A detection line and electric furnace assembly test packaging line
By introducing transmission devices, oscillating machines, and electrical testing devices into the electric furnace production line, combined with a soundproof room and decibel detectors, the problem of incomplete testing of electric furnaces has been solved, enabling efficient screening of defective products and ensuring the quality and production efficiency of electric furnaces.
Patent Information
- Application Number
- CN202311786693.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2043-12-22
AI Technical Summary
The existing electric furnace testing line is not comprehensive enough to completely screen out defective products, resulting in defective products entering the market and harming consumer interests.
A testing production line was designed, including a second frame, a transmission device, a swinging machine, and several electrical testing devices. The electrical testing devices are used to perform electrical tests on the electric furnace, and the swinging machine drives the electric furnace to swing to determine internal abnormal noises. Combined with a soundproof room and a decibel detector, the noise level is determined to be within acceptable limits, and defective products are screened out.
This system enables comprehensive testing of electric furnaces, screening out defective products that cannot be powered on and started normally, have unstable structures, or produce excessive noise during operation. This ensures that the electric furnaces produced are high-quality products, thereby improving production efficiency and protecting consumer interests.
Smart Images

Figure CN117602304B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric heating furnace production, in particular to a detection production line and an electric heating furnace assembly test packaging line. BACKGROUND
[0002] Electric heating furnace is also called electric heating film electric heating stove, electric fire bucket, solid wood heater, etc. People in each region have different names. Electric heating furnace can be widely used in residential, office, hotel, shopping mall, hospital, school, train compartment and other civil and public buildings for heating.
[0003] During the production to sale of electric heating furnace, it needs to go through the processes of assembly, test, labeling and packaging. Referring to the utility model patent with publication number CN207352086U, the existing electric heating furnace test line, after the preparation of the electric heating furnace in the prior art, only the electrical test is usually carried out, if the normal conduction start can be judged as good product, and then output to the market, however, the prepared electric heating furnace still has some internal hidden dangers, for example, some parts are loose and fall off during the assembly process, which leads to the situation that the internal structure of the electric heating furnace is not reliable, if the part of the defective product is not picked out, which leads to the flow to the market, it will greatly damage the interests of consumers.
[0004] Therefore, it is necessary to provide a technical scheme to solve the above problems. SUMMARY
[0005] The present application provides a detection production line and an electric heating furnace assembly test packaging line, which aims to solve the problem that the existing electric heating furnace detection line does not detect comprehensively and cannot completely screen out defective products.
[0006] To achieve the above-mentioned purpose, the present application provides a detection production line, which comprises a second rack, a transmission device, a swing machine and a plurality of electrical measuring devices, wherein:
[0007] The plurality of electrical measuring devices are arranged on the second rack, and the transmission device is installed on the second rack to drive the plurality of electrical measuring devices to move along the length direction of the second rack; the swing machine is arranged at the middle part of the second rack to drive the electric heating furnace on the electrical measuring device to swing.
[0008] More specifically, the electrical measuring device comprises an electrical measuring support plate, the electrical measuring support plate is connected with the transmission device, the bottom of the electrical measuring support plate is provided with a conductive brush, and the top of the electrical measuring support plate is provided with a socket, the socket is electrically connected with the conductive brush; a conductive copper bar is installed on the second rack, the conductive copper bar is located below the electrical measuring support plate and corresponds to the position of the conductive brush.
[0009] More specifically, the second rack is also provided with a plurality of blocking mechanisms for limiting the electric test board, the blocking mechanism comprises a first telescopic driver and a baffle piece, the baffle piece is connected with the first telescopic driver and is driven to lift by the first telescopic driver.
[0010] More specifically, the transmission device comprises a second transmission belt, the electric test device is arranged on the second transmission belt, the second rack is provided with a second driving mechanism for driving the second transmission belt to operate; the transmission device is provided with two groups, the two groups of transmission devices are distributed in an up-down mode and are all transmissionally connected with the second rack; the two ends of the second rack are respectively provided with a return plate mechanism, the return plate mechanism comprises a second telescopic driver and a return plate trolley, the return plate trolley is connected with the second telescopic driver and is driven to lift by the second telescopic driver, the return plate trolley comprises a trolley body and two groups of transmission components arranged on the two sides of the trolley body.
