High-wear-resistant colored water-based ground hardening construction method

By laying a moisture-proof plastic sheet between the filter layer and the concrete layer, and by sprinkling colored aggregate and spraying hardener on the concrete surface, the problems of low strength and poor wear resistance of the hardened surface are solved, achieving the effect of high wear-resistant colored water-based flooring construction.

CN117431807BActive Publication Date: 2026-02-17ANHUI SIJIAN HLDG GRP CO LTD
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Patent Information

Application Number
CN202311400460.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-26
Publication Date
2026-02-17
Estimated Expiration
2043-10-26

AI Technical Summary

Technical Problem

In existing indoor or underground parking garage floor hardening construction, the hardened surface has poor surface strength, low hardness, low wear resistance, and poor visibility, resulting in high maintenance costs and difficulty in zoning.

Method used

A filter layer is laid using pebbles with a particle size of 10-30mm and sand with a particle size of 2-6mm. A moisture-proof plastic sheet is then laid on top, and black and white or black and white and green colored aggregates are sprinkled on the concrete surface. Combined with a hardener spraying process, a highly wear-resistant colored water-based floor is formed.

Benefits of technology

It improves the hardness, strength, and wear resistance of the ground, enhances the visibility of the area, reduces maintenance costs, and has high construction efficiency and low labor load.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of high wear-resistant color water-based ground hardening construction methods, including S1, laying pebble filter water layer and sand filter water layer, and artificial leveling is carried out;S2, laying moisture-proof plastic cloth;S3, pouring light aggregate concrete layer, DSM leveling layer;S4, formwork is divided into warehouse, and single-layer two-way steel mesh is laid, and then pouring commodity concrete;S5, uniform black and white aggregate or black and white green color aggregate is thrown, compaction is rubbed flat and slurry is extracted, and polishing is carried out;S6, moisture conservation and the like steps, to realize the whole process of high wear-resistant color water-based ground hardening construction.The high wear-resistant color water-based ground hardening construction method of the application is simple in process, convenient to operate, can effectively improve the hardness, strength and wear resistance of hardened ground surface, effectively improve regional identification and distinction, construction efficiency is high, labor load is small, durable, low in later maintenance cost.
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Description

Technical Field

[0001] This invention relates to the field of ground hardening construction technology, specifically to a method for hardening highly wear-resistant colored water-based ground. Background Technology

[0002] Ground hardening refers to the process in urban planning and construction where asphalt or cement is used to pave roads to prevent erosion by rainwater, thus promoting urban development and economic progress. With advancements in technology and improved architectural aesthetics, ground hardening has gradually become an indispensable supporting infrastructure project.

[0003] Currently, the hardening of indoor or underground garage floors is generally achieved by pouring sand and gravel concrete. However, during use, the hardened surface generally suffers from poor strength, low hardness, and low wear resistance, which greatly increases maintenance costs and significantly affects the performance of the hardened floor. At the same time, ordinary sand and gravel concrete floors have poor visibility and are not easy to divide into zones. Summary of the Invention

[0004] The purpose of this invention is to provide a construction method and testing method for hardening highly wear-resistant colored water-based flooring, in order to solve the above-mentioned defects.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A method for hardening highly wear-resistant colored water-based flooring includes the following steps:

[0007] S1. On the concrete slab, lay a 40-80mm thick pebble filter layer with pebbles of 10-30mm in diameter. After laying the pebble filter layer, cover it with a 10-20mm thick sand and gravel filter layer with 2-6mm in diameter, and then level it manually.

[0008] S2. Lay a moisture-proof plastic sheet on the sand and gravel filter layer. The moisture-proof plastic sheet must be fully laid. The moisture-proof plastic sheet of adjacent lanes must overlap at the joint. The overlap width must be at least 100mm. The joint of the moisture-proof plastic sheet of adjacent lanes must be compacted with concrete.

[0009] S3. Then, pour the lightweight aggregate concrete layer and the DSM leveling layer on the moisture-proof plastic sheet in sequence.

[0010] S4. On the DSM leveling layer, formwork is erected to divide the compartments. A single layer of bidirectional steel mesh is laid in each compartment and raised by 50mm with spacers. Then, 80mm thick commercial concrete is poured, compacted and leveled.

[0011] S5. When the ready-mixed concrete from step S4 has initially set, evenly sprinkle black and white aggregate or black, white and green colored aggregate with a diameter of not less than 10mm on its surface, and use a wooden mold to compact and smooth the aggregate on the surface again, and then polish and finish it.

