Modular mechanism for integrated concrete work equipment and method of use

Abstract

The application discloses a module mechanism integrated with a concrete operation device, which comprises the concrete operation device, and further comprises a module mechanism connected with and replaced by the concrete operation device, drives the concrete operation device to move and rotate, the module mechanism is connected with a walking mechanism, moves on the walking mechanism, the walking mechanism is connected with a track assembly, and moves on the track assembly; the module mechanism integrated with the concrete operation device and the use method thereof are provided, different concrete operation devices are connected and replaced by the module mechanism, the concrete operation devices are integrated, the concrete operation devices are driven to move to multiple construction sites to complete operation by the walking mechanism and the track assembly, manual labor intensity is reduced, and construction efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of concrete construction technology, specifically to a modular structure and method of using an integrated concrete operation equipment that reduces labor intensity and improves construction efficiency. Background Technology

[0002] In the construction of high-rise residential concrete structures, manual methods are mostly used for vibrating, leveling, and covering the concrete. Using existing construction methods, after pouring concrete onto the floor slabs, workers manually vibrate each area with a handheld vibrator, then manually level the concrete with handheld leveling equipment, and finally cover the concrete with a film using a handheld film covering machine. The entire process is manual, and each step is performed independently.

[0003] However, the current residential buildings have complex structural layouts and large construction areas. Considering the efficiency, labor intensity, quality, and economy of the work, the existing methods of concrete vibration, leveling, and coating all rely on manual labor, which has drawbacks such as high labor intensity, low construction efficiency, and large manpower requirements, and can no longer meet the current construction requirements.

[0004] Therefore, how to effectively integrate manually operated concrete work equipment to achieve integrated concrete work equipment, reduce labor intensity, and improve construction efficiency has become an urgent problem to be solved in this field. Summary of the Invention

[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a modular mechanism and method for using integrated concrete work equipment. By integrating the concrete work equipment through the modular mechanism, and coordinating with the walking mechanism, the equipment can perform concrete construction operations within the construction area, thereby reducing labor intensity and improving construction efficiency.

[0006] To achieve the above objectives, the present invention provides a modular mechanism for an integrated concrete handling equipment, comprising the concrete handling equipment, a modular mechanism, a traveling mechanism, and a track assembly.

[0007] The module mechanism connects to and replaces the concrete working equipment, driving the concrete working equipment to move and rotate.

[0008] The module mechanism is connected to the walking mechanism and moves on the walking mechanism.

[0009] The walking mechanism is connected to the track assembly and moves on the track assembly.

[0010] Furthermore, the module mechanism includes a module braking device and a cantilever module. The module braking device is connected to the cantilever module via a rotary motor, and the rotary motor drives the cantilever module to rotate.

[0011] Furthermore, the module braking device is connected to the walking mechanism via a first wheel roller, and includes a first navigator and a first sensor. The first navigator controls the movement path of the module braking device, and the first sensor acquires the position information of the module braking device.

[0012] Furthermore, the cantilever module includes a horizontal device, a vertical device, and a quick-change connecting plate. The horizontal device drives the cantilever module to extend and retract, the vertical device is connected to the quick-change connecting plate and drives the quick-change connecting plate to rise and fall, and the quick-change connecting plate is connected to the concrete working equipment.

[0013] Furthermore, the traveling mechanism includes a traveling brake device and a traveling cross rail, with the traveling brake device disposed at both ends of the traveling cross rail.

[0014] Furthermore, the walking braking device is connected to the track assembly via a second roller, and includes a second navigator and a second sensor. The second navigator controls the movement path of the walking braking device, and the second sensor acquires the position information of the walking braking device.

[0015] Furthermore, the traveling mechanism includes a first traveling trolley and a second traveling trolley, and the track assembly includes a first set of tracks and a second set of tracks arranged in parallel.

[0016] Furthermore, the first traveling trolley is connected to the first set of tracks and moves on the first set of tracks, while the second traveling trolley is connected to the second set of tracks and moves on the second set of tracks.