[0011] More specifically, the swing machine comprises a support, a movable plate and a swing rack, the support is arranged outside the second rack, the movable plate is hinged with the support, the swing rack is arranged above the electric test device and is slidably connected with the movable plate, the movable plate is provided with a fifth telescopic driver for driving the swing rack to lift, the support is provided with a first rotary driver for driving the movable plate to rotate, the bottom of the swing rack is provided with two clamping arms, the clamping arms are slidably connected with the swing rack, the swing rack is provided with a fourth telescopic driver for driving the two clamping arms to approach or move away from each other, the end of the clamping arm is provided with a second rotary driver, and the output end of the second rotary driver is provided with a clamping piece.
[0012] More specifically, the first rotary driver and the second rotary driver are both selected from servo motors, and the servo motors are provided with silencing structures.
[0013] More specifically, the middle part of the second rack is provided with a soundproof detection room, and the swing machine is arranged inside the soundproof detection room.
[0014] More specifically, the middle part of the second rack is also provided with a quiet room, the quiet room is arranged in the middle part of the second rack, is provided with a through hole at the position corresponding to the electric test device, and is provided with a first decibel detector and a first alarm in the quiet room, and the first decibel detector and the first alarm are electrically connected.
[0015] The detection line of the application has the following advantages:
[0016] The application optimizes the structure of the detection line, so that it can not only detect whether the electric heating furnace can be normally powered on, but also drive the electric heating furnace to swing through the swing machine, judge whether there is a screw or other part falling off by analyzing whether there is an abnormal sound inside the electric heating furnace when it swings, and determine whether the volume of the electric heating furnace exceeds the standard by detecting the volume generated when the electric heating furnace operates through the cooperation of the mute room and the first decibel detector. By using the design of the application, defective products that cannot be normally powered on, have unstable structure and have excessive running noise can be screened out, so as to ensure that the output electric heating furnace is a high-quality product, thereby protecting the interests of consumers.
[0017] An electric heating furnace assembly test packaging line comprises an assembly line, a labeling line, a boxing line and one of the above detection lines, wherein the assembly line, the detection line, the labeling line and the boxing line are arranged in sequence.
[0018] The assembly line is used to assemble the electric heating furnace.
[0019] Both ends of the detection line are provided with feeding mechanisms.
[0020] The labeling line comprises a second conveying device and a labeling device, and the labeling device is arranged outside the second conveying device.
[0021] The boxing line comprises a third conveying device and a boxing device, and the boxing device is arranged outside the third conveying device.
[0022] More specifically, the assembly line comprises two first conveying devices arranged side by side and two transfer devices arranged at both ends of the first conveying devices; the first conveying device comprises a first rack and a first transmission belt, the first transmission belt is drivingly connected to the first rack, the first rack is provided with a first driving mechanism for driving the first transmission belt to rotate, and a plurality of tooling plates are placed on the first transmission belt; the transfer device comprises a base, a transfer trolley and two jacking trolleys, the transfer trolley is installed on the base, the two jacking trolleys are distributed on both sides of the transfer trolley, the base is provided with a lifting mechanism for driving the jacking trolleys to lift, and the positions of the two jacking trolleys correspond to the positions of the two first conveying devices.
[0023] The electric heating furnace assembly test packaging line has the following beneficial effects:
[0024] The application reasonably combines the assembly line, the detection line, the labeling line and the boxing line, so that the whole production process from the preparation of the electric heating furnace to the packaging can be completed on one production line, the whole production process is more smooth and orderly, the electric heating furnace does not need to be transferred between different devices, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 This is a schematic diagram of the structure of an electric furnace assembly, testing, and packaging line according to the present invention;
[0026] Figure 2 This is a schematic diagram of the assembly line in an electric furnace assembly, testing and packaging line according to the present invention;
[0027] Figure 3 This is a schematic diagram of the transfer device in an electric furnace assembly, testing and packaging line according to the present invention;
[0028] Figure 4 This is a schematic diagram of the lifting trolley in an electric furnace assembly, testing and packaging line according to the present invention;
[0029] Figure 5 This is a schematic diagram of the testing production line in an electric furnace assembly, testing, and packaging line according to the present invention;
[0030] Figure 6 This is a left view of an electric furnace assembly, testing, and packaging line according to the present invention.
