A cloth printing and dyeing opening, dehydration and drying integrated processing device

Abstract

The present application relates to the technical field of textile device, especially to a cloth printing and dyeing opening dehydration and drying integrated processing device, which comprises a printing and dyeing assembly, an opening assembly, a transmission assembly and a dehydration and drying assembly; the opening assembly is arranged on the upper portion of the printing and dyeing assembly, the transmission assembly is horizontally arranged on one side of the opening assembly, the cutting assembly is arranged on the upper portion of the transmission assembly, and the dehydration and drying assembly is arranged on the lower portion of the transmission assembly. The cloth printing and dyeing opening dehydration and drying integrated processing device can integrate the printing and dyeing opening dehydration and drying and the drying, is convenient and fast to operate, shortens the processing time and improves the overall cloth processing efficiency.

Description

Technical Field

[0001] This invention relates to the technical field of textile equipment, and in particular to an integrated processing device for fabric printing, dyeing, opening, dehydration and drying. Background Technology

[0002] With the continuous progress of society, the fabric industry has developed rapidly. Fabric production typically involves processes such as dyeing, cutting, dehydration, and drying. Operators usually process these processes one by one, requiring constant turnover, which is time-consuming and labor-intensive, significantly impacting overall fabric processing efficiency and causing considerable trouble for actual production. Summary of the Invention

[0003] The technical problem to be solved by the present invention is: in order to solve the problems existing in the above-mentioned background technology, a fabric printing and dyeing opening dehydration and drying integrated processing device is provided, which can integrate printing and dyeing opening dehydration and drying into one, making it convenient and quick to operate, shortening the processing time and improving the overall processing efficiency of fabric.

[0004] The technical solution adopted by the present invention to solve its technical problem is: a fabric printing, dyeing, opening, dehydration and drying integrated processing device, including a printing and dyeing component, an opening component, a transfer component and a dehydration and drying component; the opening component is arranged on the upper part of the printing and dyeing component, the transfer component is arranged horizontally on one side of the opening component, the cutting component is arranged on the upper part of the transfer component, and the dehydration and drying component is arranged on the lower part of the transfer component.

[0005] Further specifying, in the above technical solution, the dyeing and printing assembly includes a dyeing vat, dye, a first transfer roller, a second transfer roller, and a third transfer roller; the dyeing vat is filled with dye, the first transfer roller is located at the opening on the outside of the dyeing vat, the second transfer roller is located inside the dyeing vat, the second transfer roller is at the same height as the first transfer roller, and the third transfer roller is immersed in the dye; the third transfer roller is located below the second transfer roller.

[0006] Further specifying the above technical solution, the opening assembly includes a guide roller group, a bracket, a connecting column, a mounting plate, and a flexible guide brush; the bracket is vertically installed on the printing and dyeing assembly, one side of the bracket is connected to the mounting plate via the connecting column, and a flexible guide brush is installed on one side of the mounting plate. The flexible guide brush has an arc-shaped conical structure along the length direction of the mounting plate, with a smaller area at the end of the flexible guide brush closer to the printing and dyeing assembly and a larger area at the end farther away from the printing and dyeing assembly; the guide roller group is spaced apart along the height direction, and one side of the guide roller group faces the flexible guide brush.

[0007] Further specifying, in the above technical solution, the cutting component includes a cutting blade, a cutting groove, and a clamping component; the cutting blade is movably disposed on the upper end of the fabric, a base is disposed on the lower part of the fabric, the cutting groove is opened at one end of the upper part of the base, and the clamping component is horizontally installed on one side of the cutting groove.

[0008] Further specifying, in the above technical solution, the clamping assembly includes a clamping cylinder, a chuck, and a telescopic cylinder; the telescopic cylinder is horizontally mounted on the upper surface of the base, the clamping cylinder is mounted at the end of the telescopic cylinder, and the output end of the clamping cylinder is connected to the chuck.

[0009] To further specify, in the above technical solution, the conveying component is a conveyor belt, the conveyor belt is externally powered and controlled, and one end of the conveyor belt faces the cutting groove.

[0010] Further specifying, in the above technical solution, the dehydration and drying assembly includes an outer cylinder, an inner cylinder, an exhaust fan, an isolation net, guide columns, and a flip cover; the outer cylinder is fixedly installed on the lower end face of the base, the inner cylinder is rotatably disposed inside the outer cylinder, guide columns are evenly arranged on the inner wall of the inner cylinder, the exhaust fan is fixedly installed at the bottom of the outer cylinder, and the exhaust fan and the inner cylinder are separated by an isolation net; a flip cover is installed at one end of the outer cylinder.

