An automatic cleaning and detection method for machine tool chip conveyors
By using an automatic cleaning and detection method for machine tool chip conveyors, the chip condition can be monitored and adjusted automatically in real time, solving the problems of chip conveyor blockage and jamming, improving production efficiency and customer experience, and reducing noise and energy consumption.
Patent Information
- Application Number
- CN202311634854.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-01
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-12-01
AI Technical Summary
Existing chip conveyors have problems such as insufficient chip removal capacity, high cleaning frequency, material blockage and jamming when processing new energy vehicle parts, which affect customer experience. In addition, operators may forget to start or fail to start the chip conveyor, resulting in serious blockage.
An automatic cleaning and detection method for machine tool chip conveyors is adopted, including a CNC system, an automatic chip conveying system, and a chip filtration device. The chip condition is monitored in real time through detection, judgment, and operation modules, and the cleaning program is automatically started to clean up the chips and adjust the chip conveyor parameters to ensure the normal operation of the machine tool.
It reduces noise and energy consumption during production, lowers the risk of jamming, and improves production efficiency. The automatic chip removal system is easy to operate and maintain, with a user-friendly human-machine interface and good scalability.
Smart Images

Figure CN117506539B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machine tool chip conveyor technology, and in particular to an automatic cleaning and detection method for machine tool chip conveyors. Background Technology
[0002] With the development of new energy vehicles, the utilization rate of CNC machine tools used to process new energy vehicle parts is also increasing. Currently, existing chip conveyors cannot cope with the large-scale processing of new energy vehicle parts, resulting in problems such as insufficient chip removal capacity, high cleaning frequency, material blockage, and jamming. This seriously affects the user experience. Machine tool processing generally requires manual starting of the chip conveyor during processing. Operators may forget to start it or fail to start it, which exacerbates the blockage of the chip conveyor. Cleaning a blocked chip conveyor requires disassembly, which is very troublesome. Therefore, it is particularly important to add automatic cleaning detection to the chip conveyor. Summary of the Invention
[0003] In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this invention is to provide an automatic cleaning and detection method for machine tool chip conveyors. Based on the problems of jamming and noise that occur when the chip conveyor is manually started during chip conveyor operation, this algorithm can quickly identify whether the machine tool needs to start the chip conveyor and whether the operation is smooth and without jamming or abnormality.
[0004] The technical solution adopted by this invention to solve its technical problem is: an automatic cleaning and detection method for a machine tool chip conveyor, comprising a CNC system, an automatic chip conveying system, and a chip conveying and filtering device. The chip conveying and filtering device includes a machine tool, a chip conveyor, a chip collection box, a collector, and a filter water tank. The automatic chip conveying system includes a detection module, a judgment module, an operation module, and a monitoring module. The automatic cleaning and detection method of the automatic chip conveying system includes the following steps:
[0005] Step 1: During machine tool operation, the automatic chip removal system is activated. Based on the chip information detected by the automatic chip removal system, the system judges the current chip situation. When the number of chips is too large or the chips are too big, the system determines whether to prompt for cleaning based on preset thresholds and rules. If cleaning is not required, chip removal continues; if cleaning is required, proceed to the next step.
[0006] Step 2: When the automatic chip removal system determines that automatic cleaning is required, the chip conveyor automatically starts the cleaning program. The chip conveyor pauses the chip conveying, opens the cleaning device, and cleans the chips. After cleaning is completed, the chip conveyor closes the cleaning device and restarts the chip conveying, allowing the machine tool to return to normal operation. If the cleaning effect is not good or an abnormal situation occurs, the automatic chip removal system will make adjustments and handle the situation.
[0007] As a further improvement of the present invention: the CNC system includes a cutting program and a chip-cutting program, and the CNC system controls the machine tool through the cutting program and the chip-cutting program.
[0008] As a further improvement of the present invention: the chip conveyor is controlled by the on / off switch of a relay, and the CNC system controls the operation of the chip conveyor through an actuator.
[0009] As a further improvement of the present invention: the CNC system is connected to an alarm signal device, the chip conveyor transports the chips from the machine tool to the chip collection box, and the chip collection box is connected to an actuator.
[0010] As a further improvement of the present invention, it also includes a communication protocol system, which includes a data transmission format module, a data verification module and a device address allocation module, and the chip conveyor is connected to other devices through the communication protocol system.