[0012] S6. After the surface polishing is completed, within about 5 to 10 hours, use watering to keep it moist or cover it with a thin film for curing. The curing period should not be less than 7 days. Then, after coarse grinding, medium grinding and fine grinding and polishing, the entire process of hardening the high wear-resistant colored water-based floor is completed.

[0013] Preferably, in step S5, the weight ratio of the black and white aggregate is 4:6, and the weight ratio of the black, white and green colored aggregate is 3:5:2.

[0014] Preferably, during the finishing and polishing process in step S5, the surface of the commercial concrete is not yet fully set. At this time, a two-stage hardener spraying process is used to improve the hardening speed and wear resistance of the surface. The two-stage hardener spraying process is as follows: First, a water-based floor hardener and a penetrating liquid hardener are mixed, and then diluted with water at a weight ratio of 1:1 and sprayed onto the floor to achieve rapid hardening. Second, the water-based floor hardener and the penetrating liquid hardener are mixed and sprayed directly onto the floor to form crystals, thereby improving wear resistance and service life.

[0015] Preferably, in step S2, the moisture-proof plastic sheet is laid using a moisture-proof plastic sheet laying fixture. The moisture-proof plastic sheet laying fixture includes a frame and front and rear wheels installed at the front and rear ends of the frame. Two symmetrical support arms are provided at the rear end of the frame, and a support arm is provided between the ends of the two support arms. Upright support rods and outward support rods are respectively provided on the frame at the left and right ends of the front and rear wheels. A rotating shaft is provided between the top of the upright support rod and the top of the outward support rod of the rear wheel. Rotating arms are provided at both ends of the rotating shaft. The front ends of the two rotating arms are fixed to the upright support rod and the outward support rod of the front wheel, respectively. A plastic sheet roller is fixed on the rotating arm.

[0016] Preferably, in the moisture-proof plastic sheet laying fixture, a gear 1 is provided on the left side of the frame of at least one of the front wheel and the rear wheel, and a gear 2 is provided on the left side end of the plastic sheet roller. The rotation of the rotating arm can control the gear 2 on the plastic sheet roller to mesh or disengage with the gear 1 on the front wheel or the rear wheel.

[0017] Preferably, in the moisture-proof plastic sheet laying fixture, the rotating arm is provided with a fixing hole one, and the upright support rod and the outward expansion support rod of the front wheel are provided with fixing holes two and three respectively; when the fixing hole one on the rotating arm is fixed with the fixing hole two on the upright support rod or the outward expansion support rod by bolts or support rods, the gear two on the plastic sheet roller on the rotating arm meshes with the gear one on the front wheel or the rear wheel; at least one fixing hole three is provided and is located above the fixing hole two; when the fixing hole one on the rotating arm is fixed with the fixing hole three on the upright support rod or the outward expansion support rod by bolts or support rods, the gear two on the plastic sheet roller on the rotating arm separates from the gear one on the front wheel or the rear wheel.

[0018] Preferably, in the moisture-proof plastic sheet laying fixture, the plastic sheet roller is wrapped with a roll of moisture-proof plastic sheet, and both rotating arms are provided with grooves. The two ends of the roller shaft provided at the center of the plastic sheet roller are respectively engaged in the grooves of the two rotating arms, and the second gear is located on the outside of the rotating arm on the left side of the plastic sheet roller.

[0019] Preferably, in the moisture-proof plastic sheet laying fixture, a first rotating roller is installed between the top of the upright support rod of the front wheel and the top of the outward expansion support rod, and a second rotating roller is provided between the front ends of the two rotating arms.

[0020] Preferably, in the moisture-proof plastic sheet laying fixture, at least two transverse slots are provided on the outer wall of the second rotating roller. The transverse slots are aligned with the direction of the second rotating roller, and the two or more transverse slots are symmetrically arranged about the axis of the second rotating roller.

[0021] Preferably, in step S2, the specific steps for laying the moisture-proof plastic sheet are as follows:

[0022] S21. Plan and lay out the lines on the sand and gravel filter layer to make reasonable plans for the laying path of the moisture-proof plastic sheet.

[0023] S22. Rotate the rotating arm of the moisture-proof plastic sheet laying fixture to disengage the gear 2 on the plastic sheet roller from the gear 1 on the front or rear wheel, and fix it by inserting bolts or support rods into fixing holes 1 and 3.

[0024] S23. Push and pull the moisture-proof plastic sheet laying fixture to the raw material stacking area of ​​the plastic sheet roller, and move the plastic sheet roller wrapped with the roll-shaped moisture-proof plastic sheet onto the moisture-proof plastic sheet laying fixture, and ensure that both ends of the plastic sheet roller are respectively engaged in the grooves of the two rotating arms.

