A multifunctional emulsification device

Abstract

The present invention discloses a multifunctional emulsifying device, comprising a tank body, a cover being slidably provided on the tank body, and a plurality of fixed rods being fixedly provided thereon; and a floating plate, on which a plurality of guide rings are fixedly provided, the plurality of guide rings corresponding to the plurality of fixed rods one by one, and the guide rings being sleeved on the fixed rods, a friction plate being fixedly provided on the guide rings, and the friction plate being in friction contact with the fixed rods, and a plurality of diverter blades being fixedly provided on the floating plate. By arranging the floating plate, when emulsifying the material, the floating plate moves upward with the diverter blades under the buoyancy of the liquid, and is fixed by the contact between the fixed rods and the friction plate and the pressing action of the protrusions on the fixed rods, so that the diverter blades can adjust their height and be fixed according to the amount of liquid added into the tank body, thereby breaking up and diverting the diverter layer on the upper part of the material, thereby improving the efficiency of emulsification.

Description

Technical Field

[0001] The present invention relates to the technical field of emulsification equipment, in particular to a multifunctional emulsification device. Background Art

[0002] An emulsifier uses a high-speed rotating homogenizer head connected to a motor to shear, disperse, and impact materials. This creates a finer consistency and promotes the blending of oil and water. Emulsifiers are widely used in cosmetics, shower gels, sunscreens, and many other creams. They are also used in sauces and juices in the food industry, ointments in the pharmaceutical industry, and in the petrochemical industry, paints, coatings, and inks.

[0003] When an emulsifier emulsifies two or more materials (referring to raw materials that need to be emulsified and mixed: oil, water, or solids, etc.), stratification and floating phenomena generally occur due to different densities of the materials, resulting in reduced emulsification efficiency. In the existing technology, a stirring device is generally installed on the emulsifier to stir the materials. After the materials are mixed, they are emulsified by the rotor and stator on the emulsifier head.

[0004] However, when installing a stirring device on an emulsifier, in order to adapt to the height of the liquid level required during emulsification, multiple stirring blades need to be installed, which will make too much space in the emulsifier, and the multiple stirring blades will affect the material circulation in the emulsifier during stirring, thereby affecting the emulsification effect and efficiency of the material. Summary of the Invention

[0005] The object of the present invention is to provide a multifunctional emulsifying device to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above object, the present invention provides the following technical solutions:

[0007] A multifunctional emulsifying device comprises a tank body, a cover is slidably provided on the tank body, and a plurality of fixing rods are fixedly provided on the tank body;

[0008] It also includes a floating plate, on which a plurality of guide rings are fixedly provided, the plurality of guide rings corresponding to a plurality of fixed rods one by one, and the guide rings are sleeved on the fixed rods, the guide rings are fixedly provided with friction plates, and the friction plates are in frictional contact with the fixed rods, and the floating plate is fixedly provided with a plurality of diverter blades;

[0009] A fixing frame is fixedly provided on the fixing rod, a hollow tube is fixedly provided on the fixing frame, and the floating board is sleeved on the hollow tube;

[0010] The pressure-applying assembly includes a plurality of inclined plates fixedly arranged on the floating plate, and the inclined plates are hollow structures.

[0011] Preferably, a protrusion is slidably provided on the guide ring, and the protrusion selectively contacts the fixing rod to limit the hollow rod.

[0012] Preferably, a spring is provided between the protrusion and the guide ring, and two ends of the spring are fixedly connected to the protrusion and the guide ring respectively.

[0013] Preferably, a rotating rod is rotatably provided on the hollow tube, a rotor is fixedly provided on the rotating rod, and a stator is fixedly provided on the fixing frame.

[0014] Preferably, a drive motor is fixedly provided on the cover, a motor shaft of the drive motor is fixedly connected to the rotating rod, and the drive motor is a high-speed variable frequency motor.

[0015] Preferably, the floating plate and the central rod of the diverter blade are both hollow structures.