[0031] Figure 7 This is a schematic diagram of the structure of an electrical testing tray in an electric furnace assembly, testing, and packaging line according to the present invention;
[0032] Figure 8 This is a schematic diagram of the structure of a swing machine in an electric furnace assembly, testing and packaging line according to the present invention;
[0033] Figure 9 This is a partial schematic diagram of a swing machine in an electric furnace assembly, testing and packaging line according to the present invention;
[0034] Figure 10 This is a schematic diagram of the feeding mechanism in an electric furnace assembly, testing and packaging line according to the present invention;
[0035] Figure 11 This is a schematic diagram of the labeling production line in an electric furnace assembly, testing, and packaging line according to the present invention.
[0036] Figure 12 This is a schematic diagram of the packing production line in an electric furnace assembly, testing and packaging line involved in this invention.
[0037] Marked in the image:
[0038] 1. Assembly line; 2. Testing line; 3. Labeling line; 4. Packaging line;
[0039] 11. First conveying device; 12. Transfer device; 121. Base; 122. Transfer trolley; 123. Lifting trolley; 1231. Car body; 1232. Transmission component;
[0040] 21. Second frame; 22. Transmission device; 23. Soundproof room; 24. Swing machine; 241. Support; 242. Swing frame; 243. First rotary actuator; 244. Movable plate; 245. Clamping arm; 246. Second rotary actuator; 247. Clamping component; 248. Soundproof testing room; 25. Electrical testing device; 251. Electrical testing tray; 252. Positioning block; 253. Socket; 254. Conductive brush; 255. Conductive copper busbar; 26. Feeding mechanism; 261. Transverse frame; 262. Transverse drive component; 263. Third telescopic actuator; 264. Picking component; 27. Return plate mechanism; 271. Second telescopic actuator; 272. Return plate trolley;
[0041] 31. Second conveying device; 32. Labeling device;
[0042] 41. Third conveying device; 42. Packing device. Detailed Implementation
[0043] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0044] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on the other component or there may be an intervening component at the same time; when a component is referred to as "connected to" another component, it can be directly connected to the other component or there may be an intervening component at the same time.
[0045] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0046] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" is based on the orientation or positional relationship shown in the accompanying drawings and is only for the purpose of facilitating the description of the embodiments of the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0047] To more clearly illustrate the technical solution of the present invention, a preferred embodiment is provided below for reference. Figures 1-12An electric furnace assembly, testing, and packaging line includes an assembly line 1, a testing line 2, a labeling line 3, and a packing line 4 arranged sequentially, wherein:
[0048] Assembly line 1 is used to assemble and manufacture electric furnaces;
[0049] The testing production line 2 includes a second frame 21, a transmission device 22, a soundproof chamber 23, a swing machine 24, and several electrical testing devices 25. The second frame 21 is made of metal. Several electrical testing devices 25 are mounted on the second frame 21. The transmission device 22 is mounted on the second frame 21 and is used to drive the electrical testing devices 25 to move along the length of the second frame 21. The soundproof chamber 23 is located in the middle of the second frame 21 and has perforations at the positions corresponding to the electrical testing devices 25. The transmission device 22 can drive the electrical testing devices 25 to enter or exit the soundproof chamber 23 through the perforations. A first decibel detector is installed inside the soundproof chamber 23. The swing machine 24 is located in the middle of the second frame 21. Preferably, the swing machine 24 is located at the rear of the soundproof chamber 23. The swing machine 24 is used to drive the electric furnace on the electrical testing devices 25 to swing. Feeding mechanisms 26 are provided at both ends of the testing production line 2.
