High-speed double-shaft full-automatic film-coating take-up machine

Abstract

The high-speed double-shaft full-automatic film-wrapping take-up machine comprises a first rack and a second rack, the top of the first rack is provided with a wire storage part, a caterpillar type meter counter is arranged between the first rack and the second rack, the second rack is provided with two working areas and a position arranging device at the top, the position arranging device is slidably provided with a wire feeding and cutting part and a film winding part, each working area is provided with a tray lifting part and a chuck driving part, the wire tray conveying part penetrates through the first rack and the second rack, the position arranging device comprises an upper position arranging rack, synchronous conveying assemblies are symmetrically arranged on the upper position arranging rack, the wire feeding and cutting part and the film winding part are connected with the sliding blocks on the synchronous conveying assemblies, and the front end of the first rack is provided with a tray pushing part. The full-automatic film-wrapping take-up machine realizes full automation, completes winding and film-wrapping operation, improves production efficiency and reduces production cost.

Description

Technical Field

[0001] This invention relates to the field of cable equipment, and more particularly to a high-speed dual-axis fully automatic wrapping take-up machine. Background Technology

[0002] Currently, there are two common types of finished cables available to customers: one is cables directly rolled into coils, and the other is cables wound into I-shaped spools. After coiling, a wrapping process is required. Existing technology uses winding machines and wrapping machines for both winding and wrapping, and the two types of finished products require different equipment. This not only reduces production efficiency but also results in low automation and increased production costs. Summary of the Invention

[0003] To address the aforementioned problems, this invention discloses a high-speed dual-axis fully automatic wrapping and take-up machine, which achieves full automation, completes winding and wrapping operations, improves production efficiency, reduces production costs, and enhances work efficiency.

[0004] A high-speed dual-axis fully automatic wrapping and take-up machine includes a first frame and a second frame. The top of the first frame is equipped with a wire storage section. A tracked meter is located between the first and second frames. The second frame has two working areas and a sizing device on its top. A wire feeding and cutting component and a film winding component are slidably mounted on the sizing device. Each working area is equipped with a reel lifting component and a clamping drive component. The reel conveying component passes through the first and second frames. The sizing mechanism includes an upper sizing frame with symmetrically arranged synchronous conveying components. The wire feeding and cutting component and the film winding component are both connected to sliders on the synchronous conveying components. A pusher component is located at the front end of the first frame.

[0005] A further improvement of this invention is that: the cable storage section includes a cable clamping cylinder, a fixed guide wheel assembly, and a movable guide wheel assembly sequentially arranged on the upper cable feeding support frame; the cable clamping cylinder is fixed on a cylinder seat, and the cable pressing pad is connected to the cable clamping cylinder for clamping the cable; a cross clamping block connects the cylinder seat and the side fixing post by clamping; the side fixing post is fixed on the upper cable feeding support frame; wherein one end of the fixed guide wheel assembly is fixedly connected to the fixed guide wheel seat; one end of the movable guide wheel assembly is connected to the movable guide wheel shaft, wherein the cylinder shaft of the movable guide wheel assembly cylinder slides and adapts to the movable guide wheel shaft on the guide rail.

[0006] A further improvement of the present invention is that: the fixed guide wheel assembly and the movable guide wheel assembly are respectively provided with a line-blocking rod one and a line-blocking rod two.

[0007] A further improvement of the present invention is that the movable guide wheel cylinder is equipped with multiple sensing heads to detect the real-time position of the cylinder or to detect the position in real time by adding a displacement sensor.

[0008] A further improvement of this invention is that: the film winding assembly includes a film winding mechanism and a film clamping mechanism. The film winding mechanism includes a film winding crossbeam and a film winding body. The film winding crossbeam is fixed on the slider of the positioning mechanism to ensure that the entire film winding mechanism can move horizontally. The film winding body and the film winding crossbeam are fixedly connected to form the main body of the entire component. The film release sleeve is rotatably connected to the film winding body and has a bearing inside with a hysteresis clutch installed behind it. The tension of the film release is controlled in real time by a potentiometer behind the pressure roller. The tension roller provides a constant tension for the film. A pressure cylinder mounting plate and a mounting plate are provided below the film winding body. The frame formed by the pressure cylinder mounting plate and the crossbeam is fixedly connected to the film winding body. The pressure cylinder is fixed to the pressure cylinder mounting plate. The pressure plate is connected to the pressure cylinder. When the pressure cylinder presses the film, the holes on the pressure plate begin to suck air to stick the film to the pressure plate, which facilitates the clamping cylinder clamping the film. The film cutting cylinder is fixed on the outside of the mounting.

[0009] A further improvement of this invention is that: the cylinder shaft of the film-cutting cylinder is connected to the connecting swing arm; a heating wire is connected to the lower end of the swing arm, and the swing arm drives the heating wire to swing up and down in an arc, thereby cutting the film by heating; the film clamping mechanism is locked onto the film-winding body as a whole, the film clamping slide rail is fixed to the film-winding body, and the rodless film feeding cylinder is connected to the film body through the cylinder seat two; the film clamping frame is translated on the film clamping slide rail by the rodless film feeding cylinder, the rotating cylinder is connected to the film clamping frame, and the film clamping cylinder is connected to the rotating cylinder through the C-arm, ultimately realizing the rotation and translation of the film clamping operation.

[0010] A further improvement of the present invention is that: the mounting plate is provided with a film guide roller; and the film winding body is provided with a coil induction head.

[0011] A further improvement of this invention is that: the clamping plate transmission part includes a clamping plate frame, a pusher cylinder, and a fixed frame; the driven top cone and the driven rotating disk are fixedly connected, the driven rotating disk is connected to the clamping plate frame via a bearing, and the tail of the driven rotating disk is connected to an encoder via a coupling; the rear side of the clamping plate frame is connected to a slider on a transverse slide rail, thereby realizing horizontal movement; the fixed frame is fixed on the main equipment frame, the tail of the pusher cylinder is fixed on the fixed frame, and the end of the pusher cylinder is connected to the clamping plate frame via a cylinder connector; the motor is connected to the fixed frame, and the shaft end of the motor is equipped with a synchronous pulley, which transmits power to the driven synchronous pulley via a synchronous belt; a tensioning pulley is mounted on the synchronous belt and fixed to the fixed frame via a tension seat, and the tension is controlled by adjusting the screws mounted on the tension adjusting seat; the synchronous pulley and the driving rotating disk are fixed, and the driving top cone is fixed to the driving rotating disk; wherein the inner cavity of the driving top cone is provided with a wire clamping device.