[0011] As a further improvement of the present invention: the chip removal and filtration device further includes an emergency stop button, a reset button and an overload protection device, and the automatic chip removal system further includes a human-machine interface, a data acquisition module, a data analysis module and a data processing module.
[0012] As a further improvement of the present invention: the machine tool is connected to a chip conveyor, the chip conveyor is connected to a chip collection box, the chip collection box is connected to a recycling box, the recycling box is connected to a water filter tank, the water filter tank is connected to the machine tool, the chip conveyor includes a feedback device, the chip conveyor is a scraper chip conveyor, and the cleaning device includes a brush or a scraper.
[0013] As a further improvement of the present invention: the chip removal and filtration device includes a chain plate reducer, a scraper reducer and a chip collection box, the chip collection box is connected to a chain plate water return device, the chain plate water return device is connected to the scraper reducer, and the scraper reducer is connected to the chain plate reducer.
[0014] As a further improvement of the present invention: the scraper reducer is connected to the backwash pump, the backwash pump is connected to the pressure gauge, the pressure gauge is connected to the bed chip flushing pump, the bed chip flushing pump is connected to the oil-water separator, the oil-water separator is connected to the oil separator reducer, the oil separator reducer is connected to the high and low liquid level alarm, and the high and low liquid level alarm is connected to the control switch.
[0015] As a further improvement of the present invention: the chip removal and filtration device further includes a workbench chip flushing pump, a double vortex sedimentation tank and a main shaft ring spray pump, wherein the workbench chip flushing pump is connected to a vortex lift pump and the double vortex sedimentation tank is connected to a vortex separator.
[0016] As a further improvement of the present invention, the chip conveyor performs real-time monitoring of the CNC system of the machine tool.
[0017] As a further improvement of the present invention: the chain plate reducer is connected to the chain plate, and the chain plate is connected to the chain plate chip conveyor chain.
[0018] As a further improvement of the present invention: the chain of the chain plate chip conveyor is connected to a scraper, and the scraper is connected to the chain of the roller chip conveyor.
[0019] As a further improvement of the present invention: a cover plate is connected above the chain plate, the left side of the cover plate is provided with a water-blocking edge, and the two sides of the cover plate are connected to the bottom edge with a fixed rubber sheet.
[0020] As a further improvement of the present invention: the cover plate is provided with a chip outlet for the machine tool, the chip outlet is 410 mm above the ground, and the number of the cover plates is three.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] This invention reduces noise and energy consumption during production, as well as post-production complaints such as jamming, through an automatic cleaning and detection method. The automatic chip removal system is easy to operate and maintain, has a user-friendly human-machine interface, can collect, analyze and process data, and has good scalability for integration with other systems. The chip conveyor monitors the machine tool in real time and performs timely chip removal and cleaning, thereby improving production efficiency. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the main cross-sectional structure of the chip removal and filtration device of the present invention;
[0024] Figure 2 This is a top-section structural diagram of the chip removal and filtration device of the present invention;
[0025] Figure 3 This is a flowchart of the automatic chip removal system of the present invention;
[0026] Figure 4 This is a schematic diagram of the logical operation ladder diagram of the present invention;
[0027] In the diagram: 1. Chain plate reducer; 2. Scraper reducer; 3. Chip collection box; 4. Chain plate water return device; 9. Adjustable support caster wheel; 10. Backflush pump; 11. Pressure gauge; 13. Bed chip flushing pump; 14. Oil-water separator; 15. Oil separator reducer; 16. High and low liquid level alarm; 17. Control switch; 18. Worktable chip flushing pump; 20. Double vortex sedimentation tank; 21. Vortex separator; 25. Spindle ring spray pump; 30. Machine tool; 31. Chip conveyor; 32. Recycler; 33. Filter water tank. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this invention, and not all of them. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0029] It should be noted that the terms "comprising" and "having" and any variations thereof in the specification, claims and accompanying drawings of this invention are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may include other steps or units that are not explicitly listed or that are inherent to such processes, methods, products or devices.
