A production device and process for galvanized steel wire

Abstract

The application belongs to the technical field of galvanized steel wire production, and discloses a production device and process for galvanized steel wire, which comprises a table top provided with a frame on the top, an adjusting mechanism arranged above the frame, and a scraping mechanism arranged inside the frame, wherein the adjusting mechanism comprises movable blocks, the number of the movable blocks is two, and the two movable blocks are respectively fixedly installed on the two sides of the top of the frame. By setting the air cylinder, the push-pull block, the first circular block and the movable blocks, the push-pull block drives the first circular block to move left or right by starting the air cylinder, so that the two movable blocks drive the two drive motors to move towards or away from each other, thereby the spacing of the two brushes can be adjusted, the brushes can better fit the steel wires of different diameters, the steel wires can be well brushed and cleaned, the cleaning effect of the steel wires is improved, and the subsequent galvanizing processing quality is improved.

Description

Technical Field

[0001] This invention belongs to the field of galvanized steel wire production technology, specifically a galvanized steel wire production device and process. Background Technology

[0002] Galvanized steel wire is a metal product commonly used in power lines, communication lines, and railway lines. It boasts advantages such as corrosion resistance, high strength, and long service life. Its production process and standards are crucial for ensuring product quality and performance. During the production of galvanized steel wire, workers frequently need to clean the surface to improve the adhesion of the galvanized layer. Although existing cleaning devices can automatically clean the steel wire, in practice, workers often need to clean steel wires of different diameters. When cleaning larger or smaller diameter wires, the brushes of existing cleaning devices may not adhere well to the steel wire, making it difficult to effectively clean and reducing the cleaning effect. Therefore, improvements are needed. Summary of the Invention

[0003] The purpose of this invention is to provide a production apparatus and process for galvanized steel wire to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a production apparatus and process for galvanized steel wire, comprising:

[0005] A table, the top of which is provided with a frame;

[0006] The adjustment mechanism is located above the frame;

[0007] The scraping mechanism is located inside the frame;

[0008] The adjustment mechanism includes two movable blocks, which are fixedly installed on the two sides of the top of the frame. The top of each movable block has an inclined groove. A cylinder is fixedly installed on the right side of the top of the frame. A push-pull block is fixedly connected to the left end of the cylinder. A first circular block located inside the inclined groove is fixedly connected to the bottom of the push-pull block. The push-pull block drives the first circular block to move left and right, which enables the two movable blocks to move towards or away from each other.

[0009] Preferably, it includes:

[0010] The scraping mechanism consists of a scraper, connecting rod, cross plate, brake motor, rotating rod, and second circular block;

[0011] The scraper is movably installed on the inner wall of the frame, and its top extends through the frame. The connecting rod is fixedly installed on the top of the scraper, and the horizontal plate is fixedly installed on the top of the connecting rod. A side hole is provided at the left end of the horizontal plate. The brake motor is fixedly installed in the middle of the top of the frame. A rotating shaft is fixedly sleeved on the other end of the output shaft of the brake motor. The rotating rod is fixedly connected to the left end of the rotating shaft. The second round block is fixedly connected to the bottom of the left end of the rotating rod, and the left end of the second round block extends into the interior of the side hole. The rotating rod drives the second round block to rotate, which enables the horizontal plate to drive the scraper to move up and down reciprocally.

[0012] Preferably, it also includes:

[0013] The cleaning mechanism, located inside the frame, consists of a drive motor, a circular shaft, and a brush.

[0014] The drive motor is fixedly installed at the bottom of the movable block, the round shaft is fixedly sleeved on the other end of the drive motor output shaft and the other end of the round shaft extends into the interior of the frame, and the brush is fixedly connected to the inner surface of the round shaft.

[0015] Preferably, it also includes:

[0016] The water spraying mechanism, located inside the frame, consists of a water pump, an inlet pipe, a drain pipe, and a spray nozzle.

[0017] The water pump is fixedly installed on the left side of the top of the frame, the water inlet pipe is fixedly installed on the left end of the water pump, the drain pipe is fixedly installed on the bottom of the water pump, and the spray pipe is fixedly connected to the bottom of the drain pipe.

[0018] Preferably, a water tank is fixedly installed at the bottom of the table, a filter screen is movably installed in the middle of the inner wall of the water tank, and a handle is fixedly installed in the middle of the front of the filter screen.