[0012] A further improvement of the present invention is that: the wire clamping device includes an inner clamp, an outer clamp, a power source wire clamping cylinder, and a wire clamping pull shaft; the inner clamp is provided in the inner cavity of the outer clamp; both the inner and outer clamps are provided with waist-shaped grooves; a pull pin passes through the waist-shaped groove; the wire clamping pull shaft is connected to the pull pin, and the wire clamping is achieved by moving the wire clamping pull shaft back and forth, driving the inner / outer clamp to rotate; the tail of the wire clamping pull shaft is connected to a brake and a sensing plate, and the position is detected by a positioning detection sensor switch; the middle section of the wire clamping pull shaft is connected to the power source wire clamping cylinder through a bearing, a bearing cover, and a wire clamping cylinder push arm, and the power source wire clamping cylinder is fixed to the fixing frame.

[0013] A further improvement of the present invention is that: a push plate cylinder seat is installed at the bottom of the fixed frame; the push plate cylinder seat is fixed to the push plate cylinder one, and a push plate is installed at the end of the push plate cylinder one; a film pressing cylinder is installed in the middle of the fixed frame and moves through the bottom slide rail; the film pressing cylinder, the film pressing guide roller bracket and the film pressing wheel form a film pressing mechanism; the fixed frame is equipped with sensor one and sensor two; sensor one is used to detect the positioning of the large plate, and sensor two is an empty plate detection device.

[0014] A further improvement of this invention is that the wire feeding and cutting component includes a wire feeding mechanism, a wire arranging mechanism, and a wire cutting mechanism arranged sequentially; the wire feeding mechanism includes a wire feeding and cutting frame, a wire feeding wheel assembly, a control wire feeding tube, a wire feeding tube clamping block, a rodless cylinder, and a cylinder clamping plate; the wire feeding and cutting frame is the main support of the entire wire feeding and cutting component, and all sub-components are directly or indirectly mounted on it; a slide rail is mounted on the wire feeding and cutting frame, and the wire feeding mounting plate is connected to a slider on the slide rail; the cylinder clamping plate is connected to the wire feeding mounting plate; the rodless cylinder drives the cylinder clamping plate to move up and down; the wire feeding mounting plate is provided with three wire guide wheels, a wire pressing cylinder seat, a wire feeding tube clamping block, and a wire feeding tube locking block arranged sequentially from top to bottom; the wire pressing cylinder is connected to the mounting plate through the cylinder seat, and the end of the cylinder shaft has a PU round pad, and the cylinder action pinches the cable; The wire feeding tube clamp and the wire feeding tube locking block are fixed together; the wire feeding tube can move up and down between the two, and the lifting connecting shaft controls the lifting stroke of the wire feeding tube; the guide seat at the bottom guides the wire feeding tube into the scissors; the wire feeding wheel assembly is fixed to the top of the frame.

[0015] A further improvement of this invention is that the wire-laying mechanism includes a lifting cylinder mounting base, an electric cylinder, and a lifting frame. The lifting cylinder mounting base is fixed to the wire feeding and cutting machine frame, and the adjusting mounting frame is fixed to the lifting cylinder mounting base. The tail of the electric cylinder is hinged to the lifting cylinder mounting base, and the end of the electric cylinder drives the lifting frame to move up and down through a fisheye connector and a lifting clamp. The adjusting column is used to adjust the initial position of the lifting frame. The wire-laying cylinder is fixed to the lifting frame through a cylinder tail seat. The cylinder shaft of the wire-laying cylinder is connected to a shouldered eccentric shaft through a rocker arm. The shouldered eccentric shaft transmits the rotational motion to a toothed block through a toothed rocker arm, and the toothed block then drives the eccentric shaft to rotate. Because both the shouldered eccentric shaft and the eccentric shaft are eccentric, the gap between the wire-laying guide rollers can be adjusted when the cylinder is activated, allowing the wire feeding tube to pass through the wire-laying guide rollers during wire feeding.

[0016] A further improvement of this invention is that the scissor mechanism includes a scissor cylinder, a connecting arm, a lower scissor clamp, and an upper scissor clamp; wherein the tail of the scissor cylinder is hinged to the scissor base, and the end of the scissor cylinder is connected to the cylinder piston rod joint, and then the connecting arm simultaneously controls the scissor handle and the scissor blade; wherein the scissor handle and the scissor blade are inlaid with annular cutting blades; the lower scissor clamp and the upper scissor clamp trap the scissor handle and the scissor blade between them to prevent them from moving.

[0017] A further improvement of the present invention is that: the wire feeding and alignment mechanism is located at the bottom of the wire feeding wheel assembly, including an alignment slide rail and a clamping base connected to the wire feeding and cutting machine frame, and the guide wheel and the bracket are fixed on the slider of the alignment slide rail; the handwheel and the adjusting stud are fixed, and the position of the wire feeding wheel assembly is adjusted forward and backward by means of the nuts on the clamping base and the pressure block. After adjustment, the nuts on the pressure block are locked and fixed.

[0018] A further improvement of the present invention is that: along the conveying direction of the wire reel conveying section, a number of limit cylinders are provided from left to right, each limit cylinder being a working position, namely: empty reel waiting position limit cylinder, first wire take-up position limit cylinder, second wire take-up position limit cylinder, waste wire removal position limit cylinder, and full reel push position limit cylinder.