[0030] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0031] The present invention will now be further described in conjunction with the accompanying drawings and embodiments: such as Figure 1-4 The automatic cleaning and detection method for a machine tool chip conveyor, as shown, includes a CNC system, an automatic chip conveying system, and a chip filtration device. The chip filtration device includes a machine tool 30, a chip conveyor 31, a chip collection box 3, a collector 32, and a filter water tank 33. The automatic chip conveying system includes a detection module, a judgment module, an operation module, and a monitoring module. The automatic cleaning and detection method of the automatic chip conveying system includes the following steps:
[0032] Step 1: During the operation of machine tool 30, the automatic chip removal system is detected to start chip conveyor 31. Based on the chip information detected by the automatic chip removal system, the automatic chip removal system of chip conveyor 31 judges the current chip situation. When the number of chips is too large or the chips are too big, the automatic chip removal system judges whether to prompt for cleaning according to the preset threshold and rules. If cleaning is not required, chip removal continues; if cleaning is required, proceed to the next step.
[0033] Step 2: When the automatic chip removal system determines that automatic cleaning is required, the chip conveyor 31 automatically starts the cleaning program. The chip conveyor 31 pauses the chip conveying, opens the cleaning device, and cleans the chips. After cleaning is completed, the chip conveyor 31 closes the cleaning device and restarts the chip conveying, so that the machine tool 30 returns to normal operation. If the cleaning effect is not good or an abnormal situation occurs, the automatic chip removal system will make adjustments and handle the situation.
[0034] In a preferred embodiment, the CNC system includes a cutting program and a chip-cutting program, and the CNC system controls the machine tool 30 through the cutting program and the chip-cutting program.
[0035] In a preferred embodiment, the chip conveyor 31 is controlled by the on / off switch of a relay, and the CNC system controls the operation of the chip conveyor 31 through an actuator.
[0036] In a preferred embodiment, the CNC system is connected to an alarm signal device, the chip conveyor 31 transports chips from the machine tool 30 to the chip collection box 3, and the chip collection box 3 is connected to an actuator.
[0037] In a preferred embodiment, a communication protocol system is also included, which includes a data transmission format module, a data verification module, and a device address allocation module. The chip conveyor is connected to other devices through the communication protocol system.
[0038] In a preferred embodiment, the chip removal and filtration device further includes an emergency stop button, a reset button, and an overload protection device, and the automatic chip removal system further includes a human-machine interface, a data acquisition module, a data analysis module, and a data processing module.
[0039] In a preferred embodiment, the machine tool 30 is connected to a chip conveyor 31, the chip conveyor 31 is connected to a chip collection box 3, the chip collection box 3 is connected to a recycling box 32, the recycling box 32 is connected to a water filter tank 33, the water filter tank 33 is connected to the machine tool 30, the chip conveyor 31 includes a feedback device, the chip conveyor 31 is a scraper chip conveyor, and the cleaning device includes a brush or a scraper.
[0040] In a preferred embodiment, the chip removal and filtration device includes a chain plate reducer 1, a scraper reducer 2, and a chip collection box 3. The chip collection box 3 is connected to a chain plate water return device 4, the chain plate water return device 4 is connected to the scraper reducer 2, and the scraper reducer 2 is connected to the chain plate reducer 1.
[0041] In a preferred embodiment, the scraper reducer 2 is connected to the backwash pump 10, the backwash pump 10 is connected to the pressure gauge 11, the pressure gauge 11 is connected to the bed chip flushing pump 13, the bed chip flushing pump 13 is connected to the oil-water separator 14, the oil-water separator 14 is connected to the oil separator reducer 15, the oil separator reducer 15 is connected to the high and low liquid level alarm 16, and the high and low liquid level alarm 16 is connected to the control switch 17.
[0042] In a preferred embodiment, the chip removal and filtration device further includes a workbench chip flushing pump 18, a double vortex sedimentation tank 20, and a main shaft ring spray pump 25. The workbench chip flushing pump 18 is connected to the vortex lift pump 25, and the double vortex sedimentation tank 20 is connected to the vortex separator 21.
[0043] In a preferred embodiment, the cleaning device cleans the chips and removes them from the chip discharge trough.
[0044] In a preferred embodiment, the bottom of the chip conveyor 31 is connected to an adjustable support caster 9.
[0045] In a preferred embodiment, when the automatic chip removal system program is started, the chip conveyor 31 immediately receives an operation command. The operation command is activated by a ladder circuit diagram. The ladder circuit diagram has K parameters for setting the startup mode, which are used to enable and disable the function of the ladder circuit diagram.
[0046] As a preferred embodiment, when the chip conveyor 31 has a feedback function, the alarm of the machine tool 30 is shielded by the ladder circuit diagram.