[0011] Furthermore, in the above technical solution, a handle is provided on the outer side of the flip cover.

[0012] Furthermore, in the above technical solution, a clamping roller assembly is also provided between the opening assembly and the cutting assembly. The clamping roller assembly includes clamping rollers arranged parallel to each other, and the clamping rollers are controlled by an external cylinder to move relative to each other.

[0013] Furthermore, in the above technical solution, a shaping roller assembly is also provided on one side of the clamping roller assembly, and the shaping roller assembly includes shaping rollers that are arranged horizontally on the top and bottom.

[0014] The beneficial effects of the present invention are: the fabric printing and dyeing opening dehydration and drying integrated processing device proposed in the present invention can integrate printing and dyeing opening dehydration and drying into one, which is convenient and quick to operate, shortens the processing time, and improves the overall processing efficiency of the fabric. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the present invention;

[0017] Figure 2 This is a schematic diagram of the flexible guide brush.

[0018] The labels in the attached diagram are as follows: 1. Dyeing vat; 2. Dye; 3. First transfer roller; 4. Second transfer roller; 5. Third transfer roller; 6. Guide roller assembly; 7. Support; 8. Connecting column; 9. Mounting plate; 10. Flexible guide brush; 11. Cutting knife; 12. Cutting groove; 13. Base; 14. Clamping cylinder; 15. Chuck; 16. Telescopic cylinder; 17. Conveyor belt; 18. Outer cylinder; 19. Inner cylinder; 20. Exhaust fan; 21. Isolation net; 22. Guide column; 23. Flip cover; 24. Handle; 25. Clamping roller; 26. Shaping roller; 27. Feed inlet; 28. Temperature sensor; 29. ​​Electric heating wire. Detailed Implementation

[0019] To make the technical problems solved, the technical solutions, and the beneficial effects of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

[0020] In this application, the specific models of dye 2, clamping cylinder 14, telescopic cylinder 16, and exhaust fan 20 are purchased from the market and matched for use according to actual usage requirements. An inlet and outlet are provided on the outer wall of the dyeing vat 1 to facilitate the addition or drainage of dye liquor 2. A temperature sensor 28 is also provided inside the flip cover 23.

[0021] The operating principle of the dyeing and printing assembly is as follows: First, the operator wraps the fabric around the first transfer roller 3, the second transfer roller 4 and the third transfer roller 5 in sequence. The first transfer roller 3 conveys the fabric into the dyeing and printing vat 1. The fabric is introduced through the second transfer roller 4 and is transferred to the third transfer roller 5 to perform the contact dyeing and printing operation with the dye 2.

[0022] The operating principle of the open-frame component is as follows:

[0023] After printing and dyeing, the fabric is transferred via guide roller assembly 6. During the transfer process, excess dye 2 flows into the printing and dyeing vat 1 due to its own weight. As it is transferred upwards, it is guided and diffused by a flexible guide brush 10 on one side, allowing the fabric to slowly unfold before passing through the setting roller assembly for setting. The flexible guide brush 10 has an arc-shaped conical structure along the length of the mounting plate 9. The end of the flexible guide brush 10 closer to the printing and dyeing assembly has a smaller area, while the end farther away from the printing and dyeing assembly has a larger area; this effectively facilitates the guidance, diffusion, and setting operations during the transfer process.

[0024] The operating principle of the trimming component is as follows:

[0025] When the fabric is transferred to the clamping roller assembly, the clamping roller 25 clamps the fabric. The telescopic cylinder 16 is extended by the external controller. After extending a certain distance, the clamping head 15 can reach the end of the fabric. The clamping cylinder 14 runs to clamp the end of the fabric. After clamping the end of the fabric, the clamping roller assembly is released, and the telescopic cylinder 16 is controlled to retract. After retracting to the corresponding position, the cutting blade 11 is controlled by the external controller to move downward and move along the width direction of the fabric to realize the cutting operation.

[0026] The operation principle of passing components is as follows:

[0027] The cut fabric falls into the cutting groove 12. The finally piled fabric falls onto the knife conveyor belt 17 due to its own weight and is conveyed. When it is conveyed to one end, it will fall into the dehydration and drying component. The dehydration and drying component has a feed port 27 at the end. The feed port 27 can be opened or closed by itself, or it can be put into the inner cylinder 19 from the end by opening the flip cover 23.