[0050] The labeling production line 3 includes a second conveying device 31 and a labeling device 32, with the labeling device 32 located outside the second conveying device 31;
[0051] The packaging line 4 includes a third conveying device 41 and a packaging device 42, with the packaging device 42 located outside the third conveying device 41.
[0052] The working process of the electric furnace assembly, testing, and packaging line involved in this invention is as follows: Workers cooperate with automated equipment to assemble and prepare the electric furnace at assembly line 1; subsequently, the feeding mechanism 26 transports the prepared electric furnace from assembly line 1 to the electrical testing device 25 on testing line 2. The electric furnace can be electrically connected to the electrical testing device 25, which supplies power to the furnace to confirm its normal operation. After completing the electrical testing, the electric furnace remains in the start-up state, while the electrical testing device 25, driven by the transmission device 22, moves the furnace, causing it to enter the interior of a soundproof chamber 23 through a perforation. The soundproof chamber 23 essentially isolates external sound, leaving only the sound generated by the electric furnace during operation. A first decibel detector detects the operating sound of the electric furnace to determine whether its operating volume exceeds the standard. The first decibel detector is connected to... A first alarm is connected. When the operating sound of the electric furnace exceeds the set decibel value, the first alarm will sound an alarm. After the volume test is completed, the electric furnace is then conveyed to the swing machine 24. The swing machine 24 lifts the electric furnace and controls it to swing. By analyzing whether there are abnormal noises inside the electric furnace during the swing, it is determined whether there are screws or other parts that have fallen off inside the electric furnace. In the electrical test, volume test and swing test, the electric furnace that fails is directly removed from the inspection production line 2, while the electric furnace that passes is conveyed by the feeding mechanism 26 to the second conveying device 31. The second conveying device 31 moves the electric furnace to the labeling device 32 for labeling. After labeling is completed, the second conveying device 31 conveys the electric furnace to the third conveying device 41. The third conveying device 41 moves the electric furnace to the packing device 42, where the packing device 42 packs the electric furnace. This application rationally combines assembly line 1, testing line 2, labeling line 3, and packing line 4, allowing the entire production process of electric furnaces from preparation to packaging to be completed on a single production line. This makes the entire production process smoother and more organized, eliminating the need to transfer electric furnaces to different equipment and thus improving production efficiency. In addition, this application optimizes the structure of testing line 2, enabling the accurate screening of defective products that cannot be powered on normally, have unstable structures, or produce excessive operating noise. This ensures that all output electric furnaces are high-quality products, thereby protecting the interests of consumers.
[0053] In this embodiment, the assembly line 1 includes two first conveying devices 11 arranged side by side and two transfer devices 12 located at both ends of the first conveying devices 11. The first conveying device 11 includes a first frame and a first transmission belt. The first transmission belt is connected to the first frame. The first frame is provided with a first driving mechanism that drives the first transmission belt to rotate. Several tooling plates are placed on the first transmission belt. The transfer device 12 includes a base 121, a transfer trolley 122 and two lifting trolleys 123. The transfer trolley 122 is mounted on the base 121. The two lifting trolleys 123 are distributed on both sides of the transfer trolley 122. The base 121 is provided with a lifting mechanism that drives the lifting trolleys 123 to move up and down. The positions of the two lifting trolleys 123 correspond to the positions of the two first conveying devices 11. The transfer trolley 122 and the lifting trolley 123 have the same structure, both including a body 1231 and two sets of transmission components 1232 located on both sides of the body 1231. The transmission direction of the transmission components 1232 is perpendicular to the transmission direction of the first conveying device 11.
[0054] Furthermore, the transmission component 1232 consists of a transmission belt, a transmission motor, and two drive wheels; both drive wheels are rotatably connected to the vehicle body 1231, the transmission belt is connected to the two drive wheels, and the transmission motor is mounted on the vehicle body 1231 to drive either drive wheel to rotate.
