 faces at a time, low efficiency, does not use workpiece rotation technology, and the front and rear two end faces of the workpiece cannot be processed because they cannot be perpendicular to the end face of the workpiece, which is difficult to process. More equipment is needed to meet the requirements, and a large enough space between workpieces is needed to ensure that the two end faces of the workpiece are processed, which affects the production efficiency.

[0129] The workpiece can realize 6 faces at a time under the condition of rotating spraying, and the specific steps of spraying are as follows:

[0130] a. Two end face spraying guns complete the spraying of the front and rear end faces of the workpiece, respectively;

[0131] b. The conveying trolley is rotated, and the five spraying guns of the three-face spraying assembly complete the spraying of the top face, the two side faces, and the bottom face of the workpiece, respectively;

[0132] c. The five spraying guns of the other three-face spraying assembly complete the spraying of the top face, the two side faces, and the bottom face of the workpiece again;

[0133] d. The conveying trolley is rotated, and the two end face spraying guns complete the spraying of the front and rear end faces of the workpiece again to ensure that the final film thickness requirement is met.

[0134] The angle and distance of each spraying gun to the workpiece can be freely adjusted according to the actual workpiece size, film thickness requirement, and other factors, and the order of the spraying surfaces can also be freely split and combined, combined with the parameter adjustment of the spraying gun itself, to cover all spraying process requirements on the market.

[0135] Preferably, the conveying line is provided with end face UV curing lamps 47 on both sides of the conveying line, which are opposite to the end face of the workpiece.

[0136] The conveying line is provided with side face UV curing lamps 48 on both sides of the conveying line, which are opposite to the side face of the workpiece.

[0137] The conveying line is provided with top face UV curing lamps 49 above the conveying line, which are opposite to the top face of the workpiece.

[0138] The conveying line is provided with bottom face UV curing lamps 50 on both sides of the conveying line, which are obliquely below the workpiece.

[0139] The end face UV curing lamps, the side face UV curing lamps, the top face UV curing lamps and the bottom face UV curing lamps are arranged to realize UV curing of the end face, the side face, the top face and the bottom face of the workpiece, respectively.

[0140] In the embodiment, the two end face UV curing lamps, the two side face UV curing lamps and the two bottom face UV curing lamps are staggered, and the end face UV curing lamp, the side face UV curing lamp, the top face UV curing lamp, the other side face UV curing lamp and the bottom face UV curing lamp are arranged in sequence along the conveying line.

[0141] During curing, the two end face UV curing lamps arranged on both sides of the conveying line are used to cure the two end faces of the workpiece when the conveying trolley passes through. When the conveying trolley passes through the blocking piece, the external force acting on the blocking piece makes the workpiece on the conveying trolley rotate 90°, and then the two side face UV curing lamps and the top face UV curing lamp arranged on both sides and the top of the conveying line are used to cure the two side faces and the top face of the workpiece, respectively. Finally, the bottom face UV curing lamps arranged obliquely upward on both sides of the conveying line are used to cure the bottom face of the workpiece.

[0142] The angle and distance between the UV curing lamps and the workpiece can be freely adjusted according to the actual workpiece size, curing requirements and other factors, and the order of paint curing can also be freely split and combined. Combined with the parameters of the UV equipment, all UV curing process requirements on the market can be covered.

[0143] Preferably, the lower portion of the rotating disc is provided with a connecting cylinder fixedly connected with the rotating disc, the connecting cylinder comprises an upper cylinder body and a lower cylinder body, and the gear is arranged between the upper cylinder body and the lower cylinder body.

[0144] Preferably, the bottom face of the upper cylinder body and the top face of the lower cylinder body are both provided with annular positioning rims, the disc body of the gear is sleeved on the annular positioning rims, the upper cylinder body presses the disc body of the gear on the top face of the lower cylinder body, and the upper end and the lower end of the connecting cylinder are connected with the connecting column through bearings, respectively.

[0145] Preferably, one side of the rotating disc is provided with a first positioning assembly, the first positioning assembly comprises a first guide rail arranged on the surface of the base plate, a first slider matched with the first guide rail, and a first connecting block fixedly connected with the first slider, one end of the first connecting block close to the gear is provided with a clamping column, the upper side of the base plate is further provided with a driving plate connected with the rotating disc, a linkage plate is arranged between the driving plate and the first clamping column, one end of the linkage plate is hingedly connected with the first connecting block, and the other end of the linkage plate is hingedly connected with the driving plate.

