Detachable inner container structure for vibration cleaning and manufacturing method thereof

Abstract

This invention relates to the field of cleaning device technology, specifically to a detachable inner tank structure and manufacturing method for vibration cleaning. The structure includes an inner tank, a vibration source, and fixing bolts. The inner tank is mounted on the vibration source, and the fixing bolts connect and secure the inner tank and the vibration source together. The detachable inner tank structure of this invention allows for convenient and flexible adjustment and replacement of the inner tank during vibration cleaning. It is more convenient and flexible to use. The manufacturing method, employing sheet metal fabrication with a rubber coating on the outer surface, effectively prevents scratching of precision machined small parts during vibration cleaning. Furthermore, after a certain period of use, when the rubber coating wears down, the inner tank can be easily removed, re-coated, and reused. This results in lower operating costs and a more user-friendly design.

Description

Technical Field

[0001] This invention relates to the field of cleaning device technology, specifically to a detachable inner tank structure and manufacturing method for vibration cleaning. Background Technology

[0002] In the production process of small precision machinery, it is necessary to clean the surface of the product to remove impurities. Due to the characteristics of the product itself, ultrasonic devices are often used for vibration cleaning. This method is efficient and stable and will not damage the precision structure of the product.

[0003] A type of ultrasonic cleaning machine with an inner tank vibration circulation filter (CN204381006U) is an integrated inner tank vibration cleaning structure that can improve cleaning efficiency by shaking the inner tank during cleaning. Due to its integrated inner tank structure and manufacturing method, the inner tank cannot be replaced according to the size of small machined parts, making it inconvenient to use. Furthermore, after a certain period of use, when the rubber coating of the inner tank wears down, the inner tank cannot be disassembled for replacement, nor can it be disassembled for re-coating. Therefore, it can no longer be used and the entire vibration cleaning machine must be replaced, resulting in high operating costs. Summary of the Invention

[0004] The purpose of this invention is to provide a detachable inner tank structure and manufacturing method for vibration cleaning, which features a replaceable inner tank, repairable rubber layer, and reduced usage cost, thereby solving the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a detachable inner tank structure and manufacturing method for vibration cleaning, comprising an inner tank, a vibration source and a fixing bolt column, wherein the inner tank is installed on the vibration source, and the fixing bolt column connects the inner tank and the vibration source and fixes the inner tank and the vibration source together.

[0006] The detachable inner liner, manufactured according to the structure and method of this invention, is installed and fixed on the vibration source. The inner liner and vibration source are connected and fixed together by fixing bolts, and further secured with a fixing ring to prevent displacement during vibration. The small machined parts to be cleaned are then placed into the inner liner body, and the vibration source is activated. High-frequency vibration cleans the precision machined parts, and the removed debris settles in the waist-shaped groove. After the vibration cleaning is complete, the cleaned parts are removed, and the debris along with the cleaning liquid is removed from the inner liner for the next cleaning step. During the cleaning process, the inner liner can be flexibly adjusted and replaced according to the size of the machined parts, based on specific processing requirements. Furthermore, after a certain period of vibration cleaning use, when the rubber coating of the inner liner wears down, it can be re-coated and reused.

[0007] Preferably, the inner liner includes an inner liner body, an upper edge, and a coating layer. The inner liner body has a lower semi-circular ring structure, an upper open structure, and a hemispherical shell with a conical column structure in the center. The upper edge is located on the outer side of the inner liner body, and the coating layer evenly covers the inner liner body and the upper edge.

[0008] The purpose of the rubber coating is to prevent the hard parts on the inner liner from scratching the precision-machined small parts due to high-frequency and long-term vibrations, thus affecting the quality of the final product.

[0009] Preferably, the inner liner body includes a small waist-shaped groove and a vibration source fixing column. The small waist-shaped groove is a structure of several small rounded rectangular grooves evenly distributed on the inner wall of the inner liner body. The size of the small waist-shaped groove is determined according to the size of the precision machined small parts. The vibration source fixing column is a conical column structure with a through hole at the central axis. The height of the vibration source fixing column is flush with the height of the inner liner body.

[0010] The small waist-shaped groove allows impurities removed by vibration to settle under gravity within the groove, facilitating subsequent cleaning processes. The open upper structure of the inner tank serves as a feeding and unloading port for adding and removing precision small parts that are being vibrated. The vibration source fixing column expands the vibration influence range, enhancing the vibration effect on the inner tank and improving the cleaning efficiency and effectiveness of the device.

