Automatic concrete vibrating device
By designing an automatic concrete vibration device with a support platform, suspension mechanism, and vibration mechanism, the problem of inconvenience in manually operating a handheld vibrator has been solved, realizing automated concrete vibration processing and improving construction efficiency.
Patent Information
- Application Number
- CN202311551939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-21
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2043-11-21
AI Technical Summary
Existing concrete vibration equipment requires manual hand-held vibrator operation, which is inconvenient and necessitates the construction of a standing platform, thus affecting construction efficiency.
An automatic concrete vibrating device was designed, comprising a support platform, a suspension mechanism, and a vibration mechanism. Through the cooperation of the telescopic arm and the suspension belt, the vibration mechanism can move freely on the concrete surface, and the vibration treatment is achieved by moving the baffle and the floating plate through the fixed rod.
It achieves automatic vibration without manual operation, improving the vibration effect inside and on the surface of the concrete pouring surface and increasing construction efficiency.
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Figure CN117489123B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of concrete construction, and particularly relates to an automatic concrete vibrating equipment. BACKGROUND
[0002] During concrete construction, the laid concrete needs to be vibrated to discharge air in the concrete and improve the strength of the concrete.
[0003] At present, a vibrating rod is used to vibrate the concrete. During vibration, the vibrating rod needs to be manually inserted into the concrete for vibration and air discharge. This requires an operator to stand above the concrete, which leads to the need to build a standing platform, and thus the overall operation is inconvenient. Therefore, improvement is needed. SUMMARY
[0004] The present application provides an automatic concrete vibrating equipment, which solves the problems in the background art.
[0005] To achieve the above object, the present application provides the following technical scheme.
[0006] An automatic concrete vibrating equipment comprises a supporting table, a suspension mechanism and a vibration mechanism.
[0007] The suspension mechanism comprises a main shaft rotationally connected with the supporting table, the end of the main shaft is provided with an extension arm, the extension end of the extension arm is provided with a mounting plate, and the mounting plate is provided with a suspension belt with adjustable extension length.
[0008] The vibration mechanism comprises a fixed rod fixedly connected with the free end of the suspension belt, the side of the fixed rod away from the suspension belt is provided with a fixed seat, and the side of the fixed seat is rotationally connected with a baffle.
[0009] As a preferred technical scheme of the present application, the mounting plate is provided with two accommodation grooves, the inside of the accommodation groove close to the extension arm is provided with a winding roller, the outside of the winding roller is wound with the suspension belt, the middle of the accommodation groove away from the extension arm is provided with a guide roller matched with the suspension belt, and the two accommodation grooves are provided with a vibration generating assembly for adjusting the height of the free end of the suspension belt.
[0010] As a preferred technical scheme of the present application, the vibration generating assembly comprises a top rod slidingly connected with the mounting plate, the end of the top rod away from the ground is provided with a fixed block, and the middle of the fixed block is rotationally connected with a supporting roller matched with the suspension belt.
[0011] As a preferred technical scheme of the present application, the end of the top rod close to the ground is provided with a horizontal plate, the side of the mounting plate close to the ground is provided with a vertical plate, the end of the vertical plate is rotationally connected with a rotating shaft, the end of the rotating shaft close to the horizontal plate is fixedly connected with a deflection plate, and the end of the deflection plate is provided with a drag rod matched with the horizontal plate.
[0012] As a preferred technical scheme of the present application, the side of the mounting plate is provided with a first driving motor, the output shaft of the first driving motor is fixedly connected with a first bevel gear, the first bevel gear is meshingly connected with a second bevel gear, and the second bevel gear is fixedly connected with the end of the winding roller.
[0013] As a preferred technical scheme of the present application, the middle part of the vertical plate is provided with a second driving motor, the output shaft of the second driving motor is fixedly connected with a third bevel gear, the third bevel gear is meshingly connected with a fourth bevel gear, and the fourth bevel gear is fixedly connected with the end of the rotating shaft.
[0014] As a preferred technical scheme of the present application, the side of the fixed rod away from the ground is provided with two limiting plates parallel to each other, a sleeve ring is arranged outside the fixed rod between the two limiting plates, one end of a supporting rod is rotatably connected to the sleeve ring close to the ground, and the other end of the supporting rod is rotatably connected to the floating plate.