[0025] S24. After pushing and pulling the plastic sheet roller to the predetermined location using the moisture-proof plastic sheet laying fixture, first pull out the head of the moisture-proof plastic sheet on the plastic sheet roller, manually rotate the plastic sheet roller to unwind it, and let the head of the moisture-proof plastic sheet pass through the rotating roller one and rotating roller two in sequence until it reaches the predetermined position on the ground and is pressed together; then, remove the fixing bolts or support rods in fixing holes one and three, and then rotate the rotating arm of the moisture-proof plastic sheet laying fixture to make gear two on the plastic sheet roller mesh with gear one on the front wheel or rear wheel; finally, fix it by inserting bolts or support rods into fixing holes one and two.

[0026] S25. Along the predetermined path, pull the moisture-proof plastic sheet laying fixture to move, and use the front and rear wheels of the fixture to compact the ground sand and gravel filter layer; at the same time, the plastic sheet roller unrolls and lays the moisture-proof plastic sheet according to the path until the moisture-proof plastic sheet is laid in the appropriate position. Then, use the cutter to cut the moisture-proof plastic sheet directly along the transverse groove set on the outer wall of the rotating roller. At this time, the first layer of moisture-proof plastic sheet laying is completed.

[0027] S26. Rotate the arm of the moisture-proof plastic sheet laying fixture to disengage gear two on the plastic sheet roller from gear one on the front or rear wheel. When the moisture-proof plastic sheet laying fixture is pushed and pulled to the position where the second layer of moisture-proof plastic sheet begins to be laid, pull out the head of the moisture-proof plastic sheet on the plastic sheet roller, and pass it through roller one and roller two in sequence until it reaches the predetermined position on the ground and press it in place. Then, rotate and fix the arm of the moisture-proof plastic sheet laying fixture to engage gear two with gear one. Pull the moisture-proof plastic sheet laying fixture along the predetermined path to lay the second layer of moisture-proof plastic sheet. When laying the second layer of moisture-proof plastic sheet, ensure that there is an overlap of at least 100mm at the joint with the first layer of moisture-proof plastic sheet and compact it with concrete.

[0028] S27. Similarly, complete the laying of all moisture-proof plastic sheets until the planned ground is fully covered, thus completing the process of laying moisture-proof plastic sheets on the sand and gravel filter layer.

[0029] The beneficial effects of this invention are as follows:

[0030] This invention discloses a method for hardening high-wear-resistant colored water-based pavement. By laying a moisture-proof plastic sheet between the filter layer and the concrete layer, it effectively isolates underground moisture and prevents dampness from returning to the hardened surface. The semi-automatic laying of the moisture-proof plastic sheet using specialized equipment results in high laying efficiency, low labor load, and effectively reduces the risk of tearing, damage, and wrinkling during installation. By using black and white aggregate or black, white, and green colored aggregate sprinkled into the concrete surface and applying a hardener, the hardness, strength, and wear resistance of the hardened surface are effectively improved, enhancing regional identification and differentiation. This method for hardening high-wear-resistant colored water-based pavement is simple, easy to operate, effectively improves the hardness, strength, and wear resistance of the hardened surface, enhances regional identification and differentiation, has high construction efficiency, low labor load, is durable, and has low maintenance costs. Attached Figure Description

[0031] Figure 1 : Process flow diagram of the present invention;

[0032] Figure 2 : A side view of the structure of the moisture-proof plastic sheet laying fixture of the present invention (plastic sheet in roller transport state);

[0033] Figure 3 : A front view of the structure of the moisture-proof plastic sheet laying fixture of the present invention (plastic sheet in roller transport state);

[0034] Figure 4 : A side view of the structure of the moisture-proof plastic sheet laying fixture of the present invention (moisture-proof plastic sheet laying state). Detailed Implementation

[0035] Combined with appendix Figure 1-4 The specific embodiments of the present invention are described below:

[0036] like Figure 1 As shown, a method for hardening highly wear-resistant colored water-based flooring includes the following steps:

[0037] S1. On the concrete slab, lay a 40-80mm thick pebble filter layer with pebbles of 10-30mm in diameter. The pebbles must be laid according to the elevation control line. After laying, cover the 10-20mm thick sand and gravel filter layer with sand and gravel of 2-6mm in diameter and level it manually.

