A balanced iron core punching device
By designing a balanced iron core drilling device including a drilling unit and a balanced component, the problems of low drilling efficiency and insufficient precision of the rice hulling rubber roller separator were solved, and efficient and accurate multi-hole drilling operations were achieved.
Patent Information
- Application Number
- CN202410090770.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-01-23
AI Technical Summary
In the prior art, the drilling efficiency of the partition plate of the rice hulling rubber roller is low, and after long-term use of the equipment, the structural matching gap is too large and wear leads to uneven drilling force and low precision.
A balanced iron core drilling device is designed, which includes a drilling unit and a balancing component. It can drill multiple holes in the partition plate in the middle of the iron core at the same time, and balance the drilling pressure through the balancing component to avoid drilling position deviation caused by equipment loss.
It improves the core production efficiency and drilling accuracy, avoids the tedious process of multiple drilling, and ensures the accuracy of drilling position and the service life of the equipment.
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Figure CN117620263B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of iron core punching, and in particular to a balanced iron core punching device. Background Art
[0002] The rice hulling rubber roller is a key component of the rice huller and a crucial piece of equipment for hulling rice. It comes in wheel, sleeve, and tuck styles. Its working principle is that two rubber rollers rotate at opposite speeds, forcing the rice grains between them to squeeze, rub, and peel them, thereby removing the hulls and converting them into rice. The rice hulling rubber roller consists of a hollow iron-core steel roller (with a central partition) and a rubber roller sleeved over it. The wheeled hulling rubber roller is positioned using the central partition hole of the iron-core steel roller. Three or four bolt holes are attached to the two main shafts of the rice huller, so holes must be drilled in the central partition plate of the iron-core steel roller.
[0003] For example, the patent document with publication number CN1289650A, publication date April 4, 2001, and titled "Production Process of Single-Support Rice Husking Rubber Roller Steel Plate Core", includes processes such as cutting and machining. The production process flow is as follows: cutting 2-5mm thick low- and medium-carbon steel plates into blanks; stretching the blanks into cylinders with bottoms; trimming off excess edges; machining a positioning hole in the center of the bottom of the cylinder; welding the outer bottom surfaces of the two cylinders together to form flanges; machining connecting holes on the plane of the flange to form the steel plate core; surface treating the core; and inspecting. The specific method for making the connecting holes is recorded in the manual as follows: punching out more than three connecting holes of 10.5-14mm on the plane of the flange with a punch press or drilling the connecting holes with a drill press to make the single-supported Bigu rubber roller steel plate core.
[0004] The shortcomings of the existing technology are that the partition plate in the middle of the rice hulling rubber roller is generally punched by stamping or drilling, and the existing equipment can only drill one hole at a time, which makes the efficiency low. At the same time, after long-term use of the existing equipment, the matching gap between the structures will be too large and wear and tear will occur, resulting in uneven drilling force and low drilling accuracy. Summary of the Invention
[0005] The purpose of the present invention is to provide a balanced iron core punching device to solve the above-mentioned deficiencies in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solution: a balanced iron core punching device, comprising a base, a C-shaped frame provided on one side of the base, a cylinder provided on the inner upper end of the C-shaped frame, and further comprising:
[0007] A drilling unit, comprising a drilling assembly and an adjusting assembly arranged in the middle of the drilling assembly, wherein the drilling assembly comprises a plurality of drill bits arranged in parallel, and an balancing assembly is arranged in the drilling assembly, wherein the adjusting assembly can adaptively adjust the drilling distance of the drilling assembly, and the balancing assembly is used to balance the drilling pressure of the drilling assembly.
[0008] As mentioned above, the drilling assembly includes a mounting bracket arranged at the protruding end of the cylinder, an extension plate is provided on the side of the mounting bracket close to the C-shaped plate, three strip grooves are slidingly provided at the lower end of the mounting bracket, a first moving block is provided in each of the strip grooves, a drill bit is provided at the lower end of each of the moving blocks, a second moving block is sleeved on the outside of each of the drill bits, and each of the second moving blocks is provided in a triangular plate.
[0009] As mentioned above, a strip of rubber is provided at the lower end of the triangular plate.
[0010] As mentioned above, the adjustment assembly includes a third moving block sleeved on the outside of the drill bit, each of the third moving blocks is slidably arranged in the adjustment disk, a buffer is arranged on the outside of each drill bit, and an adjustment plate is arranged under the adjustment disk.
