A production process for probiotic wipes

By detecting edge wrinkles and separating unqualified products, identifying the sealing effect, and using rubber rollers to remove impurities, the problems of edge wrinkles and loose sealing are solved, and the production quality and automation level of probiotic wipes are improved.

CN117401252BActive Publication Date: 2025-09-30YIXIANG HEALTH TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202311629416.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2025-09-30
Estimated Expiration
2043-11-30

AI Technical Summary

Technical Problem

In the current production process of probiotic wipes, there is a high probability that unqualified products will enter the market due to wrinkles on the edge sealing, and loose edge sealing may cause contamination.

Method used

The inspection module is used to detect edge wrinkles and the transfer module is used to separate unqualified products. The identification module is configured to identify the sealing effect. Rubber rollers are used to remove impurities. De-impurity plates and drive parts are set to maintain the de-impurity effect. The production process is monitored through the statistical module and notification module.

Benefits of technology

It effectively reduces the probability of unqualified products entering the market, ensures the quality of edge sealing, reduces edge wrinkles and loosely sealed products, and improves the automation of the production process and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a production process for probiotic soft wipes, and relates to the technical field of soft wipes, including an inspection step, which includes an execution module, an inspection module, and a transfer module. The execution module includes a bracket, an upper roller, and a lower roller. The bracket is provided with a lifting seat, the lifting seat and the bracket are elastically connected, the upper roller and the bracket are rotatably connected, the lower roller and the lifting seat are rotatably connected, the upper roller and the lower roller are relatively arranged, and the edge seal passes between the upper roller and the lower roller. The inspection module is used to detect the displacement of the lifting seat. After detecting the displacement, the inspection module sends a transfer signal to the transfer module. After receiving the transfer signal, the transfer module transfers the product. The present application has the advantage of being able to reduce the probability of unqualified products entering the market.
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Description

Technical Field

[0001] The present application relates to the technical field of soft wipes, and in particular to a production process of probiotic soft wipes. Background Art

[0002] Soft towels are usually used to wipe or clean the skin. Compared with traditional paper towels, soft towels are softer and more comfortable, making them suitable for sensitive skin or when frequent use is required.

[0003] In order to improve the functionality of soft towels, probiotic solution is usually sprayed on the surface of the soft towels to make them more functional. After production is completed, the soft towels need to be bagged. After bagging, the bag needs to be sealed. During the sealing process, if there are wrinkles on the edge, it will affect the appearance of the product, and there is a certain probability of contamination due to lax sealing. Therefore, when there are wrinkles on the edge, the probability of it entering the market needs to be reduced. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, one of the purposes of this application is to provide a probiotic wipe production process, which has the advantage of reducing the probability of unqualified products entering the market.

[0005] The above-mentioned purpose of this application is achieved through the following technical solutions:

[0006] A production process for probiotic wipes includes an inspection step, which includes an execution module, an inspection module and a transfer module. The execution module includes a bracket, an upper roller and a lower roller. The bracket is provided with a lifting seat, the lifting seat is elastically connected to the bracket, the upper roller is rotatably connected to the bracket, the lower roller is rotatably connected to the lifting seat, the upper roller and the lower roller are arranged opposite to each other, and the edge sealing passes between the upper roller and the lower roller. The inspection module is used to detect the displacement of the lifting seat. After detecting the displacement, the inspection module sends a transfer signal to the transfer module. After receiving the transfer signal, the transfer module transfers the product.

[0007] By adopting the above technical solution, during detection, when wrinkles appear on the edge seal, the lifting seat will be lowered. Therefore, by monitoring whether the lifting seat is lowered, it can be determined whether there are wrinkles. When wrinkles exist, the product is transferred.

[0008] In a preferred example, the present application can be further configured as follows: it also includes an identification module and a negative pressure box. The transfer module responds to the transfer signal to transfer the product into the negative pressure box. The identification module identifies the product in the negative pressure box. If the sealing of the product is poor, a rejection signal is sent to the transfer module. If the sealing effect of the product is good, a secondary signal is sent to the transfer module.

[0009] By adopting the above technical solution, during the inspection, when there are wrinkles on the edge sealing, the product is subjected to negative pressure testing. When the sealing effect is poor, the packaging bag of the product will be compressed and therefore needs to be removed. When the sealing effect is normal, the packaging bag of the product will expand and therefore the second-class products will be transferred.

[0010] In a preferred example, the present application can be further configured as follows: the execution module also includes an upper dust removal plate and a lower dust removal plate, the upper roller and the lower roller are both rubber rollers, the upper dust removal plate is in contact with the upper roller, and the lower dust removal plate is in contact with the lower roller.

[0011] By adopting the above technical solution, during the inspection, the upper roller and the lower roller are both rubber rollers, so they can absorb impurities at the edge sealing when in use. At the same time, through the setting of the upper and lower impurity removal plates, larger protruding impurities on the upper and lower rollers can be removed.