[0015] As a preferred technical scheme of the present application, the side of the sleeve ring rotatably connected to the supporting rod and the side of the floating plate rotatably connected to the supporting rod are both flat surfaces.
[0016] As a preferred technical scheme of the present application, the end of the fixed rod close to the ground is provided with a weight head.
[0017] As a preferred technical scheme of the present application, the side of the main shaft away from the telescopic arm is provided with a fixed beam, the two ends of the fixed beam are provided with mounting frames, and the mounting frames are rotatably connected with supporting wheels matched with the supporting table.
[0018] The present application has the following advantages:
[0019] The present application is suitable for a concrete automatic vibrating device. Through the cooperation of the telescopic arm and the suspension belt, the whole vibrating mechanism can freely move on the pouring surface of the concrete, without manual operation. The movement of the fixed rod, the baffle and the floating plate can make the concrete inside and on the surface of the pouring surface well vibrated, thereby improving the vibrating effect. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical schemes in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0021] Figure 1 It is a structural schematic view of a concrete automatic vibrating device according to the first embodiment.
[0022] Figure 2 Figure 1 is a front view of a concrete automatic vibrating equipment according to an embodiment.
[0023] Figure 3 Figure 2 is a schematic view of a suspension mechanism of the concrete automatic vibrating equipment according to the embodiment.
[0024] Figure 4 Figure 3 is a schematic view of a mounting plate of the concrete automatic vibrating equipment according to the embodiment.
[0025] Figure 5 Figure 4 is a front view of a concrete automatic vibrating equipment according to another embodiment. Figure 4
[0026] Figure 6 Figure 5 is a schematic view of a vibration generating assembly of the concrete automatic vibrating equipment according to the embodiment.
[0027] Figure 7 Figure 6 is a schematic view of a support platform bottom of the concrete automatic vibrating equipment according to the embodiment.
[0028] Figure 8 Figure 7 is a schematic view of a vibration mechanism of the concrete automatic vibrating equipment according to the embodiment.
[0029] Figure 9 Figure 8 is a schematic view of a baffle of the concrete automatic vibrating equipment according to the embodiment.
[0030] Figure 10 Figure 9 is a schematic view of the concrete automatic vibrating equipment according to another embodiment.
[0031] Figure 11 Figure 10 is a schematic view of a support roller of the concrete automatic vibrating equipment according to the embodiment.
[0032] In the drawings: 1, support platform; 2, suspension mechanism; 3, vibration mechanism; 4, main shaft; 5, mounting hole; 6, telescopic arm; 7, mounting plate; 8, suspension belt; 9, clearance slot; 10, guide roller; 11, winding roller; 12, first driving motor; 13, first bevel gear; 14, second bevel gear; 15, vibration generating assembly; 16, jacking rod; 17, fixed block; 18, support roller; 19, cross plate; 20, drag rod; 21, deflection plate; 22, vertical plate; 23, fourth bevel gear; 24, rotating shaft; 25, third bevel gear; 26, second driving motor; 27, fixed beam; 28, mounting bracket; 29, support wheel; 30, fixed rod; 31, limiting plate; 32, collar; 33, support rod; 34, floating plate; 35, weight head; 36, fixed seat; 37, baffle. DETAILED DESCRIPTION
[0033] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of the present application.
[0034] Embodiment one:
[0035] In one embodiment, referring to Figures 1-9 , an automatic concrete vibrating device comprises a support table 1, a suspension mechanism 2 and a vibrating mechanism 3.
