An asphalt pavement preventive maintenance fine finishing layer preparation device and process
By designing an asphalt pavement preventive maintenance device that includes a mixing drum, a storage bin, and a transmission mechanism, the problems of material conveying solidification and additional transportation were solved, achieving efficient material mixing and uniform coating, and reducing construction costs.
Patent Information
- Application Number
- CN202311520066.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-15
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-11-15
AI Technical Summary
Existing asphalt pavement construction equipment is prone to solidification during material transportation due to time constraints, requiring additional tanker trucks for transport, which affects construction efficiency and costs.
A device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement was designed, including a vehicle body, a mixing tank, a storage box, an inner cylinder, and a conveying roller. The device achieves material mixing, conveying, and uniform coating through a transmission mechanism and a retaining ring structure, avoiding additional transportation.
It improves the mixing and coating efficiency of materials, reduces downtime during construction, lowers construction costs, and ensures uniform spreading of materials.
Smart Images

Figure CN117552292B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of road construction technology and relates to a device and process for preparing a functional layer for preventive maintenance of asphalt pavement. Background Technology
[0002] Fine surface treatment technology for asphalt pavement, also known as fine surface treatment, involves applying an epoxy-modified asphalt pavement curing agent to the old asphalt pavement using specialized equipment, assuming the pavement already has good traffic quality. This material penetrates and absorbs into the pavement, closing micro-cracks. Combined with specially formulated fine sand, and after a series of physicochemical reactions, it forms an ultra-thin, wear-resistant, and anti-skid protective layer on the asphalt pavement. Fine surface treatment offers stronger adhesion, a more stable structure, and better wear and anti-skid performance. It is also not limited by elevation or weight and can be used multiple times.
[0003] A search revealed that application CN 114319020 B discloses an emulsified asphalt spraying device and a paving method using the device. The device includes a vehicle body with a tank, an output structure, and a spraying structure mounted on it. The tank is divided into an upper and lower layer along its length by a partition. A connecting hole is provided at one end of the partition near the tank, connecting the upper and lower layers. The output structure includes a first dual pump and a temporary storage structure. The inlet of the first dual pump is connected to the lower layer away from the connecting hole via a pipe. The first outlet of the first dual pump is connected to the upper layer away from the connecting hole via a pipe. The second outlet of the first dual pump is connected to the temporary storage structure via a pipe, and a valve is connected in series at the second outlet of the first dual pump. This application enables the asphalt spraying vehicle to stably store emulsified asphalt.
[0004] The equipment also has the following disadvantages: It stores and mixes materials in a tank, requiring additional tank trucks to transport the materials during use. If materials cannot be transported in a timely manner, construction will be halted. Furthermore, the transport process is time-limited; if the time is too long, the material will solidify, making it inconvenient to use. Adding and mixing materials directly on the truck body, followed by direct use, is a more convenient method. Therefore, we propose a device and process for preparing a fine-surface treatment functional layer for preventive maintenance of asphalt pavements to solve the aforementioned problems. Summary of the Invention
[0005] In view of this, in order to solve the problems of the need for additional tank trucks to transport materials during use, which leads to construction downtime if materials cannot be transported in time, and the inconvenience of use due to time constraints during transportation if the material solidifies over a long period of time. The present invention provides a device and process for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement, comprising a vehicle body, two mixing tanks fixedly connected to the top of the vehicle body, a common storage box fixedly connected to the top of the two mixing tanks, a partition fixedly connected inside the storage box, the partition dividing the storage box into a first storage space and a second storage space for holding different raw materials;
[0007] Two inner cylinders are respectively set in corresponding mixing tanks. Two sets of corresponding through holes are opened between the mixing tank and the storage tank. Multiple first feed holes and second feed holes are opened on the outer wall of the inner cylinder for material to enter the inner cylinder. Multiple limiting rods for stirring the material are fixedly connected to one side of the inner cylinder.
[0008] A sliding plate is slidably sleeved on multiple limiting rods. A second discharge hole is provided at the bottom of the mixing tank, and a first discharge hole is provided on the inner wall of the inner cylinder to cooperate with the second discharge hole for discharging materials.
[0009] The discharge box is lifted and installed at the rear of the vehicle body and corresponds to the second discharge hole. A conveying roller is rotatably connected through the discharge box to guide the mixed material and spread it evenly on the road surface.
[0010] The first rotating mechanism is installed on the mixing tank and is used to drive the limit rod to rotate to stir the material and to drive the sliding plate to move to extrude the stirred material.
[0011] The second transmission mechanism is located between the two mixing tanks and is used to drive the two inner cylinders to move in opposite directions. It works in conjunction with the first transmission mechanism to enable the two inner cylinders to be used in a cycle.