[0038] S2. Lay a moisture-proof plastic sheet 102 on the sand and gravel filter layer. The moisture-proof plastic sheet 102 must be fully laid. The moisture-proof plastic sheet 102 of adjacent lanes must be overlapped at the joint. The overlap width is at least 100mm. The moisture-proof plastic sheet 102 of adjacent lanes is compacted with concrete.

[0039] S3. Then, pour the lightweight aggregate concrete layer and the DSM leveling layer on the moisture-proof plastic sheet 102 in sequence.

[0040] S4. On the DSM leveling layer, formwork is erected to divide the compartments. A single layer of bidirectional steel mesh is laid in each compartment and raised by 50mm with spacers. Then, 80mm thick commercial concrete is poured, compacted and leveled.

[0041] S5. When the ready-mixed concrete from step S4 has initially set, evenly sprinkle black and white aggregate or black, white and green colored aggregate with a diameter of not less than 10mm on its surface. The aggregate must be mixed and cleaned first, with a minimum of 3-4kg per square meter. Then, use a wooden mold to compact and smooth the aggregate on the surface again, and use a trowel to perform the initial finishing. After the strength has stabilized, use a power trowel to polish and finish the surface.

[0042] The weight ratio of the black and white aggregates is 4:6, and the weight ratio of the black, white, and green colored aggregates is 3:5:2. During the finishing and polishing process in step S5, the surface of the commercial concrete is not yet fully set. Therefore, a two-stage hardener spraying process is used to improve the surface hardening speed and wear resistance. Specifically, the two-stage hardener spraying process involves: first, mixing a water-based floor hardener with a penetrating liquid hardener, then diluting the mixture with water at a 1:1 weight ratio and spraying it onto the floor to achieve rapid hardening; second, mixing the water-based floor hardener with the penetrating liquid hardener and spraying it directly onto the floor to form crystals, thereby improving wear resistance and service life.

[0043] S6. After the surface polishing is completed, within about 5 to 10 hours, use watering to keep it moist or cover it with a thin film for curing. The curing period should not be less than 7 days. Then, after coarse grinding, medium grinding and fine grinding and polishing, the entire process of hardening the high wear-resistant colored water-based floor is completed.

[0044] like Figure 2-4 As shown, in the method of the present invention, the laying of the moisture-proof plastic sheet is accomplished by a moisture-proof plastic sheet laying fixture.

[0045] The moisture-proof plastic sheet laying fixture includes a frame 1 and front wheels 2 and rear wheels 3 installed at the front and rear ends of the frame 1. Upright support rods 5 and outward support rods 4 are respectively installed on the left and right ends of the frame 1 of the front wheels 2 and the rear wheels 3. A rotating shaft is provided between the top of the upright support rod 5 and the outward support rod 4 of the rear wheel 3. A rotating arm 6 is provided at both ends of the rotating shaft. The front ends of the two rotating arms 6 are fixed to the upright support rod 5 and the outward support rod 4 of the front wheels 2, respectively. A plastic sheet roller 100 is fixed on the rotating arm 6.

[0046] The frame 1 has two symmetrical support arms 11 at its rear end, and a support arm 12 is provided between the ends of the two support arms 11. The entire tooling can be pushed and pulled by gripping the support arm 12.

[0047] Each of the front wheels 2 and rear wheels 3 is provided with only one, and both are horizontal, wide cylindrical shapes. In actual use, this tool adopts a pulling and backward movement method. Even if the operator tramples on the ground filter layer and causes some unevenness, the pressure of the front wheels 2 and rear wheels 3 on the ground filter layer can flatten and compact the ground filter layer, reducing the impact of personnel trampling on the filter layer.

[0048] Among them, a gear 21 is provided on the left side of the frame 1 of at least one of the front wheel 2 and the rear wheel 3, and a gear 7 is provided on the left side end of the plastic cloth roller 100. The rotation of the rotating arm 6 can control the gear 7 on the plastic cloth roller 100 to mesh or disengage with the gear 21 on the front wheel 2 or the rear wheel 3. Specifically, the rotating arm 6 is provided with a fixing hole 1, and the upright support rod 5 and the outward expansion support rod 4 of the front wheel 2 are provided with fixing holes 2 and 3 respectively. When the fixing hole 1 on the rotating arm 6 is fixed with the fixing hole 2 41 on the upright support rod 5 or the outward expansion support rod 4 by bolts or support rods, the gear 2 7 on the plastic cloth roller 100 on the rotating arm 6 meshes with the gear 1 21 on the front wheel 2 or the rear wheel 3. At this time, the entire fixture is moving, and the front wheel 2 and the rear wheel 3 drive the rotation of the plastic cloth roller 100 when they rotate, thereby realizing the rotation and unwinding of the moisture-proof plastic cloth 102 on the plastic cloth roller 100 and improving the laying efficiency of the moisture-proof plastic cloth 102. At least one fixing hole 3 42 is provided and located above the fixing hole 2 41. When the fixing hole 1 on the rotating arm 6 is fixed to the fixing hole 3 42 on the upright support rod 5 or the outward expansion support rod 4 by bolts or support rods, the gear 2 7 on the plastic cloth roller 100 on the rotating arm 6 is separated from the gear 1 21 on the front wheel 2 or the rear wheel 3. At this time, the rotation of the front wheel 2 and the rear wheel 3 is independent of the plastic cloth roller 100. The plastic cloth roller 100 can be transported by the movement of the entire tooling, reducing the labor load of handling the plastic cloth roller 100.