[0017] Furthermore, the module mechanism can cross the first set of tracks and the second set of tracks, and move on the first or second traveling trolley.

[0018] To achieve the above objectives, the present invention provides a method for using the modular mechanism of the integrated concrete working equipment, which employs the modular mechanism of the integrated concrete working equipment. The method of use includes:

[0019] S1. Connect the concrete working equipment and the module mechanism.

[0020] S2. Adjust the height, angle, and position of the concrete working equipment via the module mechanism.

[0021] S3. The concrete working equipment is moved to the construction site by means of the walking mechanism and the module mechanism.

[0022] S4. The concrete work equipment completes the work at the construction site.

[0023] S5. Repeat S2, S3, and S4, and the concrete working equipment completes the construction work within its track area.

[0024] S6. The two sets of traveling mechanisms on the track assembly move to the same horizontal position and dock.

[0025] S7. The traveling mechanism of the concrete working equipment that moves from its current track to an adjacent track.

[0026] S8. Repeat S2, S3, and S4, and the concrete working equipment completes the construction work within the adjacent track area.

[0027] S9. Change the concrete handling equipment and repeat S1 to S8 to complete the concrete construction work.

[0028] The modular structure and usage method of the integrated concrete operation equipment provided by the present invention connect and replace different concrete operation equipment through the modular structure, integrate the concrete operation equipment, and at the same time coordinate with the walking mechanism and track components to move the concrete operation equipment to multiple construction sites to complete the operation, thereby reducing the intensity of manual labor and improving construction efficiency. Attached Figure Description

[0029] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0030] Figure 1 A schematic diagram of the overall structure of the module mechanism of the integrated concrete processing equipment provided by the present invention;

[0031] Figure 2 This is a schematic diagram of the module mechanism in this invention;

[0032] Figure 3 This is a schematic diagram of the walking mechanism in this invention;

[0033] Figure 4 This is a partial structural diagram of the module mechanism of the integrated concrete processing equipment in this invention;

[0034] Figures 5a to 5d A schematic diagram illustrating the usage method of the modular mechanism of the integrated concrete processing equipment provided by the present invention;

[0035] Figure label:

[0036] 100. Module mechanism; 110. Module braking device; 111. First servo motor; 112. First roller; 113. First navigator; 114. First sensor; 120. Cantilever module; 121. Horizontal device; 1211. First horizontal device; 1212. Second horizontal device; 122. Vertical device; 123. Quick-change connecting plate; 214. Second servo motor; 130. Rotary motor;

[0037] 200. Traveling mechanism; 201. First traveling trolley; 202. Second traveling trolley; 210. Traveling braking device; 220. Traveling cross rail; 211. Third servo motor; 212. Second roller; 123. Second navigator; 214. Second sensor; 125. Third sensor; 216. Third navigator;

[0038] 300. Track assembly; 310. First set of tracks; 320. Second set of tracks. Detailed Implementation

[0039] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below with reference to specific illustrations.

[0040] The modular structure and usage method of the integrated concrete operation equipment provided by the present invention connect and replace different concrete operation equipment through the modular structure, integrate the concrete operation equipment, and at the same time coordinate with the walking mechanism and track components to move the concrete operation equipment to multiple construction sites to complete the operation, thereby reducing the intensity of manual labor and improving construction efficiency.

[0041] See Figure 1 The diagram shows an example of the modular mechanism of the integrated concrete processing equipment provided by the present invention.

[0042] As shown in the figure, the modular mechanism of the integrated concrete operation equipment in this example mainly includes a modular mechanism 100, a traveling mechanism 200, and a track assembly 300.

[0043] The module mechanism 100 is connected to the walking mechanism 200 and moves on the walking mechanism 200. The walking mechanism 200 is connected to the track assembly 300 and moves on the track assembly 300.

[0044] See Figure 2 The module mechanism 100 mainly includes a module braking device 110 and a cantilever module 120. The bottom of the module braking device 110 is connected to the cantilever module 120 via a rotary motor 130. The rotary motor 130 drives the cantilever module 120 to rotate 360°.

