An automatically conveyable shaping and rolling device for copper alloy production

By designing an automatic conveying device, the problem of heat loss in the copper alloy during the transfer process was solved, efficient conveying and shaping and rolling of the copper alloy was achieved, and processing costs were reduced.

CN117531910BActive Publication Date: 2025-09-16JIANGXI GUANGXIN COPPER IND
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Patent Information

Application Number
CN202311598830.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-28
Publication Date
2025-09-16
Estimated Expiration
2043-11-28

AI Technical Summary

Technical Problem

Existing copper alloys cannot be kept warm during the transfer process, resulting in heat loss, increased manpower and material resource consumption, increased processing costs, reduced transmission efficiency, and affected shaping and rolling efficiency.

Method used

An automatic conveying device including a support frame, a heat treatment conveying mechanism, a pushing assembly and a rolling assembly was designed. The limit unit, hydraulic push rod and electric push rod were used to realize the automatic conveying and heating of copper alloy, ensuring that the copper alloy maintains heat during the transfer process, and the rolling operation is realized by the hydraulic push rod.

Benefits of technology

The copper alloy is kept warm during the transfer process, which reduces the consumption of manpower and material resources, improves the efficiency of transmission and shaping and rolling, and reduces the processing cost.

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Abstract

The invention discloses an automatically conveyable shaping and rolling device for copper alloy production, which relates to the technical field of copper alloy production. Its technical solution is: it includes a support frame, a heat treatment conveying mechanism is provided on the top of the support frame, and a pushing component and a rolling component are provided on the top of the support frame; the heat treatment conveying mechanism includes a shell, the shell is provided on the top of the support frame, a fixed plate is fixedly provided on one side of the shell, the fixed plate is fixedly connected to the side wall of the support frame, a transmission shaft is connected to the inside of the shell through a bearing, a motor is fixedly provided on one side of the shell, the output end of the motor is fixedly connected to the transmission shaft, two rotating disks are provided on the outer fixed sleeve of the transmission shaft, a plurality of limit assemblies are provided on the side of the rotating disk, a copper alloy body is provided on one side of the two rotating disks, the multiple copper alloy bodies are limited inside the support frame and rotate slowly, the heating plate heats the copper alloy body, the output of manpower and material resources is reduced, the processing cost is reduced, and the efficiency of copper alloy shaping and rolling is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of copper alloy production, in particular to an automatically transportable shaping and rolling device for copper alloy production. Background Art

[0002] Copper alloys are made from pure copper with one or more other elements added to it. Pure copper is purple-red in color and is also known as red copper. Commonly used copper alloys are divided into three categories: brass, bronze, and white copper.

[0003] When the existing copper alloy is plastically rolled, the copper alloy needs to be heated first and then transferred to a shaping and rolling device for processing. During the transfer process, the copper alloy cannot be kept warm, resulting in a decrease in the heat of the copper alloy. At the same time, manpower and material resources are consumed during the transfer process, resulting in increased processing costs and low transmission efficiency, which leads to low efficiency in the shaping and rolling of the copper alloy. Summary of the Invention

[0004] To this end, the present invention provides an automatically transportable shaping and rolling device for copper alloy production to solve the problem that the copper alloy cannot be kept warm during the transfer process, resulting in a decrease in the heat of the copper alloy. At the same time, manpower and material resources are consumed during the transfer process, resulting in increased processing costs and low transmission efficiency, which leads to low efficiency in shaping and rolling of the copper alloy.

[0005] In order to achieve the above-mentioned object, the present invention provides the following technical solution: an automatically conveyable shaping and rolling device for copper alloy production, comprising a support frame, a heat treatment conveying mechanism is provided on the top of the support frame, and a pushing assembly and a rolling assembly are provided on the top of the support frame;

[0006] The heat treatment conveying mechanism includes a shell, which is arranged on the top of the support frame, a fixed plate is fixedly provided on one side of the shell, and the fixed plate is fixedly connected to the side wall of the support frame. A transmission shaft is connected to the inside of the shell through a bearing, and a motor is fixedly provided on one side of the shell, and the output end of the motor is fixedly connected to the transmission shaft. Two rotating disks are fixedly provided on the outside of the transmission shaft, and multiple limit assemblies are provided on the side of the rotating disk. A copper alloy body is provided on one side of the two rotating disks.

[0007] The cam is fixedly mounted on the side panel with an angular channel formed between a first end of an axis and a second end of an axis, and the cam is connected to the side panel with an angular channel formed between the first and second axis directions. The cam is connected to the side panel with an angular channel formed between the first and second axis directions.