[0049] The plastic sheet roller 100 is wrapped with a roll of moisture-proof plastic sheet 102. Both rotating arms 6 have grooves 61. The two ends of the roller shaft 101 located at the center of the plastic sheet roller 100 are respectively engaged in the grooves 61 of the two rotating arms 6. Gear 2 7 is located on the outside of the rotating arm 6 on the left side of the plastic sheet roller 100. After the roll of moisture-proof plastic sheet 102 is wrapped around the plastic sheet roller 100, the entire roller can be directly engaged with the two rotating arms 6. Once the moisture-proof plastic sheet 102 on the plastic sheet roller 100 is unrolled, the plastic sheet roller 100 can be directly replaced, making the operation convenient.

[0050] Among them, a rotating roller 8 is installed between the top of the upright support rod 5 of the front wheel 2 and the top of the outward expansion support rod 4, and a rotating roller 9 is set between the front ends of the two rotating arms 6. During the unwinding process of the roll-shaped moisture-proof plastic sheet 102 wrapped on the plastic sheet roller 100, the moisture-proof plastic sheet 102 passes through the rotating roller 8 and the rotating roller 9 in sequence. When it is laid on the ground, it can prevent the moisture-proof plastic sheet 102 from rubbing against other parts of this tooling and reduce the risk of damage to the moisture-proof plastic sheet 102.

[0051] The outer wall of the rotating roller 2 9 is provided with at least two transverse slots, which are aligned with the direction of the rotating roller 2 9. The two or more transverse slots are symmetrically arranged about the axis of the rotating roller 2 9. During the unwinding process of the moisture-proof plastic sheet 102, after the moisture-proof plastic sheet 102 is unwound to a suitable length, it can be cut directly along the transverse slots with a knife, which is convenient and reliable.

[0052] Among them, the outward expansion support rod 4 is Z-shaped, S-shaped, arc-shaped or elliptical arc-shaped, so that the width of the front wheel 2 and the rear wheel 3 is smaller than the width of the plastic cloth roller 100, which makes it convenient for the joint of two adjacent moisture-proof plastic cloths 102 to have a certain overlap, and will not crush the already laid moisture-proof plastic cloth 102, thus improving the laying effect.

[0053] In step S2 of the method of the present invention, the laying of the moisture-proof plastic sheet is accomplished by a moisture-proof plastic sheet laying fixture, and the specific steps are as follows:

[0054] S21. Plan and lay out the lines on the sand and gravel filter layer to make reasonable plans for the laying path of the moisture-proof plastic sheet 102.

[0055] S22. Rotate the rotating arm 6 of the moisture-proof plastic sheet laying fixture to separate the gear 2 7 on the plastic sheet roller 100 from the meshing state with the gear 1 21 on the front wheel 2 or the rear wheel 3, and fix it by inserting bolts or support rods into the fixing hole 1 and fixing hole 3 42.

[0056] S23. Push and pull the moisture-proof plastic sheet laying fixture to the raw material stacking area of ​​the plastic sheet roller 100, and move the plastic sheet roller 100 wrapped with the roll-shaped moisture-proof plastic sheet 102 to the moisture-proof plastic sheet laying fixture, and ensure that both ends of the plastic sheet roller 100 are respectively engaged in the grooves 61 of the two rotating arms 6.