[0055] Furthermore, a number of detection cameras are provided above the first conveying device 11, and all of the detection cameras are mounted on the first frame. A second alarm is provided on the outside of the detection cameras and is mounted on the first frame. A controller is installed on the first frame, and both the detection cameras and the second alarm are electrically connected to the controller.
[0056] In practical applications, the first conveyor device 11 is divided into several workstations, each equipped with either a worker or an automatic assembly machine. The first transmission belt drives the tooling plate to move, allowing it to reach various workstations for the assembly of different parts. During the assembly process, after the tooling plate stops at each workstation, a detection camera takes a picture of the semi-finished product on the tooling plate and transmits the image to the controller. The controller analyzes whether there are any differences between the actual captured image and the preset structure (e.g., whether there is a significant deviation between the position of a newly installed component and the preset position, or whether there are missing locking screws, etc.). When an abnormality is detected, the second alarm will sound an alarm to remind the worker to conduct an inspection, thereby improving the yield rate of the manufactured electric furnaces. When the first transmission belt drives the tooling plate... When the plate moves to the end of the first conveyor 11, the lifting mechanism drives the lifting trolley 123 to rise, thereby lifting the tooling plate. Then, the conveyor motor starts, causing the conveyor belt to run, thereby moving the tooling plate to the fixed trolley. The fixed trolley then uses the transmission component 1232 to transport the tooling plate to another lifting trolley 123. Next, the lifting mechanism drives the lifting trolley 123 carrying the tooling plate to descend, placing the tooling plate on the second conveyor 11 for subsequent assembly of other components. When the tooling plate moves to the end of the second conveyor 11, it means that the electric furnace has completed the loading of all parts. At this time, the electric furnace can be transported to the testing production line 2 by the feeding mechanism 26, while the tooling plate is transported back to the first conveyor by another transfer device 12. Using the design of this application, the length of the assembly production line 1 is significantly shortened, thereby shortening the overall length of the electric furnace assembly, testing, and packaging line, making it easier to install in the workshop.
[0057] In this embodiment, the electrical testing device 25 includes an electrical testing tray 251, which is connected to the transmission device 22. A conductive brush 254 is provided at its bottom, and a socket 253 is provided at its top. The conductive brush 254 includes a copper conductor and several copper wires connected to the copper conductor. The socket 253 is electrically connected to the copper conductor. A conductive copper busbar 255 is installed on the second frame 21, located below the electrical testing tray 251 and electrically connected to the conductive brush 254. It should be understood that the electrical testing tray 251 can be made of bakelite, plastic, or metal, etc.
[0058] Furthermore, the top of the electrical test plate 251 is provided with a positioning block 252, which is L-shaped.
[0059] Furthermore, a temperature sensor is provided on the electrical testing plate 251.
[0060] In practical applications, after the feeding mechanism 26 transports the electric furnace from the assembly line 1 to the electrical testing tray 251, the electric furnace is positioned by the L-shaped positioning block 252. Then, the transmission device 22 drives the electrical testing tray 251 to move to the testing station. At this time, the conductive brush 254 on the electrical testing tray 251 contacts the conductive copper busbar 255 on the second frame 21, so that the socket 253 is connected to the power supply. When the operator inserts the power plug of the electric furnace into the socket 253, the electric furnace can obtain power and start up. Then, the heating temperature and heating efficiency are detected manually or by using a temperature sensor to determine whether the electric furnace is qualified. The design of this application can effectively screen out electric furnaces that cannot generate heat properly. In addition, this application uses copper wire as the bristle structure of the conductive brush 254. The copper wire has a small diameter and a certain degree of elastic deformation. Therefore, when the conductive brush 254 moves to the corresponding position of the conductive copper busbar 255, the copper wire can deform and thus make close contact with the conductive copper busbar 255, ensuring the electrical conduction of the socket 253, thereby improving the accuracy of detection. Moreover, under long-term use, there will be no mutual wear between the conductive brush 254 and the conductive copper busbar 255, which improves the service life of the conductive structure.