[0019] Preferably, a block is fixedly installed on the front of the water tank above the filter screen, a pin is movably installed on the inner wall of the block, the bottom end of the pin extends into the inside of the handle, a pull handle is fixedly connected to the top of the pin, and a spring is movably sleeved on the outer surface of the pin, with the two ends of the spring respectively fixedly connected to the outer surfaces of the block and the pull handle.

[0020] Preferably, a horizontal tube is fixedly installed at the bottom of the front of the water tank, and a screw cap is threaded onto the front end of the outer surface of the horizontal tube.

[0021] Preferably, the process includes the following:

[0022] S1: Start the cylinder so that the two moving blocks drive the two drive motors to move in opposite directions or away from each other, and adjust the distance between the two brushes to adapt to the brushing work of steel wires of different diameters.

[0023] S2: Start the water pump so that water is sprayed from the nozzle to rinse the steel wire;

[0024] S3: Start the drive motor so that the round shaft drives the brush to rotate and clean the steel wire;

[0025] S4: By operating the brake motor, the cross plate drives the connecting rod and scraper to move up and down, scraping off the impurities adhering to the inner wall of the frame;

[0026] S5: Pull the handle upwards to pull the pin out from inside the handle, then you can pull the handle to remove the filter for cleaning;

[0027] S6: Unscrew the cap off the outer surface of the horizontal tube to collect the water after cleaning the steel wire.

[0028] Preferably, the specific process of scraping away impurities from the inner wall of the frame in step S4 is as follows:

[0029] By activating the brake motor, the rotating shaft can drive the swivel and the second block to rotate. The rotation of the second block will squeeze the inner wall of the side hole, thereby causing the cross plate to drive the connecting rod and the scraper to move up and down. Due to the movement of the scraper, the impurities adhering to the inner wall of the frame will be scraped off.

[0030] The beneficial effects of this invention are as follows:

[0031] 1. This invention, by setting up a cylinder, a push-pull block, a first circular block, and a movable block, allows the push-pull block to move the first circular block to the left or right when the cylinder is activated. This, in turn, causes the two movable blocks to drive two drive motors to move in opposite directions or away from each other, thereby adjusting the distance between the two brushes. This allows the brushes to fit better with steel wires of different diameters, thus enabling effective brushing and cleaning of the steel wires and improving the cleaning effect, thereby enhancing the quality of subsequent galvanizing processes.

[0032] 2. This invention, by setting up a scraper, a horizontal plate, a brake motor, a rotating rod, and a second circular block, allows the rotating shaft to drive the rotating rod and the second circular block to rotate when the brake motor is activated. This causes the inner wall of the side hole to be squeezed, and the horizontal plate to drive the connecting rod and the scraper to move up and down. Due to the movement of the scraper, impurities adhering to the inner wall of the frame can be scraped off, thereby preventing impurities washed off the surface of the steel wire from adhering to the inner wall of the frame. This facilitates the subsequent cleaning and collection of impurities and reduces the workload of the workers.

[0033] 3. This invention, by setting a pin, a handle, and a spring, allows the pin to move upward and stretch the spring when the handle is pulled upward. When the pin is pulled out from inside the handle, the limiting effect on the filter screen is released, and the staff can pull the handle to remove the filter screen for cleaning. This achieves the effect of easy disassembly and cleaning of the filter screen, thereby improving the work efficiency of the staff. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the structure of the present invention;

[0035] Figure 2 This is a top view of the structure of the present invention;

[0036] Figure 3 This is a side cross-sectional view of the present invention;

[0037] Figure 4 This is a front cross-sectional view of the present invention;

[0038] Figure 5 for Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;

[0039] Figure 6 for Figure 3 A magnified schematic diagram of the structure at point B in the middle.