[0047] As a preferred implementation, the automatic chip removal system continuously cycles through a period of start-up and a period of pause, and the cycle time is adjusted by modifying the timers in the production plan and production schedule.
[0048] Working principle of the invention:
[0049] When the machine tool of this invention starts working, the CNC system starts the chip conveyor and monitors the cutting and chip conditions of the machine tool in real time, such as cutting speed, cutting depth and cutting force. When an abnormal cutting condition or too many chips are detected, the CNC system will issue an alarm signal and start the actuator to control the chip conveyor. The actuator will adjust the speed, direction and other parameters of the chip conveyor according to the instructions of the CNC system to adapt to different cutting conditions. At the same time, the actuator can also realize the automatic cleaning function by connecting with the chip collection box to ensure that the chips in the chip collection box can be discharged in time.
[0050] Implementation Case 1:
[0051] like Figure 1-4The automatic cleaning and detection method for a machine tool chip conveyor, as shown, includes a CNC system, an automatic chip conveying system, and a chip filtration device. The chip filtration device includes a machine tool 30, a chip conveyor 31, a chip collection box 3, a collector 32, and a filter water tank 33. The automatic chip conveying system includes a detection module, a judgment module, an operation module, and a monitoring module. The automatic cleaning and detection method of the automatic chip conveying system includes the following steps:
[0052] Step 1: During the operation of machine tool 30, the automatic chip removal system is detected to start chip conveyor 31. Based on the chip information detected by the automatic chip removal system, the automatic chip removal system of chip conveyor 31 judges the current chip situation. When the number of chips is too large or the chips are too big, the automatic chip removal system judges whether to prompt for cleaning according to the preset threshold and rules. If cleaning is not required, chip removal continues; if cleaning is required, proceed to the next step.
[0053] Step 2: When the automatic chip removal system determines that automatic cleaning is required, the chip conveyor 31 automatically starts the cleaning program. The chip conveyor 31 pauses the chip conveying, opens the cleaning device, and cleans the chips. After cleaning is completed, the chip conveyor 31 closes the cleaning device and restarts the chip conveying, so that the machine tool 30 returns to normal operation. If the cleaning effect is not good or an abnormal situation occurs, the automatic chip removal system will make adjustments and handle the situation.
[0054] The CNC system includes a cutting program and a chip-making program. The CNC system controls the machine tool 30 through the cutting program and the chip-making program. The chip conveyor 31 is controlled by a relay switch. The CNC system controls the operation of the chip conveyor 31 through an actuator. The CNC system is connected to an alarm signal device. The chip conveyor 31 transports chips from the machine tool 30 to the chip collection box 3. The chip collection box 3 is connected to the actuator. The system also includes a communication protocol system, which includes a data transmission format module, a data verification module, and a device address allocation module. The chip conveyor is connected to other devices through the communication protocol system. The chip removal and filtration device also includes an emergency stop button, a reset button, and an overload protection device. The automatic chip removal system also includes a human-machine interface, a data acquisition module, a data analysis module, and a data processing module. The machine tool 30 is connected to the chip conveyor 31. The chip conveyor 31 is connected to the chip collection box 3. The chip collection box 3 is connected to a recovery box 32. The recovery box 32 is connected to a filter water tank 33. The filter water tank 33 is connected to... Machine tool 30, the chip conveyor 31 includes a feedback device, the chip conveyor 31 is a scraper chip conveyor, the cleaning device includes a brush or scraper, the chip removal and filtration device includes a chain reducer 1, a scraper reducer 2 and a chip collection box 3, the chip collection box 3 is connected to a chain return water device 4, the chain return water device 4 is connected to the scraper reducer 2, the scraper reducer 2 is connected to the chain reducer 1, the scraper reducer 2 is connected to a backwash pump 10, the backwash pump 10 is connected to a pressure gauge 11, the pressure gauge 11 is connected to... The chip removal and filtration device includes a bed chip removal pump 13, which is connected to an oil-water separator 14. The oil-water separator 14 is connected to an oil separator reducer 15. The oil separator reducer 15 is connected to a high and low liquid level alarm 16. The high and low liquid level alarm 16 is connected to a control switch 17. The chip removal and filtration device also includes a worktable chip removal pump 18, a double vortex sedimentation tank 20, and a spindle ring spray pump 25. The worktable chip removal pump 18 is connected to a vortex lift pump 25, and the double vortex sedimentation tank 20 is connected to a vortex separator 21.