[0028] The operating principle of the dehydration and drying unit is as follows:

[0029] First, the operator can open the flap 23 to insert the fabric, or directly open the inlet 27 cover and insert it into the inner cylinder 19. The inner cylinder 19 is rotated by an external controller, using centrifugal dehydration. At the same time, the exhaust fan 20 can be controlled to run, and the fabric is dried by blowing air. Alternatively, the exhaust fan 20 can be heated by electric heating wires to achieve the drying operation.

[0030] See Figure 1 and Figure 2 The device shown is an integrated processing device for fabric printing, dyeing, opening, dehydration and drying, including a printing and dyeing component, an opening component, a transfer component and a dehydration and drying component; the opening component is set on the upper part of the printing and dyeing component, the transfer component is set horizontally on one side of the opening component, the cutting component is set on the upper part of the transfer component, and the dehydration and drying component is set on the lower part of the transfer component.

[0031] The dyeing and printing assembly includes a dyeing vat 1, dye 2, a first transfer roller 3, a second transfer roller 4, and a third transfer roller 5. The dyeing vat 1 is filled with dye 2. The first transfer roller 3 is located at the opening on the outside of the dyeing vat 1. The second transfer roller 4 is located inside the dyeing vat 1 and is at the same height as the first transfer roller 3. The third transfer roller 5 is immersed in dye 2 and is located below the second transfer roller 4. The opening assembly includes a guide roller group 6, a bracket 7, a connecting column 8, a mounting plate 9, and a flexible guide brush 10. The bracket 7 is vertically mounted on the dyeing and printing assembly. One side of the bracket 7 is connected to the mounting plate 9 through the connecting column 8. The flexible guide brush 10 is mounted on one side of the mounting plate 9. The flexible guide brush 10 has an arc-shaped conical structure along the length of the mounting plate 9. The end of the flexible guide brush 10 closer to the dyeing and printing assembly has a smaller area, and the end of the flexible guide brush 10 farther away from the dyeing and printing assembly has a larger area. The guide roller group 6 is spaced apart along the height direction, and one side of the guide roller group 6 faces the flexible guide brush 10. The cutting assembly includes a cutting blade 11, a cutting groove 12, and a clamping assembly. The cutting blade 11 is vertically movable at the upper end of the fabric, and a base 13 is provided at the lower part of the fabric. The cutting groove 12 is formed at one end of the upper part of the base 13, and the clamping assembly is horizontally installed on one side of the cutting groove 12. The clamping assembly includes a clamping cylinder 14, a chuck 15, and a telescopic cylinder 16. The telescopic cylinder 16 is horizontally installed on the upper surface of the base 13, and the clamping cylinder 14 is installed at the end of the telescopic cylinder 16. The output end of the clamping cylinder 14 is connected to the chuck 15. The conveying assembly is a conveyor belt 17, which is externally powered and controlled. One end of the conveyor belt 17 faces the cutting groove 12. The dehydration and drying assembly includes an outer cylinder 18, an inner cylinder 19, an exhaust fan 20, a partition net 21, guide columns 22, and a flip cover 23. The outer cylinder 18 is fixedly installed on the lower end face of the base 13. The inner cylinder 19 is rotatably disposed inside the outer cylinder 18. Guide columns 22 are evenly arranged on the inner wall of the inner cylinder 19. The exhaust fan 20 is fixedly installed at the bottom inside the outer cylinder 18. The exhaust fan 20 and the inner cylinder 19 are separated by the partition net 21. A flip cover 23 is installed at one end of the outer cylinder 18. A handle 24 is provided on the outside of the flip cover 23. A clamping roller assembly is also provided between the opening assembly and the cutting assembly. The clamping roller assembly includes clamping rollers 25 arranged vertically and horizontally. The clamping rollers 25 are controlled by an external cylinder to move vertically relative to each other. A shaping roller assembly is also provided on one side of the clamping roller assembly. The shaping roller assembly includes shaping rollers 26 arranged vertically and horizontally.