[0061] In this embodiment, the second frame 21 is also equipped with several blocking mechanisms for limiting the movement of the electrical testing tray 251. The blocking mechanism includes a first telescopic driver and a baffle. The baffle is connected to the first telescopic driver and is driven to move up and down by the first telescopic driver. In practical applications, the baffle blocks the electrical testing tray 251, ensuring that it stops precisely after moving to the next workstation. While the electrical testing tray 251 is moving, the first telescopic driver drives the baffle downwards, thus preventing the baffle from obstructing the movement of the electrical testing tray 251. It should be understood that the first conveying device 11 is also equipped with a blocking mechanism to limit the movement of the tooling plate.
[0062] In this embodiment, the transmission device 22 includes a second transmission belt, which is connected to the second frame 21. The electrical measuring device 25 is placed on the second transmission belt. The second frame 21 is provided with a second drive mechanism that drives the second transmission belt to rotate. There are two sets of transmission devices, which are distributed vertically and are both connected to the second frame 21. The two ends of the second frame 21 are respectively provided with return plate mechanisms 27. The return plate mechanism 27 includes a second telescopic driver 271 and a return plate trolley 272. The return plate trolley 272 is connected to the second telescopic driver 271 and is driven to move up and down by the second telescopic driver 271. The return plate trolley 272 includes a vehicle body and two sets of transmission components arranged on both sides of the vehicle body.
[0063] In practical applications, the electrical testing tray 251 contacts the second transmission belt, which drives the electrical testing tray 251 to move. This allows the electric furnace on the electrical testing tray 251 to sequentially perform electrical testing, volume testing, and sway testing. When the electrical testing tray 251 moves to the end of the second frame 21, it indicates that the electric furnace has completed the above tests. The electric furnace can then be transported to the second conveyor 31 via the feeding mechanism 26. The electrical testing tray 251 continues to move under the action of the second transmission belt until it reaches the return tray trolley 272. Subsequently, the second telescopic driver 271 drives the return tray trolley 272 downward, aligning the electrical testing tray 251 with the second transmission belt below. The return tray trolley 272 uses a transmission component to control the movement of the electrical testing tray 251 onto the second transmission belt. Using the design of this application, the electrical testing tray 251 can be automatically transported back by the second transmission belt below, achieving automatic return and eliminating the need for manual handling of the electrical testing tray 251, thus reducing workload.
[0064] As another preferred embodiment, the transmission device 22 includes a transmission chain, which is driven to the second frame 21. The electrical testing tray 251 is fixedly connected to a link on the transmission chain. The second frame 21 is equipped with a second drive mechanism that drives the transmission wheel to rotate. With the above design, the upper part of the transmission chain can drive the electrical testing tray 251 to move forward, while the lower part of the transmission chain can drive the electrical testing tray 251 to move backward, thereby realizing the automatic return of the electrical testing tray 251.
[0065] In this embodiment, the swing machine 24 includes a support 241, a movable plate 244, and a swing frame 242. The support 241 is located outside the second frame 21. The movable plate 244 is hinged to the support 241. The swing frame 242 is located above the electrical measuring device 25 and is slidably connected to the movable plate 244. The movable plate 244 is provided with a fifth telescopic driver that drives the swing frame 242 to move up and down. The support 241 is equipped with a first rotary driver 243 that drives the movable plate 244 to rotate. The bottom of the swing frame 242 is provided with two clamping arms 245, which are slidably connected to the swing frame 242. The swing frame 242 is provided with a fourth telescopic driver that drives the two clamping arms 245 to move closer or further away from each other. The ends of the clamping arms 245 are provided with a second rotary driver 246, and the output end of the second rotary driver 246 is provided with a clamping member 247.
[0066] Furthermore, both the first rotary driver 243 and the second rotary driver 246 are servo motors, and the servo motors are equipped with a noise reduction structure. The noise reduction structure includes a soundproof cover and a buffer pad. The soundproof cover is placed outside the servo motor and is used to isolate the noise generated by the rotor inside the servo motor during operation. The buffer pad is placed between the servo motor and the bracket 241 and acts as a buffer for the servo motor, reducing the vibration amplitude of the servo motor, thereby reducing the noise generated by the vibration of the servo motor.