[0057] S24. After the plastic sheet roller 100 is pushed and pulled to the predetermined location using the moisture-proof plastic sheet laying fixture, firstly pull out the head of the moisture-proof plastic sheet 102 on the plastic sheet roller 100, manually rotate the plastic sheet roller 100 to unwind it, and let the head of the moisture-proof plastic sheet 102 pass through the rotating roller 8 and rotating roller 9 in sequence until it reaches the predetermined position on the ground and is pressed together; then, remove the fixing bolts or support rods in fixing holes 1 and 3 42, and then rotate the rotating arm 6 of the moisture-proof plastic sheet laying fixture to make the gear 2 7 on the plastic sheet roller 100 mesh with the gear 21 on the front wheel 2 or the rear wheel 3; finally, fix it by inserting bolts or support rods into fixing holes 1 and 2 41.

[0058] S25. Along the predetermined path, the moisture-proof plastic sheet laying fixture is pulled to move, and the front wheel 2 and rear wheel 3 of the fixture are used to compact the ground sand and gravel filter layer; at the same time, the plastic sheet roller 100 is unwound, and the moisture-proof plastic sheet 102 is laid according to the path until the moisture-proof plastic sheet 102 is laid to the appropriate position. Then, the moisture-proof plastic sheet 102 is cut directly along the transverse groove set on the outer wall of the rotating roller 2 9 with a cutter. At this time, the first moisture-proof plastic sheet 102 is laid.

[0059] S26. Rotate the rotating arm 6 of the moisture-proof plastic sheet laying fixture to separate the gear 7 on the plastic sheet roller 100 from the gear 21 on the front wheel 2 or the rear wheel 3. When the moisture-proof plastic sheet laying fixture is pushed and pulled to the position where the second layer of moisture-proof plastic sheet 102 begins to be laid, pull out the head of the moisture-proof plastic sheet 102 on the plastic sheet roller 100, and pass it through the rotating roller 8 and rotating roller 9 in sequence until it reaches the predetermined position on the ground and is pressed together. Then, rotate and fix the rotating arm 6 of the moisture-proof plastic sheet laying fixture so that the gear 7 meshes with the gear 21. Pull the moisture-proof plastic sheet laying fixture along the predetermined path to realize the laying of the second layer of moisture-proof plastic sheet 102. When laying the second layer of moisture-proof plastic sheet 102, it is necessary to ensure that there is an overlap of at least 100mm at the joint with the first layer of moisture-proof plastic sheet 102, and compact it with concrete.

[0060] S27. Similarly, complete the laying of all moisture-proof plastic sheets 102 until the planned ground is fully covered, thus completing the process of laying moisture-proof plastic sheets on the sand and gravel filter layer.

[0061] This invention discloses a high-wear-resistant colored water-based floor hardening construction method. By laying a moisture-proof plastic sheet between the filter layer and the concrete layer, it can effectively isolate underground moisture and prevent the hardened floor from becoming damp. The semi-automatic laying of the moisture-proof plastic sheet is carried out using a moisture-proof plastic sheet laying tool, which has high laying efficiency, low labor load, and can effectively reduce the risk of tearing, damage, and wrinkling during the laying of the moisture-proof plastic sheet. By using black and white aggregate or black, white and green colored aggregate sprinkled into the concrete surface and using a hardener spraying process, the hardness, strength, and wear resistance of the hardened floor surface can be effectively improved, and the regional identification and differentiation can be effectively improved.

[0062] The present invention provides a high wear-resistant colored water-based floor hardening construction method, which is simple in process, easy to operate, can effectively improve the hardness, strength and wear resistance of the hardened floor surface, effectively improve the regional identification and differentiation, has high construction efficiency, low labor load, is durable and has low maintenance cost.

[0063] The invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the invention, or the direct application of the inventive concept and technical solution to other situations without modification, is within the protection scope of the invention.