[0019] A further improvement of the present invention is that: the tray feeding and lifting component includes a lifting bracket and a tray feeding and lifting cylinder; wherein the tray feeding and lifting cylinder drives the lifting bracket to perform lifting and lowering movements; the tray pushing part includes a coil placement plate; the coil placement plate is inclined; a flipping frame is rotatably provided at one end of the coil placement plate, and the cross-section of the flipping frame is arc-shaped; both ends of the coil placement plate are respectively provided with a dial device, the dial device includes a dial cylinder and a connecting rod; the cylinder shaft of the dial cylinder is connected to the connecting rod, and one end of the connecting rod is rotatably connected to the flipping frame.

[0020] The working principle of this invention is as follows: the frame component is the main structure. The stairwell serves as a staff corridor for cable threading and maintenance. The operation flow is as follows: the cable is first wound around the cable storage component (equipped with a cable clamp, activated during threading to prevent the cable from slipping), then passes through the meter counter, and subsequently enters the cable feeding and cutting component. Simultaneously, the storage reel device feeds the reel into the conveying component, where limiters at various points position the reel at their designated stations. Then, the reel lifting mechanism is activated, sending the reel to the take-up station, and the clamping cylinder is activated. The cable is fed through the cable guide tube into the notch of the reel and clamped by the cable clamp of the take-up component. The cable clamping pull shaft is pulled out; at this point, the pull pin can only move within the grooves on the inner and outer clamps, thus clamping the cable. Then, the cable guide tube moves, and the take-up process begins. When the coil is finished, the wire feeding and cutting components move away, and the film winding component enters the station to begin work. During winding, the pressure cylinder presses the pressure guide roller onto the coil to flatten the coil. After winding is complete, the lifting mechanism rises to receive the full coil. It is then fed into the conveyor, and subsequently, the full coil is sent to the exit position, while the empty coil moves to the next station. The next cycle begins. The exit station can be connected to a robot or automated guided vehicle according to production needs. The two winding components operate alternately, not simultaneously.

[0021] The horizontal movement of the positioning device is used to switch the wire feeding stations. When one station completes its operation, the wire is moved to the other station. The film winding device starts operating, and the film clamping and cutting actions are completed by a single mechanism. Toothed blades and film pressing blocks are installed on both sides of the mechanism for pressing and cutting, respectively. An external film storage section is provided for storing film rolls. Simultaneously, when producing reel-type wire rolls, the following actions are added: Before the take-up action, the reel storage mechanism operates, using a motor and lead screw to lift the empty reel to the station. Then, a cylinder-driven robotic arm sends the empty reel into the equipment's feed position. The reel then enters the reel positioning device, where the wire is fed into the positioning station by the cylinder-driven robotic arm. The cylinder then drives the rotary table to rise and hold the reel in place, causing it to rotate until the sensor detects a notch in the reel. The rotary table then descends, and the reel is sent to the take-up station, while the reel in the feed station enters the positioning station.

[0022] When the roll is full, the positioning mechanism moves to another station. The film winding device begins operation; the film clamping and cutting actions are completed by a single mechanism, with toothed blades and film pressing blocks mounted on both sides of the mechanism. The actions are achieved through the forward and reverse rotation of the mechanism. Subsequently, a motor drives the entire mechanism to rotate and wind the film. An external film storage section is provided to store the film rolls. After completion, the roll is pushed to the belt conveyor by a reel pusher, which is operated by two cylinders. One cylinder moves horizontally to push the pusher to the station, while the other pushes the roll into the belt conveyor. The roll completes the entire cycle as it passes through the belt conveyor. On the side of the belt conveyor, a waste roll removal device is installed; if a defective roll is detected, the waste roll is ejected to prevent it from flowing into the next process.

[0023] The beneficial effects of this invention are as follows: From the moment the empty tray enters the storage mechanism, the subsequent tray loading, winding, trimming, film winding, and film trimming processes require no manual intervention. Simultaneously, it can be connected in series to achieve continuous production, greatly improving the automation level of the entire production line; the series winding structure allows the film winding body to be seen immediately upon opening the door, facilitating inspection and maintenance. Attached Figure Description

[0024] Figure 1 The three-dimensional representation of the present invention Figure 1

[0025] Figure 2 The three-dimensional representation of the present invention Figure 2 ;

[0026] Figure 3 A perspective view of the present invention;

[0027] Figure 4 1. Perspective view of the present invention;

[0028] Figure 5 A perspective view of the wire storage portion of the present invention;

[0029] Figure 6 A front view of the storage wire portion of the present invention;

[0030] Figure 7 The three-dimensional shape of the film-wrapping component of the present invention Figure 1 ;

[0031] Figure 8 The three-dimensional shape of the film-wrapping component of the present invention Figure 2 ;

[0032] Figure 9 The three-dimensional clamp transmission of the present invention Figure 1 ;

[0033] Figure 10 The three-dimensional clamp transmission of the present invention Figure 2 ;

[0034] Figure 11 1. Right view of the clamp drive of the present invention;

[0035] Figure 12 Top view of the clamp drive of the present invention

[0036] Figure 13 , Figure 12 A detailed enlarged image;

[0037] Figure 14 Diagram showing the mating of the inner and outer grippers;

[0038] Figure 15 Schematic diagram of the wire feeding and cutting component Figure 1 ;

[0039] Figure 16 Schematic diagram of the wire feeding and cutting component Figure 2 ;

[0040] Figure 17 A schematic diagram of the scissor mechanism;

[0041] Figure 18 A schematic diagram of the bottom structure of the wiring mechanism;

[0042] Figure 19 Flowchart of the scissor mechanism operation;

[0043] Figure 20 Schematic diagram of the wire feeding and cutting components Figure 1 ;

[0044] Figure 21 Schematic diagram of the wire feeding and cutting components Figure 2 ;

[0045] Figure 22 Schematic diagram of the wire feeding and alignment mechanism;

[0046] Figure 23 A schematic diagram of the wire reel conveyor section;

[0047] Figure 24 Top view of the wire reel conveyor section;

[0048] Figure 25 A schematic diagram of the pushing process after processing;

[0049] Figure 26 A schematic diagram of a coil;