[0067] Furthermore, the clamping element 247 includes an electromagnet. It should be understood that the electric furnace itself is not very strong. If a strong clamping force is applied directly to the electric furnace to clamp it, it is easy to scratch the electric furnace and affect its appearance. Therefore, this application uses the clamping arm 245 and the electromagnet to apply a certain clamping force and magnetic attraction force to the electric furnace. Under the cooperation of the two forces, the electric furnace can be stably driven to swing, and the electric furnace can be prevented from being scratched.
[0068] Furthermore, the testing line 2 also includes a soundproof testing room, which is located in the middle of the second frame 21, and the swing machine 24 is located inside the soundproof testing room.
[0069] In practical applications, after the electric furnace undergoes noise detection, the transmission device 22 moves it to the corresponding position on the swing machine 24. At this time, the fifth telescopic actuator drives the swing frame 242 downward, causing the two clamping arms 245 to move to both sides of the electric furnace. The fourth telescopic actuator then drives the two clamping arms 245 to move closer together, so that the electromagnet and the electric furnace are in close contact. When the electromagnet is energized, it generates magnetism, thereby forming a clamping force and magnetic attraction. The electric furnace is clamped by the cooperation of these two forces. Subsequently, the fifth telescopic actuator drives the clamping arms 245 upward, causing the electric furnace to separate from the electric measuring plate 251. Then, the second rotation... The actuator 246 is activated, causing the electric furnace to swing left and right. After a certain number of swings, the first rotary actuator 243 is activated, causing the swing frame 242 to swing back and forth, thus causing the electric furnace to swing back and forth. Because the soundproof testing chamber 248 essentially isolates external noise, and both the first rotary actuator 243 and the second rotary actuator 246 are equipped with sound-absorbing structures, when a part falls inside the electric furnace, the abnormal noise produced by the collision of the part with other components can be clearly heard during the swing test. By manually listening to whether there is an abnormal noise, it can be determined whether a part has fallen inside the electric furnace. Preferably, a second decibel detector can also be installed in the soundproof testing chamber 248 to detect the volume inside the soundproof testing chamber 248, thereby determining whether there is an abnormal noise and analyzing whether a part has fallen inside the electric furnace.
[0070] As another preferred option, the swing machine 24 can also be equipped with a multi-degree-of-freedom robotic arm. The output end of the multi-degree-of-freedom robotic arm is equipped with a material handling mechanism, which includes an electromagnet. In practical applications, the electric furnace is lifted by the material handling mechanism, and then the multi-degree-of-freedom robotic arm is used to drive the electric furnace to swing, thereby determining whether any parts have fallen out of the electric furnace.
[0071] In this embodiment, the feeding mechanism 26 is located above the electrical measuring device 25, and includes a transverse frame 261, a transverse drive component 262, a third telescopic driver 263, and a picking component 264. The transverse frame 261 is slidably connected to the second frame 21. The transverse drive component 262 is mounted on the second frame 21 and is used to drive the transverse frame 261 to move laterally. The third telescopic driver 263 is mounted on the transverse frame 261 and is used to drive the picking component 264 to move up and down. The picking component 264 includes an electromagnet.
[0072] In practical applications, after the first transmission belt transports the tooling plate to one end near the feeding mechanism 26, the transverse drive component 262 drives the transverse frame 261 to move, causing the picking component 264 to move above the tooling plate. Then, the third telescopic drive 263 drives the picking component 264 downward to pick up the electric furnace on the tooling plate. Then, with the cooperation of the transverse drive component 262 and the third telescopic drive 263, the electric furnace moves onto the electric testing tray 251 for testing.
