Steel piece vibration arrangement device
By designing a steel component vibration arrangement device, which utilizes components such as a vibrator and guide plates to achieve automatic arrangement of steel components, the problem of low efficiency and long cycle time caused by manual placement is solved, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SUZHOU YOULONG PLASTIC RUBBER PRECISION MFG CO LTD
- Filing Date
- 2022-07-25
- Publication Date
- 2026-04-17
AI Technical Summary
In the steel parts production process, manually placing the steel parts into the mold results in a long mold forming cycle, low efficiency, and waste of manpower, which is difficult to solve effectively with existing technologies.
Design a steel component vibration arrangement device that uses a vibrator to drive a combination of a base, guide plate, positioning plate and funnel plate. Through the cooperation of guide columns and positioning holes, the steel components can be automatically vibrated and arranged, reducing manual intervention.
It improves the working efficiency of steel parts, shortens the mold forming cycle, reduces manpower waste, and realizes automated steel parts arrangement.
Smart Images

Figure CN117484776B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to an arrangement device, specifically a steel component vibration arrangement device, belonging to the field of steel component coating technology. Background Technology
[0002] During the production process, steel products need to be coated with glue. The coating process includes pretreatment of steel parts, automatic glue application, vibration arrangement, transfer molding, CCD inspection and packaging. In the entire production process, the transfer molding process is the key process and also the bottleneck process.
[0003] In the transfer molding process, each machine needs to be equipped with a dedicated person to place the steel parts. The mold used to place the steel parts has 72 cavities, so it is troublesome to manually place the steel parts one by one, which leads to a longer mold forming cycle, low work efficiency, and a waste of a lot of manpower. Therefore, a steel part vibration arrangement device is proposed. Summary of the Invention
[0004] The purpose of this invention is to provide a steel component vibration arrangement device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a steel component vibration arrangement device, comprising a vibrator and two bases, the lower surfaces of the two bases being symmetrically mounted on the upper surface of the vibrator, a guide plate being attached to the inner bottom wall of the base, guide posts being fixedly connected at equal intervals on the upper surface of the guide plate, a positioning plate being attached to the upper surface of the guide plate, positioning holes being equidistantly opened on the upper surface of the positioning plate, the guide posts being located inside the positioning holes, a funnel plate being attached to the upper surface of the positioning plate, leakage holes being equidistantly opened on the upper surface of the funnel plate, a conical hole being opened at the top of the inner sidewall of the leakage holes, an L-shaped plate being fixedly connected to the upper surface of the base, a top plate being slidably connected to the upper surface of the funnel plate, two positioning posts being symmetrically fixedly connected to the front surface of the top plate, a limit plate being slidably connected to the outer sidewalls of the two positioning posts, and two limit posts being symmetrically fixedly connected to the lower surface of the limit plate.
[0006] More preferably, the number of guide posts, positioning holes, and drain holes are the same and their positions correspond. The size of the drain holes is the same as the size of the positioning holes. The size of the guide posts is smaller than the size of the positioning holes. The size between the outer wall of the guide posts and the inner wall of the positioning holes is adapted to the size of the steel parts. This allows the steel parts to flow into the positioning holes sequentially through the conical holes and drain holes, and then be fitted onto the outside of the guide posts to complete the vibration arrangement of the steel parts. At the same time, the arranged steel parts can be removed by the guide plate so that the steel parts can be installed on the columns of the middle plate mold core.
[0007] More preferably, the rear surface of the L-shaped plate has two symmetrically formed positioning grooves, the upper surface of the L-shaped plate has two symmetrically formed limiting holes, the outer side wall of the positioning post is slidably connected to the inner side wall of the positioning groove, the outer side wall of the limiting post is slidably connected to the inner side wall of the limiting hole, and the lower surface of the limiting plate is attached to the upper surface of the L-shaped plate. Thus, the positions of the limiting plate and the top plate can be limited by the L-shaped plate, the positioning grooves, and the limiting holes.