[0011] Preferably, the upper edge includes a circular baffle plate and a fixed ring. The circular baffle plate is a circular disc structure and is installed on the bottom surface of the inner liner body. The fixed ring is installed on the bottom of the inner liner body and connected to the vibration source.

[0012] When the circular baffle is located on the upper part of the inner tank body, its function is to prevent the cleaning oil from flowing out of the inner tank during the vibration cleaning process; when the fixed ring is used to install the inner tank on the vibration source, it can connect and fix the inner tank to the vibration source to prevent the inner tank from shifting due to vibration.

[0013] Preferably, the vibration source is an integrated power device with built-in ultrasonic generator, motor and other components, and a fixing hole is provided at the center of the top surface of the vibration source, and the fixing hole is a threaded hole structure.

[0014] Preferably, the fixing hole is directly connected to the vibration component inside the vibration source, which can drive the component installed on the fixing hole to vibrate together.

[0015] This allows the components connected to the vibration source to achieve better vibration effects during vibration, while also being more stable and less prone to loosening or shifting.

[0016] Preferably, the fixing bolt post includes a pin post, a threaded portion and a disassembly head, the threaded portion is located at the bottom of the pin post and the disassembly head is located at the top of the pin post, forming a bolt head structure with a cross-shaped cutting edge in the center.

[0017] The fixed bolt column can be quickly loosened or installed using tools such as screwdrivers and electric drills through the bolt structure of the disassembly head. This allows users to quickly change the inner cleaning tank and other cleaning tools according to the specific size of the object to be cleaned and the cleaning requirements.

[0018] Preferably, the pin is installed in the through hole inside the center of the vibration source fixing column of the inner liner body, and the length and diameter of the pin and the through hole inside the center of the vibration source fixing column are matched.

[0019] When the vibration source vibrates, the pin column can drive the vibration source fixing column and the entire inner tank to vibrate synchronously, optimizing the vibration effect and improving cleaning efficiency.

[0020] Preferably, the threaded portion is installed and fixed in the threaded structure of the fixing hole of the vibration source, and the threaded structure of the threaded portion and the threaded structure of the fixing hole of the vibration source are mutually matched, and the length and diameter are the same.

[0021] The fixing bolt column can be firmly installed on the vibration source and vibrates as the vibration source moves. At the same time, due to the connection stability of the threaded structure, the inner liner, which is fixed to the vibration source through the fixing bolt column, can obtain stronger connection stability and vibration cleaning effect.

[0022] Compared with the prior art, the present invention provides a detachable inner tank structure and manufacturing method for vibration cleaning, which has the following beneficial effects:

[0023] 1. The detachable inner tank structure of this invention allows for convenient and flexible adjustment and replacement of the inner tank during vibration cleaning. This makes it more convenient and flexible to use.

[0024] 2. The sheet metal inner liner manufacturing method described in this invention, which uses a rubber coating process, effectively prevents scratches on precision machined small parts during vibration cleaning. Furthermore, after a certain period of use, when the rubber coating wears down, the inner liner can be easily removed, re-coated, and reused. This results in lower operating costs and a more user-friendly design. Attached Figure Description

[0025] Figure 1 This is a three-dimensional demonstration diagram of the structure of the present invention;

[0026] Figure 2 This is a three-dimensional exploded view of the structure of the present invention;

[0027] Figure 3This is a three-dimensional demonstration diagram of the inner liner of the present invention;

[0028] Figure 4 This is a three-dimensional demonstration diagram of the fixed bolt column structure of the present invention.

[0029] The components are as follows: 1. Inner liner; 101. Inner liner body; 1011. Waist-shaped groove; 1012. Vibration source fixing post; 102. Upper edge; 1021. Circular side plate; 1022. Fixing ring; 103. Rubber coating layer; 2. Vibration source; 201. Fixing hole; 3. Fixing bolt post; 301. Pin post; 302. Threaded part; 303. Disassembly head. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figure 1-4 The present invention provides a technical solution: a detachable inner tank structure and manufacturing method for vibration cleaning, including an inner tank 1, a vibration source 2 and a fixing bolt column 3. The inner tank 1 is installed on the vibration source 2, and the fixing bolt column 3 connects the inner tank 1 and the vibration source 2 and fixes the inner tank 1 and the vibration source 2 together.