[0008] Preferably, the pushing assembly includes a pushing block, which is arranged on the top of the support frame, a slider is fixedly provided at the bottom of the pushing block, connecting blocks are fixedly provided on both sides of the pushing block, two sliding grooves are provided on the top of the support frame, the two sliders slide in the two sliding grooves respectively, a first hydraulic push rod is fixedly provided on both sides of the support frame, and the output end of the first hydraulic push rod is fixedly connected to the connecting block.

[0009] Preferably, the rolling assembly includes a fixed frame, which is fixed on the top of the support frame and fixedly connected to the shell. A second hydraulic push rod is fixed on the top of the fixed frame, and the output end of the second hydraulic push rod is fixedly connected to a connecting frame. An upper rolling roller is provided on the inner side of the connecting frame, and a lower rolling roller is provided on the inner side of the support frame.

[0010] Preferably, a plurality of rollers are connected to the inner side of the support frame via bearings.

[0011] Preferably, support legs are fixedly connected to the four corners of the bottom of the support frame.

[0012] Preferably, the top of the shell is connected to a cover plate via a hinge, and the bottom of the shell is plugged with an insert plate.

[0013] Preferably, two heating plates are embedded in the inner side wall of the shell.

[0014] Preferably, the side walls of the shell are respectively embedded with a first electric push rod and a second electric push rod, the output end of the first electric push rod is fixedly connected to a connecting plate, and a plurality of inclined push plates are fixedly provided on one side of the connecting plate.

[0015] The embodiments of the present invention have the following advantages:

[0016] 1. The card block of the limiting unit is pressed into the limiting groove, so that the card block limits the fixed block, the limiting rod limits the copper alloy body, the transmission shaft drives the rotating disk to rotate, the rotating disk drives the copper alloy body to rotate, and multiple copper alloy bodies are limited inside the support frame and rotate slowly. The heating plate heats the copper alloy body, reducing the output of manpower and material resources and reducing processing costs;

[0017] 2. The first hydraulic push rod drives the connecting block to move, the connecting block drives the push block to move, the push block drives the slider to move, and the push block pushes the copper alloy body to move, so that the copper alloy body enters between the lower rolling roller and the upper rolling roller. By starting the second hydraulic push rod, the second hydraulic push rod pushes the connecting frame and the upper rolling roller downward, so that the upper rolling roller rolls the copper alloy body, thereby improving the transmission efficiency and the copper alloy shaping and rolling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0019] The structures, proportions, sizes, etc. illustrated in this specification are intended only to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in sizes, without affecting the efficacy and objectives of the present invention, shall still fall within the scope of the technical contents disclosed herein.

[0020] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0021] Figure 2 A side view of the overall structure provided by the present invention;

[0022] Figure 3 A three-dimensional diagram of the push block provided by the present invention;

[0023] Figure 4 A bottom view of the housing provided by the present invention;

[0024] Figure 5 A cross-sectional view of the housing provided by the present invention;

[0025] Figure 6 A three-dimensional diagram of the heat treatment conveying mechanism provided by the present invention;

[0026] Figure 7The limiting component provided by the present invention is three-dimensional Figure 1 ;

[0027] Figure 8 The limiting component provided by the present invention is three-dimensional Figure 2 ;

[0028] Figure 9 A three-dimensional diagram of the limiting unit provided by the present invention.

[0029] In the figure: 1. support frame; 2. push block; 3. first electric push rod; 4. motor; 5. second electric push rod; 6. housing; 7. cover plate; 8. fixing plate; 9. support leg; 10. connecting block; 11. roller; 12. first hydraulic push rod; 13. lower rolling roller; 14. fixing frame; 15. second hydraulic push rod; 16. slider; 17. slide groove; 18. connecting frame; 19. upper rolling roller; 20. plug plate; 21. copper alloy body; 22. rotating disk; 23. transmission shaft; 24. heating plate; 25. connecting plate; 26. side mounting block; 27. baffle; 28. limiting rod; 29. ​​fixing block; 30. oblique push plate; 31. slide rod; 32. first spring; 33. slot; 34. limiting groove; 35. support plate; 36. slide shaft; 37. telescopic rod; 38. second spring; 39. clamping block. DETAILED DESCRIPTION

[0030] The following describes the implementation of the present invention using specific embodiments. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. Obviously, the embodiments described are only a portion of the present invention, not all of it. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are intended to fall within the scope of protection of the present invention.