[0032] The operating principle of this integrated fabric printing, dyeing, dehydration, and drying processing device is as follows:

[0033] First, the fabric is printed and dyed by the printing and dyeing assembly. The printed and dyed fabric is then transferred by the guide roller group 6. During the transfer, the fabric is opened by the opening assembly. The opened fabric is then set by the setting roller assembly. The set fabric is then cut into sections by the cutting assembly. The cut fabric falls into the cutting groove 12 and is conveyed to the dehydration and drying assembly by the conveyor belt 17. The dehydration and drying assembly operates simultaneously. Finally, the operator opens the flip cover 23 to remove the fabric.

[0034] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A fabric printing, dyeing, opening, dehydration, and drying integrated processing device, characterized in that: The system includes a dyeing and printing assembly, a spreading assembly, a transfer assembly, and a dehydration and drying assembly. The spreading assembly is located on top of the dyeing and printing assembly. A transfer assembly is horizontally positioned on one side of the spreading assembly. A cutting assembly is located above the transfer assembly, and a dehydration and drying assembly is located below the transfer assembly. The spreading assembly includes a guide roller group, a support, a connecting column, a mounting plate, and a flexible guide brush. The support is vertically mounted on the dyeing and printing assembly. One side of the support is connected to the mounting plate via the connecting column. A flexible guide brush is mounted on one side of the mounting plate. The flexible guide brush has an arc-shaped conical structure along the length of the mounting plate. The end of the flexible guide brush closer to the dyeing and printing assembly has a smaller area, and the end farther away from the dyeing and printing assembly has a larger area. The guide roller group is spaced apart along the height direction, with one side of the guide roller group facing the flexible guide brush.

2. The integrated fabric printing, dyeing, dehydration, and drying processing device according to claim 1, characterized in that: The dyeing and printing assembly includes a dyeing vat, dye, a first transfer roller, a second transfer roller, and a third transfer roller; the dyeing vat is filled with dye, the first transfer roller is located at the opening on the outside of the dyeing vat, the second transfer roller is located inside the dyeing vat, the second transfer roller is at the same height as the first transfer roller, and the third transfer roller is immersed in dye; the third transfer roller is located below the second transfer roller.

3. The integrated fabric printing, dyeing, dehydration, and drying processing device according to claim 1, characterized in that: The cutting assembly includes a cutting blade, a cutting groove, and a clamping assembly; the cutting blade is movably mounted on the upper end of the fabric, a base is provided on the lower part of the fabric, the cutting groove is opened at one end of the upper part of the base, and the clamping assembly is horizontally mounted on one side of the cutting groove.

4. The integrated processing device for fabric printing, dyeing, opening, dehydration, and drying according to claim 3, characterized in that: The clamping assembly includes a clamping cylinder, a chuck, and a telescopic cylinder; the telescopic cylinder is horizontally mounted on the upper surface of the base, the clamping cylinder is mounted at the end of the telescopic cylinder, and the output end of the clamping cylinder is connected to the chuck.

5. The integrated processing device for fabric printing, dyeing, opening, dehydration, and drying according to claim 3, characterized in that: The conveying component is a conveyor belt, which is externally powered and controlled, with one end of the conveyor belt facing the cutting groove.

6. The integrated processing device for fabric printing, dyeing, opening, dehydration, and drying according to claim 1, characterized in that: The dehydration and drying assembly includes an outer cylinder, an inner cylinder, an exhaust fan, an isolation net, guide columns, and a flip cover; the outer cylinder is fixedly installed on the lower end face of the base, the inner cylinder is rotatably disposed inside the outer cylinder, guide columns are evenly arranged on the inner wall of the inner cylinder, the exhaust fan is fixedly installed at the bottom of the outer cylinder, and the exhaust fan and the inner cylinder are separated by an isolation net; a flip cover is installed at one end of the outer cylinder.

7. The integrated processing device for fabric printing, dyeing, opening, dehydration, and drying according to claim 6, characterized in that: A handle is provided on the outside of the flip cover.

8. The integrated processing device for fabric printing, dyeing, opening, dehydration, and drying according to claim 1, characterized in that: A clamping roller assembly is also provided between the opening component and the cutting component. The clamping roller assembly includes clamping rollers arranged in parallel vertically, and the clamping rollers are controlled by an external cylinder to move relative to each other vertically.

9. The integrated processing device for fabric printing, dyeing, opening, dehydration, and drying according to claim 8, characterized in that: A shaping roller assembly is also provided on one side of the clamping roller assembly, the shaping roller assembly including shaping rollers arranged horizontally on the top and bottom.

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