[0016] Preferably, the fixing rod and the fixing frame are fixedly connected by a cap nut.

[0017] Preferably, the rotating rod and the rotor are fixedly connected via a cap nut.

[0018] Preferably, the diverter blades are arranged in an "X" shape.

[0019] Preferably, a limiting ring is fixedly provided on the hollow tube, and the limiting ring abuts against the floating plate.

[0020] In the above technical solution, the multifunctional emulsifying device provided by the present invention has the following beneficial effects:

[0021] 1. In this embodiment, a floating plate is provided so that when the material is emulsified, the floating plate moves upward with the diverter blade under the buoyancy of the liquid. Moreover, during emulsification, the vortex formed by the liquid exerts an impact force on the inclined plate, causing the floating plate to rotate. The floating plate is fixed by the contact between the fixed rod and the friction plate and the pressing action of the protrusion on the fixed rod. As a result, the diverter blade can be adjusted in height and fixed according to the amount of liquid added to the tank body, thereby breaking up and diverting the diverter layer on the upper part of the material, thereby improving the emulsification efficiency and preventing the space in the tank body from being excessively occupied, which would affect the circulation of the material during emulsification.

[0022] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0023] This application document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0025] Figure 1 A cross-sectional view of a tank provided by an embodiment of the present invention;

[0026] Figure 2 A schematic diagram of the structure of the internal device of the tank provided by an embodiment of the present invention;

[0027] Figure 3 A schematic diagram of the floating board structure provided by an embodiment of the present invention;

[0028] Figure 4 A cross-sectional view of a floating board provided in an embodiment of the present invention;

[0029] Figure 5 A cross-sectional view of a hollow tube provided by an embodiment of the present invention;

[0030] Figure 6 Schematic diagram of the rotor and stator structure provided by an embodiment of the present invention.

[0031] Description of reference numerals:

[0032] 1. Tank body; 11. Lid; 2. Fixing rod; 21. Fixing frame; 22. Hollow tube; 23. Limiting ring; 24. Stator; 3. Floating plate; 31. Guide ring; 32. Friction plate; 33. Bump; 34. Spring; 35. Inclined plate; 4. Diverter vane; 5. Rotating rod; 51. Drive motor; 52. Rotor. DETAILED DESCRIPTION

[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0034] Please refer to 1-6, a multifunctional emulsifying device, including a tank body 1, a cover 11 is slidably provided on the tank body 1, and a plurality of fixed rods 2 are fixedly provided; a floating plate 3 is also provided, a plurality of guide rings 31 are fixedly provided on the floating plate, the plurality of guide rings 31 correspond to the plurality of fixed rods 2 one by one, and the guide rings 31 are sleeved on the fixed rods 2, a friction plate 32 is fixedly provided on the guide rings 31, and the friction plate 32 is in friction contact with the fixed rods 2, a plurality of diverter blades 4 are fixedly provided on the floating plate 3; a plurality of guide rings 31 are fixed on the fixed rods 2 A fixing frame 21 is provided, a hollow tube 22 is fixedly provided on the fixing frame 21, and a floating plate 3 is sleeved on the hollow tube 22; a pressure component, the pressure component includes a plurality of inclined plates 35 fixedly provided on the floating plate 3, the inclined plate 35 is a hollow structure, by providing the floating plate 3, when liquid is added into the tank body 1, the floating plate 3 is affected by the buoyancy of the liquid and moves upward, after the liquid is added, the floating plate 3 stops rising, and during the emulsification operation, the liquid in the tank body 1 forms a vortex, and the liquid surface on the vortex is as shown in FIG. Figure 1 As shown by the dotted arrow, under the action of the impact force of the vortex on the inclined plate 35, the floating plate 3 rotates, causing the friction plate 32 on the guide ring 31 to frictionally contact the fixed rod 2, thereby fixing the floating plate 3. The interaction between the diverter blades 4 on the floating plate 3 and the water vortex passing through is used to divert and break up the upper layer of the material, thereby improving the efficiency of emulsification. At the same time, it also avoids the need to set up multiple stirring devices in the tank body 1 in order to use multiple liquid levels. By the operation of the floating plate 3 moving up with the liquid surface, the upper part of the liquid can be accurately diverted and stirred, which reduces the space occupied in the tank body 1 and reduces the impact on the circulation in the tank body 1. Figure 1 The solid arrow in the middle represents the circulation direction of the liquid during the emulsification process. Furthermore, the guide ring 31 is sleeved on the fixed rod 2, and the floating plate 3 is sleeved on the hollow tube 22. The sleeve avoids the floating plate 3 from being subjected to a large friction force in the process of rising with the buoyancy of the liquid surface, which affects the movement of the floating plate 3. At the same time, in order to limit the floating plate 3, the inclined plate 35 is set to a hollow structure so that the buoyancy of the liquid can better drive the floating plate 3 to move.