[0031] Refer to the attached Figure 1 -Attached Figure 9 The present invention provides an automatically conveyable shaping and rolling device for copper alloy production, comprising a support frame 1, a heat treatment conveying mechanism is provided on the top of the support frame 1, and a pushing component and a rolling component are provided on the top of the support frame 1;

[0032] The heat treatment conveying mechanism includes a shell 6, which is provided on the top of the support frame 1. A fixing plate 8 is fixedly provided on one side of the shell 6. The fixing plate 8 is fixedly connected to the side wall of the support frame 1. A transmission shaft 23 is connected to the inside of the shell 6 through a bearing. A motor 4 is fixedly provided on one side of the shell 6. The output end of the motor 4 is fixedly connected to the transmission shaft 23. Two rotating disks 22 are fixedly sleeved on the outside of the transmission shaft 23. A plurality of limit assemblies are provided on the side of the rotating disk 22. A copper alloy body 21 is provided on one side of the two rotating disks 22. Two heating plates 24 are embedded in the inner side wall of the shell 6.

[0033] In this embodiment, the copper alloy body 21 is placed through the housing 6, the copper alloy body 21 is clamped on the top of the two rotating disks 22, the motor 4 is started, the motor 4 drives the transmission shaft 23 to rotate, the transmission shaft 23 drives the rotating disk 22 to rotate, and the rotating disk 22 drives the copper alloy body 21 to rotate, and the multiple copper alloy bodies 21 are limited inside the support frame 1 and rotated slowly;

[0034] Among them, in order to achieve the purpose of limiting, this device adopts the following technical solutions: the limiting component includes a side mounting block 26, the side mounting block 26 is fixedly connected to the rotating disk 22, a slot 33 is provided on one side of the side mounting block 26, a baffle 27 is provided inside the side mounting block 26, a plurality of limiting rods 28 are fixedly connected to one side of the baffle 27, two sliding rods 31 are fixedly connected between the side mounting block 26 and the rotating disk 22, the sliding rod 31 passes through the baffle 27 and is slidably connected to the baffle 27, a first spring 32 is sleeved on the outside of the sliding rod 31, and the baffle 27 is fixedly connected to the rotating disk 22. A fixing block 29 is fixed on one side of 7, and the fixing block 29 passes through the slot 33. A limiting slot 34 is provided on both sides of the fixing block 29. Two limiting units are provided inside the slot 33, and the limiting unit includes a telescopic rod 37, and the telescopic rod 37 is fixedly connected to the side wall of the slot 33. A second spring 38 is fixedly sleeved on the outside of the telescopic rod 37. One end of the telescopic rod 37 is fixedly connected to a clamping block 39. One side of the clamping block 39 is fixedly connected to two support plates 35. One side of the support plate 35 is connected to a sliding shaft 36 through a bearing. The side walls of the housing 6 are respectively embedded with first The electric push rod 3 and the second electric push rod 5, the output end of the first electric push rod 3 is fixedly connected to the connecting plate 25, and a plurality of oblique push plates 30 are fixedly provided on one side of the connecting plate 25. When the second electric push rod 5 is started, the output end of the second electric push rod 5 pushes the fixed block 29 to move, and the fixed block 29 pushes the baffle 27 to move. The baffle 27 slides outside the slide rod 31 and the slot 33 is compressed at the same time. The baffle 27 moves and drives the limit rod 28 to move, so that the card block 39 of the limit unit is pressed into the limit groove 34, so that the card block 39 limits the fixed block 29, and the limit rod 28 limits the copper alloy body 21. The first electric push rod 3 is driven, and the first electric push rod 3 pushes the connecting plate 25 to move. The connecting plate 25 pushes the oblique push plate 30 to move. The oblique push plate 30 moves into the slot 33 and contacts the sliding shaft 36. The oblique push plate 30 pushes the sliding shaft 36 to move. The sliding shaft 36 drives the support plate 35 to move. The support plate 35 drives the block 39 to move, so that the block 39 leaves the limiting groove 34. At this time, the first spring 32 rebounds and pushes the baffle 27 to move. The baffle 27 drives the limiting rod 28 to move, so that the limiting rod 28 no longer blocks the copper alloy body 21. The copper alloy body 21 falls onto the roller 11 through the bottom of the shell 6;

