A rocking vibrator for peeling corn ears

By designing a swing vibrator that includes components such as a blind cap and a deep groove ball bearing, and using low amplitude and high frequency vibration, the problem of uneven feeding of corn ears was solved, and the uniform feeding and continuous conveying of corn ears were achieved, thus promoting the mechanization of corn seed processing.

CN117501977BActive Publication Date: 2025-11-14JIUQUAN OK SEED MACHINERY
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Patent Information

Application Number
CN202311852593.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-11-14
Estimated Expiration
2043-12-29

AI Technical Summary

Technical Problem

The uneven and discontinuous vibratory feeding in existing corn ear peeling equipment hinders the mechanization of corn seed processing.

Method used

Design a swing vibrator that includes a blind cover, a deep groove ball bearing, a side cover, a self-aligning roller bearing, a pendulum, a right-hand rotating shaft, a machine base, a left-hand rotating shaft, and a through cover. Driven by a motor, it achieves low-amplitude, high-frequency vibration to ensure that corn ears are evenly fed into the peeling roller bed.

Benefits of technology

It achieves uniform and orderly feeding of corn ears, improves the stability and continuity of vibration feeding, and meets the needs of large-scale processing.

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Abstract

A vibratory roller for peeling corn ears includes a blind cover, a deep groove ball bearing, a side cover, a self-aligning roller bearing, a pendulum, a right-hand shaft, a base, a left-hand shaft, and a through cover. The right-hand shaft passes sequentially through the right-hand pendulum and the self-aligning roller bearing, and is fixed together by a flat key A. After passing through the self-aligning roller bearing inside the side cover, it passes sequentially through a hole on the outside of the side cover, using a retaining ring and a deep groove ball bearing. Finally, it is fixed to the side cover by a retaining washer and a round nut. The blind cover is fixed to the outside of the side cover by rubber gaskets and bolts. The left-hand shaft is symmetrically arranged with the right-hand shaft. The through cover is fixed to the outside of the side cover by rubber gaskets and bolts, and a skeleton oil seal is installed inside the through cover. The left and right side covers are fixed to the eccentric housing of the base by bolts, and the gears at the top of the right-hand and left-hand shafts mesh. This invention uses low-amplitude, high-frequency vibration to feed corn ears evenly and orderly into the peeling roller bed, solving the problems of stability, continuity, and uniformity in vibration feeding.
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Description

Technical Field

[0001] This invention belongs to the field of grain and seed processing equipment, and specifically relates to a swing vibrator for peeling corn ears. Background Technology

[0002] Currently, in the domestic agricultural machinery market, the front-end feeding mechanism used in the corn ear peeling process generally uses a vibratory motor for vibration feeding. The excitation force provided by this vibratory motor has poor vibration stability, resulting in uneven and discontinuous vibration feeding of corn ears, which cannot meet the processing needs of large-scale vibration feeding and seriously restricts the development of full mechanization of corn seed processing in my country. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a rocking vibrator for peeling corn ears, which includes a blind cover, a deep groove ball bearing, a side cover, a self-aligning roller bearing, a pendulum, a right-hand rotating shaft, a base, a left-hand rotating shaft, and a through cover; the right-hand rotating shaft passes sequentially through the pendulum on the right side and the self-aligning roller bearing and is fixed together by a flat key A, passes through the self-aligning roller bearing inside the side cover, and then passes sequentially through the hole on the outside of the side cover by a retaining ring and a deep groove ball bearing, and is finally fixed to the side cover by a retaining washer and a round nut, and the blind cover is secured by a rubber gasket. The left-hand rotating shaft is fixed to the outside of the side cover with bolts; the left-hand rotating shaft passes through the left pendulum and the self-aligning roller bearing in sequence and is fixed together by the flat key A. After passing through the self-aligning roller bearing inside the side cover, it passes through the hole on the outside of the side cover with the retaining ring and the deep groove ball bearing in sequence, and is finally fixed to the side cover by the retaining washer and the round nut. The through cover is fixed to the outside of the side cover by the rubber gasket and bolts. The through cover is equipped with a skeleton oil seal. The left and right side covers are fixed to the left and right eccentric housing of the machine base by bolts, and the gears at the top of the right-hand rotating shaft and the left-hand rotating shaft mesh.

[0004] The housing of the base is provided with two oil filling ports, which are sealed by plugs.

[0005] Compared with the prior art, the present invention has the following advantages: simple structure and low cost; reasonable design and convenient installation; it realizes the vibration feeding at the front end of the mechanized peeling operation of corn ears, and uses low amplitude and high frequency vibration to feed the corn ears into the peeling roller bed evenly and orderly, thus solving the problems of stability, continuity and uniformity of vibration feeding. Attached Figure Description

[0006] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0007] Figure 1 This is an assembly diagram of the present invention.

[0008] Figure 2 This is the front view of the present invention.

[0009] Figure 3 This is a diagram of the internal structure of the present invention.

[0010] Figure 4 This is a cross-sectional view of the present invention.

[0011] Figure 5 This is a structural diagram of the base of the present invention.

[0012] Figure 6 This is an example diagram of the present invention.