[0012] Furthermore, the first transmission mechanism includes a first screw that is rotatably connected through one side of the mixing tank, a motor is provided on the vehicle body, the motor is connected to the two first screws through a synchronous pulley and synchronous drive, the inner cylinder is sleeved on the first screw and is engaged with one end of the first screw, and the sliding plate is threaded on the first screw.
[0013] Furthermore, one end of the mixing tank is fixedly connected to multiple L-shaped connecting plates, and the multiple L-shaped connecting plates are fixedly connected to the same second retaining ring. One end of the inner cylinder is fixedly connected to an extension cylinder, and the inner wall of the extension cylinder is provided with a limiting plate. One end of the limiting plate is fixedly connected to a first retaining ring, and the limiting plate is fixedly sleeved on the first screw. One end of the extension cylinder is fixedly connected to a fixing ring, one end of the fixing ring is fixedly connected to a third retaining ring that cooperates with the first retaining ring, and the other end of the fixing ring is fixedly connected to a fourth retaining ring that cooperates with the second retaining ring.
[0014] Furthermore, the second transmission mechanism includes a second fixed plate fixedly connected between two L-shaped connecting plates. A rotating plate is rotatably connected to the top of the second fixed plate. Two oblong holes are opened on the top of the rotating plate. An extension rod is provided in the oblong hole. A fixing block is fixedly connected to the bottom of the extension rod. A first rotating ring is rotatably sleeved on the outer wall of the fixed ring. The fixing block is fixedly connected to one side of the corresponding first rotating ring. The rotating plate is connected to the conveying roller in a transmission connection.
[0015] Furthermore, a first bevel gear is fixedly sleeved on the outer wall of the conveying roller, a first fixed plate is fixedly connected to the inner wall of one side of the discharge box, a spline shaft is rotatably connected through the top of the first fixed plate, a second bevel gear corresponding to the first bevel gear is fixedly sleeved on the outer wall of the spline shaft, a second rotating ring is rotatably connected through the top of the second fixed plate, the rotating plate is fixedly sleeved on the outer wall of the second rotating ring, two support plates are fixedly connected to the bottom of the second fixed plate, a fourth fixed plate is fixedly connected between the two support plates, an electromagnetic clutch is fixedly connected through the top of the fourth fixed plate, a spline sleeve is fixedly connected to the input end of the electromagnetic clutch, the spline sleeve is slidably sleeved on the spline shaft, and the output end of the electromagnetic clutch is connected to the second rotating ring.
[0016] Furthermore, a third fixing plate is fixedly connected between the two support plates. A sleeve rod is slidably provided through the top of the third fixing plate. The second rotating ring is slidably sleeved on the sleeve rod. A spiral groove is provided on the outer wall of the sleeve rod. A sliding block is fixedly connected to the inner wall of the second rotating ring. The sliding block is slidably disposed in the spiral groove. A reciprocating screw is fixedly connected to the output end of the electromagnetic clutch. The sleeve rod is threaded onto the reciprocating screw.
[0017] Furthermore, two connecting blocks are fixedly connected to the rear of the vehicle body, and an electric push rod is fixedly connected through the top of the connecting blocks. The output end of the electric push rod is fixedly connected to the discharge box.
[0018] Furthermore, rollers are fixedly connected to both ends of the conveying roller.
[0019] Furthermore, the threads of the two first screws are in opposite directions.
[0020] A process for preparing a preventive surface treatment functional layer for asphalt pavement includes the following steps:
[0021] S1. First, the motor is started to drive the first screw to rotate. The rotation of the first screw can drive the limit plate to rotate. The limit plate drives the extension cylinder to rotate through the third retaining ring. The rotation of the extension cylinder can drive the limit plate to rotate. When the first feed hole and the second feed hole correspond to the through hole, the material will enter the inner cylinder and be stirred by the limit rod.
[0022] S2. Then the vehicle body moves to drive the conveyor roller to rotate, and the electromagnetic clutch is activated to drive the rotating plate to rotate, which can drive the two inner cylinders to move in opposite directions, so that one set of first discharge holes and second discharge holes correspond to each other, and the other set of first discharge holes and second discharge holes are staggered.
[0023] S3. Start the motor to move the storage box on the limit rod. The material flows into the discharge box through the first discharge hole and the second discharge hole. When the conveying roller rotates, it drives the material to flow to both sides of the discharge box and spreads it on the road surface through the discharge port at the bottom of the discharge box.
[0024] S4. Secondly, another inner cylinder rotates to feed the material while simultaneously being stirred by a limiting rod, allowing it to be recycled.