[0035] Among them, in order to achieve the purpose of pushing, the present device adopts the following technical solutions: the pushing component includes a pushing block 2, the pushing block 2 is provided on the top of the support frame 1, a slider 16 is fixedly provided at the bottom of the pushing block 2, and connecting blocks 10 are fixedly provided on both sides of the pushing block 2. Two slide grooves 17 are provided on the top of the support frame 1, and the two sliders 16 slide in the two slide grooves 17 respectively. A first hydraulic push rod 12 is fixed on both sides of the support frame 1, and the output end of the first hydraulic push rod 12 is fixedly connected to the connecting block 10. When the first hydraulic push rod 12 is started, the first hydraulic push rod 12 drives the connecting block 10 to move, the connecting block 10 drives the pushing block 2 to move, the pushing block 2 drives the slider 16 to move, and the pushing block 2 pushes the copper alloy body 21 to move, so that the copper alloy body 21 enters between the lower rolling roller 13 and the upper rolling roller 19;

[0036] Among them, in order to achieve the purpose of rolling, the present device adopts the following technical solution: the rolling assembly includes a fixed frame 14, the fixed frame 14 is fixedly arranged on the top of the support frame 1, the fixed frame 14 is fixedly connected to the shell 6, a second hydraulic push rod 15 is fixedly provided on the top of the fixed frame 14, the output end of the second hydraulic push rod 15 is fixedly connected to a connecting frame 18, an upper rolling roller 19 is provided on the inner side of the connecting frame 18, and a lower rolling roller 13 is provided on the inner side of the support frame 1. By starting the second hydraulic push rod 15, the second hydraulic push rod 15 pushes the connecting frame 18 and the upper rolling roller 19 to move downward, so that the upper rolling roller 19 rolls the copper alloy body 21;

[0037] Among them, in order to achieve the purpose of convenient movement, the present device adopts the following technical solutions: the inner side of the support frame 1 is connected to a plurality of rollers through bearings; 11, the four corners of the bottom of the support frame 1 are fixedly connected to support legs 9 and rollers; 11 facilitates the movement of the copper alloy body 21, and the support legs 9 have the function of supporting the support frame 1;

[0038] Among them, in order to achieve the purpose of closure, this device adopts the following technical solution: the top of the shell 6 is connected to the cover plate 7 by a hinge, and the bottom of the shell 6 is plugged with an insert plate 20. The cover plate 7 is covered and the insert plate 20 is inserted into the bottom of the shell 6 to close the shell 6.

[0039] The use process of the present invention is as follows: when using the present invention, the copper alloy body 21 is placed through the housing 6, the copper alloy body 21 is stuck on the top of the two rotating disks 22, the second electric push rod 5 is started, the output end of the second electric push rod 5 pushes the fixed block 29 to move, the fixed block 29 pushes the baffle 27 to move, the baffle 27 slides outside the slide rod 31 and the slot 33 is compressed at the same time, the baffle 27 moves and drives the limit rod 28 to move, so that the card block 39 of the limit unit is pressed into the limit groove 34, so that the card block 39 limits the fixed block 29, and the limit rod 28 limits the copper alloy body The body 21 is limited, the motor 4 is started, the motor 4 drives the transmission shaft 23 to rotate, the transmission shaft 23 drives the rotating disk 22 to rotate, the rotating disk 22 drives the copper alloy body 21 to rotate, and the multiple copper alloy bodies 21 are limited inside the support frame 1 and rotated slowly, the cover plate 7 is covered, the plug-in plate 20 is inserted into the bottom of the shell 6 and heats the heating plate 24, the heating plate 24 heats the copper alloy body 21, after the heating is completed, the plug-in plate 20 is pulled out, the rotating disk 22 stops rotating, the first electric push rod 3 is started, the first electric push rod 3 pushes the connecting plate 25 to move, and the connecting plate 25 pushes the inclined push plate 30 to move, the inclined push plate 30 moves into the slot 33 and contacts the sliding shaft 36, the inclined push plate 30 pushes the sliding shaft 36 to move, the sliding shaft 36 drives the support plate 35 to move, the support plate 35 drives the block 39 to move, so that the block 39 leaves the limit groove 34, at this time the first spring 32 rebounds and pushes the baffle 27 to move, the baffle 27 drives the limit rod 28 to move, so that the limit rod 28 no longer blocks the copper alloy body 21, the copper alloy body 21 falls onto the roller 11 through the bottom of the shell 6, and the first hydraulic push rod 12 is started. 12 drives the connecting block 10 to move, the connecting block 10 drives the pushing block 2 to move, the pushing block 2 drives the sliding block 16 to move, and the pushing block 2 pushes the copper alloy body 21 to move, so that the copper alloy body 21 enters between the lower rolling roller 13 and the upper rolling roller 19. By starting the second hydraulic push rod 15, the second hydraulic push rod 15 pushes the connecting frame 18 and the upper rolling roller 19 to move downward, so that the upper rolling roller 19 rolls the copper alloy body 21. After the copper alloy body 21 passes through the lower rolling roller 13 and the upper rolling roller 19, the rolled copper alloy body 21 can be pulled by a traction machine.