[0035] The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2. The cam 33 is pressed against the guide rod 2 to prevent the cam 33 from sliding onto the guide rod 2.

[0036] In an embodiment further provided by the present invention, a rotating rod 5 is rotatably provided on the hollow tube 22, a rotor 52 is fixedly provided on the rotating rod 5, a stator 24 is fixedly provided on the fixing frame 21, and a driving motor 51 is fixedly provided on the cover 11. The motor shaft of the driving motor 51 is fixedly connected to the rotating rod 5, and the driving motor 51 is a high-speed variable frequency motor. In this embodiment, the driving motor 51 is started and the rotor 52 is rotated through the rotating rod 5 to complete the emulsification of the material and form a vortex in the liquid in the tank body 1. At the same time, the high-speed variable frequency motor can achieve precise speed regulation, control accuracy and reliability, and can effectively improve the emulsification quality.

[0037] Furthermore, the center rods of the floating plate 3 and the diverter blade 4 are both hollow structures. In this embodiment, the center rod of the diverter blade 4 is the middle round rod supporting the diverter blade 4. The center rods of the floating plate 3 and the diverter blade 4 are set as hollow structures so that the buoyancy of the liquid can better drive the floating plate 3 to move.

[0038] Furthermore, the fixing rod 2 and the fixing frame 21 are fixedly connected by a cap nut, and the rotating rod 5 and the rotor 52 are fixedly connected by a cap nut. In this embodiment, the cap nut is not easy to loosen and is waterproof and dustproof, which can effectively improve the service life of the emulsifying device.

[0039] In an embodiment further provided by the present invention, the diverter blades 4 are arranged in an "X" shape. In this embodiment, by arranging the diverter blades 4 in an "X" shape, the liquid can be in a state of forming a vortex rotation, and the blade direction of the diverter blades 4 can better disperse the material and improve efficiency. In addition, the "X" has a balancing effect, which can enable the diverter blades 4 to withstand a larger impact force of the vortex and improve the service life.

[0040] In the embodiment provided by the present invention, a limit ring 23 is fixedly provided on the hollow tube 22, and the limit ring 23 abuts against the floating plate 3. In this embodiment, the limit ring 23 can be provided at the upper and lower parts of the hollow tube 22 to prevent the floating plate 3 from excessively moving along the hollow tube 22, thereby affecting normal use.