[0008] More preferably, the funnel plate, positioning plate, and guide plate are slidably connected to the inner walls of the base on both sides. Two symmetrical grooves are formed on both sides of the inner wall of the base. The inner walls of the two grooves are slidably connected to a pressure plate. The pressure plate can then press the funnel plate, and the funnel plate can press the positioning plate and guide plate, so that the positions of the funnel plate, positioning plate, and guide plate are fixed. This prevents the positions of the funnel plate, positioning plate, and guide plate from shifting during the operation of the vibrator, which would prevent the steel parts from being arranged.
[0009] More preferably, the lower surface of the pressure plate is attached to the upper surface of the funnel plate, and two threaded rods are symmetrically rotatably connected to the upper surface of the pressure plate. The end of the threaded rod away from the pressure plate passes through the upper surface of the base and is threadedly connected to the base. Thus, the position of the pressure plate can be adjusted by the threaded rods. When the pressure plate is away from the funnel plate, it will not affect the installation of the funnel plate, the positioning plate and the guide plate. When the pressure plate presses the funnel plate, the position of the funnel plate, the positioning plate and the guide plate can be defined.
[0010] In a further preferred embodiment, an adjusting column is fixedly connected to the end of the threaded rod away from the pressure plate, and the outer side wall of the top plate is slidably connected to the inner side wall of the base. By setting the adjusting column, the threaded rod can be rotated to adjust the position of the pressure plate.
[0011] More preferably, two limiting blocks are symmetrically fixedly connected to both sides of the inner wall of the base, and a limiting baffle is fixedly connected to the inner rear wall of the base. The front and rear positions of the funnel plate, the positioning plate and the guide plate can be limited by the limiting baffle and the limiting blocks, so as to prevent the positions of the funnel plate, the positioning plate and the guide plate from shifting when the vibrator vibrates.
[0012] More preferably, the front surfaces of the funnel plate, positioning plate, and guide plate are slidably connected to the rear surface of the limiting block, and the rear surfaces of the funnel plate, positioning plate, and guide plate are slidably connected to the front surface of the limiting baffle. The limiting block and the limiting baffle will not affect the placement and removal of the funnel plate, positioning plate, and guide plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention defines the position of the top plate by positioning posts, limiting posts and limiting plates. The position of the funnel plate can be defined by the top plate. The base is driven to vibrate by a vibrating machine. The base drives the funnel plate, positioning plate and guide plate to vibrate. When the funnel plate vibrates, the steel parts on its surface will flow into the conical hole. As the funnel plate vibrates continuously, the position of the steel parts in the conical hole will automatically adjust. When the position of the steel parts coincides with the funnel hole, the steel parts will flow into the positioning hole through the funnel hole and be sleeved on the outside of the guide post, thereby completing the vibration arrangement of the steel parts, replacing manual placement, improving work efficiency and shortening the molding cycle of the mold. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of the present invention;
[0015] Figure 2 This is a schematic diagram of the limiting plate structure of the present invention;
[0016] Figure 3 This is a schematic diagram of the base structure of the present invention;
[0017] Figure 4 This is a schematic diagram of the guide plate structure of the present invention;
[0018] Figure 5 This is a schematic diagram of the positioning plate structure of the present invention;
[0019] Figure 6 This is a schematic diagram of the funnel plate structure of the present invention.