[0045] The module braking device 110 mainly includes a first servo motor 111, a first roller 112, a first navigator 113, and a first sensor 114.

[0046] The module braking device 110 is groove-shaped, with a first roller 112 inside the groove, which is connected to the walking mechanism 200. One end of the module braking device 110 is connected to a first servo motor 111, and the other end is connected to a first navigator 113. The first servo motor 111 drives the first roller 112 to move the module braking device 110 on the walking mechanism 200, and the first navigator 113 provides a movement path for the module braking device 110.

[0047] Here, as an example, the first navigator 113 may be composed of GPS navigation or BDS navigation.

[0048] The module braking device 110 is connected to the first sensor 114 on both sides, and the first sensor 114 acquires the movement position information of the module braking device 110.

[0049] The cantilever module 120 mainly includes a horizontal device 121, a vertical device 122, and a quick-change connecting plate 123. One end of the horizontal device 121 is connected to the second servo motor 124, and the other end is connected to the vertical device 122. The vertical device 122 is connected to the quick-change connecting plate 123, and the quick-change connecting plate 123 is connected to the concrete working equipment.

[0050] The horizontal device 121 includes a first horizontal device 1211 and a second horizontal device 1212, with the first horizontal device 1211 connected to the second horizontal device 1212.

[0051] The second servo motor 124 drives the second horizontal device 1212 to move linearly on the first horizontal device 1211, so that the horizontal device 121 can extend and retract, thereby causing the cantilever module 120 to extend and retract, changing the stroke length of the cantilever module 120. The extension and retraction range of the horizontal device 121 is preferably 1m to 2m to ensure the stability of the cantilever module 120.

[0052] The vertical device 122 is manually controlled to raise and lower, thereby raising and lowering the quick-change connecting plate 123 to adjust the height of the concrete working equipment. The lifting range of the vertical device 122 is preferably 0 to 300 mm to ensure the stability of the quick-change connecting plate 123.

[0053] Thus, the travel range of the cantilever module 120 is controlled by the rotary motor 130, the horizontal device 121, and the vertical device 122, thereby adjusting the angle, position, and height of the concrete working equipment.

[0054] The types of concrete work equipment are not limited. For example, concrete work equipment includes film covering machines, vibrators and leveling machines. Different concrete work equipment are integrated through modular mechanisms 100.

[0055] See Figure 4The traveling mechanism 200 includes a first traveling trolley 201 and a second traveling trolley 202, and the track assembly 300 includes a first set of tracks 310 and a second set of tracks 320 arranged in parallel. The first traveling trolley 201 is mounted on the first set of tracks 310 and moves on the first set of tracks 310, while the second traveling trolley 202 is mounted on the second set of tracks 320 and moves on the second set of tracks 320.

[0056] The first traveling trolley 201 and the second traveling trolley 202 move independently, but have the same structure and are connected to the module mechanism 100 and the track assembly 300 in the same way.

[0057] Take the first traveling trolley 201 as an example.

[0058] See Figure 3 The first traveling trolley 201 mainly includes a traveling brake device 210 and a traveling cross rail 220. The traveling brake device 210 and the traveling cross rail 220 are preferably made of H-beams, and the traveling brake device 210 is set at both ends of the traveling cross rail 220.

[0059] The walking braking device 210 mainly includes a third servo motor 211, a second roller 212, a second navigator 213, and a second sensor 214.

[0060] The second roller 212 is installed in the groove of the travel brake device 210, and is connected to the first set of tracks 310. The third servo motor 211 and the second navigator 213 are installed on the travel brake device 210.

[0061] The third servo motor 211 drives the second roller 212 to move the walking brake device 210 on the first set of tracks 310, and the second navigator 213 provides the walking brake device 210 with a movement path.

[0062] Here, as an example, the second navigator 213 may be composed of GPS navigation or BDS navigation.

[0063] The second sensor 214 is installed at both ends of the walking brake device 210 to obtain the movement position information of the walking brake device 210.