[0025] The beneficial effects of this invention are as follows:
[0026] 1. The present invention discloses an asphalt pavement preventive maintenance fine surface treatment functional layer preparation device, which, through the cooperative use of the first retaining ring, the third retaining ring, the fixed ring and the second retaining ring, enables the first screw to drive the sliding plate to rotate and move when rotating, so as to stir it during the feeding process and improve the stirring efficiency. At the same time, through the cooperation of the first feeding hole, the second feeding hole and the through hole, it can feed the material according to the proportion.
[0027] 2. The present invention discloses an apparatus for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement. The rotation of the conveying roller can drive the rotating plate to rotate, thereby driving the two inner cylinders to move in opposite directions. The first discharge hole on one inner cylinder is aligned with the second discharge hole for material discharge, while the first discharge hole and the second discharge hole on the other inner cylinder are misaligned for feeding and stirring, so that it can be recycled and improve the coating efficiency.
[0028] 3. The device for preparing the surface treatment functional layer for preventive maintenance of asphalt pavement disclosed in this invention mixes and blends the materials on a vehicle body, eliminating the need for additional vehicles to transport the mixed materials and saving construction costs.
[0029] 4. The device for preparing the fine surface treatment functional layer for preventive maintenance of asphalt pavement disclosed in this invention can disperse the falling material to both sides of the discharge box by setting the two conveying rollers in opposite directions, so as to make it evenly coated, and its power is provided by the movement of the rollers on the road surface, making it convenient to use.
[0030] Other advantages, objectives, and features of the invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination, or may be learned from practice of the invention. The objectives and other advantages of the invention can be realized and obtained through the following description. Attached Figure Description
[0031] To make the objectives, technical solutions, and advantages of the present invention clearer, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, wherein:
[0032] Figure 1 This is a three-dimensional structural schematic diagram of a device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention;
[0033] Figure 2 This is a three-dimensional structural schematic diagram from another perspective of the device for preparing a functional layer for preventive maintenance of asphalt pavement surface treatment according to the present invention.
[0034] Figure 3 This is a schematic diagram of the inner cylinder structure of a device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention;
[0035] Figure 4 This is a schematic diagram of the retaining ring structure of the device for preparing the fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention;
[0036] Figure 5 This is a schematic diagram of the discharge box structure of the asphalt pavement preventive maintenance fine surface treatment functional layer preparation device of the present invention;
[0037] Figure 6 This is a schematic diagram of the fixed block structure of the device for preparing the fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention;
[0038] Figure 7 This is a schematic diagram of the rotating plate structure of the device for preparing the fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention;
[0039] Figure 8 This is a schematic diagram of the second rotating ring structure of the device for preparing the fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention;
[0040] Figure 9 This is an enlarged structural diagram of part A of the device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement according to the present invention.
[0041] Reference numerals: 1. Vehicle body; 2. Mixing tank; 3. Storage tank; 4. Discharge tank; 5. Motor; 6. Partition plate; 7. First storage space; 8. Second storage space; 9. Through hole; 10. Inner cylinder; 11. First screw; 12. Sliding plate; 13. Limiting rod; 14. First feed hole; 15. Second feed hole; 16. First discharge hole; 17. Second discharge hole; 18. Extension cylinder; 19. Limiting plate; 20. First retaining ring; 21. L-shaped connecting plate; 22. Second retaining ring; 23. Fixing ring; 24. Third retaining ring; 25. Fourth retaining ring ; 26. First rotating ring; 27. Connecting block; 28. Electric push rod; 29. Conveying roller; 30. First fixed plate; 31. Splined shaft; 32. Roller; 33. First bevel gear; 34. Second bevel gear; 35. Fixed block; 36. Extension rod; 37. Second fixed plate; 38. Second rotating ring; 39. Sleeve rod; 40. Third fixed plate; 41. Fourth fixed plate; 42. Electromagnetic clutch; 43. Splined sleeve; 44. Support plate; 45. Reciprocating screw; 46. Waist-shaped hole; 47. Spiral groove; 48. Sliding block; 49. Rotating plate. Detailed Implementation
[0042] The following specific examples illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0043] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the invention. To better illustrate the embodiments of the invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0044] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," "right," "front," and "rear" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present invention. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0045] Example 1
[0046] Reference Figures 1-3 A device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement includes a vehicle body 1. Two mixing tanks 2 are fixedly connected to the top of the vehicle body 1. The same storage box 3 is fixedly connected to the top of the two mixing tanks 2. A partition 6 is fixedly connected inside the storage box 3. The partition 6 divides the storage box 3 into a first storage space 7 and a second storage space 8 for holding different raw materials.