[0050] Figure 27 A cross-sectional view of the coil;

[0051] Figure 28 Schematic diagram of the structure of the tray lifting cylinder

[0052] Figure 29 A diagram illustrating the working state of the tray feeding and pushing mechanism of this invention;

[0053] Figure 30 A perspective view of the push plate portion of the present invention. Implementation

[0054] The present invention will be further illustrated below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are for illustrative purposes only and are not intended to limit the scope of the invention. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, and the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0055] like Figure 1-4 As shown, the high-speed dual-axis fully automatic wrapping and take-up machine of this embodiment includes a first frame and a second frame. The top of the first frame is provided with a wire storage section. A tracked meter counter 001 is provided between the first frame and the second frame. The second frame is provided with two working areas and a sizing device on the top. A wire feeding and cutting component and a film winding component are slidably provided on the sizing device. Each working area is provided with a reel lifting component 002 and a clamping disc transmission component. The reel conveying component passes through the first frame and the second frame. The sizing mechanism includes an upper sizing frame 003. A synchronous conveying component is symmetrically provided on the upper sizing frame 003. The wire feeding and cutting component and the film winding component are both connected to the slider on the synchronous conveying component. A pusher component is provided at the front end of the first frame.

[0056] like Figure 5-6 As shown, the cable storage section includes a cable clamping cylinder a1, a fixed guide wheel assembly a3, and a movable guide wheel assembly a4, which are sequentially arranged on the upper cable feeding support frame a11. The cable clamping cylinder a1 is fixed on a cylinder seat a5, and the cable pressing pad 14 is connected to the cable clamping cylinder a1 to clamp the cable. A cross clamping block a6 connects the cylinder seat a5 and the side fixing column a12 by clamping. The side fixing column a12 is fixed on the upper cable feeding support frame a11. One end of the fixed guide wheel assembly a3 is fixedly connected to the fixed guide wheel seat a15. One end of the movable guide wheel assembly a4 is connected to the movable guide wheel shaft a13. The cylinder shaft of the movable guide wheel assembly cylinder a8 slides and adapts to the movable guide wheel shaft a13 on the guide rail a10. The fixed guide wheel assembly a3 and the movable guide wheel assembly a4 are respectively provided with a cable blocking rod a7 and a cable blocking rod a9.

[0057] The cable clamping cylinder 1 is fixed to the cylinder seat a5 by screws. The clamping pad is connected to the cable clamping cylinder a1 to clamp the cable and fix its movement. The cross clamp block a6 connects the cylinder seat a5 and the side fixing post a12 by clamping. The purpose of the first cable stop bar a7 and the second cable stop bar a9 is to prevent the cable from running off the guide wheel during movement. The movable guide wheel assembly a4 is fixed on the movable guide wheel shaft a13. The movable guide wheel shaft a13 is connected to the slider on the guide rail a10 to ensure that the movable guide wheel assembly a4 can slide back and forth along the guide rail a10. The cylinder a8 is connected to the movable guide wheel shaft a13 to drive the movable guide wheel assembly a4 to move. This realizes the cable storage and release function of the cable storage rack. At the same time, multiple sensors are installed on the cylinder a8 to detect the real-time position of the cylinder.

[0058] like Figure 29 and 30As shown, the pusher section includes a reel placement plate 004; the reel placement plate 004 is inclined; a flipping frame 041 is rotatably mounted at one end of the reel placement plate 004, and the cross-section of the flipping frame 041 is arc-shaped; both ends of the reel placement plate 004 are respectively equipped with a dialing device, the dialing device including a dialing cylinder 042 and a connecting rod 043; the cylinder shaft of the dialing cylinder 042 is connected to the connecting rod 043, and one end of the connecting rod 043 is rotatably connected to the flipping frame 041. After the flipping frame feeds the reel into the conveyor chain, it does not reset. The flipping frame can only reset to perform the next reel feeding after the reel enters the next station. (Premature reset will cause the fed empty reel to be flipped up).

[0059] like Figure 24 As shown, along the conveying direction of the reel conveyor section, there are several limit cylinders from left to right. Each limit cylinder represents a working position, namely: empty reel waiting position limit cylinder E, first take-up position limit cylinder F, second take-up position limit cylinder G, waste wire removal position limit cylinder H, and full reel push position limit cylinder I. The conveying is from left to right, and each limit cylinder represents a working position, namely: empty reel waiting position, first take-up position, second take-up position, waste wire removal position, and full reel push position.

[0060] Then, the wire is conveyed to the first take-up position via the conveying component. The tray lifting component 002 includes a lifting bracket 0021 and a tray lifting cylinder 0022. The tray lifting cylinder 0022 drives the lifting bracket 0021 to perform lifting and lowering movements. The wire is then fed into the clamping plate transmission part.

[0061] like Figure 9-14 As shown, the clamping drive system includes a clamping frame c1, a pusher cylinder c3, and a fixed frame c9. A driven top cone c6 and a driven rotating disk c7 are fixedly connected. The driven rotating disk c7 is connected to the clamping frame c1 via a bearing c31, and the tail of the driven rotating disk c7 is connected to an encoder c29 via a coupling c30. The rear side of the clamping frame c is connected to a slider on a transverse slide rail c2, thus enabling horizontal movement. The fixed frame c9 is fixed to the main equipment frame, and the tail of the pusher cylinder c3 is fixed to the fixed frame c9. The end of the pusher cylinder c3 is connected to the clamping frame via a cylinder connector c8. C1 is connected; motor C18 is connected to fixed frame C9, and synchronous pulley C23 is mounted on the shaft end of motor C18. Synchronous pulley C23 transmits power to driven synchronous pulley C42 through synchronous belt C17; tensioning pulley C12 is mounted on synchronous belt C17 and fixed to fixed frame C9 by tension seat C11. Tensioning is controlled by adjusting screws installed on tension adjusting seat C10; synchronous pulley C42 is fixed to active rotating disk C5, and active top cone C4 is fixed to active rotating disk C5; wherein the inner cavity of active top cone C4 is provided with wire clamping device.