[0020] In the diagram: 11. Vibrator; 12. Base; 13. Funnel plate; 14. Conical hole; 15. Leakage hole; 16. Positioning plate; 17. Positioning hole; 18. Guide post; 19. Guide plate; 20. Top plate; 21. Positioning post; 22. Limiting post; 23. Limiting plate; 24. L-shaped plate; 25. Positioning groove; 26. Limiting hole; 27. Slide groove; 28. Limiting baffle; 29. Limiting block; 30. Adjusting post; 31. Threaded rod; 32. Pressure plate. Detailed Implementation
[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Example
[0022] Please see Figure 1-6This invention provides a technical solution: a steel component vibration arrangement device, comprising a vibrator 11 and two bases 12. The lower surfaces of the two bases 12 are symmetrically mounted on the upper surface of the vibrator 11. A guide plate 19 is attached to the inner bottom wall of the base 12. Guide columns 18 are fixedly connected at equal intervals to the upper surface of the guide plate 19. A positioning plate 16 is attached to the upper surface of the guide plate 19. Positioning holes 17 are equidistantly opened on the upper surface of the positioning plate 16. The guide columns 18 are located inside the positioning holes 17. A funnel plate 13 is attached to the upper surface of the positioning plate 16. Funnel holes 15 are equidistantly opened on the upper surface of the funnel plate 13. A conical hole 14 is opened at the top of the inner sidewall of the funnel hole 15. An L-shaped plate 24 is fixedly connected to the upper surface of the base 12. A top plate 20 is slidably connected to the upper surface of the funnel plate 13. The front surface of the top plate 20 is symmetrically fixed. Two positioning posts 21 are connected, and the outer walls of the two positioning posts 21 are slidably connected to a limiting plate 23. Two limiting posts 22 are symmetrically fixed to the lower surface of the limiting plate 23. In use, the guide plate 19, the positioning plate 16 and the funnel plate 13 are placed on the inner bottom wall of the base 12 in sequence, with the guide plate 19 at the bottom, so that the lower surface of the positioning plate 16 is in contact with the upper surface of the guide plate 19. At the same time, the guide post 18 is inserted into the positioning hole 17. When placing the funnel plate 13, the funnel hole 15 and the positioning hole 17 need to be interconnected and their positions correspond. Then, when the steel part flows into the funnel hole 15 through the conical hole 14, the steel part can flow into the positioning hole 17 along the funnel hole 15. At the same time, the steel part can be sleeved on the outside of the guide post 18 so that the arranged steel parts can be sleeved on the column of the middle plate mold core.
[0023] In this embodiment, specifically: the number of guide posts 18, positioning holes 17, and drain holes 15 are the same and their positions correspond. The size of the drain holes 15 is the same as the size of the positioning holes 17. The size of the guide posts 18 is smaller than the size of the positioning holes 17. The size between the outer wall of the guide posts 18 and the inner wall of the positioning holes 17 is adapted to the size of the steel parts. When the vibrator 11 is working, the vibrator 11 drives the base 12 to vibrate, and the base 12 drives the funnel plate 13, the positioning plate 16, and the guide plate 19 to vibrate. The steel parts are placed on the surface of the funnel plate 13. Under the vibration of the funnel plate 13, the steel parts flow into the conical hole 14, and then flow into the drain holes 15 through the conical hole 14. Since the positions of the drain holes 15, the positioning holes 17, and the guide posts 18 correspond, the steel parts can fall into the positioning holes 17 through the drain holes 15 and fit onto the outside of the guide posts 18. Thus, the arrangement of the steel parts can be completed.
[0024] In this embodiment, specifically: two positioning grooves 25 are symmetrically opened on the rear surface of the L-shaped plate 24, and two limiting holes 26 are symmetrically opened on the upper surface of the L-shaped plate 24. The outer side wall of the positioning post 21 is slidably connected to the inner side wall of the positioning groove 25, and the outer side wall of the limiting post 22 is slidably connected to the inner side wall of the limiting hole 26. The lower surface of the limiting plate 23 is attached to the upper surface of the L-shaped plate 24. The positioning groove 25 can limit the position of the positioning post 21, and the limiting hole 26 can limit the position of the limiting post 22. In turn, the positioning post 21 and the limiting post 22 can limit the position of the limiting plate 23. The limiting plate 23 and the positioning post 21 can limit the position of the top plate 20. The top plate 20 can limit the position of the funnel plate 13, so that the funnel plate 13 will not detach from the base 12 when vibrating.
[0025] In this embodiment, specifically: the funnel plate 13, the positioning plate 16, and the guide plate 19 are all slidably connected to the inner walls of the base 12 on both sides. Two sliding grooves 27 are symmetrically opened on both sides of the inner wall of the base 12. The inner sidewalls of the two sliding grooves 27 are slidably connected to a pressure plate 32. The lower surface of the pressure plate 32 is attached to the upper surface of the funnel plate 13. Two threaded rods 31 are symmetrically rotatably connected to the upper surface of the pressure plate 32. The end of the threaded rod 31 away from the pressure plate 32 passes through the upper surface of the base 12 and is threadedly connected to the base 12. The end of the threaded rod 31 away from the pressure plate 32 is fixed. The top plate 20 is connected to the inner wall of the base 12 via the adjusting column 30. The adjusting column 30 can drive the threaded rod 31 to rotate. Since the threaded rod 31 is threadedly connected to the base 12, the threaded rod 31 moves downward when rotating clockwise. This pushes the pressure plate 32 downward through the threaded rod 31. The pressure plate 32 moves downward along the slide groove 27 so that the pressure plate 32 presses the funnel plate 13, the positioning plate 16 and the guide plate 19 to prevent the positions of the funnel plate 13, the positioning plate 16 and the guide plate 19 from shifting when the vibrator 11 is working.