[0055] In this embodiment, the automatic chip conveying system mainly consists of a chip conveyor 31, a CNC system, relays, and actuators. The chip conveyor 31 is responsible for conveying chips from the machine tool 30 to the chip collection box 3; the CNC system is responsible for controlling and monitoring the chip conveyor 31; the relays detect the cutting status and chip status of the machine tool 30 in real time through a program; and the actuators are used to control the operation of the chip conveyor 31 according to the instructions of the CNC system.
[0056] When machine tool 30 starts working, the CNC system activates chip conveyor 31. The CNC system monitors the cutting and chip conditions of machine tool 30 in real time, such as cutting speed, depth of cut, and cutting force. When an abnormal cutting condition or excessive chips are detected, the CNC system will issue an alarm signal and activate the actuator to control the chip conveyor. The actuator will adjust the speed, direction, and other parameters of chip conveyor 31 according to the instructions of the CNC system to adapt to different cutting conditions. At the same time, the actuator achieves automatic cleaning function through connection with chip collection box 3, ensuring that the chips in chip collection box 3 can be discharged in a timely manner.
[0057] The control system of the automatic chip conveying system has the following functions: 1. Real-time monitoring of the cutting status and chip status of the machine tool 30; 2. Automatic adjustment of the operating parameters of the chip conveyor 31 according to the cutting status and chip status; 3. Timely alarm and corresponding measures when abnormal conditions occur; and linkage with the control system of the chip collection box 3 to realize the function of automatic cleaning.
[0058] Implementation Case 2:
[0059] In this embodiment, as shown... Figure 1-4 The automatic cleaning and detection method for a machine tool chip conveyor shown is consistent with the cleaning and detection method in Implementation Case 1.
[0060] In this embodiment, to prevent infrequent chip removal operations by users and to prevent excessive chip accumulation leading to overload, blockage, and other malfunctions when the chip conveyor is suddenly started, the so-called automatic chip conveying system's start-up mode is activated via a ladder diagram. The K parameter used to enable and disable this function is typically set in the ladder diagram. When operation needs to be cancelled, the M code of the chip conveyor is searched in the ladder diagram to find the relevant K parameter and its value. The K parameter is then located in the production plan and schedule control and cancelled. When the chip conveyor has a feedback function, there are machine alarms that need to be masked via the ladder diagram. In automatic operation, the system cycles through periods of inactivity followed by periods of cessation. The working time is adjusted by modifying the timer in the production plan and schedule control. To ensure the automatic chip conveying system works collaboratively with other equipment, the communication protocol system includes a data transmission format module, a data verification module, and a device address allocation module. This enables seamless integration between the chip conveyor 31 and other equipment, improving the efficiency of the entire production line.
[0061] Safety is paramount in automatic chip conveying systems, therefore measures are taken to ensure safe operation. For example, an emergency stop button is installed to immediately stop the chip conveyor 31 in case of an emergency; overload protection is provided to prevent equipment damage due to overload; and fault diagnosis functions are implemented to facilitate timely detection and troubleshooting.
[0062] The software design of an automatic chip removal system should have the following characteristics: easy to operate and maintain; a user-friendly human-machine interface; the ability to acquire, analyze and process data; and good scalability for easy integration with other systems.
[0063] Implementation Case 3:
[0064] In this embodiment, as shown... Figure 3 The automatic cleaning and detection method for a machine tool chip conveyor shown is consistent with the cleaning and detection method in Implementation Case 1.
[0065] In this embodiment, the machine tool 30 conveys the waste chips containing oily cutting fluid to a scraper-type chip conveyor. After processing, the scraper-type chip conveyor conveys a large amount of waste chips containing a very small amount of cutting fluid to the chip collection box 3. The chip collection box 3 processes the waste chips and recovers the cutting fluid containing a very small amount through the recovery device 32. The filtered cutting fluid is then supplied to the machine tool 30 for continued use through the filter water tank 33. If the waste chips after passing through the scraper-type chip conveyor are only a small amount of cutting fluid to be filtered, the scraper-type chip conveyor directly conveys them to the filter water tank 33 for processing. The filter water tank 33 processes the waste chips, and the processed cutting fluid is supplied to the machine tool 30 for use.