[0012] In a preferred example, the present application can be further configured as follows: the upper dust-removing plate and the lower dust-removing plate are both two pieces, the two upper dust-removing plates are symmetrically arranged on both sides of the upper roller, and at the same time, only one upper dust-removing plate is in contact with the upper roller, and the two lower dust-removing plates are symmetrically arranged on both sides of the lower roller, and at the same time, only one lower dust-removing plate is in contact with the lower roller, and the execution module also includes an upper driving member for driving the upper dust-removing plate to rotate and a lower driving member for driving the lower dust-removing plate to rotate.

[0013] By adopting the above technical solution, the upper and lower impurity removing plates are arranged in pairs, so that a good impurity removing effect can be always maintained.

[0014] In a preferred example, the present application can be further configured as follows: it also includes a statistical module and a notification module. After sending a transfer signal to the transfer module, the inspection module sends a counting signal to the statistical module. When the count in the statistical module is greater than the standard value within a unit time, an abnormal signal is sent to the notification module.

[0015] By adopting the above technical solution, when wrinkles are detected multiple times within a unit time during detection, notification is required.

[0016] In a preferred example, the present application can be further configured as follows: after the notification module receives the abnormal signal, it sends a switching signal to the execution module; after the execution module receives the switching signal, it switches the upper dust removal plate currently in contact with the upper roller, and switches the lower dust removal plate currently in contact with the lower roller.

[0017] By adopting the above technical solution, when wrinkles appear multiple times, the upper debris removal plate currently in contact with the upper roller is switched, and the lower debris removal plate currently in contact with the lower roller is switched, thereby achieving a better debris removal effect.

[0018] In a preferred example, the present application can be further configured as follows: it also includes a comparison module, and after the switching is completed, the execution module sends a completion signal to the inspection module. After receiving the completion signal, if the inspection module detects displacement, it sends the displacement change duration to the comparison module. If the displacement change duration is consistent with the standard duration, a shielding signal is sent to the inspection module. The inspection module responds to the shielding signal and does not send a transfer signal to the transfer module for the displacement change that meets the duration and displacement degree.

[0019] By adopting the above technical solution, the duration of the displacement change is detected during the detection. When the duration of the change is consistent with the time it takes for the edge band to pass through the upper roller and the lower roller, it indicates that the specifications may have been switched, so the signal is shielded, thereby reducing the probability of false alarms.

[0020] In a preferred example, the present application can be further configured as follows: it also includes a storage module, the storage module is used to store the specifications of the packaging bags currently used in production and the distance between the upper roller and the lower roller. After the comparison module sends a shielding signal, it queries the specifications of the packaging bags and the distance between the upper roller and the lower roller in the storage module. If the two do not correspond, a distance adjustment signal is sent to the notification module.

[0021] By adopting the above technical solution, that is, during use, by confirming the packaging specifications and confirming the spacing, when the two do not correspond, a notification is made through the notification module. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the principle of this application.

[0023] Figure numerals: 1. Statistics module; 2. Notification module; 3. Execution module; 4. Inspection module; 5. Transfer module; 6. Identification module; 7. Storage module; 8. Comparison module. DETAILED DESCRIPTION

[0024] The present application is further described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1, a probiotic wipe production process disclosed in this application includes an inspection step, which includes an execution module 3, an inspection module 4, a transfer module 5, an identification module 6, a statistical module 1, a notification module 2, a comparison module 8, a storage module 7 and a negative pressure box. The execution module 3 includes a bracket, an upper roller, a lower roller, an upper dust removal plate, a drive member on the lower dust removal plate and a lower drive member. The upper roller and the lower roller are both rubber rollers. There are two upper dust removal plates and two lower dust removal plates. The two upper dust removal plates are symmetrically arranged on both sides of the upper roller. At the same time, only one upper dust removal plate is in contact with the upper roller. The two lower dust removal plates are symmetrically arranged on both sides of the lower roller. At the same time, only one lower dust removal plate is in contact with the lower roller. There are two upper drive members corresponding to the two upper dust removal plates, driving the upper dust removal plate to rotate. There are two lower drive members corresponding to the two lower dust removal plates, used to drive the lower dust removal plate to rotate. The upper drive member and the lower drive member are both servo motors. The bracket is provided with a lifting seat, which is elastically connected to the bracket, for example, by rubber or springs. The upper roller is rotatably connected to the bracket, and the lower roller is rotatably connected to the lifting seat. The upper roller and the lower roller are arranged opposite each other, and the edge sealing passes between the upper roller and the lower roller.

[0026] Inspection module 4 includes a laser rangefinder sensor. Inspection module 4 is used to detect the displacement of the lifting platform and record the duration of the displacement change. After detecting the displacement, inspection module 4 sends a transfer signal to transfer module 5. After receiving the transfer signal, transfer module 5 transfers the product into the negative pressure box. Identification module 6 identifies and judges the product in the negative pressure box. Identification module 6 includes a camera for image acquisition. If the product seal is poor, it sends a rejection signal to transfer module 5. If the product seal is good, it sends a secondary signal to transfer module 5. Transfer module 5 can be a robot.