[0011] As mentioned above, a locking bolt is provided at the edge of the adjustment plate, a locking nut is provided at the upper end of the locking bolt in a threaded manner, a locking plate is provided on the upper side of the locking bolt, and the locking plate is provided on the side of the adjustment disk.
[0012] As mentioned above, the first moving block includes a sliding part and a mounting part, the lower end of the sliding part is movably sleeved on the upper part of the mounting part, the sliding part is slidably set in the strip groove, and the side of the mounting part is provided with a mounting bolt by threaded fitting.
[0013] The above-mentioned method further includes a driving assembly, which is arranged inside the adjusting assembly. The driving assembly can simultaneously drive each drill bit to rotate so as to drill multiple holes in the iron core at the same time.
[0014] The drive assembly includes a rotating member disposed at the upper end of the adjustment assembly, an active toothed wheel is disposed at the output end of the rotating member, and a driven toothed wheel is disposed on the outer side of each drill bit, and the active toothed wheel and the driven toothed wheel are connected by a double-sided toothed belt; the drive assembly also includes:
[0015] A tensioning assembly is provided on the inner side of the double-sided toothed belt and is used to tension the double-sided toothed belt when adjusting the distance between the drill bits.
[0016] As mentioned above, the tensioning assembly includes a telescopic rod arranged in the adjusting assembly, and a tensioning gear is provided at the protruding end of the telescopic rod.
[0017] As mentioned above, the balancing assembly includes a plurality of pressure plates arranged in the drilling assembly, the ends of the pressure plates close to each other are all located below the extended ends of the cylinders, and a reset member is provided between the pressure plates and the drilling assembly.
[0018] In the above technical solution, the beneficial effect of the present invention is that: through the provided drilling component, multiple holes on the partition plate in the middle of the iron core can be drilled at the same time, avoiding the tedious process of multiple drillings, improving the production efficiency of the iron core, and through the provided balancing component, the drilling pressure of each drill bit is balanced, avoiding the deviation of the drilling position caused by equipment loss, thereby improving the drilling accuracy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments described in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a semi-automatic iron core punching device provided in an embodiment of the present invention;
[0021] Figure 2 A top view of a semi-automatic iron core punching device provided in another embodiment of the present invention;
[0022] Figure 3 Another embodiment of the present invention provides Figure 2 AA section view;
[0023] Figure 4 Another embodiment of the present invention provides Figure 2 BB cross-sectional view;
[0024] Figure 5 A schematic diagram of the three-dimensional structure of the rotating plate, the installation space, the opening, the adjustment gear and the first adjustment slot provided in another embodiment of the present invention;
[0025] Figure 6 Another embodiment of the present invention provides Figure 4 An enlarged schematic diagram of point M;
[0026] Figure 7 Another embodiment of the present invention provides Figure 3 An enlarged schematic diagram of location N;
[0027] Figure 8The local enlarged view between the adjusting disc, the adjusting plate, the locking bolt, the locking nut, the locking plate and the adjusting groove is provided for another embodiment of the present application.
[0028] Figure 9 The three-dimensional structure view between the adjusting plate, the locking bolt, the locking nut and the adjusting groove is provided for another embodiment of the present application.
[0029] Figure 10 The plane structure view between the drill bit, the adjusting disc, the locking plate and the driving assembly is provided for another embodiment of the present application.
[0030] Figure 11 The sectional view between the strip-shaped groove, the first moving block, the sliding part, the mounting part and the mounting bolt is provided for another embodiment of the present application.
[0031] Figure 12 The sectional view between the C-shaped frame, the sliding frame, the sliding rod, the second elastic member, the blanking head and the limiting block is provided for another embodiment of the present application.
[0032] Figure 13 The three-dimensional structure view of the adjusting plate is provided for another embodiment of the present application.