[0047] Two inner cylinders 10 are respectively set in the corresponding mixing tank 2. Two sets of corresponding through holes 9 are opened between the mixing tank 2 and the storage box 3. Multiple first feed holes 14 and second feed holes 15 are opened on the outer wall of the inner cylinder 10 for material to enter the inner cylinder 10. Multiple limiting rods 13 for stirring the material are fixedly connected to one side of the inner cylinder 10.
[0048] The sliding plate 12 is slidably sleeved on multiple limiting rods 13. The bottom of the mixing tank 2 is provided with a second discharge hole 17, and the inner wall of the inner cylinder 10 is provided with a first discharge hole 16 that cooperates with the second discharge hole 17 for discharging materials.
[0049] The discharge box 4 is lifted and installed at the rear of the vehicle body 1 and corresponds to the second discharge hole 17. The discharge box 4 is connected to a conveying roller 29 through and rotating inside, which is used to guide the mixed material and spread it evenly on the road surface.
[0050] The first rotating mechanism is set on the mixing tank 2 and is used to drive the limiting rod 13 to rotate to stir the material and drive the sliding plate 12 to move to extrude the stirred material.
[0051] The second transmission mechanism is located between the two mixing drums 2 and is used to drive the two inner cylinders 10 to move in opposite directions. In conjunction with the first transmission mechanism, the two inner cylinders 10 can be used in a cycle. In the above technical solution, the first transmission mechanism can drive the inner cylinder 10 to rotate, so that the material enters the inner cylinder 10 in proportion. At the same time, it drives the limiting rod 13 to rotate to mix and stir the material. Finally, in conjunction with the second transmission mechanism, it drives the sliding plate 12 to move and squeeze the material out of the vehicle body 1. This allows the two inner cylinders 10 to be used alternately in a cycle, thereby improving construction efficiency.
[0052] Reference Figure 2 and Figure 3 The first transmission mechanism includes a first screw 11 that is rotatably connected to one side of the mixing tank 2. A motor 5 is provided on the vehicle body 1. The motor 5 is connected to the two first screws 11 through a synchronous pulley and synchronous drive. The inner cylinder 10 is sleeved on the first screw 11 and is engaged with one end of the first screw 11. The sliding plate 12 is threadedly sleeved on the first screw 11. In the above technical solution, the first screw 11 can be rotated by starting the motor 5. The rotation of the first screw 11 can drive the sliding plate 12 to move on the limiting rod 13, thereby pushing the material. When the inner cylinder 10 is engaged with one end of the first screw 11, the rotation of the first screw 11 can drive the inner cylinder 10 to rotate, so that it performs the feeding and mixing action.
[0053] Reference Figures 5-7 The second transmission mechanism includes a second fixed plate 37 fixedly connected between two L-shaped connecting plates 21. A rotating plate 49 is rotatably connected to the top of the second fixed plate 37. Two oblong holes 46 are opened on the top of the rotating plate 49. An extension rod 36 is provided in the oblong hole 46. A fixing block 35 is fixedly connected to the bottom of the extension rod 36. A first rotating ring 26 is rotatably sleeved on the outer wall of the fixing ring 23. The fixing block 35 is fixedly connected to one side of the corresponding first rotating ring 26. The rotating plate 49 is connected to the conveying roller 29. In the above technical solution, the conveying roller 29 can drive the rotating plate 49 to rotate. The rotation of the rotating plate 49 can drive the extension rod 36 to move in the oblong hole 46. Thus, the two inner cylinders 10 can be driven to move alternately in opposite directions through the two extension cylinders 18, which facilitates material discharge and feeding mixing.
[0054] Example 2
[0055] Reference Figures 1-3 The present invention provides a new technical solution, a device for preparing a fine surface treatment functional layer for preventive maintenance of asphalt pavement, including a vehicle body 1, two mixing tanks 2 are fixedly connected to the top of the vehicle body 1, the same storage box 3 is fixedly connected to the top of the two mixing tanks 2, and a partition 6 is fixedly connected inside the storage box 3, the partition 6 divides the storage box 3 into a first storage space 7 and a second storage space 8 for holding different raw materials.
[0056] Two inner cylinders 10 are respectively set in the corresponding mixing tank 2. Two sets of corresponding through holes 9 are opened between the mixing tank 2 and the storage box 3. Multiple first feed holes 14 and second feed holes 15 are opened on the outer wall of the inner cylinder 10 for material to enter the inner cylinder 10. Multiple limiting rods 13 for stirring the material are fixedly connected to one side of the inner cylinder 10.
[0057] The sliding plate 12 is slidably sleeved on multiple limiting rods 13. The bottom of the mixing tank 2 is provided with a second discharge hole 17, and the inner wall of the inner cylinder 10 is provided with a first discharge hole 16 that cooperates with the second discharge hole 17 for discharging materials.