[0062] The wire clamping device includes an inner clamping jaw c34, an outer clamping jaw c33, a power source wire clamping cylinder c37, and a wire clamping pull shaft c43. The inner clamping jaw c34 is located inside the outer clamping jaw c33. Both the inner clamping jaw c34 and the outer clamping jaw c33 have waist-shaped grooves. A pull pin c32 passes through the waist-shaped groove. The wire clamping pull shaft c43 is connected to the pull pin c32. The wire clamping pull shaft c43 moves back and forth, driving the inner / outer clamping jaws to rotate and clamp the wire. The tail of the wire clamping pull shaft c43 is connected to a brake c40 and a sensor c39. The position is detected by a positioning detection sensor switch c38. The middle section of the wire clamping pull shaft c43 is connected to the power source wire clamping cylinder c37 through a bearing c11, a bearing cover c41, and a wire clamping cylinder push arm c36. The power source wire clamping cylinder c37 is fixed to a fixing frame c9.

[0063] The bottom of the fixed frame c9 is equipped with a push plate cylinder seat c21; the push plate cylinder seat c21 is fixed to the push plate cylinder one c22, and the end of the push plate cylinder one c22 is equipped with a push plate c16; the middle of the fixed frame c9 is equipped with a film pressing cylinder c26, which moves through the bottom slide rail. The film pressing cylinder c26, the film pressing guide roller bracket c27, and the film pressing wheel c28 form a film pressing mechanism; the fixed frame c9 is equipped with a sensor one c19 and a sensor two c20; the sensor one c19 is used to detect the positioning of the large plate, and the sensor two c20 is an empty plate detection device.

[0064] like Figure 15-22 As shown, the wire feeding and cutting component includes a wire feeding mechanism, a wire laying mechanism, and a wire cutting mechanism arranged in sequence; the wire feeding mechanism includes a wire feeding and cutting frame d19, a wire feeding wheel assembly de, a control feeding tube d21, a feeding tube clamping block d24, a rodless cylinder d26, and a cylinder clamping plate d16; the wire feeding and cutting frame d19 is the main support of the entire wire feeding and cutting component, and all sub-components are directly or indirectly mounted on it;

[0065] like Figure 22As shown, the wire feeding and alignment mechanism is located at the bottom of the wire feeding wheel assembly de. Because the diameters of the products vary, this mechanism needs to be adjusted back and forth to ensure that the center of the product's diameter is aligned with the wire feeding rod. It includes a wire alignment slide rail d04 connected to the wire feeding and cutting frame d09 and a clamping base d03. A guide wheel d07 and a bracket d06 are fixed to the slider of the wire alignment slide rail d04. A handwheel d01 and an adjusting stud d05 are fixed in place. The position of the wire feeding wheel assembly is adjusted back and forth by using the nuts on the clamping base d03 and the pressure block d02. After adjustment, the nuts on the pressure block d02 are locked in place. The slide rail d37 is mounted on the wire feeding and cutting machine frame d19. The wire feeding mounting plate d17 is connected to the slider on the slide rail d37. The cylinder clamping plate d16 is connected to the wire feeding mounting plate d17. The rodless cylinder d26 drives the cylinder clamping plate d16 to move up and down. The wire feeding mounting plate d17 is provided with three wire guide rollers d18, a wire pressing cylinder seat d23, a wire feeding tube clamping block d24, and a wire feeding tube locking block d25 from top to bottom. The wire pressing cylinder d22 is connected to the mounting plate d17 through the cylinder seat d23, and the end of the cylinder shaft is equipped with a PU round pad. When the cylinder is activated, it clamps the cable. The wire feeding tube clamping block d24 and the wire feeding tube locking block d25 are fixed together. The wire feeding tube d21 can move up and down between the two. The lifting connecting shaft d20 controls the lifting stroke of the wire feeding tube d21. The guide seat d36 at the bottom guides the wire feeding tube d21 into the cutter. The wire feeding wheel assembly is fixed to the top of the frame.

[0066] like Figure 26 and 27 The reel has a notch, and the cable is fed into the notch through the cable guide tube and clamped by the cable clamp of the take-up component.

[0067] The cable laying mechanism includes a lifting cylinder mounting base d15, an electric cylinder d2, and a lifting frame d5. The lifting cylinder mounting base d15 is fixed to the wire feeding and cutting machine frame d19. An adjusting mounting frame d1 is fixed to the lifting cylinder mounting base d15. The tail end of the electric cylinder d2 is hinged to the lifting cylinder mounting base d15. The end of the electric cylinder d2 drives the lifting frame d5 up and down via a fisheye connector and a lifting clamp d3. The adjusting column d4 adjusts the initial position of the lifting frame d5. The cable laying cylinder... d7 is fixed to the lifting frame d5 via the cylinder tailstock d6; the cylinder shaft of the cable-laying cylinder d7 is connected to the shouldered eccentric shaft d10 via a rocker arm, and the shouldered eccentric shaft d10 transmits the rotational motion to the toothed block d12 via the toothed rocker arm d13, which in turn drives the eccentric shaft d9 to rotate; because both the shouldered eccentric shaft d10 and the eccentric shaft d9 are eccentric, the gap between the cable-laying guide rollers can be adjusted when the cylinder is actuated; so that the cable feeding tube d21 can pass through the cable-laying guide rollers when feeding the cable.

[0068] like Figure 17 and 19As shown, the scissor mechanism includes a scissor cylinder d28, a connecting arm d30, a lower scissor clamping plate d34, and an upper scissor clamping plate d35. The tail of the scissor cylinder d28 is hinged to the scissor base d27, and the end of the scissor cylinder d28 is connected to the cylinder piston rod joint d29. The connecting arm d30 simultaneously controls the scissor handles A31 and B32. The scissor handles A31 and B32 are inlaid with annular cutting blades d33. The lower scissor clamping plate d34 and the upper scissor clamping plate d35 confine the scissor handles A31 and A32 between them to prevent them from moving.