[0036] The suspension mechanism 2 comprises a main shaft 4 rotationally connected with the support table 1, the main shaft 4 is vertically rotationally connected to the middle part of the support table 1, the lower end of the main shaft 4 is fixedly connected to the middle part of a horizontally arranged fixed beam 27, the upper surface of the fixed beam 27 is provided with mounting racks 28 at the left and right ends, the mounting racks 28 are U-shaped structures with openings upward, the mounting racks 28 are rotationally connected with support wheels 29, the upper part of the support wheels 29 can roll on the lower surface of the support table 1, so that the stress on the main shaft 4 is more stable, and the main shaft 4 can keep a vertical state to rotate in the middle part of the support table 1, and mounting holes 5 are arranged at the four corners of the support table 1, the support table 1 can be fixed through the mounting holes 5, so that the whole device can keep stable during use, and the upper end of the main shaft 4 is fixedly connected to the right end of a telescopic arm 6, the telescopic arm 6 is an electric telescopic device, which can freely extend or contract to the left side, and a left-right oriented mounting plate 7 is fixedly connected to the extended end of the left side of the telescopic arm 6, in the subsequent direction description, the direction is expressed according to the direction of the mounting plate 7, and a suspension belt 8 capable of changing the extended length is arranged on the mounting plate 7. Figure 2
[0037] The vibrating mechanism 3 comprises a fixed rod 30 connected to the lower end of the suspension belt 8, the fixed rod 30 keeps a vertical state under the action of gravity, and the lower side of the fixed rod 30 is provided with a fixed seat 36, a plurality of fixed seats 36 can be sequentially arranged on the lower side of the fixed rod 30, the fixed seat 36 is a rotary body structure with the axis of the fixed rod 30 as the rotary center, the lower end of a baffle 37 is rotationally connected to the upper surface outside of the fixed seat 36, and due to the interference of the fixed seat 36, the baffle 37 can only rotate from a vertical state to a horizontal state, similar to an inverted umbrella structure, and the baffles 37 on the upper and lower adjacent two fixed seats 36 are staggered, so as to facilitate the contact between the baffle 37 and the concrete, and a counterweight head of a conical structure is arranged at the lowermost end of the fixed rod 30, the fixed rod 30 always keeps a vertical state through the gravity action of the counterweight head.
[0038] In one case of the embodiment, the left side of the mounting plate 7 is provided with two front and back direction accommodating grooves 9, the middle part of the right side accommodating groove 9 is rotationally connected with a front and back direction winding roller 11, the outside of the winding roller 11 is connected with a hanging belt 8, at the same time, the middle part of the left side accommodating groove 9 is rotationally connected with a front and back direction guide roller 10, the upper part of the guide roller 10 is connected with the hanging belt 8, so that the hanging belt 8 can be deflected to the vertical state by the guide roller 10 and moved to the lower part, and the vibration generating assembly 15 is arranged between the two accommodating grooves 9, the vibration generating assembly 15 can push the hanging belt 8 between the two accommodating grooves 9 up and down, so as to change the height of the lower end of the hanging belt 8, that is, to make the lower vibration mechanism 3 move up and down to realize the vibration effect. The first driving motor 12 is arranged in the middle part of the front side of the mounting plate 7, the output shaft of the first driving motor 12 is fixedly connected with the first bevel gear 13, the first bevel gear 13 is meshingly connected with the second bevel gear 14, and the second bevel gear 14 is fixedly connected with the end of the winding roller 11.
[0039] In one case of the embodiment, the vibration generating assembly 15 includes two vertical top rods 16 slidingly connected to the front and back sides of the mounting plate 7, the upper end of the top rod 16 is provided with a fixed block 17, the middle part of the fixed block 17 is rotationally connected with the front and back ends of the front and back direction support roller 18, and the upper surface of the support roller 18 is in contact with the hanging belt 8, so that the up and down movement of the support roller 18 can lift the hanging belt 8 and change the height of the lower end of the hanging belt 8, the lower end of the top rod 16 is fixedly connected with a front and back direction cross plate 19, at the same time, the lower surface of the mounting plate 7 is vertically provided with a vertical plate 22, the lower end of the vertical plate 22 is rotationally connected with the middle part of the left and right direction rotating shaft 24, the left end of the rotating shaft 24 is fixedly connected with one end of the deflection plate 21, the other end of the deflection plate 21 is fixedly connected with the right end of the left and right direction drag rod 20, and the drag rod 20 is arranged below the cross plate 19, so that when the rotating shaft 24 rotates, the drag rod 20 will push the cross plate 19 upwards, and because the hanging belt 8 always gives the support roller 18 a downward force, the drag rod 20 and the cross plate 19 always remain in contact, and the second driving motor 26 is arranged in the right side middle part of the vertical plate 22, the output shaft of the second driving motor 26 is fixedly connected with the third bevel gear 25, the third bevel gear 25 is meshingly connected with the fourth bevel gear 23, and the fourth bevel gear 23 is fixedly connected with the end of the rotating shaft 24.