[0064] The traveling rail 220 is adapted to the module braking device 110. The traveling rail 220 is connected to the module braking device 110 by the first roller 112 set on the module braking device 110, thereby connecting the first traveling trolley 201 to the module mechanism 100.

[0065] The first roller 112 on the module braking device 110 rolls horizontally and linearly on the traveling rail 220, driving the module mechanism 100 to move horizontally and linearly on the first traveling trolley 201.

[0066] The travel braking device 210 is adapted to the first set of tracks 310. The first set of tracks 310 is connected by the second roller 112 set on the travel braking device 210, thereby connecting the first travel trolley 201 to the first set of tracks 310.

[0067] The second roller 112 on the traveling brake device 210 rolls vertically on the first set of tracks 310, driving the first traveling trolley 201 to move vertically on the first set of tracks 310.

[0068] The second traveling trolley 202 is connected to the second set of tracks 320 in the same manner and moves vertically on the second set of tracks 320.

[0069] When the first traveling trolley 201 and the second traveling trolley 202 move on the track assembly 300, and the second sensor 214 on the first traveling trolley 201 and the third sensor 215 on the second traveling trolley 202 detect that the first traveling trolley 201 and the second traveling trolley 202 are at the same horizontal position, the first traveling trolley 201 and the second traveling trolley 202 are connected.

[0070] At this time, the module mechanism 100 can move horizontally on the connected first traveling trolley 201 and second traveling trolley 202, transition from the first set of tracks 310 to the second set of tracks 320, connect to the second traveling trolley 202, and move horizontally linearly on the second traveling trolley 202.

[0071] The module mechanism 100 drives the concrete working equipment to rotate, move and lift, cross the first set of tracks 310 and the second set of tracks 320, and move horizontally on the first traveling trolley 201 or the second traveling trolley 202. The traveling mechanism 200 drives the module mechanism 100 to move vertically through the track assembly 300.

[0072] Thus, different types of concrete operation equipment are integrated through the module mechanism 100. The movement of the concrete operation equipment in all directions is controlled by the module mechanism 100, the walking mechanism 200 and the track assembly 300, which reduces the intensity of manual labor and improves construction efficiency.

[0073] The method of using the modular mechanism of the integrated concrete operation equipment provided by the present invention adopts the modular mechanism of the integrated concrete operation equipment constructed by the above scheme, and the method of use is as follows.

[0074] Taking the initial position of module mechanism 100 as the first traveling trolley 201 as an example.

[0075] S1. Connect the concrete operation equipment to the cantilever module 120 via the quick-change connecting plate 123, thereby connecting the concrete equipment to the module mechanism of the integrated concrete operation equipment.

[0076] S2. Adjustment module mechanism 100.

[0077] Manually adjust the lifting and lowering of the vertical device 122 to adjust the height of the concrete working equipment to the required height for operation at the construction site.

[0078] The cantilever module 120 is driven by the rotary motor 130 to rotate to the angle required for operation at the construction site.

[0079] The second servo motor 124 on the cantilever module 120 drives the horizontal device 121 to extend and retract, extending the concrete operation equipment to the required position at the construction site.

[0080] S3. Adjust the first traveling trolley 201 and the module mechanism 100.

[0081] The third servo motor 211 drives the first traveling trolley 201 to move vertically on the first set of tracks 310.

[0082] The first servo motor 111 on the module mechanism 100 drives the module mechanism 100 to move horizontally on the first traveling trolley 201 according to the movement path provided by the first navigator 113.

[0083] S4. The concrete work equipment is moved to the construction site to complete the work at the construction site.

[0084] S5. On the first set of tracks 310, the concrete working equipment, through the module mechanism 100 and the first traveling trolley 201, repeats S2, S3, and S4 to complete the construction work within the range of the first set of tracks 310, such as... Figure 5a .

[0085] S6. The first traveling trolley 201 and the second traveling trolley 202 move to the same horizontal position.