[0040] In the diagram: 1. Table; 2. Frame; 3. Movable block; 4. Inclined groove; 5. Cylinder; 6. Push-pull block; 7. First circular block; 8. Scraper; 9. Connecting rod; 10. Horizontal plate; 11. Side hole; 12. Brake motor; 13. Rotating shaft; 14. Rotating rod; 15. Second circular block; 16. Drive motor; 17. Round shaft; 18. Brush; 19. Water pump; 20. Inlet pipe; 21. Drain pipe; 22. Spray pipe; 23. Water tank; 24. Filter screen; 25. Handle; 26. Block; 27. Pin; 28. Pull handle; 29. ​​Spring; 30. Horizontal tube; 31. Screw cap. Detailed Implementation

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] like Figures 1 to 6 As shown, this embodiment of the invention provides a production apparatus and process for galvanized steel wire, comprising:

[0043] Table 1, with a frame 2 on top;

[0044] An adjustment mechanism is located above frame 2;

[0045] The scraping mechanism is located inside frame 2;

[0046] The adjustment mechanism includes two movable blocks 3, which are fixedly installed on the two sides of the top of the frame 2. The top of the movable block 3 is provided with a sloping groove 4. A cylinder 5 is fixedly installed on the right side of the top of the frame 2. A push-pull block 6 is fixedly connected to the left end of the cylinder 5. A first circular block 7 located inside the sloping groove 4 is fixedly connected to the bottom of the push-pull block 6. The push-pull block 6 drives the first circular block 7 to move left and right, which can make the two movable blocks 3 move towards each other or away from each other.

[0047] By activating cylinder 5, the push-pull block 6 will drive the first circular block 7 to move to the left or right, which in turn will cause the two movable blocks 3 to drive the two drive motors 16 to move towards or away from each other.

[0048] like Figures 1 to 5 As shown, it includes:

[0049] The scraping mechanism consists of a scraper 8, a connecting rod 9, a cross plate 10, a brake motor 12, a rotating rod 14, and a second circular block 15.

[0050] The scraper 8 is movably installed on the inner wall of the frame 2 and its top extends through the frame 2. The connecting rod 9 is fixedly installed on the top of the scraper 8. The horizontal plate 10 is fixedly installed on the top of the connecting rod 9. A side hole 11 is provided at the left end of the horizontal plate 10. The brake motor 12 is fixedly installed in the middle of the top of the frame 2. The other end of the output shaft of the brake motor 12 is fixedly sleeved with a rotating shaft 13. The rotating rod 14 is fixedly connected to the left end of the rotating shaft 13. The second round block 15 is fixedly connected to the bottom of the left end of the rotating rod 14 and its left end extends into the interior of the side hole 11. The rotating rod 14 drives the second round block 15 to rotate, which enables the horizontal plate 10 to drive the scraper 8 to move up and down reciprocally.

[0051] By activating the brake motor 12, the rotating shaft 13 can drive the rotating rod 14 and the second circular block 15 to rotate, thereby squeezing the inner wall of the side hole 11, causing the horizontal plate 10 to drive the connecting rod 9 and the scraper 8 to move up and down reciprocally, thereby scraping off and collecting the impurities adhering to the inner wall of the frame 2.

[0052] like Figure 3 As shown, it also includes:

[0053] The cleaning mechanism, which is located inside the frame 2, consists of a drive motor 16, a round shaft 17, and a brush 18.

[0054] The drive motor 16 is fixedly installed at the bottom of the movable block 3, the round shaft 17 is fixedly sleeved on the other end of the output shaft of the drive motor 16 and the other end of the round shaft 17 extends into the interior of the frame 2, and the brush 18 is fixedly connected to the inner surface of the round shaft 17.

[0055] By starting the drive motor 16, the round shaft 17 can drive the brush 18 to rotate, thereby cleaning the steel wire.

[0056] like Figure 4 As shown, it also includes:

[0057] The water spraying mechanism, which is located inside the frame 2, consists of a water pump 19, an inlet pipe 20, an outlet pipe 21, and a spray pipe 22.

[0058] The water pump 19 is fixedly installed on the top left side of the frame 2, the water inlet pipe 20 is fixedly installed on the left end of the water pump 19, the drain pipe 21 is fixedly installed on the bottom of the water pump 19, and the spray pipe 22 is fixedly connected to the bottom of the drain pipe 21.

[0059] By activating the water pump 19, the water inlet pipe 20 can draw water from an external source, which is then transported through the drain pipe 21 to the inside of the spray pipe 22 and sprayed out by the spray pipe 22 to wash the steel wire.

[0060] like Figure 1 As shown, a water tank 23 is fixedly installed at the bottom of the table 1, a filter screen 24 is movably installed in the middle of the inner wall of the water tank 23, and a handle 25 is fixedly installed in the middle of the front of the filter screen 24.