[0041] Working principle: When the emulsification work is carried out, when oil or water is added into the tank body 1, the liquid level rises at this time. At the same time of rising, the floating plate 3 is affected by the buoyancy of the liquid, and the floating plate 3 relies on the sleeve effect of the guide ring 31 and the fixed rod 2 to avoid the influence of large friction on its movement, and can float upward stably under the action of buoyancy. After the addition is completed, the floating plate 3 stops rising, and then the driving motor 51 is started, and the rotor 52 is driven to rotate through the rotating rod 5 to perform the emulsification operation. When the rotor 52 rotates, the liquid in the tank body 1 will form a vortex. Because the liquid level in the middle of the formed vortex is lower, when the vortex is formed, the floating plate 3 drops slightly, and the vortex exerts a rotational force on the inclined plate 35. Because the floating plate 3 is sleeved on the hollow tube 22, the impact force of the liquid vortex on the inclined plate 35 exerts a rotational force on the floating plate 3, so that the guide ring 31 The protrusion 33 on the upper part contacts the fixed rod 2 and squeezes the spring 34, causing the protrusion 33 to slide and causing the fixed rod 2 to contact the friction plate 32. After the protrusion 33 loses the pressure of the fixed rod 2, the spring 34 returns to its original position, and the protrusion 33 presses the fixed rod 2. The pressing force of the protrusion 33 on the fixed rod 2 and the friction force between the friction plate 32 and the fixed rod 2 fix the guide ring 31, thereby fixing the floating plate 3. At this time, the emulsification operation continues, because the diverter blade 4 is arranged in an "X" shape, so that the vortex can break up the partially stratified material on the liquid surface after being disturbed by the diverter blade 4, so that the rotor 52 and the stator 24 at the bottom can emulsify the material, avoiding the stratification of the material affecting the emulsification quality, and reducing the impact of the internal circulation generated by the emulsification of the lower rotor 52 and the stator 24 when the upper layer of material is broken up.

[0042] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.

Claims

1. A multifunctional emulsifying device, comprising a tank (1), characterized in that: A cover (11) is slidably provided on the tank body (1), and a plurality of fixing rods (2) are fixedly provided on the tank body (1); It also includes a floating plate (3), a plurality of guide rings (31) fixedly provided on the floating plate (3), the plurality of guide rings (31) corresponding one-to-one to the plurality of fixed rods (2), and the guide rings (31) sleeved on the fixed rods (2), a friction plate (32) fixedly provided on the guide rings (31), and the friction plate (32) in friction contact with the fixed rods (2), and a plurality of diverter blades (4) fixedly provided on the floating plate (3); A fixing frame (21) is fixedly provided on the fixing rod (2), a hollow tube (22) is fixedly provided on the fixing frame (21), and the floating plate (3) is sleeved on the hollow tube (22); A pressure-applying assembly, the pressure-applying assembly comprising a plurality of inclined plates (35) fixedly arranged on the floating plate (3), the inclined plates (35) being a hollow structure; A protrusion (33) is slidably provided on the guide ring (31), and the protrusion (33) selectively contacts the fixing rod (2) and limits the fixing rod (2); A spring (34) is provided between the protrusion (33) and the guide ring (31), and two ends of the spring (34) are fixedly connected to the protrusion (33) and the guide ring (31), respectively; A rotating rod (5) is rotatably mounted on the hollow tube (22), a rotor (52) is fixedly mounted on the rotating rod (5), and a stator (24) is fixedly mounted on the fixing frame (21).

2. A multifunctional emulsifying device according to claim 1, characterized in that: A driving motor (51) is fixedly mounted on the cover (11), a motor shaft of the driving motor (51) is fixedly connected to the rotating rod (5), and the driving motor (51) is a high-speed variable frequency motor.

3. A multifunctional emulsifying device according to claim 1, characterized in that: The central rods of the floating plate (3) and the diverter blade (4) are both hollow structures.

4. A multifunctional emulsifying device according to claim 1, characterized in that: The fixing rod (2) and the fixing frame (21) are fixedly connected via a cap nut.

5. The multifunctional emulsifying device according to claim 1, characterized in that: The rotating rod (5) and the rotor (52) are fixedly connected via a cap nut.

6. The multifunctional emulsifying device according to claim 1, characterized in that: The diverter blades (4) are arranged in an "X" shape.

7. The multifunctional emulsifying device according to claim 1, characterized in that: A limiting ring (23) is fixedly provided on the hollow tube (22), and the limiting ring (23) abuts against the floating plate (3).

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