Claims

1. A high abrasion resistant colored water-based floor hardening construction method, characterized by, It comprises the following steps: S1, on the ground concrete bottom plate, 10-30mm particle size pebble is used to lay 40-80mm thick pebble filter layer, after laying, 2-6mm particle size sandstone is used to cover 10-20mm thick sandstone filter layer, and artificial leveling is carried out; S2, the moisture-proof plastic cloth (102) is laid on the sandstone filter layer, the moisture-proof plastic cloth (102) needs full laying, the moisture-proof plastic cloth (102) of adjacent lanes must be overlapped at the joint, the overlapped width is at least 100mm, the moisture-proof plastic cloth (102) of adjacent lanes is compacted at the joint by using concrete construction; S3, the moisture-proof plastic cloth (102) is further poured on the light aggregate concrete layer, the DSM leveling layer; S4, the warehouse is supported on the DSM leveling layer, the single-layer two-way steel mesh is laid in the warehouse and is raised by 50mm by using the cushion block, then the 80mm thick commercial concrete is poured, is tamped and is leveled; S5, when the commercial concrete of S4 step is initially solidified, the black and white aggregate or black and white green color aggregate with a diameter of not less than 10mm is uniformly scattered on the surface, and the aggregate on the surface layer is compacted and rubbed flat by using the wooden mold, and the surface is polished by collecting light; S6, within about 5-10 hours after the completion of the ground polishing, the maintenance water is used for moisturizing or the film paper is used for covering maintenance, and the maintenance period is not less than 7 days; after coarse grinding, medium grinding and fine grinding polishing, the whole process of high wear-resistant color water-based ground hardening construction is realized; In S2 step, the laying of the moisture-proof plastic cloth is completed by the moisture-proof plastic cloth laying tool; the moisture-proof plastic cloth laying tool comprises a rack (1) and front and rear wheels (2) and (3) installed at the front and rear ends of the rack (1); the rear end of the rack (1) is provided with two symmetrical handle supporting arms (11), and a handle (12) is arranged between the ends of the two handle supporting arms (11); the rack (1) is provided with a vertical supporting rod (5) and an outward supporting rod (4) at the left and right ends of the front and rear wheels (2) and (3); a rotating shaft is arranged between the vertical supporting rod (5) and the outward supporting rod (4) at the top end of the rear wheel (3); a rotating arm (6) is arranged at the top end of the rotating shaft; the front ends of the two rotating arms (6) are fixed with the vertical supporting rod (5) and the outward supporting rod (4) of the front wheel (2); and a plastic cloth roller (100) is fixed on the rotating arm (6).

2. The high abrasion resistant colored water-based floor hardening construction method according to claim 1, characterized in that, In S5 step, the weight ratio of the black and white aggregate is 4:6, and the weight ratio of the black and white green color aggregate is 3:5:

2.

3. The high abrasion resistant colored water-based floor hardening construction method according to claim 1, characterized in that, In the polishing process of S5 step, the surface of the ground commercial concrete has not been completely solidified, and at this time, a twice hardening agent spraying hardening process is used to improve the hardening speed and wear resistance of the surface; the twice hardening agent spraying hardening process specifically comprises the following steps: firstly, a water-based ground hardening agent is mixed with a permeable liquid hardening agent, then the mixture is mixed with water according to a weight ratio of 1:1, and then the mixture is sprayed on the ground to achieve the purpose of rapid hardening; secondly, the water-based ground hardening agent is mixed with the permeable liquid hardening agent, and then the mixture is directly sprayed on the ground to form crystals, thereby improving the wear resistance and service life.

4. The high abrasion resistant colored water-based floor hardening construction method according to claim 1, characterized in that, In the moisture-proof plastic cloth laying tool, gear one (21) is arranged on the left side of the frame (1) of at least one of the front wheel (2) and the rear wheel (3), gear two (7) is arranged on the left side of the plastic cloth roller (100), and the gear two (7) on the plastic cloth roller (100) can be controlled to mesh or separate with the gear one (21) on the front wheel (2) or the rear wheel (3) through rotation of the rotating arm (6).

5. The high abrasion resistant colored water-based floor hardening construction method according to claim 4, characterized in that, In the moisture-proof plastic cloth laying tool, the rotating arm (6) is provided with a fixed hole one, the vertical supporting rod (5) and the outward expanding supporting rod (4) of the front wheel (2) are provided with fixed hole two (41) and fixed hole three (42), when the fixed hole one on the rotating arm (6) is fixed with the fixed hole two (41) on the vertical supporting rod (5) or the outward expanding supporting rod (4) through bolts or supporting rods, the gear two (7) on the plastic cloth roller (100) on the rotating arm (6) meshes with the gear one (21) on the front wheel (2) or the rear wheel (3), and the fixed hole three (42) is provided with at least one and is located above the fixed hole two (41) side, when the fixed hole one on the rotating arm (6) is fixed with the fixed hole three (42) on the vertical supporting rod (5) or the outward expanding supporting rod (4) through bolts or supporting rods, the gear two (7) on the plastic cloth roller (100) on the rotating arm (6) is separated from the gear one (21) on the front wheel (2) or the rear wheel (3).

6. The high abrasion resistant colored water-based floor hardening construction method according to claim 5, characterized in that, In the moisture-proof plastic cloth laying tool, the plastic cloth roller (100) is wrapped with a moisture-proof plastic cloth (102) in the form of a roller, the two rotating arms (6) are provided with grooves (61), the two ends of the roller shaft (101) arranged at the shaft center of the plastic cloth roller (100) are respectively clamped into the grooves (61) of the two rotating arms (6), and the gear two (7) is located outside the rotating arm (6) on the left side of the plastic cloth roller (100).