[0032] The detachable inner liner 1, manufactured according to the structure and method of this invention, is installed and fixed on the vibration source 2. The inner liner 1 and vibration source 2 are connected and fixed together by fixing bolts 3, and further secured with a fixing ring 1022 to prevent the inner liner 1 from shifting during vibration. The small machined parts to be cleaned are then placed into the inner liner body 101, and the vibration source 2 is activated. High-frequency vibration cleans the precision machined parts, and the cleaned debris settles in the waist-shaped groove 1011. After the vibration cleaning is complete, the cleaned parts are removed, and the debris along with the cleaning liquid is removed from the inner liner 1 for the next cleaning process. During the cleaning process, the inner liner 1 can be flexibly adjusted and replaced according to the size of the machined parts, based on specific processing requirements. Furthermore, after a certain period of vibration cleaning, when the rubber coating layer 103 of the inner liner wears down, it can be re-coated and reused.

[0033] Specifically, the inner liner 1 includes an inner liner body 101, an upper edge 102, and a coating layer 103. The inner liner body 101 has a lower semi-circular ring structure, an upper open structure, and a hemispherical shell with a conical column structure in the center. The upper edge 102 is located on the outer side of the inner liner body 101, and the coating layer 103 is evenly covered on the inner liner body 101 and the upper edge 102.

[0034] Through the above technical solution, the function of the rubber coating layer 103 is to prevent the hard parts on the inner liner 1 from scratching the precision machined small parts due to high-frequency and long-term vibration of the device, thus affecting the quality of the final product.

[0035] Specifically, the inner liner body 101 includes a small waist-shaped groove 1011 and a vibration source fixing post 1012. The small waist-shaped groove 1011 is a series of small rounded rectangular grooves evenly distributed on the inner wall of the inner liner body 101. The size of the small waist-shaped groove 1011 is determined according to the size of the precision machined small parts. The vibration source fixing post 1012 is a conical column structure with a through hole at the central axis. The height of the vibration source fixing post 1012 is flush with the height of the inner liner body 101.

[0036] Through the above technical solution, the function of the small waist-shaped groove 1011 is to facilitate the sedimentation of impurities removed by vibration into the groove 1011 by gravity, which is convenient for subsequent cleaning of the device. The open structure at the top of the inner tank body 101 serves as the feeding and unloading port during the cleaning process, making it convenient to add and remove precision small parts that are being vibrated. The vibration source fixing column 1012 can expand the vibration influence range of the vibration source 2, making the vibration effect on the inner tank 1 better, thereby improving the cleaning efficiency and effect of the device.

[0037] Specifically, the upper edge 102 includes a circular baffle plate 1021 and a fixed ring 1022. The circular baffle plate 1021 is a circular disc structure and is installed on the bottom surface of the inner liner body 101. The fixed ring 1022 is installed on the bottom of the inner liner body 101 and is connected to the vibration source 2.

[0038] With the above technical solution, when the circular baffle 1021 is located on the upper part of the inner liner body 101, its function is to prevent the cleaning oil from flowing out to the outside of the inner liner 1 during the vibration cleaning process; when the fixed ring 1022 is used to install the inner liner 1 on the vibration source 2, the inner liner 1 can be connected and fixed to the vibration source 2 to prevent the inner liner 1 from shifting due to vibration.

[0039] Specifically, the vibration source 2 is an integrated power device with built-in ultrasonic generator, motor and other components. A fixing hole 201 is provided at the center of the top surface of the vibration source 2. The fixing hole 201 is a threaded hole structure.

[0040] Specifically, the fixing hole 201 is directly connected to the vibration component inside the vibration source 2, which can drive the components installed on the fixing hole 201 to vibrate together.

[0041] Through the above technical solution, the components connected to the vibration source 2 can obtain better vibration effect when vibrating, and are more stable, making it less likely for the installed components to become loose or shift.

[0042] Specifically, the fixing bolt post 3 includes a pin post 301, a threaded part 302, and a disassembly head 303. The threaded part 302 is located at the bottom of the pin post 301, and the disassembly head 303 is located at the top of the pin post 301, forming a bolt head structure with a cross-shaped cutting edge in the center.

[0043] Through the above technical solution, the fixed bolt column 3 can be quickly disassembled or installed by using tools such as screwdrivers and electric drills through the bolt structure of the disassembly head 303. This allows users to quickly replace the inner liner 1 and other cleaning tools according to the specific size of the object to be cleaned and the cleaning requirements.