[0040] The above description is merely a preferred embodiment of the present invention. Anyone skilled in the art may utilize the above-described technical solutions to modify the present invention or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the present invention falls within the scope of protection claimed by the present invention.

Claims

1. A shaping and rolling device with automatic transmission for copper alloy production, comprising a support frame (1), characterized in that: A heat treatment conveying mechanism is provided on the top of the support frame (1), and a pushing component and a rolling component are provided on the top of the support frame (1); The heat treatment conveying mechanism comprises a shell (6), the shell (6) is arranged on the top of the support frame (1), a fixed plate (8) is fixedly provided on one side of the shell (6), the fixed plate (8) is fixedly connected to the side wall of the support frame (1), a transmission shaft (23) is connected to the inside of the shell (6) through a bearing, a motor (4) is fixedly provided on one side of the shell (6), the output end of the motor (4) is fixedly connected to the transmission shaft (23), the outer fixed sleeve of the transmission shaft (23) is provided with two rotating disks (22), a plurality of limit assemblies are provided on the side of the rotating disk (22), and a copper alloy body (21) is provided on one side of the two rotating disks (22); The limiting assembly includes a side mounting block (26), the side mounting block (26) is fixedly connected to the rotating disk (22), a slot (33) is provided on one side of the side mounting block (26), a baffle (27) is provided inside the side mounting block (26), a plurality of limiting rods (28) are fixedly connected to one side of the baffle (27), two sliding rods (31) are fixedly connected between the side mounting block (26) and the rotating disk (22), the sliding rod (31) passes through the baffle (27) and is slidably connected to the baffle (27), a first spring (32) is sleeved on the outside of the sliding rod (31), and a baffle (27) is fixedly provided on one side. A fixed block (29) is provided, the fixed block (29) passes through the slot (33), and limiting slots (34) are provided on both sides of the fixed block (29). Two limiting units are provided inside the slot (33), and the limiting units include a telescopic rod (37), the telescopic rod (37) is fixedly connected to the side wall of the slot (33), and a second spring (38) is provided on the outer fixed sleeve of the telescopic rod (37). One end of the telescopic rod (37) is fixedly connected to a clamping block (39), and one side of the clamping block (39) is fixedly connected to two support plates (35), and one side of the support plate (35) is connected to a sliding shaft (36) through a bearing. Two heating plates (24) are embedded in the inner side wall of the shell (6), and a first electric push rod (3) and a second electric push rod (5) are embedded in the side wall of the shell (6), respectively. The output end of the first electric push rod (3) is fixedly connected to a connecting plate (25), and a plurality of inclined push plates (30) are fixedly provided on one side of the connecting plate (25).

2. The automatic conveying shaping and rolling device for copper alloy production according to claim 1, characterized in that: The pushing assembly includes a pushing block (2), the pushing block (2) is arranged on the top of the support frame (1), a slider (16) is fixedly provided at the bottom of the pushing block (2), connecting blocks (10) are fixedly provided on both sides of the pushing block (2), two sliding grooves (17) are provided on the top of the support frame (1), the two sliding blocks (16) slide in the two sliding grooves (17) respectively, and a first hydraulic push rod (12) is fixedly provided on both sides of the support frame (1), and the output end of the first hydraulic push rod (12) is fixedly connected to the connecting block (10).

3. The automatic conveying shaping and rolling device for copper alloy production according to claim 1, characterized in that: The rolling assembly includes a fixed frame (14), the fixed frame (14) is fixedly arranged on the top of the support frame (1), the fixed frame (14) is fixedly connected to the shell (6), a second hydraulic push rod (15) is fixedly arranged on the top of the fixed frame (14), the output end of the second hydraulic push rod (15) is fixedly connected to a connecting frame (18), an upper rolling roller (19) is arranged on the inner side of the connecting frame (18), and a lower rolling roller (13) is arranged on the inner side of the support frame (1).

4. The automatic conveying shaping and rolling device for copper alloy production according to claim 1, characterized in that: The inner side of the support frame (1) is connected to a plurality of rollers (11) via bearings.

5. The automatic conveying shaping and rolling device for copper alloy production according to claim 1, characterized in that: Support legs (9) are fixedly connected to the four corners of the bottom of the support frame (1).

6. The automatically transportable shaping and rolling device for copper alloy production according to claim 1, characterized in that: The top of the shell (6) is connected to a cover plate (7) via a hinge, and the bottom of the shell (6) is plugged with an insert plate (20).

Citation Information

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