[0033] Explanation of reference signs:
[0034] 1. Base; 2. C-shaped frame; 3. Loading unit; 30. Steel ball; 31. Rotating plate; 311. Installation space; 312. Opening; 32. Grooved wheel; 33. Pulley; 34. Rotary drive member; 35. Placement plate; 351. Slide groove; 4. Locking unit; 41. Support assembly; 411. Adjustment gear; 412. Adjustment plate; 413. Support seat; 414. First adjustment groove; 42. Transmission assembly; 420. Sliding tube 421, first elastic member; 422, connecting rod; 423, first bevel gear; 424, second bevel gear; 425, third bevel gear; 426, fourth bevel gear; 427, sliding block; 428, vertical rod; 429, rotating gear; 5, drilling unit; 51, cylinder; 52, drilling assembly; 520, mounting frame; 521, extension plate; 522, strip groove; 523, first moving block; 5231, sliding portion; 52 32. Mounting portion; 5233. Mounting bolt; 524. Drill bit; 525. Second movable block; 526. Triangular plate; 53. Adjustment assembly; 531. Third movable block; 532. Adjustment disk; 533. Buffer; 534. Adjustment plate; 535. Locking bolt; 536. Locking nut; 537. Locking plate; 538. Adjustment slot; 54. Equalization assembly; 541. Pressing plate; 542. Reset member; 55. Drive assembly; 551. Rotating moving part; 552. Driving toothed wheel; 553. Driven toothed wheel; 554. Double-sided toothed belt; 555. Telescopic rod; 556. Tensioning toothed wheel; 6. Unloading unit; 61. Sliding frame; 62. Sliding rod; 63. Second elastic part; 64. Unloading head; 65. Angle plate; 66. Adjusting bolt; 67. Limit block; 681. Sliding cavity; 682. Circular plate; 683. Wire rope; 684. Third elastic part. DETAILED DESCRIPTION
[0035] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0036] like Figure 1-13 As shown, an embodiment of the present invention provides a balanced iron core punching device, including a base 1, a C-shaped frame 2 is provided on one side of the base 1, a cylinder 51 is provided on the inner upper end of the C-shaped frame 2, and further including: a drilling unit 5, the drilling unit 5 includes a drilling component 52 and an adjusting component 53 arranged in the middle of the drilling component 52, the drilling component 52 includes a plurality of drill bits 524 arranged in parallel, a balancing component 54 is provided in the drilling component 52, the adjusting component 53 can adaptively adjust the drilling distance of the drilling component 52, and the balancing component 54 is used to balance the drilling pressure of the drilling component 52.
[0037] Specifically, the balanced iron core punching device provided in each embodiment of the present invention is used to perform a punching operation on the iron core, where the iron core is a cylindrical body, a partition plate is provided in the middle of the inner side of the cylinder, a plurality of generally three circular holes are provided on the partition plate, and the drilling component 52 is used to punch the plurality of circular holes on the partition plate at the same time, the base 1 is a disc-shaped structure, the protruding end of the cylinder 51 is provided with a drilling component 52, the drilling component 52 can drill a plurality of holes in the partition plate in the middle of the iron core at one time, and a balancing component 54 is provided in the drilling component 52, and the balancing component 54 is squeezed by the protruding end of the cylinder 51 during drilling to balance the pressure of the drilling component 52, so that the force of the drilling component 52 can be evenly shared, thereby improving the quality of the iron core. High drilling accuracy. In this embodiment, when the iron core to be drilled is transported to the bottom of the cylinder 51 after loading, the protruding end of the cylinder 51 can drive the drilling assembly 52 and the balancing assembly 54 to descend, so that the drilling assembly 52 first presses and fixes the iron core. After the iron core is pressed and fixed, the protruding end of the cylinder 51 continues to drive the balancing assembly 54 to descend. At this time, the drilling assembly 52 will slide in the vertical direction and be driven to rotate, so that the drilling assembly 52 drills the partition plate in the middle of the iron core during the descending process. When the iron core is drilled, the balancing assembly 54 balances the pressure of the drilling assembly 52, so that the pressure of the drilling assembly 52 is uniform, thereby improving the accuracy of the drilling assembly 52 in drilling the iron core.
[0038] An embodiment of the present invention provides a balanced iron core punching device, which can drill multiple holes on the partition plate in the middle of the iron core at the same time through the provided drilling component 52, avoiding the tedious process of multiple drillings and improving the production efficiency of the iron core. The balanced component 54 is provided to balance the drilling pressure of each drill bit 524, avoiding the deviation of the drilling position caused by equipment loss, thereby improving the drilling accuracy of the equipment.