[0086] After the construction work within the first set of tracks 310 is completed, the second navigator 213 on the first traveling trolley 201 provides the moving path for the first traveling trolley 201, and the third navigator 216 on the second traveling trolley 202 provides the moving path for the second traveling trolley 202.

[0087] The first traveling trolley 201 moves on the first set of tracks 310, and the second traveling trolley 202 moves on the second set of tracks 320, until the second sensor 214 on the first traveling trolley 201 and the third sensor 215 on the second traveling trolley 202 detect that the first traveling trolley 201 and the second traveling trolley 202 are at the same horizontal position, at which point the first traveling trolley 201 and the second traveling trolley 202 are connected. Figure 5b .

[0088] S7. Module mechanism 100 moves to the second traveling trolley 202.

[0089] The module mechanism 100 moves horizontally from the first traveling trolley 201, transitions from the first set of tracks 310 to the second set of tracks 320, and connects with the second traveling trolley 202, as shown below. Figure 5c .

[0090] S8. The concrete working equipment, through the module mechanism 100 and the second traveling trolley 202, repeats S2, S3, and S4 to complete the construction work within the range of the second set of tracks 320, such as... Figure 5d .

[0091] S9. According to specific construction requirements, change the concrete operation equipment and repeat S1 to S8 to complete the concrete construction operation.

[0092] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A modular mechanism for an integrated concrete handling equipment, comprising the concrete handling equipment, characterized in that, It also includes modular mechanisms, walking mechanisms, and track assemblies. The module mechanism connects to and replaces the concrete working equipment, driving the concrete working equipment to move and rotate. The module mechanism is connected to the walking mechanism and moves on the walking mechanism. The walking mechanism is connected to the track assembly and moves on the track assembly; The module mechanism includes a module braking device and a cantilever module. The module braking device is connected to the cantilever module via a rotary motor, and the rotary motor drives the cantilever module to rotate. The cantilever module includes a horizontal device, a vertical device, and a quick-change connecting plate. The horizontal device drives the cantilever module to extend and retract. The vertical device is connected to the quick-change connecting plate and drives the quick-change connecting plate to rise and fall. The quick-change connecting plate is connected to the concrete working equipment. The traveling mechanism includes a traveling brake device and a traveling cross rail, with the traveling brake device disposed at both ends of the traveling cross rail; The walking braking device is connected to the track assembly via a second roller and includes a second navigator and a second sensor. The second navigator controls the movement path of the walking braking device, and the second sensor acquires the position information of the walking braking device. The traveling mechanism includes a first traveling trolley and a second traveling trolley, and the track assembly includes a first set of tracks and a second set of tracks arranged in parallel. The first traveling trolley is connected to the first set of tracks and moves on the first set of tracks; the second traveling trolley is connected to the second set of tracks and moves on the second set of tracks. The module mechanism can cross the first set of tracks and the second set of tracks, and move on the first or second traveling trolley.

2. The modular mechanism of the integrated concrete processing equipment according to claim 1, characterized in that, The module braking device is connected to the walking mechanism via a first roller and includes a first navigator and a first sensor. The first navigator controls the movement path of the module braking device, and the first sensor acquires the position information of the module braking device.

3. A method for using a modular mechanism of an integrated concrete processing equipment, characterized in that, The modular mechanism of the integrated concrete working equipment according to any one of claims 1 to 2, the method of use includes: S1. Connect the concrete working equipment and the module mechanism. S2. Adjust the height, angle, and position of the concrete working equipment via the module mechanism. S3. The concrete working equipment is moved to the construction site by means of the walking mechanism and the module mechanism. S4. The concrete work equipment completes the work at the construction site. S5. Repeat S2, S3, and S4, and the concrete working equipment completes the construction work within its track area. S6. The two sets of traveling mechanisms on the track assembly move to the same horizontal position and dock. S7. The traveling mechanism of the concrete working equipment that moves from its current track to an adjacent track. S8. Repeat S2, S3, and S4, and the concrete working equipment completes the construction work within the adjacent track area. S9. Change the concrete handling equipment and repeat S1 to S8 to complete the concrete construction work.

Images