[0040] In one case of the embodiment, the fixed rod 30 is provided with two parallel limiting plates 31 on the side away from the ground, a sleeve ring 32 is arranged between the two limiting plates 31 and sleeved on the outside of the fixed rod 30, the upper end of a support rod 33 is rotatably connected to the lower surface of the sleeve ring 32, and the lower end of the support rod 33 is rotatably connected to the upper surface of a floating plate 34. In the present application, three support rods 33 are arranged and evenly distributed relative to the center of the fixed rod 30. The lower surface of the sleeve ring 32 and the upper surface of the floating plate 34 are both flat, so when the support rod 33 rotates away from the fixed rod 30, the support rod 33 stops rotating when it rotates to the horizontal state and interferes with the sleeve ring 32, and when the floating plate 34 rotates relative to the support rod 33, the floating plate 34 stops rotating when it rotates to the parallel state and interferes with the support rod 33, so that when the floating plate 34 and the support rod 33 are both rotated to the vertical state, the entire structure is in a stable state.
[0041] In the implementation process of the embodiment, first, the entire device is installed beside the construction site for pouring concrete, or directly installed in some mobile device, for example, it can be directly installed in the hopper of a carrying vehicle, so that the entire device can be freely moved to the site where construction is needed. During installation, it can be fixed through the installation hole 5, and after installation is completed, construction can be carried out.
[0042] Start the telescopic arm 6, the telescopic arm 6 drives the entire vibration mechanism 3 to move above the concrete that needs to be vibrated, and the rotation of the main shaft 4 allows the vibration mechanism 3 to directly move above the target position. Start the first drive motor 12, the first drive motor 12 drives the winding roller 11 to rotate through gear transmission, the winding roller 11 releases the suspension belt 8, and the entire vibration mechanism 3 moves downward and inserts into the concrete. As the fixed rod 30 continuously inserts into the concrete, the floating plate 34 falls on the surface of the concrete. Because the surface of the floating plate 34 is large and can rotate, the floating plate 34 drives the support rod 33 to rotate until the support rod 33 rotates to the vertical state and the sleeve ring 32 contacts the upper limiting plate 31, and then the fixed rod 30 stops moving downward. At this time, the second drive motor 26 can also be stopped, and the release action of the vibration mechanism 3 is completed.
[0043] The second driving motor 26 is started, the output shaft of the second driving motor 26 drives the rotating shaft 24 to rotate through gear transmission, the rotating shaft 24 drives the deflection plate 21 to rotate, the deflection plate 21 drives the top rod 16 to move up and down through the cooperation of the drag link 20 and the cross plate 19, so that the supporting roller 18 continuously pushes up the hanging belt 8, and therefore the fixed rod 30 hung below the hanging belt 8 continuously moves up and down, when the fixed rod 30 moves up, the baffle 37 is first unfolded under the action of the upper concrete, when the baffle 37 interferes with the fixed seat 36, the baffle 37 stops moving, and the baffle 37 drives the concrete to move up together, when the fixed rod 30 moves down, the baffle is quickly folded to the outside of the fixed rod 30 under the action of the lower concrete, so that the fixed rod 30 quickly descends, and therefore, with the continuous up-and-down movement of the fixed rod 30, the baffle 37 can have a good vibration treatment effect on the concrete in the interior of the pouring surface.
[0044] When the fixed rod 30 moves up, the lower limiting plate 31 contacts the sleeve ring 32, at this time, the sleeve ring 32 moves up, so that the sleeve ring 32 drives the supporting rod 33 and the floating plate 34 to move up, at this time, the floating plate 34 folds towards the fixed rod 30 under the action of gravity, when the fixed rod 30 moves down, the upper limiting plate 31 drives the sleeve ring 32 to move down, and the supporting rod 33 drives the floating plate 34 to move away from the fixed rod 30, so that the floating plate 34 moves back and forth on the surface of the concrete to achieve the effect of smoothing.