[0058] The discharge box 4 is lifted and installed at the rear of the vehicle body 1 and corresponds to the second discharge hole 17. The discharge box 4 is connected to a conveying roller 29 through and rotating inside, which is used to guide the mixed material and spread it evenly on the road surface.
[0059] The first rotating mechanism is set on the mixing tank 2 and is used to drive the limiting rod 13 to rotate to stir the material and drive the sliding plate 12 to move to extrude the stirred material.
[0060] The second transmission mechanism is located between the two mixing drums 2 and is used to drive the two inner cylinders 10 to move in opposite directions. In conjunction with the first transmission mechanism, the two inner cylinders 10 can be used in a cycle. In the above technical solution, the first transmission mechanism can drive the inner cylinder 10 to rotate, so that the material enters the inner cylinder 10 in proportion. At the same time, it drives the limiting rod 13 to rotate to mix and stir the material. Finally, in conjunction with the second transmission mechanism, it drives the sliding plate 12 to move and squeeze the material out of the vehicle body 1. This allows the two inner cylinders 10 to be used alternately in a cycle, thereby improving construction efficiency.
[0061] Reference Figure 2 and Figure 3 The first transmission mechanism includes a first screw 11 that is rotatably connected to one side of the mixing tank 2. A motor 5 is provided on the vehicle body 1. The motor 5 is connected to the two first screws 11 through a synchronous pulley and synchronous drive. The inner cylinder 10 is sleeved on the first screw 11 and is engaged with one end of the first screw 11. The sliding plate 12 is threadedly sleeved on the first screw 11. In the above technical solution, the first screw 11 can be rotated by starting the motor 5. The rotation of the first screw 11 can drive the sliding plate 12 to move on the limiting rod 13, thereby pushing the material. When the inner cylinder 10 is engaged with one end of the first screw 11, the rotation of the first screw 11 can drive the inner cylinder 10 to rotate, so that it performs the feeding and mixing action.
[0062] Reference Figure 3 and Figure 4One end of the mixing tank 2 is fixedly connected to multiple L-shaped connecting plates 21, and the multiple L-shaped connecting plates 21 are fixedly connected to the same second retaining ring 22. One end of the inner cylinder 10 is fixedly connected to an extension cylinder 18, and the inner wall of the extension cylinder 18 is provided with a limiting plate 19. One end of the limiting plate 19 is fixedly connected to a first retaining ring 20, and the limiting plate 19 is fixedly sleeved on the first screw 11. One end of the extension cylinder 18 is fixedly connected to a fixing ring 23, and one end of the fixing ring 23 is fixedly connected to a third retaining ring 24 that cooperates with the first retaining ring 20. The other end of the fixing ring 23 is fixed. A fourth retaining ring 25 is connected to cooperate with the second retaining ring 22. In the above technical solution, pushing the inner cylinder 10 into the mixing tank 2 can make the third retaining ring 24 engage with the first retaining ring 20. At this time, the rotation of the first screw 11 can drive the inner cylinder 10 to rotate, and the material is stirred by the limiting rod 13. When the inner cylinder 10 is pulled outward, the fixing ring 23 engages with the second retaining ring 22. At this time, the rotation of the first screw 11 will drive the sliding plate 12 to move on the limiting rod 13. At the same time, the first discharge hole 16 and the second discharge hole 17 correspond to each other to facilitate material discharge.
[0063] Reference Figures 5-7 The second transmission mechanism includes a second fixed plate 37 fixedly connected between two L-shaped connecting plates 21. A rotating plate 49 is rotatably connected to the top of the second fixed plate 37. Two oblong holes 46 are opened on the top of the rotating plate 49. An extension rod 36 is provided in the oblong hole 46. A fixing block 35 is fixedly connected to the bottom of the extension rod 36. A first rotating ring 26 is rotatably sleeved on the outer wall of the fixing ring 23. The fixing block 35 is fixedly connected to one side of the corresponding first rotating ring 26. The rotating plate 49 is connected to the conveying roller 29. In the above technical solution, the conveying roller 29 can drive the rotating plate 49 to rotate. The rotation of the rotating plate 49 can drive the extension rod 36 to move in the oblong hole 46. Thus, the two inner cylinders 10 can be driven to move alternately in opposite directions through the two extension cylinders 18, which facilitates material discharge and feeding mixing.