[0073] The above description is only a preferred embodiment of the present invention, and its structure is not limited to the shapes listed above. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A testing production line, characterized in that: It includes a second frame, a transmission device, a swing machine, and several electrical measuring devices, among which: A plurality of electrical testing devices are mounted on a second frame. A transmission device is mounted on the second frame and is used to drive the plurality of electrical testing devices to move along the length of the second frame. A swinging machine is located in the middle of the second frame and is used to drive the electric furnace on the electrical testing devices to swing. The electrical testing device includes an electrical testing plate, which is connected to the transmission device. A conductive brush is provided at its bottom, and a socket is provided at its top. The socket is electrically connected to the conductive brush. A conductive copper busbar is mounted on the second frame. The conductive copper busbar is located below the electrical testing plate and corresponds to the position of the conductive brush. The swing machine includes a support frame, a movable plate, and a swing frame. The support frame is located outside the second frame. The movable plate is hinged to the support frame. The swing frame is located above the electrical measuring device and is slidably connected to the movable plate. The movable plate is provided with a fifth telescopic driver that drives the swing frame to move up and down. The support frame is equipped with a first rotary driver that drives the movable plate to rotate. The bottom of the swing frame is provided with two clamping arms that are slidably connected to the swing frame. The swing frame is provided with a fourth telescopic driver that drives the two clamping arms to move closer or further apart. The ends of the clamping arms are provided with a second rotary driver, and the output end of the second rotary driver is provided with a clamping element.
2. The testing production line according to claim 1, characterized in that: The second frame is also equipped with several blocking mechanisms for limiting the electrical test plate. The blocking mechanism includes a first telescopic driver and a baffle. The baffle is connected to the first telescopic driver and is driven to move up and down by the first telescopic driver.
3. The testing production line according to claim 1, characterized in that: The transmission device includes a second transmission belt, which is connected to the second frame. The electrical measuring device is placed on the second transmission belt. The second frame is provided with a second drive mechanism that drives the second transmission belt to rotate. The transmission device is provided in two sets, which are distributed vertically and are both connected to the second frame. The two ends of the second frame are respectively provided with a return plate mechanism. The return plate mechanism includes a second telescopic driver and a return plate trolley. The return plate trolley is connected to the second telescopic driver and is driven to move up and down by the second telescopic driver. The return plate trolley includes a body and two sets of transmission components arranged on both sides of the body.
4. The testing production line according to claim 1, characterized in that: Both the first rotary driver and the second rotary driver are servo motors, and the servo motors are equipped with a noise reduction structure.
5. The testing production line according to claim 1, characterized in that: The second frame has a soundproof testing room in the middle, and the swing machine is located inside the soundproof testing room.
6. The testing production line according to claim 1, characterized in that: The second frame is also provided with a soundproof room in the middle. The soundproof room is located in the middle of the second frame and has a perforation at the position corresponding to the electrical measuring device. The soundproof room is provided with a first decibel detector and a first alarm, which are electrically connected.
7. An electric furnace assembly, testing, and packaging line, characterized in that: The system includes an assembly line, a labeling line, a packaging line, and a testing line as described in any one of claims 1-6, wherein the assembly line, the testing line, the labeling line, and the packaging line are arranged sequentially, wherein: The assembly line is used to assemble and manufacture electric furnaces; Both ends of the testing production line are equipped with feeding mechanisms; The labeling production line includes a second conveying device and a labeling device, wherein the labeling device is located outside the second conveying device; The packing production line includes a third conveying device and a packing device, with the packing device located outside the third conveying device.
8. The electric furnace assembly, testing, and packaging line according to claim 7, characterized in that: The assembly line includes two first conveying devices arranged side by side and two transfer devices located at both ends of the first conveying devices. The first conveying device includes a first frame and a first transmission belt. The first transmission belt is connected to the first frame. The first frame is provided with a first drive mechanism that drives the first transmission belt to rotate. Several tooling plates are placed on the first transmission belt. The transfer device includes a base, a transfer trolley, and two lifting trolleys. The transfer trolley is installed on the base. The two lifting trolleys are distributed on both sides of the transfer trolley. The base is provided with a lifting mechanism that drives the lifting trolleys to move up and down. The positions of the two lifting trolleys correspond to the positions of the two first conveying devices.
Citation Information
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