[0027] After sending the transfer signal to the transfer module 5, the inspection module 4 sends a counting signal to the statistics module 1. When the count in the statistics module 1 is greater than the standard value within the unit time, an abnormal signal is sent to the notification module 2. After receiving the abnormal signal, the notification module 2 sends a switching signal to the execution module 3. After receiving the switching signal, the execution module 3 switches the upper dust removal plate currently in contact with the upper roller and switches the lower dust removal plate currently in contact with the lower roller. After the switching is completed, the execution module 3 sends a completion signal to the inspection module 4. After receiving the completion signal, if the inspection module 4 detects displacement, it sends the displacement change duration to the comparison module 8. If the displacement change duration is consistent with the standard duration, a shielding signal is sent to the inspection module 4. The inspection module 4 responds to the shielding signal and does not send a transfer signal to the transfer module 5 for the displacement change that meets the duration and displacement degree.

[0028] Storage module 7 is used to store the specifications of the packaging bags currently being produced and the spacing between the upper and lower rollers. After sending a blocking signal, comparison module 8 queries the storage module 7 for the specifications of the packaging bags and the spacing between the upper and lower rollers. If the two do not match, a spacing adjustment signal is sent to notification module 2. Notification module 2 notifies the operator to adjust the spacing.

[0029] The implementation principle of this embodiment is: during use, when wrinkles appear on the edge seal, the lifting frame will move downward. By detecting the coverage of the lifting frame's downward movement and the duration of the downward movement, when downward movement occurs, transfer is performed and the transferred products are classified. At the same time, when the transfer signal appears multiple times, the debris removal plate is switched. At the same time, when the duration of the lifting frame's downward movement is consistent with the duration of the edge seal passing between the upper roller and the lower roller, the products corresponding to the duration and height will not be transferred, and the specifications of the packaging bag and the distance between the upper roller and the lower roller are confirmed. If they are inconsistent, the operator is notified to make adjustments.

[0030] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A probiotic wipe production process, characterized by: The invention comprises an inspection step, wherein the inspection step comprises an execution module (3), an inspection module (4) and a transfer module (5), wherein the execution module (3) comprises a bracket, an upper roller and a lower roller, wherein a lifting seat is provided on the bracket, wherein the lifting seat is elastically connected to the bracket, wherein the upper roller is rotatably connected to the bracket, wherein the lower roller is rotatably connected to the lifting seat, wherein the upper roller and the lower roller are arranged relative to each other, and the edge sealing passes between the upper roller and the lower roller, wherein the inspection module (4) is used to detect the displacement of the lifting seat and record the displacement change time, wherein the inspection module (4) sends a transfer signal to the transfer module after detecting the displacement. Module (5), after receiving the transfer signal, the transfer module (5) transfers the product; the execution module (3) also includes an upper dust removal plate and a lower dust removal plate, the upper roller and the lower roller are both rubber rollers, the upper dust removal plate is in contact with the upper roller, and the lower dust removal plate is in contact with the lower roller; the upper dust removal plate and the lower dust removal plate are both two pieces, the two upper dust removal plates are symmetrically arranged on both sides of the upper roller, at the same time, only one upper dust removal plate is in contact with the upper roller, the two lower dust removal plates are symmetrically arranged on both sides of the lower roller, at the same time, only one lower dust removal plate is in contact with the lower roller. The roller is in contact with each other, and the execution module (3) also includes an upper driving member for driving the upper impurity removal plate to rotate and a lower driving member for driving the lower impurity removal plate to rotate; it also includes a statistics module (1) and a notification module (2); the inspection module (4) sends a counting signal to the statistics module (1) after sending a transfer signal to the transfer module (5); when the count in the statistics module (1) is greater than the standard value within a unit time, an abnormality signal is sent to the notification module (2); after receiving the abnormality signal, the notification module (2) sends a switching signal to the execution module (3); after receiving the switching signal, the execution module (3) switches the current position with the upper roller The upper impurity removal plate in contact with the upper roller switches the lower impurity removal plate currently in contact with the lower roller; and further comprises a comparison module (8). After the switching is completed, the execution module (3) sends a completion signal to the inspection module (4). After receiving the completion signal, if the inspection module (4) detects displacement, it sends the displacement change time to the comparison module (8). If the displacement change time is consistent with the standard time, the standard time is the time taken for the edge banding to pass between the upper roller and the lower roller, a shielding signal is sent to the inspection module (4). The inspection module (4) responds to the shielding signal and does not send a transfer signal to the transfer module (5) for the displacement change that meets the time and displacement degree.

2. The production process of a probiotic wipe according to claim 1, characterized in that: The invention also includes an identification module (6) and a negative pressure box. The transfer module (5) responds to a transfer signal and transfers the product into the negative pressure box. The identification module (6) identifies the product in the negative pressure box. If the sealing effect of the product is poor, a rejection signal is sent to the transfer module (5). If the sealing effect of the product is good, a secondary signal is sent to the transfer module (5).

3. The production process of a probiotic wipe according to claim 1, characterized in that: The storage module (7) is further included. The storage module (7) is used to store the specifications of the packaging bags currently used in production and the distance between the upper roller and the lower roller. After the comparison module (8) sends a shielding signal, it queries the specifications of the packaging bags and the distance between the upper roller and the lower roller in the storage module (7). If the two do not correspond, a distance adjustment signal is sent to the notification module (2).