[0064] Reference Figures 5-7 and Figure 9A first bevel gear 33 is fixedly sleeved on the outer wall of the conveying roller 29. A first fixing plate 30 is fixedly connected to the inner wall of one side of the discharge box 4. A spline shaft 31 is rotatably connected through the top of the first fixing plate 30. A second bevel gear 34 corresponding to the first bevel gear 33 is fixedly sleeved on the outer wall of the spline shaft 31. A second rotating ring 38 is rotatably connected through the top of the second fixing plate 37. A rotating plate 49 is fixedly sleeved on the outer wall of the second rotating ring 38. Two support plates 44 are fixedly connected to the bottom of the second fixing plate 37. The two support plates 44 are fixedly... A fourth fixed plate 41 is fixedly connected to the top of the fourth fixed plate 41, and an electromagnetic clutch 42 is fixedly connected through it. A spline sleeve 43 is fixedly connected to the input end of the electromagnetic clutch 42. The spline sleeve 43 is slidably sleeved on the spline shaft 31. The output end of the electromagnetic clutch 42 is connected to the second rotating ring 38. In the above technical solution, rotating the conveying roller 29 can drive the input end of the electromagnetic clutch 42 to rotate. Activating the electromagnetic clutch 42 can drive the second rotating ring 38 to rotate. The rotation of the second rotating ring 38 can drive the two inner cylinders 10 to move alternately.
[0065] Reference Figure 7 and Figure 8 A third fixed plate 40 is fixedly connected between the two support plates 44. A sleeve rod 39 is slidably provided through the top of the third fixed plate 40. A second rotating ring 38 is slidably sleeved on the sleeve rod 39. A spiral groove 47 is provided on the outer wall of the sleeve rod 39. A sliding block 48 is fixedly connected to the inner wall of the second rotating ring 38. The sliding block 48 is slidably disposed in the spiral groove 47. A reciprocating screw 45 is fixedly connected to the output end of the electromagnetic clutch 42. The sleeve rod 39 is threadedly sleeved on the reciprocating screw 45. In the above technical solution, the rotation of the output end of the electromagnetic clutch 42 can drive the reciprocating screw 45 to rotate. The rotation of the reciprocating screw 45 can drive the sleeve rod 39 to move up and down on the third fixed plate 40. The movement of the sleeve rod 39 can drive the second rotating ring 38 to rotate back and forth through the spiral groove 47 and the sliding block 48, making it easier to control the reciprocating movement of the inner cylinder 10.
[0066] Reference Figure 5 Two connecting blocks 27 are fixedly connected to the rear of the vehicle body 1. An electric push rod 28 is fixedly connected through the top of the connecting block 27. The output end of the electric push rod 28 is fixedly connected to the discharge box 4. In the above technical solution, the discharge box 4 can be raised and lowered by starting the electric push rod 28, so that the height of the discharge box 4 and the ground can be easily controlled.
[0067] Reference Figure 5 Both ends of the conveying roller 29 are fixedly connected to rollers 32. In the above technical solution, when the rollers 32 are in contact with the ground, the movement of the vehicle body 1 can drive the rollers 32 to roll on the ground, thereby driving the conveying roller 29 to rotate and disperse the material.
[0068] Reference Figure 2 and Figure 3 The two first screws 11 have opposite thread directions. In the above technical solution, the opposite thread direction setting can enable the motor 5 to drive the two sliding plates 12 to move in opposite directions when it rotates, so that the two inner cylinders 10 can be used alternately in a cycle.
[0069] A process for preparing a preventive surface treatment functional layer for asphalt pavement includes the following steps:
[0070] S1. First, the motor 5 is started to drive the first screw 11 to rotate. The rotation of the first screw 11 can drive the limit plate 19 to rotate. The limit plate 19 drives the extension cylinder 18 to rotate through the third retaining ring 24. The rotation of the extension cylinder 18 can drive the limit plate 19 to rotate. When the first feed hole 14 and the second feed hole 15 correspond to the through hole 9, the material will enter the inner cylinder 10 and be stirred by the limit rod 13.
[0071] S2. Then the vehicle body 1 moves to drive the conveyor roller 29 to rotate, and the electromagnetic clutch 42 is activated to drive the rotating plate 49 to rotate, which can drive the two inner cylinders 10 to move in opposite directions, so that one set of first discharge holes 16 and second discharge holes 17 correspond to each other, and the other set of first discharge holes 16 and second discharge holes 17 are staggered.
[0072] S3. Start motor 5 drives storage box 3 to move on limit rod 13. Material flows into discharge box 4 through first discharge hole 16 and second discharge hole 17. When conveying roller 29 rotates, it drives material to flow to both sides of discharge box 4 and spreads it on the road surface through discharge port at the bottom of discharge box 4.
[0073] S4. Secondly, the other inner cylinder 10 rotates to feed the material while being stirred by the limiting rod 13, so that it can be recycled.