[0061] By pulling the handle 25 to remove the filter screen 24 from the water tank 23 for cleaning, the filter screen 24 can be pulled out.

[0062] like Figure 6 As shown, a block 26 is fixedly installed on the front of the water tank 23 above the filter screen 24. A pin 27 is movably installed on the inner wall of the block 26. The bottom end of the pin 27 extends into the inside of the handle 25. A pull handle 28 is fixedly connected to the top of the pin 27. A spring 29 is movably sleeved on the outer surface of the pin 27. The two ends of the spring 29 are fixedly connected to the outer surfaces of the block 26 and the pull handle 28, respectively.

[0063] By setting the spring 29 to a stretched state, the spring 29's elasticity will cause the pin 27 to tend to move downwards, thereby enabling the pin 27 to maintain the limiting effect on the handle 25 and the filter screen 24, and keeping the filter screen 24 stably inside the water tank 23.

[0064] like Figure 3 As shown, a horizontal tube 30 is fixedly installed on the bottom of the front of the water tank 23, and a screw cap 31 is threaded onto the front end of the outer surface of the horizontal tube 30.

[0065] By unscrewing the cap 31 off the outer surface of the horizontal tube 30, the water used to clean the steel wire can be collected and reused.

[0066] like Figures 1 to 6 As shown, the process includes the following:

[0067] S1: Start cylinder 5, so that the two movable blocks 3 drive the two drive motors 16 to move in opposite directions or away from each other, and adjust the distance between the two brushes 18 to adapt to the brushing work of steel wires of different diameters.

[0068] S2: Start water pump 19 to spray water from nozzle 22 to rinse the steel wire;

[0069] S3: Start the drive motor 16, so that the round shaft 17 drives the brush 18 to rotate and brush the steel wire.

[0070] S4: By running the brake motor 12, the horizontal plate 10 drives the connecting rod 9 and the scraper 8 to move up and down, scraping off the impurities adhering to the inner wall of the frame 2.

[0071] S5: Pull the handle 28 upward to pull the pin 27 out from the inside of the handle 25, and then pull the handle 25 to pull out the filter screen 24 for cleaning;

[0072] S6: Unscrew the cap 31 from the outer surface of the horizontal tube 30 to collect the water source after cleaning the steel wire.

[0073] The above process can clean the surface of the steel wire, removing dirt and other impurities to ensure the adhesion and uniformity of the subsequent galvanized layer.

[0074] like Figures 1 to 5 As shown, the specific process of scraping away impurities from the inner wall of frame 2 in S4 is as follows:

[0075] By activating the brake motor 12, the rotating shaft 13 can drive the rotating rod 14 and the second round block 15 to rotate. Due to the rotation of the second round block 15, the inner wall of the side hole 11 will be squeezed, thereby enabling the horizontal plate 10 to drive the connecting rod 9 and the scraper 8 to move up and down. Due to the movement of the scraper 8, the impurities adhering to the inner wall of the frame 2 will be scraped off.

[0076] The scraper 8 moves to scrape off the impurities adhering to the inner wall of the frame 2, making it easier for staff to clean and collect the impurities later.

[0077] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0078] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An apparatus for producing a galvanized steel wire, characterized by: Include: The table (1), the top of the table (1) is provided with frame (2); Adjusting mechanism, which is arranged above the frame (2); Scraping mechanism, which is arranged inside the frame (2); Wherein, the adjusting mechanism includes movable block (3), the number of movable block (3) is two, two movable block (3) is respectively fixedly installed on both sides of the top of the frame (2), the top of the movable block (3) is provided with inclined slot (4), the right side of the top of the frame (2) is fixedly installed with air cylinder (5), the left end of the air cylinder (5) is fixedly connected with push-pull block (6), the bottom of the push-pull block (6) is fixedly connected with first round block (7) located in the inclined slot (4), the left and right movement of the push-pull block (6) drives the first round block (7) to move left and right, which can make two movable blocks (3) move towards or away from each other; Including: Scraping mechanism, which is composed of scraper (8), connecting rod (9), cross plate (10), brake motor (12), rotating rod (14) and second round block (15); The scraper (8) is movably installed on the inner wall of the frame (2), and the top of the scraper (8) penetrates the frame (2), the connecting rod (9) is fixedly installed on the top of the scraper (8), the cross plate (10) is fixedly installed on the top of the connecting rod (9), the left end of the cross plate (10) is provided with side hole (11), the brake motor (12) is fixedly installed on the middle of the top of the frame (2), the other end of the output shaft of the brake motor (12) is fixedly sleeved with rotating shaft (13), the rotating rod (14) is fixedly connected with the left end of the rotating shaft (13), the second round block (15) is fixedly connected with the bottom of the left end of the rotating rod (14), and the left end of the second round block (15) extends to the inside of the side hole (11), the rotating rod (14) drives the second round block (15) to rotate, which can make the cross plate (10) drive the scraper (8) to reciprocate up and down; Also including: Cleaning mechanism, which is arranged inside the frame (2), is composed of driving motor (16), round shaft (17) and brush (18); The driving motor (16) is fixedly installed on the bottom of the movable block (3), the round shaft (17) is fixedly sleeved on the other end of the output shaft of the driving motor (16), and the other end of the round shaft (17) extends to the inside of the frame (2), the brush (18) is fixedly connected on the other end of the round shaft (17).