[0044] Specifically, the pin post 301 is installed in the through hole inside the center of the vibration source fixing post 1012 of the inner liner body 101, and the length and diameter of the pin post 301 and the through hole inside the center of the vibration source fixing post 1012 are matched.

[0045] Through the above technical solution, when the vibration source 2 vibrates, it can drive the vibration source fixing column 1012 and the entire inner liner 1 to vibrate synchronously through the pin column 301, thereby optimizing the vibration effect and improving cleaning efficiency.

[0046] Specifically, the threaded part 302 is installed and fixed in the threaded structure of the fixing hole 201 of the vibration source 2, and the threaded structure of the threaded part 302 and the threaded structure of the fixing hole 201 of the vibration source 2 cooperate with each other, and have the same length and diameter.

[0047] Through the above technical solution, the fixing bolt column 3 can be firmly installed on the vibration source 2 and vibrate as the vibration source 2 moves. At the same time, due to the connection stability of the threaded structure, the inner liner 1, which is fixed to the vibration source 2 by the fixing bolt column 3, can obtain stronger connection stability and vibration cleaning effect.

[0048] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A detachable inner tank structure for vibration cleaning, comprising an inner tank (1), a vibration source (2), and a fixing bolt post (3), characterized in that: The inner liner (1) is installed on the vibration source (2). The fixing bolt column (3) connects the inner liner (1) and the vibration source (2) and fixes the inner liner (1) and the vibration source (2) together. The inner liner (1) includes an inner liner body (101), an upper edge (102) and a rubber coating layer (103). The inner liner body (101) has a lower semi-circular ring structure, an upper open structure and a hemispherical shell with a conical column structure in the center. The upper edge (102) is set on the outer side of the inner liner body (101). The rubber coating layer (103) is evenly covered on the inner liner body (101) and the upper edge (102). The inner liner body (101) includes a small waist-shaped groove (1011) and a vibration source fixing column (1012). The small waist-shaped groove (1011) is a series of small rounded rectangular grooves evenly distributed on the inner wall of the inner liner body (101). The size of the small waist-shaped groove (1011) is determined according to the size of the precision machined small parts. The vibration source fixing column (1012) is a conical column structure with a through hole at the central axis. The height of the vibration source fixing column (1012) is flush with the height of the inner liner body (101). The vibration source (2) is an integrated power device with a built-in ultrasonic generator and motor. A fixing hole (201) is provided at the center of the top surface of the vibration source (2). The fixing hole (201) is a threaded hole structure. The fixing hole (201) is directly connected to the vibration component inside the vibration source (2) and can drive the component installed on the fixing hole (201) to vibrate together.

2. The detachable inner tank structure for vibration cleaning according to claim 1, characterized in that: The upper edge (102) includes a circular baffle plate (1021) and a fixed ring (1022). The circular baffle plate (1021) is a circular disc structure and is installed on the bottom surface of the inner liner body (101). The fixed ring (1022) is installed at the bottom of the inner liner body (101) and is connected to the vibration source (2).

3. The detachable inner tank structure for vibration cleaning according to claim 1, characterized in that: The fixing bolt post (3) includes a pin post (301), a threaded part (302) and a disassembly head (303). The threaded part (302) is located at the bottom of the pin post (301), and the disassembly head (303) is located at the top of the pin post (301). It is a bolt head structure with a cross-shaped cutting edge in the center.

4. The detachable inner tank structure for vibration cleaning according to claim 3, characterized in that: The pin (301) is installed in the through hole inside the center of the vibration source fixing post (1012) of the inner liner body (101), and the length and diameter of the through hole inside the center of the pin (301) and the vibration source fixing post (1012) are matched.

5. The detachable inner tank structure for vibration cleaning according to claim 3, characterized in that: The threaded part (302) is installed and fixed in the threaded structure of the fixing hole (201) of the vibration source (2), and the threaded structure of the threaded part (302) and the threaded structure of the fixing hole (201) of the vibration source (2) cooperate with each other, and have the same length and diameter.

6. A method for manufacturing a detachable inner tank structure for vibration cleaning according to claim 1, characterized in that: The fixing bolt column (3) is firmly installed on the vibration source (2). As the vibration source (2) moves, it vibrates, so that the inner liner (1) which is fixed to the vibration source (2) by the fixing bolt column (3) obtains stronger connection stability and vibration cleaning effect.

Images