[0039] Another embodiment provided by the application further comprises a feeding unit 3, the base 1 is provided with the feeding unit 3 at the upper end, the feeding unit 3 comprises a rotating plate 31, the rotating plate 31 is arranged at the upper end of the base 1, the lower surface of the rotating plate 31 is connected with a groove wheel 32, the side of the groove wheel 32 is provided with a push wheel 33, so as to form an intermittent driving groove wheel mechanism, the lower end of the push wheel 33 is connected with the output end of a rotating driving part 34 such as a motor, the upper end of the rotating plate 31 is provided with a placing plate 35, the end faces of the base 1 and the rotating plate 31 close to each other are both provided with an annular groove, a plurality of steel balls 30 or annular slide rails are uniformly arranged in the annular groove at the upper end of the base 1, specifically, the groove wheel 32 is fixedly arranged at the lower end of the rotating plate 31, and the lower surface of the groove wheel 32 is arranged in a rotating manner on the upper end of the base 1 through a connecting column, the groove wheel 32 comprises a plurality of radial grooves, the number of the radial grooves is consistent with the number of workstations, and the positions of the radial grooves and the workstations also correspond to each other, when the rotating driving part 34 drives the push wheel 33 to rotate one round, the push rod can be moved from one radial groove of the groove wheel 32 to another radial groove of the groove wheel 32, a plurality of adjusting grooves are arranged on the rotating plate 31, in this embodiment, after the iron core to be drilled is placed, the rotating driving part 34 drives the push wheel 33 to rotate, so that the push wheel 33 drives the groove wheel 32 to rotate, so that the groove wheel 32 drives the rotating plate 31 to rotate, so that the rotating plate 31 can drive the iron core to be intermittently fed in turn, so as to facilitate drilling of the iron core, since the number of the radial grooves of the groove wheel 32 is consistent with the number of the workstations, and the positions of the radial grooves and the workstations also correspond to each other, when the rotating driving part 34 drives the push wheel 33 to rotate one round, the push rod can be moved from one radial groove of the groove wheel 32 to another radial groove, and when the rotating plate 31 rotates, the placing plate 35 is driven to rotate, at the same time, the steel balls 30 or the annular slide rails can reduce the friction between the base 1 and the rotating plate 31, so as to facilitate the rotating plate 31 to rotate around the base 1 to switch the workstations, so as to facilitate continuous processing of the iron core.
[0040] In another embodiment provided by the present invention, a locking unit 4 is further included, and the locking unit 4 includes a support assembly 41 and a transmission assembly 42. The support assembly 41 is arranged at the upper end of the loading unit 3, and the transmission assembly 42 is arranged at the upper end of the base 1. The transmission assembly 42 is used to drive the support assembly 41 to deform to support the fixed iron core. Specifically, the loading unit 3 is arranged in the middle of the upper end of the base 1, and the loading unit 3 is provided with a support assembly 41. The support assembly 41 can support the fixed iron core, and the transmission assembly 42 is provided in the base 1. The transmission assembly 42 can drive the support assembly 41 to deform. In this embodiment, multiple iron cores to be drilled are manually placed on the support assembly 41 at one time, so that the lower part of the iron core is sleeved on the outside of the support assembly 41, thereby making The upper end of the support assembly 41 supports the partition plate in the middle of the iron core. After the iron core is placed, the loading unit 3 is rotated so that the loading unit 3 drives the iron core to rotate to the processing position. During the process of the loading unit 3 driving the iron core to rotate to the processing position, the loading unit 3 can drive the transmission assembly 42 to rotate, so that the transmission assembly 42 drives the support assembly 41 to rotate and move, so that the support assembly 41 supports the lower side of the inside of the iron core and supports and fixes the partition plate in the middle of the iron core, avoiding shaking or movement of the iron core during drilling, resulting in inaccurate drilling position, and because the loading unit 3 drives the support assembly 41 to deform through the transmission assembly 42, the support assembly 41 can support and fix iron cores of different diameters, thereby improving the applicability of the device.