[0013] In the diagram: 1—Blind cover 2—Rubber pad 3—Round nut 4—Stop washer 5—Deep groove ball bearing 6—Bore retaining ring 7—Side cover 8—Self-aligning roller bearing 9—Pendulum 10—Flat key A 11—Right-hand shaft 12—Plug 13—Base 14—Left-hand shaft 15—Flat key B 16—Through cover 17—Skeleton oil seal 18—Vibration groove 19—Oscillating vibrator 20—Large pulley 21—V-belt 22—Motor 23—Small pulley 24—Frame. Detailed Implementation

[0014] like Figures 1-5 A vibratory swing device for peeling corn ears includes a blind cover 1, a deep groove ball bearing 5, a side cover 7, a self-aligning roller bearing 8, a pendulum 9, a right-hand rotating shaft 11, a base 13, a left-hand rotating shaft 14, and a through cover 16. The right-hand rotating shaft 11 passes sequentially through the right-hand pendulum 9 and the self-aligning roller bearing 8 and is fixed together by a flat key A10. After passing through the self-aligning roller bearing 8 inside the side cover, it passes sequentially through the hole on the outside of the side cover 7 by a retaining ring 6 and the deep groove ball bearing 5, and is finally fixed to the side cover 7 by a retaining washer 4 and a round nut 3. The blind cover 1 is fixed to the side cover 7 by a rubber gasket 2 and bolts. The outer side of cover 7; the left-hand rotating shaft 14 passes through the left-hand pendulum 9 and the self-aligning roller bearing 8 in sequence and is fixed together by the flat key A10. After passing through the self-aligning roller bearing 8 inside the side cover, it passes through the hole on the outer side of the side cover 7 in sequence with the retaining ring 6 and the deep groove ball bearing 5. Finally, it is fixed to the side cover 7 by the locking washer 4 and the round nut 3. The through cover 16 is fixed to the outer side of the side cover 7 by the rubber gasket 2 and the bolts. The through cover 16 is equipped with a skeleton oil seal 17. The left and right side covers 7 are fixed to the left and right eccentric housing of the machine base 13 by bolts, so that the gears at the top of the right-hand rotating shaft 11 and the left-hand rotating shaft 14 mesh. The housing of the machine base 13 is provided with two oil filling ports, which are sealed by the plug 12.

[0015] like Figure 6The left-hand rotating shaft 14 of the oscillating vibrator 19 is connected and fixed to the large pulley 20 via a flat key B15. The base 13 of the oscillating vibrator 19 is fixed to the mounting surface of the vibration groove 18 via bolts. The output shaft of the motor 22 is connected and fixed to the small pulley 23 via a flat key. After installation, the two pulleys must be flat and not misaligned. The V-belt 21 is installed in the grooves of the two pulleys. The bolts on the side plate of the frame are loosened, and the belt is tensioned by the motor's own weight. After completion, the bolts are tightened, and the motor 22 is fixed by the frame 24. In use, the motor drives the small pulley 23 to drive the large pulley 20, thereby realizing the operation of the oscillating vibrator 19 and simultaneously driving the vibration groove 18 to vibrate. When the corn ears enter the vibration groove 18, the motor continuously drives the oscillating vibrator to operate. The oscillating vibrator acts on the vibration groove 18 to output a continuous and stable excitation force to transport the corn ears forward, ensuring the uniformity of the conveyed material. To meet the processing needs of different customers, the mechanism can be equipped with a frequency converter for speed adjustment to meet the needs of customers for large-scale processing.

[0016] The above are preferred embodiments of the present invention. Those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments described above. Any obvious improvements, substitutions or modifications made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims

1. A vibratory swing device for peeling corn ears, characterized in that: It includes a blind cover (1), a deep groove ball bearing (5), a side cover (7), a self-aligning roller bearing (8), a pendulum (9), a right-hand shaft (11), a base (13), a left-hand shaft (14), and a through cover (16); the right-hand shaft (11) passes through the right-hand pendulum (9) and the self-aligning roller bearing (8) in sequence and is fixed together by a flat key A (10), passes through the self-aligning roller bearing (8) inside the side cover, and then passes through the hole on the outside of the side cover (7) with a retaining ring (6) and a deep groove ball bearing (5), and is finally fixed to the side cover (7) by a retaining washer (4) and a round nut (3). The blind cover (1) is fixed to the outside of the side cover (7) by a rubber pad (2) and bolts; the left-hand shaft (14) passes through the left-hand pendulum (9), the self-aligning roller bearing (8), the right-hand shaft (11), the right-hand shaft (13), the left-hand shaft (14), the right-hand shaft (11), the right-hand shaft (12), the left-hand shaft (13), the right-hand shaft (14), the right-hand shaft (15), the left-hand shaft (16), the right-hand shaft (11), the right-hand shaft (12), the right-hand shaft (13), the right-hand shaft (14), the left-hand shaft (15), the right ... right-hand shaft (15), the right-hand shaft (16), the right-hand shaft (17), the right- 8) and fixed together by flat key A (10), after passing through the self-aligning roller bearing (8) inside the side cover, it passes through the hole on the outside of the side cover (7) in sequence with retaining ring (6) and deep groove ball bearing (5), and finally fixed on the side cover (7) by stop washer (4) and round nut (3). The through cover (16) is fixed to the outside of the side cover (7) by rubber pad (2) and bolt. The through cover (16) is equipped with skeleton oil seal (17). The left and right side covers (7) are fixed on the left and right eccentric housing of the machine base (13) by bolt, and the gears at the top of the right rotating shaft (11) and left rotating shaft (14) arranged in opposite directions along the axial direction are meshed. The machine base (13) is fixed to the mounting surface of the vibration groove (18) by bolt, so as to realize the vibration feeding at the front end of the mechanized peeling operation of corn ears.

2. The oscillating vibrator for peeling corn ears according to claim 1, characterized in that: The housing of the base (13) is provided with two oil filling ports, which are sealed by plugs (12).

Citation Information

Patent Citations

  • Rocking vibrator for corn ear peeling

    CN221670455U