[0146] Preferably, the driving plate is located below the connecting cylinder, the driving plate and the connecting column are connected through a bearing, and the two ends of the driving plate protrude from the circumferential surface of the connecting cylinder.

[0147] Preferably, the upper side of the base plate is further provided with a protective shell, a positioning hole is arranged on the top wall of the protective shell, the top end of the connecting cylinder passes through the positioning hole, a strip-shaped perforation is arranged on the side wall of the protective shell, the edge of the gear passes out of the strip-shaped perforation, a transmission hole corresponding to the driving plate is further arranged on the side wall of the protective shell, the end of the driving plate passes through the transmission hole and protrudes out of the surface of the protective shell.

[0148] Preferably, the middle part of the rotating disc is provided with a mounting cylinder, the bottom end of the mounting cylinder is fixedly arranged on the rotating disc, the middle part of the first positioning assembly is provided with a plug rod, and the bottom end of the plug rod is arranged in the mounting cylinder.

[0149] Preferably, the other side of the rotating disc is provided with a second guide rail, the second guide rail is arranged in a guide rail groove on the surface of the base plate, a second slider matched with the second guide rail is arranged on the second guide rail, a second connecting block is fixedly arranged on the second slider, a roller is arranged on the side of the second connecting block close to the gear, the roller is in contact with the surface of the connecting cylinder, and a spring is arranged between the second connecting block and the protective shell.

[0150] The above description is only the preferred embodiments of the present application, which are used to assist the skilled in the art to realize the corresponding technical solutions, and does not limit the protection scope of the present application, and the protection scope of the present application is defined by the appended claims. It should be noted that for those skilled in the art, on the basis of the technical solutions of the present application, a number of equivalent improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present application. At the same time, it should be understood that although the present application is described according to the above-mentioned embodiments, each embodiment only contains one independent technical solution, and the description manner of the specification is only for the sake of clarity, and the skilled in the art should regard the specification as a whole, and the technical solutions of each embodiment can be combined appropriately to form other embodiments which can be understood by the skilled in the art.

Claims

1. A conveying trolley with a mechanical turntable, comprising a chassis (1) on which a plurality of wheels (2) are arranged, and a turntable (3) arranged on the chassis, characterized in that: The rotating disc is provided with a gear (34) coaxial with the rotating disc, and a first positioning device (4) is arranged above the rotating disc and connected with the rotating disc. One side of the rotating disc is provided with a first positioning assembly, which comprises a first guide rail (13) arranged on the surface of the base plate, a first sliding block (14) matched with the first guide rail, and a first connecting block (15) fixedly connected with the first sliding block. An end of the first connecting block close to the gear is provided with a clamping column (16). A driving plate (17) connected with the rotating disc is further arranged above the base plate. A linkage plate (18) is arranged between the driving plate and the first clamping column. One end of the linkage plate is hingedly connected with the first connecting block, and the other end of the linkage plate is hingedly connected with the driving plate. In operation, the conveying trolley is placed on the conveying line. One side of the conveying line is provided with a blocking piece. The end of the blocking piece is in contact with the gear. Under the driving of the blocking piece, the conveying trolley with the mechanical rotating disc can realize the driving of the rotating disc without a separate driving motor.

2. The transport trolley with a mechanical carousel according to claim 1, characterized in that: The surface of the base plate is provided with a connecting column (5). The bottom end of the connecting column is fixedly arranged on the surface of the base plate. The rotating disc is rotatably arranged on the connecting column.

3. The transport cart with a mechanical carousel according to claim 2, characterized in that: The bottom of the rotating disc is provided with a connecting cylinder (6) fixedly connected with the rotating disc. The connecting cylinder comprises an upper cylinder body (7) and a lower cylinder body (8). The gear is arranged between the upper cylinder body and the lower cylinder body.