7. The high abrasion resistant colored water-based floor hardening construction method according to claim 6, characterized in that, In the moisture-proof plastic cloth laying tool, the vertical supporting rod (5) top end and the outward expanding supporting rod (4) top end of the front wheel (2) are provided with a rotating roller one (8), and the front ends of the two rotating arms (6) are provided with a rotating roller two (9).

8. The high abrasion resistant colored water-based floor hardening construction method according to claim 7, characterized in that, In the moisture-proof plastic cloth laying tool, at least two transverse gap slots are arranged on the outer wall of the rotating roller two (9), the transverse gap slots are consistent with the direction of the rotating roller two (9), and two or more transverse gap slots are symmetrically arranged with the shaft center line of the rotating roller two (9).

9. The high abrasion resistant colored water-based floor hardening construction method according to claim 8, characterized in that, In the S2 step, the moisture-proof plastic cloth is laid, and the specific steps are as follows: S21, planning and laying on the sandstone water filtering layer, reasonable planning of the laying path of the moisture-proof plastic cloth (102); S22, rotating the rotating arm (6) of the moisture-proof plastic cloth laying tool, so that the gear two (7) on the plastic cloth roller (100) is separated from the gear one (21) on the front wheel (2) or the rear wheel (3) from the meshing state, and is fixed by being inserted into the fixed hole one and the fixed hole three (42) through bolts or supporting rods; S23, push and pull the damp-proof plastic cloth laying tool to the plastic cloth roller (100) raw material stacking place, and carry the plastic cloth roller (100) wrapped with the reel-shaped damp-proof plastic cloth (102) to the damp-proof plastic cloth laying tool, and ensure that the two ends of the plastic cloth roller (100) are respectively clamped into the grooves (61) of the two rotating arms (6); S24, after the plastic cloth roller (100) is pushed and pulled to the predetermined position by the damp-proof plastic cloth laying tool, first pull out the head of the damp-proof plastic cloth (102) on the plastic cloth roller (100), manually rotate the plastic cloth roller (100) to unwind and make the head of the damp-proof plastic cloth (102) pass through the rotating roller one (8) and the rotating roller two (9) in turn, until the predetermined position on the ground and press together; then, remove the fixing bolts or supporting rods in the fixed holes one and three (42), and then rotate the rotating arm (6) of the damp-proof plastic cloth laying tool, so that the gear two (7) on the plastic cloth roller (100) is engaged with the gear one (21) on the front wheel (2) or the rear wheel (3); finally, the fixing bolts or supporting rods are inserted into the fixed holes one and two (41) for fixation; S25, along the predetermined path, pull the damp-proof plastic cloth laying tool to move, and use the front wheel (2) and the rear wheel (3) of the whole tool to compact the ground sandstone water filtering layer; at the same time, the plastic cloth roller (100) is unwound, and the damp-proof plastic cloth (102) is laid along the path, until the damp-proof plastic cloth (102) is laid to the appropriate position, and then the damp-proof plastic cloth (102) is cut off along the transverse slot groove provided on the outer wall of the rotating roller two (9) by using the cutter, and thus the first damp-proof plastic cloth (102) laying is completed; S26, rotate the rotating arm (6) of the damp-proof plastic cloth laying tool, so that the gear two (7) on the plastic cloth roller (100) is separated from the gear one (21) on the front wheel (2) or the rear wheel (3), and when the damp-proof plastic cloth laying tool is pushed and pulled to the position where the second damp-proof plastic cloth (102) begins to lay, pull out the head of the damp-proof plastic cloth (102) on the plastic cloth roller (100), pass through the rotating roller one (8) and the rotating roller two (9) in turn, until the predetermined position on the ground and press together; then, rotate and fix the rotating arm (6) of the damp-proof plastic cloth laying tool, so that the gear two (7) is engaged with the gear one (21), pull the damp-proof plastic cloth laying tool along the predetermined path, and realize the laying of the second damp-proof plastic cloth (102); when the second damp-proof plastic cloth (102) is laid, it is required to ensure that the joint between the first damp-proof plastic cloth (102) and the second damp-proof plastic cloth (102) has an overlap of at least 100mm in width, and is compacted with concrete construction; S27, similarly, complete the laying of all the damp-proof plastic cloths (102), until the planned ground is fully laid, thereby completing the laying process of the damp-proof plastic cloth on the sandstone water filtering layer.

Citation Information

Patent Citations

  • Construction method for color wear resistant floor

    CN107724642A