[0069] In this embodiment, the clamp drive and wire feeding / cutting components transport the cable to the spool, where it is wound, positioned, and cut via the clamp drive.

[0070] After the feeding and lifting component 002 feeds the wire spool into the clamping component, the motor C18 first transmits power to the driven synchronous pulley C23, which rotates to position the clamping device (with the slots of the clamps C33 and C34 facing the ground). After the positioning action is completed, the tail brake C40 fixes the clamping device, preventing it from rotating. Then, the motor C18 continues to drive the driven synchronous pulley C23 to rotate, positioning the wire spool. When the hole on the wire spool aligns with the inner and outer clamps C33 and C34, the feeding mechanism begins to move (at this time, the wire pressing cylinder d22 continuously presses down on the cable), sending the feeding tube d21 into the clamping device. Subsequently, the power source clamping cylinder C37 actuates, and the clamps rotate to clamp and complete the wire clamping action.

[0071] The cable feeding pipe d21 is raised at this time. Then the cable arranging cylinder d7 is activated, lowering the arranging guide wheel assembly to begin the arranging operation.

[0072] After the cable is wound up, the cable clamping cylinder D22 presses down on the cable, and the scissor cylinder D28 actuates, cutting the cable. The positioning motor then moves the mechanism to another workstation.

[0073] like Figure 7-8As shown, the film winding assembly includes a film winding mechanism and a film clamping mechanism. The film winding mechanism includes a film winding beam frame b1 and a film winding body b2. The film winding beam frame b1 is fixed on the slider of the positioning mechanism to ensure that the entire film winding mechanism can move horizontally. The film winding body b2 and the film winding beam frame b1 are fixedly connected to form the main body of the entire component. The film release expansion sleeve b10 is rotatably connected to the film winding body b2, and has a bearing inside. A hysteresis clutch b4 is installed behind it, which controls the tension of the film release in real time through a potentiometer b3 behind the pressure guide roller b9. The tension guide roller b11 provides a constant tension for the film. The film winding body b2... Below are a film-pressing cylinder mounting plate b17 and a mounting plate b21; the frame formed by the film-pressing cylinder mounting plate b17 and the horizontal plate b18 is fixedly connected to the film-winding body b2; the film-pressing cylinder b5 is fixed to the film-pressing cylinder mounting plate b17; the film-pressing plate b16 is connected to the film-pressing cylinder b15; when the film-pressing cylinder b15 presses down on the film, the holes on the film-pressing plate b16 begin to draw air to stick the film firmly to the film-pressing plate, which facilitates the film clamping cylinder b26 clamping the film; the film-cutting cylinder b12 is fixed to the outside of the mounting plate b21; wherein the mounting plate b21 is provided with a film guide roller b23; the film-winding body b2 is provided with a coil induction head b5.

[0074] The cylinder shaft of the film-cutting cylinder b12 is connected to the connecting swing arm b22; the lower end of the swing arm b22 is connected to the heating wire b14, and the swing arm drives the heating wire b14 to swing up and down in an arc, thus cutting the film by heating; the film clamping mechanism is locked on the film-wrapping body b2 as a whole, the film clamping slide rail b7 is fixed to the film-wrapping body b2, and the rodless film feeding cylinder b8 is connected to the film body b2 through the cylinder seat b13; the film clamping frame b24 is translated on the film clamping slide rail b7 through the rodless film feeding cylinder b8, the rotating cylinder b14 is connected to the film clamping frame b24, and the film clamping cylinder b26 is connected to the rotating cylinder b14 through the C-shaped arm b15, thus realizing the rotation and translation of the film clamping operation.

[0075] In this embodiment, the film-winding cylinder 16 and the film balance beam 1 are fixed on the slider of the positioning mechanism to ensure that the entire film-winding mechanism can move horizontally. The film-winding body 2 and the film-winding balance beam 1 are fixedly connected to form the main body of the entire component. The film-releasing expansion sleeve (installing film roll) 10 is rotatably connected to the film-winding body 2, and has a bearing inside with a hysteresis clutch 4 installed behind it. The tension of the film-releasing is controlled in real time by the potentiometer 3 behind the pressure roller (detecting the diameter of the film roll) 9. The tension roller 11 provides a constant tension for the film. The frame composed of the pressure cylinder mounting plate 17, the mounting plate 21, the pressure cylinder mounting plate 17 and the cross plate 18 is fixedly connected to the film-winding body 2. The pressure cylinder 15 is fixed to the pressure cylinder mounting plate 17, and the pressure plate 16 is connected to the pressure cylinder 15. When the pressure cylinder 15 presses the film, the holes on the pressure plate 16 start to suck air to stick the film to the pressure plate, so as to facilitate the clamping cylinder 16 clamping the film. The film clamping mechanism is locked onto the film winding body 2. The slide rail 7 is fixed to the film winding body 2, and the rodless film feeding cylinder 8 is connected to the film body 2 via the cylinder seat 13. The film clamping frame 24 moves horizontally on the slide rail 7 via the rodless film feeding cylinder 8. The rotating cylinder 14 is connected to the film clamping frame 24, and the film clamping cylinder 16 is connected to the rotating cylinder 14 via the C-arm 15, ultimately achieving the rotation and translation of the film clamping mechanism. The film cutting cylinder 12 is connected to the swing arm 22, which drives the heating wire 14 to swing up and down in an arc, thus cutting the film by heating.

[0076] like Figure 25 As shown, when pushing the coil after processing, ensure that the coil is facing the front of the mechanism; this can be used to push out full or waste coils.

[0077] The technical means disclosed in this invention are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features.