[0074] Working principle: When in use, the electric push rod 28 is started to drive the discharge box 4 to move downward, so that the roller 32 contacts the ground and puts the material into the first storage space 7 and the second storage space 8 respectively. Then, the motor 5 is started to drive the first screw 11 to rotate. The rotation of the first screw 11 can drive the limit plate 19 to rotate. The limit plate 19 drives the extension cylinder 18 to rotate through the third retaining ring 24. The rotation of the extension cylinder 18 can drive the limit plate 19 to rotate. The material can be stirred through the limit rod 13. When the first feed hole 14 and the second feed hole 15 correspond to the through hole 9, the material will enter the inner cylinder 10, so that it is fed while being stirred.
[0075] After mixing, the vehicle moves, causing roller 32 to roll on the road surface, which in turn causes conveyor roller 29 to rotate. This activates electromagnetic clutch 42. At this time, conveyor roller 29 can drive the output end of electromagnetic clutch 42 to rotate via spline shaft 31 and fourth fixed plate 41, causing reciprocating screw 45 to rotate. The rotation of reciprocating screw 45 causes sleeve rod 39 to move up and down on third fixed plate 40. When sleeve rod 39 moves upward, it can drive second rotating ring 38 to rotate. Second rotating ring 38, through oblong hole 46 and extension rod 36, can drive first rotating ring 26 to move, thereby driving one of them... The inner cylinder 10 moves outward, causing the first discharge hole 16 to coincide with the second discharge hole 17. At the same time, the fourth retaining ring 25 engages with the second retaining ring 22. At this time, the starting motor 5 drives the first screw 11 to rotate. The rotation of the first screw 11 can drive the sliding plate 12 to slide on the limiting rod 13, thus squeezing the material inside the inner cylinder 10. The material falls into the discharge box 4 through the first discharge hole 16 and the second discharge hole 17. During the movement of the vehicle body 1, the conveying roller 29 is driven to rotate. The conveying roller 29 can transport the material to both sides of the discharge box 4, and then it falls to the ground through the discharge port at the bottom of the discharge box 4.
[0076] While the rotating plate 49 rotates, it can drive another inner cylinder 10 to move inward, so that the first retaining ring 20 and the third retaining ring 24 are engaged, and then the feeding and stirring action is performed. After the material in the inner cylinder 10 is used up, the electromagnetic clutch 42 can be activated to drive the inner cylinder 10 to move inward, and drive the other inner cylinder 10 to move outward, so as to carry out the cycle.
[0077] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 5, the electric push rod 28 and the electromagnetic clutch 42 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.
[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.
Claims
1. An apparatus for preparing a functional layer for preventive maintenance microsurfacing of asphalt pavements, comprising a vehicle body, characterized in that, The top of the vehicle body is fixedly connected with two stirring barrels, the top of the two stirring barrels is fixedly connected with a same storage box, the inside of the storage box is fixedly connected with a partition plate, the partition plate divides the inside of the storage box into a first storage space and a second storage space, and different raw materials are stored in the first storage space and the second storage space; Two inner cylinders are arranged in the corresponding stirring barrels, a plurality of first feeding holes and second feeding holes are arranged on the outer wall of the inner cylinder, and the inner cylinder is fixedly connected with a plurality of limiting rods on one side, which are used for stirring the materials; A sliding plate is slidably arranged on the plurality of limiting rods, a second discharging hole is arranged on the bottom of the stirring barrel, a first discharging hole is arranged on the inner wall of the inner cylinder and is used in cooperation with the second discharging hole, and the first discharging hole is used for discharging materials; A discharging box is arranged on the tail of the vehicle body in a lifting mode and corresponds to the second discharging hole, a conveying roller is rotatably arranged in the discharging box, and the conveying roller is used for guiding the stirred materials and uniformly spreading the materials on the road surface; A first rotating mechanism is arranged on the stirring barrel and is used for driving the limiting rods to rotate to stir the materials and driving the sliding plate to move to extrude the stirred materials; A second transmission mechanism is arranged between the two stirring barrels and is used for driving the two inner cylinders to move in opposite directions, so that the two inner cylinders are used in a circulating mode in cooperation with the first transmission mechanism; The first transmission mechanism comprises a first screw rod rotatably arranged on one side of the stirring barrel, a motor is arranged on the vehicle body, the motor is in transmission connection with the two first screw rods through a synchronous wheel and a synchronous belt, the inner cylinder is sleeved on the first screw rod and is clamped at one end of the first screw rod, and the sliding plate is threadedly sleeved on the first screw rod; One end of the stirring barrel is fixedly connected with a plurality of L-shaped connecting plates, one end of the inner cylinder is fixedly connected with an extension cylinder, the inner wall of the extension cylinder is provided with a limiting plate, one end of the limiting plate is fixedly connected with a first clamping ring, the limiting plate is fixedly sleeved on the first screw rod, one end of the extension cylinder is fixedly connected with a fixed ring, one end of the fixed ring is fixedly connected with a third clamping ring used in cooperation with the first clamping ring, the other end of the fixed ring is fixedly connected with a fourth clamping ring used in cooperation with the second clamping ring; The second transmission mechanism comprises a second fixed plate fixedly connected between the two L-shaped connecting plates, the top of the second fixed plate is rotatably connected with a rotating plate, two waist-shaped holes are arranged on the top of the rotating plate, an extension rod is arranged in the waist-shaped hole, the bottom of the extension rod is fixedly connected with a fixed block, the outer wall of the fixed ring is rotatably sleeved with a first rotating ring, the fixed block is fixedly connected on one side of the corresponding first rotating ring, and the rotating plate is in transmission connection with the conveying roller.