[0041] In another embodiment provided by the present invention, the support assembly 41 includes a plurality of adjusting gears 411, and the plurality of adjusting gears 411 are arranged in a ring array on the rotating plate 31. The adjusting gears 411 are rotatably connected to the rotating plate 31. Three adjusting plates 412 are provided on each of the adjusting gears 411 in a sliding manner. Each of the adjusting plates 412 is provided with a support seat 413. The adjusting plate 412 includes a round rod portion and a flat plate portion. The adjusting plate 412 is fitted above the adjusting gear 411. The lower side of the adjusting plate 412 slides in the adjusting gear 411 with its round rod portion. The adjusting plate 412 is slidably arranged in the placement plate 35 with its flat plate portion. The adjusting gear 411 can be adjusted by The round rod portion adjusts the position of the flat plate portion. Specifically, a plurality of adjusting gears 411 are evenly arranged along the circumference of the rotating plate 31, and each adjusting gear 411 is evenly arranged along the circumference of the rotating plate 31. The three first adjusting grooves 414 are evenly arranged along the circumference of each adjusting gear 411. The first adjusting grooves 414 are arc-shaped. The lower side of the adjusting plate 412 slides in the first adjusting groove 414 on the adjusting gear 411 with its round rod portion. The placement plate 35 located at the position of the adjusting gear 411 is provided with three sliding grooves 351, that is, each adjusting gear 411 is correspondingly provided with three sliding grooves 351. The upper side of the adjusting plate 412 is slidably arranged in the sliding groove 351 on the placement plate 35 with its flat plate portion. The support seat 413 is triangular prism-shaped, and the One side of the outer side of the triangular prism of the support seat 413 (that is, the side used to fit on the inner side of the iron core for support) is arc-shaped, and the three support seats 413 located at the upper end of the same adjusting gear 411 can be retracted into a cylindrical support structure for supporting and limiting the iron core by moving in the first adjusting groove 414. A drill groove is provided in the middle of the support seat 413, and the round rod portion is slidably provided in the first adjusting groove 414, and the flat plate portion is slidably provided in the slide groove 351. In this embodiment, when the iron core is supported and fixed after loading, when the rotating drive member 34 drives the adjusting gear 411 to rotate through the transmission assembly 42, the adjusting gear 411 will rotate and squeeze the round rod portion through the first adjusting groove 414, so that the round rod The part slides along the first adjustment groove 414, so that the round rod part drives the flat plate part to move along the slide groove 351, so that the flat plate part drives the support seat 413 to move so as to support the lower inner wall of the iron core. At the same time, the upper end of the support seat 413 can also support and fix the partition plate in the middle of the iron core. The support seat 413 is a structure that can limit and support the inner wall of the iron core. After the iron core is placed, the rotating drive member 34 drives the groove wheel 32 to rotate intermittently through the dial wheel 33, so that the groove wheel 32 drives the rotating plate 31 to rotate intermittently, so that the rotating plate 31 can drive the iron core to be intermittently loaded in sequence, which is convenient for drilling the iron core in sequence. When the rotating plate 31 drives the iron core to rotate to the drilling processing station,The rotating driving member 34 drives the transmission assembly 42 to rotate, so that the transmission assembly 42 drives the adjusting gear 411 to rotate, so that the adjusting gear 411 during rotation drives the adjusting plate 412 to slide along the sliding groove 351 through the first adjusting groove 414, so that the adjusting plate 412 drives the support seat 413 to move close to the inner wall of the iron core, so that the support seat 413 can support and fix the iron core, and avoid the situation where the iron core shakes during drilling and causes inaccurate drilling position; after the iron core is drilled and cut, the support seat 413 located directly above the same adjusting gear 411 is manually retracted, so that the flat plate part moves in the opposite direction along the sliding groove 351, so that the round rod part squeezes the first adjusting groove 414, and then the adjusting gear 411 rotates in the opposite direction, so that the support seat 413 is retracted into a cylinder, which is convenient for the iron core to be placed on the support seat 413.