Claims

1. A high-speed dual-shaft fully automatic wrapping and take-up machine, comprising a first frame and a second frame, wherein the top of the first frame is provided with a wire storage section; a tracked meter counter (001) is provided between the first frame and the second frame; characterized in that: The second frame has two working areas (004) and a sizing device (005) on top. The sizing device (005) has a wire feeding and cutting component (006) and a film winding component (007) slidably mounted on it. Each working area has a reel lifting component (002) and a clamping drive component (009). The reel conveying component passes through the first frame and the second frame. The sizing device includes an upper sizing frame (003), on which synchronous conveying components are symmetrically mounted. The wire feeding and cutting component and the film winding component are both connected to the slider on the synchronous conveying components. The front end of the first frame has a pusher component (008) and the top has a wire storage section. (010); The film winding component includes a film winding mechanism and a film clamping mechanism. The film winding mechanism includes a film winding beam (b1) and a film winding body (b2). The film winding beam (b1) is fixed on the slider of the positioning device to ensure that the entire film winding mechanism can move horizontally. The film winding body (b2) and the film winding beam (b1) are fixedly connected to form the main body of the entire component. The film release expansion sleeve (b10) is rotatably connected to the film winding body (b2), and has a bearing inside. A hysteresis clutch (b4) is installed behind it, which controls the tension of the film release in real time through a potentiometer (b3) behind the pressure guide roller (b9). The tension guide roller (b11) provides a constant tension for the film. Below the main body (b2) are a film-pressing cylinder mounting plate (b17) and a mounting plate (b21); the frame composed of the film-pressing cylinder mounting plate (b17) and the horizontal plate (b18) is fixedly connected to the film-wrapping main body (b2); the film-pressing cylinder (b15) is fixed to the film-pressing cylinder mounting plate (b17); the film-pressing plate (b16) is connected to the film-pressing cylinder (b15); when the film-pressing cylinder (b15) presses down on the film, the holes on the film-pressing plate (b16) begin to draw air to press the film firmly onto the film-pressing plate, facilitating the film clamping cylinder (b26) to clamp the film; the film-cutting cylinder (b12) is fixed to the outside of the mounting plate (b21); the cylinder shaft of the film-cutting cylinder (b12) is connected to the swing arm (b22). Connection; The lower end of the swing arm (b22) is connected to a heating wire (b14). The swing arm drives the heating wire (b14) to swing up and down in an arc, and the film is cut by heating; The film clamping mechanism is locked on the film winding body (b2). The film clamping slide rail (b7) is fixed to the film winding body (b2). The rodless film feeding cylinder (b8) is connected to the film body (b2) through the cylinder seat two (b13); The film clamping frame (b24) is translated on the film clamping slide rail (b7) through the rodless film feeding cylinder (b8). The rotating cylinder (b34) is connected to the film clamping frame (b24). The film clamping cylinder (b26) is connected to the rotating cylinder (b34) through the C-shaped arm, and finally the rotation and translation of the film clamping are realized.

2. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 1, characterized in that: The cable storage section includes a cable clamping cylinder (a1), a fixed guide wheel assembly (a3), and a movable guide wheel assembly (a4) sequentially arranged on the upper cable feeding support frame (a11). The cable clamping cylinder (a1) is fixed on the cylinder seat (a5), and the cable pressing pad (a14) is connected to the cable clamping cylinder (a1) to clamp the cable. The cross clamping block (a6) connects the cylinder seat (a5) and the side fixing column (a12) by clamping. The side fixing column (a12) is fixed on the upper cable feeding support frame (a11). One end of the fixed guide wheel assembly (a3) ​​is fixedly connected to the fixed guide wheel seat (a15). One end of the movable guide wheel assembly (a4) is connected to the movable guide wheel shaft (a13), and the cylinder shaft of the movable guide wheel assembly cylinder (a8) slides and adapts to the movable guide wheel shaft (a13) on the guide rail (a10).

3. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 2, characterized in that: The fixed guide wheel assembly (a3) ​​and the movable guide wheel assembly (a4) are respectively equipped with a first line stop rod (a7) and a second line stop rod (a9).

4. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 1, characterized in that: The clamp drive system includes a clamp frame (c1), a pusher cylinder (c3), and a fixed frame (c9). A driven top cone (c6) and a driven rotating disk (c7) are fixedly connected. The driven rotating disk (c7) is connected to the clamp frame (c1) via a bearing (c31), and the tail of the driven rotating disk (c7) is connected to an encoder (c29) via a coupling (c30). The rear side of the clamp frame (c1) is connected to a slider on a transverse slide rail (c2), thus enabling horizontal movement. The fixed frame (c9) is fixed to the main equipment frame, and the tail of the pusher cylinder (c3) is fixed to the fixed frame (c9). The end of the pusher cylinder (c3) is connected to the clamp via a cylinder connector (c8). The disc frame (c1) is connected; the motor (c18) is connected to the fixed frame (c9), and the shaft end of the motor (c18) is equipped with a synchronous pulley (c23). The synchronous pulley (c23) transmits power to the driven synchronous pulley through the synchronous belt (c17); a tensioning pulley (c12) is installed on the synchronous belt (c17), which is fixed to the fixed frame (c9) by a tension seat (c11). The tension is controlled by adjusting the screws installed on the tension adjusting seat (c10); the synchronous pulley (c23) and the active rotating disc (c5) are fixed, and the active top cone (c4) is fixed to the active rotating disc (c5); wherein the inner cavity of the active top cone (c4) is provided with a wire clamping device.

5. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 4, characterized in that: The wire clamping device includes an inner clamp (c34), an outer clamp (c33), a power source wire clamping cylinder (c37), and a wire clamping pull shaft (c43). The inner clamp (c34) is located within the inner cavity of the outer clamp (c33). Both the inner clamp (c34) and the outer clamp (c33) have oblong grooves. A pull pin (c32) passes through the oblong groove. The wire clamping pull shaft (c43) is connected to the pull pin (c32) and moves back and forth via the wire clamping pull shaft (c43). The inner / outer grippers rotate to clamp the wire; the tail of the clamping shaft (c43) is connected to a brake (c40) and a sensor plate (c39), and the position is detected by a positioning detection sensor switch (c38); the middle section of the clamping shaft (c43) is connected to the power source clamping cylinder (c37) through a bearing (c31), a bearing cover (c41) and a clamping cylinder push arm (c36), and the power source clamping cylinder (c37) is fixed to the fixing frame (c9).

6. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 4, characterized in that: The bottom of the fixed frame (c9) is equipped with a push plate cylinder seat (c21); the push plate cylinder seat (c21) is fixed to the push plate cylinder one (c22), and the end of the push plate cylinder one (c22) is equipped with a push plate (c16); the middle of the fixed frame (c9) is equipped with a film pressing cylinder (c26) which moves through the bottom slide rail. The film pressing cylinder (c26), the film pressing guide roller bracket (c27) and the film pressing wheel (c28) form a film pressing mechanism; the fixed frame (c9) is equipped with sensor one (c19) and sensor two (c20); sensor one (c19) is used to detect the positioning of the large plate, and sensor two (c20) is an empty plate detection device.

7. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 1, characterized in that: The wire feeding and cutting component includes a wire feeding mechanism, a wire laying mechanism, and a wire cutting mechanism arranged sequentially. The wire feeding mechanism includes a wire feeding and cutting frame (d19), a wire feeding wheel assembly (de), a control feeding tube (d21), a feeding tube clamp (d24), a rodless cylinder (d26), and a cylinder clamp (d16). The wire feeding and cutting frame (d19) is the main support for the entire wire feeding and cutting component, and all sub-components are directly or indirectly mounted on it. The slide rail (d37) is mounted on the wire feeding and cutting frame (d19), and the wire feeding mounting plate (d17) is mounted on the slide rail. The slider on the rail (d37) is connected; the cylinder clamp (d16) is connected to the wire feeding mounting plate (d17); the rodless cylinder (d26) drives the cylinder clamp (d16) to move up and down; the wire feeding mounting plate (d17) is provided with three wire guide rollers (d18), a wire pressing cylinder seat (d23), a wire feeding tube clamp (d24), and a wire feeding tube lock (d25) from top to bottom; the wire pressing cylinder (d22) is connected to the wire feeding mounting plate (d17) through the cylinder seat (d23) and the end of the cylinder shaft is equipped with a PU round pad. When the cylinder is activated, it pinches the cable. The wire feeding tube clamp (d24) and the wire feeding tube locking block (d25) are fixed together; the wire feeding tube (d21) can move up and down between the two, and the lifting connecting shaft (d20) controls the lifting stroke of the wire feeding tube (d21); the guide seat (d36) located at the bottom guides the wire feeding tube (d21) into the scissors; the wire feeding wheel assembly is fixed to the top of the frame.

8. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 1, characterized in that: The cable laying mechanism includes a lifting cylinder mounting base (d15), an electric cylinder (d2), and a lifting frame (d5). The lifting cylinder mounting base (d15) is fixed to the wire feeding and cutting machine frame (d19). An adjusting mounting frame (d1) is fixed to the lifting cylinder mounting base (d15). The tail of the electric cylinder (d2) is hinged to the lifting cylinder mounting base (d15). The end of the electric cylinder (d2) drives the lifting frame (d5) up and down via a fisheye connector and a lifting clamp (d3). The adjusting column (d4) adjusts the initial position of the lifting frame (d5). The cable laying cylinder (… d7) is fixed to the lifting frame (d5) via the cylinder tailstock (d6); the cylinder shaft of the cable feeding cylinder (d7) is connected to the shouldered eccentric shaft (d10) via the rocker arm, and the shouldered eccentric shaft (d10) transmits the rotational motion to the toothed block (d12) via the toothed rocker arm (d13), and the toothed block (d12) then drives the eccentric shaft (d9) to rotate; because the shouldered eccentric shaft (d10) and the eccentric shaft (d9) are both eccentric, the gap between the cable feeding guide rollers can be adjusted when the cylinder is actuated; so that the feeding tube (d21) can pass through the cable feeding guide rollers (df) when feeding the cable.

9. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 8, characterized in that: The scissor mechanism includes a scissor cylinder (d28), a connecting arm (d30), a lower scissor clamp (d34), and an upper scissor clamp (d35). The tail of the scissor cylinder (d28) is hinged to the scissor base (d27), and the end of the scissor cylinder (d28) is connected to the cylinder piston rod joint (d29). The connecting arm (d30) then controls both the scissor handles (A31) and (B32). Both the scissor handles (A31) and (B32) have annular cutting blades (d33) embedded inside. The lower scissor clamp (d34) and the upper scissor clamp (d35) trap the scissor handles (A31) and (B32) between them to prevent them from shifting.

10. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 9, characterized in that: The wire feeding and alignment mechanism is located at the bottom of the wire feeding wheel assembly, including an alignment slide rail (d04) and a clamping base (d03) connected to the wire feeding and cutting machine frame (d19). The guide wheel (d07) and the bracket (d06) are fixed on the slider of the alignment slide rail (d04). The handwheel (d01) and the adjusting stud (d05) are fixed. The position of the wire feeding wheel assembly is adjusted forward and backward by the nuts on the clamping base (d03) and the pressure block (d02). After adjustment, the nuts on the pressure block (d02) are locked to fix it.

11. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 1, characterized in that: Along the conveying direction of the reel conveyor section, there are several limit cylinders from left to right. Each limit cylinder is a working position, namely: empty reel waiting position limit cylinder (E), first take-up position limit cylinder (F), second take-up position limit cylinder (G), waste wire removal position limit cylinder (H), and full reel push position limit cylinder (I).

12. The high-speed dual-axis fully automatic wrapping and take-up machine according to claim 1, characterized in that: The tray feeding lifting component (002) includes a lifting bracket (0021) and a tray feeding lifting cylinder (0022); wherein the tray feeding lifting cylinder (0022) drives the lifting bracket (0021) to perform lifting and lowering movements; the tray pushing component includes a coil placement plate; the coil placement plate is inclined; one end of the coil placement plate is rotatably provided with a flipping frame (041), the cross section of the flipping frame (041) is arc-shaped; both ends of the coil placement plate are respectively provided with a dial device, the dial device includes a dial cylinder (042) and a connecting rod (043); the cylinder shaft of the dial cylinder (042) is connected to the connecting rod (043), and one end of the connecting rod (043) is rotatably connected to the flipping frame (041).

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