2. The apparatus for preparing a functional layer of precision treatment of preventive maintenance of asphalt pavement according to claim 1, characterized in that, The outer wall of the conveying roller is fixedly provided with a first bevel gear, one side inner wall of the discharge box is fixedly connected with a first fixed plate, the top of the first fixed plate is rotatably connected with a spline shaft penetrating therethrough, the outer wall of the spline shaft is fixedly provided with a second bevel gear corresponding to the first bevel gear, the top of the second fixed plate is rotatably connected with a second rotating ring penetrating therethrough, the rotating plate is fixedly provided on the outer wall of the second rotating ring, the bottom of the second fixed plate is fixedly connected with two supporting plates, the same fourth fixed plate is fixedly connected between the two supporting plates, the top of the fourth fixed plate is fixedly connected with an electromagnetic clutch penetrating therethrough, the input end of the electromagnetic clutch is fixedly connected with a spline sleeve, the spline sleeve is slidably provided on the spline shaft, and the output end of the electromagnetic clutch is connected with the second rotating ring.
3. The apparatus for preparing a functional layer for preventive maintenance microsurfacing of asphalt pavements according to claim 2, characterized in that, The same third fixed plate is fixedly connected between the two supporting plates, the top of the third fixed plate is slidably provided with a sleeve rod penetrating therethrough, the second rotating ring is slidably provided on the sleeve rod, the outer wall of the sleeve rod is provided with a spiral groove, the inner wall of the second rotating ring is fixedly connected with a sliding block, the sliding block is slidably provided in the spiral groove, the output end of the electromagnetic clutch is fixedly connected with a reciprocating screw, and the sleeve rod is threadedly provided on the reciprocating screw.
4. The apparatus for preparing a functional layer for preventive maintenance microsurfacing of asphalt pavements according to claim 3, characterized in that, The tail of the vehicle body is fixedly connected with two connecting blocks, the top of the connecting block is fixedly connected with an electric push rod penetrating therethrough, and the output end of the electric push rod is fixedly connected with the discharge box.
5. The apparatus for preparing a functional layer for preventive maintenance microsurfacing of asphalt pavements according to claim 4, characterized in that, Both ends of the conveying roller are fixedly connected with rollers.
6. The apparatus for preparing a functional layer for preventive maintenance microsurfacing of asphalt pavements according to claim 5, characterized in that, The screw directions of the two first screws are opposite.
7. A process for the preparation of a preventive maintenance microsurfacing functional layer for asphalt pavements using a device as claimed in claim 6, characterized in that, The method comprises the following steps: S1, first, the motor is started to drive the first screw to rotate, the first screw can drive the limiting plate to rotate, the limiting plate drives the extension cylinder to rotate through the third clamping ring, the extension cylinder can drive the limiting plate to rotate, when the first feeding hole, the second feeding hole and the through hole correspond, the material will enter the inner cylinder, and the material is stirred by the limiting rod; S2, then, the vehicle body moves to drive the conveying roller to rotate, the electromagnetic clutch is started to drive the rotating plate to rotate, which can drive the two inner cylinders to move in opposite directions, so that one group of first discharge holes and second discharge holes correspond, and the other group of first discharge holes and second discharge holes are staggered with each other; S3, then, the motor is started to drive the storage box to move on the limiting rod, the material flows into the discharge box through the first discharge hole and the second discharge hole, the conveying roller rotates to drive the material to flow to both sides of the discharge box, and the material is spread on the road surface through the discharge port at the bottom of the discharge box; S4, finally, the other inner cylinder rotates to feed while being stirred by the limiting rod, so that it is used in circulation.
Citation Information
Patent Citations
An emulsified asphalt spraying device
CN114319020B
Asphalt quantitative crack pouring device for road paving
CN111021215A
Emulsified asphalt spraying equipment and paving method applying equipment
CN114319020A