[0026] In this embodiment, specifically: two limiting blocks 29 are symmetrically fixedly connected to both sides of the inner wall of the base 12; a limiting baffle 28 is fixedly connected to the inner rear wall of the base 12; the front surfaces of the funnel plate 13, the positioning plate 16, and the guide plate 19 are slidably connected to the rear surface of the limiting blocks 29; and the rear surfaces of the funnel plate 13, the positioning plate 16, and the guide plate 19 are slidably connected to the front surface of the limiting baffle 28. The front and rear positions of the funnel plate 13, the positioning plate 16, and the guide plate 19 can be limited by the limiting blocks 29 and the limiting baffle 28; and the vertical positions of the funnel plate 13, the positioning plate 16, and the guide plate 19 can be limited by the pressure plate 32 and the top plate 20. This fixes the positions of the funnel plate 13, the positioning plate 16, and the guide plate 19, preventing any positional deviation, and allowing the steel part to accurately fall into the positioning hole 17.
[0027] In operation, the base 12 is mounted on the surface of the vibrator 11. The outer wall of the guide plate 19 slides along the inner wall of the base 12, the front surface of the limiting baffle 28, and the rear surface of the limiting block 29 to the inner bottom wall of the base 12. Then, the positioning plate 16 is placed on the upper surface of the guide plate 19, and the guide post 18 is inserted into the positioning hole 17. It is then checked whether the guide post 18 is located at the center of the positioning hole 17. Next, the funnel plate 13 is placed on the upper surface of the positioning plate 16, aligning the funnel hole 15 with the positioning hole 17. At this time, the adjusting column 30 drives the threaded rod 31 to rotate, and the threaded rod 31 pushes the pressure plate 32 downward. The pressure plate 32 presses the funnel plate 13 downward. The funnel plate 13, positioning plate 16, and guide plate 19 are positioned, and then the limiting plate 23 drives the limiting post 22 to be inserted into the limiting hole 26, so that the limiting plate 23 is in contact with the L-shaped plate 24. The top plate 20 pushes the positioning post 21, so that the positioning post 21 is inserted into the positioning groove 25. At this time, the top plate 20 and the pressure plate 32 can limit the vertical position of the funnel plate 13, positioning plate 16, and guide plate 19. The limiting baffle 28 and the limiting block 29 can limit the front and back position of the funnel plate 13, positioning plate 16, and guide plate 19. The base 12 can limit the left and right position of the funnel plate 13, positioning plate 16, and guide plate 19. At this time, a vibrator 1 is set. The vibration parameters are set to 1. Then, the steel parts are placed directly on the surface of the funnel plate 13. The number of steel parts placed must be greater than the number of funnel holes 15. Then, the vibrator 11 is turned on. The vibrator 11 drives the base 12 to vibrate, and the base 12 drives the funnel plate 13, positioning plate 16, and guide plate 19 to vibrate. When the funnel plate 13 vibrates, the steel parts on the surface fall into the conical holes 14. As the funnel plate 13 continues to vibrate, the steel parts automatically adjust their positions in the conical holes 14. When the position adjustment is complete, they fall into the positioning holes 17 and fit onto the outer wall of the guide post 18. When all the positioning holes 17 have steel parts, the arrangement of the steel parts is completed. The vibrator 11 is then turned off. 1. Pull the positioning column 21 away from the positioning groove 25 by the top plate 20, and then drive the positioning column 22 away from the positioning hole 26 by the limiting plate 23. Rotate the adjusting column 30 counterclockwise to make the pressure plate 32 away from the funnel plate 13. The funnel plate 13, positioning plate 16 and guide plate 19 can be taken out in sequence. At this time, the positioning hole 17 inside the positioning plate 16 contains the arranged steel parts. Then, the guide plate 19 and positioning plate 16 are inserted into the middle plate mold core, so that the steel parts in the positioning hole 17 are engaged with the outer wall of the column of the middle plate mold core. The column of the middle plate mold core can push out the guide plate 19 through the guide column 18. After the steel parts are engaged, check whether the arrangement of the steel parts is neat.