4. The transport cart with a mechanical carousel according to claim 3, characterized in that: The bottom surface of the upper cylinder body and the top surface of the lower cylinder body are both provided with an annular positioning rim (9). The disc body of the gear is sleeved on the annular positioning rim. The upper cylinder body presses the disc body of the gear on the top surface of the lower cylinder body. The upper and lower ends of the connecting cylinder are connected with the connecting column through bearings (10) respectively.

5. The transport cart having a mechanical carousel according to claim 3, characterized in that: The driving plate is located below the connecting cylinder. The driving plate and the connecting column are connected through bearings. The two ends of the driving plate protrude from the peripheral surface of the connecting cylinder.

6. The transport cart having a mechanical carousel according to claim 5, characterized in that: The top wall of the protective shell (19) is provided with a positioning hole (20). The top end of the connecting cylinder passes through the positioning hole. The side wall of the protective shell is provided with a strip-shaped perforation (21). The edge of the gear passes out from the strip-shaped perforation. The side wall of the protective shell is further provided with a transmission hole (22) corresponding to the driving plate. The end of the driving plate passes through the transmission hole and protrudes out of the surface of the protective shell.

7. The transport cart having a mechanical carousel according to claim 1, characterized in that: The middle part of the rotating disc is provided with a mounting cylinder (11). The bottom end of the mounting cylinder is fixedly arranged on the rotating disc. The middle part of the first positioning device is provided with a plug rod (12). The bottom end of the plug rod is arranged in the mounting cylinder.

8. The transport cart having a mechanical turntable according to claim 1, characterized in that: The other side of the rotating disc is provided with a second guide rail (23). The second guide rail is arranged in a guide rail groove (24) on the surface of the base plate. The second guide rail is provided with a second sliding block (25) matched with the second guide rail. The second sliding block is fixedly provided with a second connecting block (26). The second connecting block is provided with a roller (27) on the side close to the gear. The roller is in contact with the surface of the connecting cylinder. The second connecting block and the protective shell are provided with a spring.

9. A transport system comprising a transport cart with a mechanical carousel according to any one of claims 1 to 8, the transport cart being arranged on a transport line and being used for loading workpieces, characterized in that: One side of the conveying line is provided with a blocking piece (29). The conveying trolley comprises a base plate (1). A plurality of wheels (2) are arranged on the base plate. A rotating disc (3) is further arranged on the base plate. The rotating disc is provided with a gear (34) coaxial with the rotating disc. A first positioning device (4) is arranged above the rotating disc and connected with the rotating disc. The blocking piece corresponds to the gear.

10. The conveying system according to claim 9, wherein: The two sides of the conveying line are provided with bottom surface laser cleaning heads located obliquely below the workpieces. The two sides of the conveying line are provided with side laser cleaning heads opposite to the side surface of the workpiece; The top of the conveying line is provided with top laser cleaning heads opposite to the top surface of the workpiece; The two sides of the conveying line are provided with end surface laser cleaning heads opposite to the end surface of the workpiece.

11. The conveying system according to claim 9, wherein: The two sides of the conveying line are provided with end surface plasma cleaning heads opposite to the end surface of the workpiece; The two sides of the conveying line are provided with side plasma cleaning heads opposite to the side surface of the workpiece; The top of the conveying line is provided with top plasma cleaning heads opposite to the top surface of the workpiece; The two sides of the conveying line are provided with bottom plasma cleaning heads located obliquely below the workpiece.

12. The conveying system according to claim 9, wherein: Two groups of end surface spraying assemblies and two groups of three surface spraying assemblies are included; The end surface spraying assembly includes end surface spray guns located on the two sides of the conveying line and opposite to the end surface of the workpiece; The three surface spraying assembly includes side surface spray guns located on the two sides of the conveying line and opposite to the side surface of the workpiece, top surface spray guns located on the top of the conveying line and opposite to the top surface of the workpiece, and bottom surface spray guns located on one side of the conveying line and obliquely below the workpiece.

13. The conveying system according to claim 9, wherein: The two sides of the conveying line are respectively provided with end surface UV curing lamps opposite to the end surface of the workpiece; The two sides of the conveying line are respectively provided with side UV curing lamps opposite to the side surface of the workpiece; The top of the conveying line is provided with top UV curing lamps opposite to the top surface of the workpiece; The two sides of the conveying line are provided with bottom UV curing lamps located obliquely below the workpiece.

Citation Information

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