[0066] The main functions of this invention are:
[0067] This invention reduces noise and energy consumption during production, as well as post-production complaints such as jamming, through an automatic cleaning and detection method. The automatic chip removal system is easy to operate and maintain, has a user-friendly human-machine interface, can collect, analyze and process data, and has good scalability for integration with other systems. The chip conveyor monitors the machine tool in real time and performs timely chip removal and cleaning, thereby improving production efficiency.
[0068] In summary, after reading this invention document, those skilled in the art can make various other corresponding modifications to the technical solutions and concepts based on this invention without creative mental effort, and all of these modifications fall within the scope of protection of this invention.
[0069] In the description of this invention, it should be understood that the terms "upper end face", "lower end face", "top", "bottom", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention. Therefore, they should not be construed as limiting the actual direction of use of this invention.
[0070] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be covered within the scope of the claims and specification of the present invention.
Claims
1. An automatic cleaning and detection method for a machine tool chip conveyor, comprising a CNC system, characterized in that, The system includes an automatic chip removal system and a chip removal and filtration device. The chip removal and filtration device includes a machine tool, a chip conveyor, a chip collection box, a collector, and a filter water tank. The automatic chip removal system includes a detection module, a judgment module, an operation module, and a monitoring module. The automatic cleaning and detection method of the automatic chip removal system includes the following steps: Step 1: During machine tool operation, the automatic chip removal system is activated. Based on the chip information detected by the automatic chip removal system, the system judges the current chip situation. When the number of chips is too large or the chips are too big, the system determines whether to prompt for cleaning based on preset thresholds and rules. If cleaning is not required, chip removal continues; if cleaning is required, proceed to the next step. Step 2: When the automatic chip removal system determines that automatic cleaning is required, the chip conveyor automatically starts the cleaning program. The chip conveyor pauses the chip conveying, opens the cleaning device, and cleans the chips. After cleaning is completed, the chip conveyor closes the cleaning device and restarts the chip conveying, so that the machine tool can return to normal operation. If the cleaning effect is not good or an abnormal situation occurs, the automatic chip removal system will make adjustments and handle the situation. The chip removal and filtration device also includes an emergency stop button, a reset button, and an overload protection device. The automatic chip removal system also includes a human-machine interface, a data acquisition module, a data analysis module, and a data processing module. The chip removal and filtration device includes a chain plate reducer, a scraper reducer, and a chip collection box. The chip collection box is connected to a chain plate water return device, the chain plate water return device is connected to the scraper reducer, and the scraper reducer is connected to the chain plate reducer. The scraper reducer is connected to the backwash pump, the backwash pump is connected to the pressure gauge, the pressure gauge is connected to the bed chip flushing pump, the bed chip flushing pump is connected to the oil-water separator, the oil-water separator is connected to the oil separator reducer, the oil separator reducer is connected to the high and low liquid level alarm, and the high and low liquid level alarm is connected to the control switch. The chip removal and filtration device also includes a workbench chip flushing pump, a double vortex sedimentation tank and a main shaft ring spray pump. The workbench chip flushing pump is connected to the vortex lift pump, and the double vortex sedimentation tank is connected to the vortex separator.
2. The automatic cleaning and detection method for a machine tool chip conveyor according to claim 1, characterized in that, The CNC system includes a cutting program and a chip-cutting program, and the CNC system controls the machine tool through the cutting program and the chip-cutting program.
3. The automatic cleaning and detection method for a machine tool chip conveyor according to claim 1, characterized in that, The chip conveyor is controlled by a relay switch, and the CNC system controls the operation of the chip conveyor through an actuator.
4. The automatic cleaning and detection method for a machine tool chip conveyor according to claim 1, characterized in that, The CNC system is connected to an alarm signal device, the chip conveyor transports chips from the machine tool to the chip collection box, and the chip collection box is connected to an actuator.
5. The automatic cleaning and detection method for a machine tool chip conveyor according to claim 1, characterized in that, It also includes a communication protocol system, which includes a data transmission format module, a data verification module, and a device address allocation module. The chip conveyor is connected to other devices through the communication protocol system.
6. The automatic cleaning and detection method for a machine tool chip conveyor according to claim 1, characterized in that, The machine tool is connected to a chip conveyor, the chip conveyor is connected to a chip collection box, the chip collection box is connected to a recycling box, the recycling box is connected to a water filter tank, the water filter tank is connected to the machine tool, the chip conveyor includes a feedback device, the chip conveyor is a scraper chip conveyor, and the cleaning device includes a brush or a scraper.
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