[0028] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for vibrating alignment of steel pieces, comprising a vibrating machine (11) and two bases (12), characterized in that: The lower surfaces of the two bases (12) are symmetrically mounted on the upper surface of the vibrator (11). A guide plate (19) is attached to the inner bottom wall of the base (12). Guide columns (18) are fixedly connected at equal intervals on the upper surface of the guide plate (19). A positioning plate (16) is attached to the upper surface of the guide plate (19). Positioning holes (17) are opened at equal intervals on the upper surface of the positioning plate (16). The guide columns (18) are located inside the positioning holes (17). A funnel plate (13) is attached to the upper surface of the positioning plate (16). The upper surface of (13) is provided with equidistant holes (15), and the top of the inner sidewall of the holes (15) is provided with a conical hole (14). The upper surface of the base (12) is fixedly connected with an L-shaped plate (24), and the upper surface of the funnel plate (13) is slidably connected with a top plate (20). The front surface of the top plate (20) is symmetrically fixedly connected with two positioning posts (21). The outer sidewalls of the two positioning posts (21) are slidably connected with a limiting plate (23). The lower surface of the limiting plate (23) is symmetrically fixedly connected with two limiting posts (22). The number of guide posts (18), positioning holes (17) and drain holes (15) are the same and their positions are corresponding. The size of the drain hole (15) is the same as the size of the positioning hole (17). The size of the guide post (18) is smaller than the size of the positioning hole (17). The size between the outer wall of the guide post (18) and the inner wall of the positioning hole (17) is adapted to the size of the steel part.
2. The steel component vibration arrangement device according to claim 1, characterized in that: The rear surface of the L-shaped plate (24) has two symmetrically arranged positioning grooves (25), and the upper surface of the L-shaped plate (24) has two symmetrically arranged limiting holes (26). The outer side wall of the positioning post (21) is slidably connected to the inner side wall of the positioning groove (25), the outer side wall of the limiting post (22) is slidably connected to the inner side wall of the limiting hole (26), and the lower surface of the limiting plate (23) is attached to the upper surface of the L-shaped plate (24).
3. The steel component vibration arrangement device according to claim 1, characterized in that: The funnel plate (13), positioning plate (16) and guide plate (19) are slidably connected to the inner walls of the base (12) on both sides. Two sliding grooves (27) are symmetrically opened on both sides of the inner wall of the base (12). The inner walls of the two sliding grooves (27) are slidably connected to a pressure plate (32).
4. The steel component vibration arrangement device according to claim 3, characterized in that: The lower surface of the pressure plate (32) is attached to the upper surface of the funnel plate (13). The upper surface of the pressure plate (32) is symmetrically rotated and connected to two threaded rods (31). The end of the threaded rod (31) away from the pressure plate (32) passes through the upper surface of the base (12) and is threadedly connected to the base (12).
5. A steel component vibration arrangement device according to claim 4, characterized in that: The end of the threaded rod (31) away from the pressure plate (32) is fixedly connected to an adjusting column (30), and the outer side wall of the top plate (20) is slidably connected to the inner side wall of the base (12).
6. The steel component vibration arrangement device according to claim 5, characterized in that: Two limiting blocks (29) are symmetrically fixedly connected to both sides of the inner wall of the base (12), and a limiting baffle (28) is fixedly connected to the inner rear wall of the base (12).
7. A steel component vibration arrangement device according to claim 6, characterized in that: The front surfaces of the funnel plate (13), the positioning plate (16) and the guide plate (19) are slidably connected to the rear surface of the limiting block (29), and the rear surfaces of the funnel plate (13), the positioning plate (16) and the guide plate (19) are slidably connected to the front surface of the limiting baffle (28).
Citation Information
Patent Citations
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