2. A plant for the production of galvanized steel wire according to claim 1, characterized in that: Also including: Water spraying mechanism, which is arranged inside the frame (2), is composed of water pump (19), water inlet pipe (20), drain pipe (21) and spray pipe (22); The water pump (19) is fixedly installed on the left side of the top of the frame (2), the water inlet pipe (20) is fixedly installed on the left end of the water pump (19), the drain pipe (21) is fixedly installed on the bottom of the water pump (19), the spray pipe (22) is fixedly connected on the bottom of the drain pipe (21).

3. A plant for the production of galvanized steel wire according to claim 1, characterized in that: The bottom of the table (1) is fixedly installed with water tank (23), the middle of the inner wall of the water tank (23) is movably installed with filter screen (24), the middle of the front of the filter screen (24) is fixedly installed with handle (25).

4. A plant for the production of galvanized steel wire according to claim 3, characterized in that: The front face of the water tank (23) is fixedly provided with a square block (26) above the filter screen (24), the inner wall of the square block (26) is movably provided with a bolt (27), the bottom end of the bolt (27) extends to the inside of the handle (25), the top of the bolt (27) is fixedly connected with a pull handle (28), the outer surface of the bolt (27) is movably sleeved with a spring (29), and the two ends of the spring (29) are fixedly connected to the outer surfaces of the square block (26) and the pull handle (28).

5. A plant for the production of galvanized steel wire according to claim 4, characterized in that: The bottom of the front face of the water tank (23) is fixedly provided with a cross pipe (30), and the front end of the outer surface of the cross pipe (30) is threadedly sleeved with a screw cap (31).

6. A process for producing a galvanized steel wire using the apparatus for producing a galvanized steel wire according to claim 5, characterized by: The process comprises the following steps: S1: starting the air cylinder (5) so that the two movable blocks (3) drive the two drive motors (16) to move towards or away from each other, adjusting the distance between the two brushes (18) to adapt to steel wires of different diameters for brushing; S2: starting the water pump (19) to make the water source sprayed from the spray pipe (22) to flush the steel wire; S3: starting the drive motor (16) to make the circular shaft (17) drive the brush (18) to rotate to brush the steel wire; S4: by operating the brake motor (12), the cross plate (10) drives the connecting rod (9) and the scraper (8) to move up and down to scrape off the impurities adhered to the inner wall of the frame (2); S5: pulling the pull handle (28) upwards to drive the bolt (27) to be pulled out from the inside of the handle (25), so that the handle (25) can be pulled out to clean the filter screen (24); S6: unscrewing the screw cap (31) from the outer surface of the cross pipe (30) to collect the water after cleaning the steel wire. The specific process of scraping off the impurities in the inner wall of the frame (2) in S4 is as follows: by starting the brake motor (12), the rotating shaft (13) drives the rotating rod (14) and the second circular block (15) to rotate, and due to the rotation of the second circular block (15), the inner wall of the side hole (11) is extruded, so that the cross plate (10) drives the connecting rod (9) and the scraper (8) to move up and down reciprocally, and due to the movement of the scraper (8), the impurities adhered to the inner wall of the frame (2) are scraped off. ​ ​ ​ ​ 7. A process for the production of a galvanized steel wire according to claim 6, characterized in that: ​

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