[0045] With the up-and-down movement of the fixed rod 30, the floating plate 34 and the baffle 37 can have a good vibration treatment effect on the concrete in the interior and on the surface of the pouring surface, and the whole vibration mechanism 3 can be freely moved through the cooperation of the telescopic arm 6 and the main shaft 4 to process the concrete at different positions, after the construction is completed, the vibration mechanism 3 can be lifted by the hanging belt 8, at this time, the whole device can be transferred.
[0046] The present application is suitable for a kind of concrete automatic vibration equipment, the cooperation of telescopic arm 6 and hanging belt 8 makes the whole vibration mechanism 3 can be freely moved on the pouring surface of concrete, without manual operation, and the movement of fixed rod 30 drives baffle 37 and floating plate 34 to make the concrete in the interior and on the surface of pouring surface be well vibrated, improve the effect of vibration.
[0047] Example two:
[0048] This embodiment is implemented using the structure as described in example one, as shown in Figures 10-11 Different from it, a plurality of sets of vibration equipment are arranged on the support table 1, and disc walls are arranged on the two sides of the supporting roller 18.
[0049] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.
Claims
1. An automatic concrete vibrating apparatus characterized by comprising: Supporting table, suspension mechanism and vibration mechanism are included. The suspension mechanism includes a main shaft rotationally connected with the supporting table, an extension arm provided at an end of the main shaft, an installation plate provided at an extended end of the extension arm, a suspension belt with adjustable extended length provided on the installation plate, two displacement slots provided on the installation plate, a winding roller provided inside the displacement slot close to the extension arm, the suspension belt wound around the outside of the winding roller, a guide roller provided in the middle of the displacement slot away from the extension arm, a vibration generating assembly provided between the two displacement slots to adjust the height of the free end of the suspension belt, the vibration generating assembly including a top rod slidingly connected with the installation plate, a fixed block provided at an end of the top rod away from the ground, and a support roller rotationally connected with the suspension belt provided at the middle of the fixed block. The vibration mechanism includes a fixed rod fixedly connected with the free end of the suspension belt, a fixed base provided at a side of the fixed rod away from the suspension belt, multiple fixed bases provided in sequence at the lower side of the fixed rod, the fixed base being a rotary body structure with the axis of the fixed rod as the rotary center, a baffle rotationally connected with the side edge of the fixed base, the baffle being able to rotate from the vertical state to the horizontal state, the baffles on the two adjacent fixed bases being staggered, two limiting plates parallel to each other provided at a side of the fixed rod away from the ground, a sleeve ring provided on the outside of the fixed rod, one end of a support rod rotationally connected with the sleeve ring close to the ground, the other end of the support rod rotationally connected with a floating plate, three support rods provided on the sleeve ring and evenly distributed relative to the center of the fixed rod, the side of the sleeve ring rotationally connected with the support rod and the side of the floating plate rotationally connected with the support rod being flat, and a weight head provided at an end of the fixed rod close to the ground.
2. The automatic concrete vibrating apparatus according to claim 1, wherein An end of the top rod close to the ground is provided with a horizontal plate, a side of the installation plate close to the ground is provided with a vertical plate, an end of the vertical plate is rotationally connected with a rotating shaft, one end of the rotating shaft close to the horizontal plate is fixedly connected with a deflection plate, and an end of the deflection plate is provided with a drag rod matched with the horizontal plate.
3. The automatic concrete vibrating apparatus according to claim 1, wherein A side of the installation plate is provided with a first driving motor, an output shaft of the first driving motor is fixedly connected with a first bevel gear, the first bevel gear is meshingly connected with a second bevel gear, and an end of the second bevel gear is fixedly connected with the winding roller.
4. The automatic concrete vibrating apparatus according to claim 2, wherein A middle of the vertical plate is provided with a second driving motor, an output shaft of the second driving motor is fixedly connected with a third bevel gear, the third bevel gear is meshingly connected with a fourth bevel gear, and an end of the fourth bevel gear is fixedly connected with the rotating shaft.
5. The automatic concrete vibrating apparatus according to claim 1, wherein Multiple main shafts are uniformly distributed on the supporting table.
Citation Information
Patent Citations
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CN110469114A
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