[0042] In another embodiment provided by the present invention, the transmission assembly 42 includes a sliding tube 420 provided on the base 1, a first elastic member 421 is sleeved on the outer side of the sliding tube 420, a connecting rod 422 is provided in the sliding tube 420, and a first bevel gear 423 is provided at one end of the connecting rod 422 close to the center of the base 1, a second bevel gear 424 is provided on the loading unit 3, and the first bevel gear 423 and the second bevel gear 424 have two states of mutual meshing and non-meshing, a third bevel gear 425 is provided at the other end of the connecting rod 422, and the third bevel gear 425 is meshed with the fourth bevel gear 426, and the end of the sliding tube 420 away from the center of the base 1 is connected to a sliding block 427, and the third bevel gear 425 is meshed with the fourth bevel gear 426. 26 are all arranged in the cavity formed in the sliding block 427, the fourth bevel gear 426 is fixedly connected to the bottom of a vertical rod 428, and a rotating gear 429 is provided on the upper end of the vertical rod 428. Specifically, a plurality of installation spaces 311 are provided on the rotating plate 31, and the adjusting gear 411 is rotatably arranged in one of the installation spaces 311. The installation space 311 is provided with an opening 312 near the edge of the rotating plate 31, and the opening 312 is flared from the center of the rotating plate 31 to its edge, that is, the opening 312 and the edge of the rotating plate 31 are transitioned by a rounded corner. The sliding tube 420 is slidably arranged on the base 1, and a disc is provided on the outside of the sliding tube 420. The disc passes through the The first elastic member 421 is connected to the base 1, and the first elastic member 421 is sleeved on the outside of the sliding tube 420. The output end of the rotary drive member 34 is provided with a second bevel gear 424, and the second bevel gear 424 is arranged just below the dial wheel 33. There is a large transmission ratio between the second bevel gear 424 and the first bevel gear 423, such as 1:20, that is, the second bevel gear 424 rotates one circle, and the first bevel gear 423 rotates 20 circles. The end of the sliding tube 420 close to the center of the base 1 is attached to the first bevel gear 423, and the end of the sliding tube 420 away from the center of the base 1 is fixed with the sliding block 427. The other end of the connecting rod 422 is connected to the The lower ends of the vertical rods 428 are rotatably arranged in the sliding block 427, and a meshing space is provided inside the sliding block 427. The third bevel gear 425 and the fourth bevel gear 426 are both arranged in the meshing space. Preferably, the transmission ratio between the third bevel gear 425 and the fourth bevel gear 426 is 1:1, and the rotating gear 429 is abutted against the outer edge of the rotating plate 31. In the non-loading state, the rotating gear 429 abuts against the outer wall edge of the rotating plate 31. At this time, the sliding tube 420 is driven by the vertical rod 428 and the connecting rod 422 to squeeze the first elastic member 421, so that the first bevel gear 423 and the second bevel gear 424 are not engaged;When loading, the rotating plate 31 rotates so that the rotating gear 429 gradually enters the opening 312, at this time the first elastic member 421 restores so that the vertical rod 428 and the connecting rod 422 drive the sliding tube 420 to move to the center of the rotating plate 31, so that the rotating gear 429 and the adjusting gear 411 are engaged with each other, at this time the first bevel gear 423 and the second bevel gear 424 are also engaged with each other, in this embodiment, after the iron core is placed on the support seat 413, the rotating drive member 34 drives the rotating plate 31 and the placement plate 35 to rotate intermittently through the knob 33 and the notch wheel 32, so that the support seat 413 drives the iron core to rotate intermittently to the drilling position, at this time the edge of the rotating gear 429 is tightly attached to the outer edge of the rotating plate 31, so that the transmission assembly 42 has two working states when the rotating plate 31 rotates: in the first working state, the rotating gear 429 is attached only to the outer edge of the rotating plate 31, that is, the rotating gear 429 is attached between the two openings 312 of the rotating plate 31, at this time the first bevel gear 423 is away from the second bevel gear 424, that is, the first bevel gear 423 and the second bevel gear 424 are not engaged, the rotating drive member 34 only drives the knob 33 to rotate, so that the knob 33 drives the rotating plate 31 to rotate intermittently through the knob 32, the rotating plate 31 and the placement plate 35 only make the iron core loading action through the support seat 413; in the second working state, on the basis of the first working state, when the rotating drive member 34 continues to rotate the rotating plate 31, the rotating gear 429 slides into the opening 312 from being tightly attached between the two openings 312 of the rotating plate 31 under the action of the tension of the first elastic member 421, at this time the first elastic member 421 presses the disc of the sliding tube 420, so that the sliding tube 420 drives the connecting rod 422 to slide to the center of the base 1, so that the first bevel gear 423 and the second bevel gear 424 are engaged, when the first bevel gear 423 and the second bevel gear 424 are engaged, the rotating gear 429 is just engaged with the adjusting gear 411, so that the rotating drive member 34 drives the rotating plate 31 and the placement plate 35 to load the iron core, at the same time the rotating drive member 34 drives the second bevel gear 424 to rotate, so that the second bevel gear 424 drives the connecting rod 422 to rotate through the first bevel gear 423, so that the connecting rod 422 drives the vertical rod 428 to rotate through the third bevel gear 425 and the fourth bevel gear 426, and then the vertical rod 428 drives the rotating gear 429 to rotate, so that the rotating gear 429 can drive the adjusting gear 411 to rotate, so that the adjusting gear 411 adjusts the position of the adjusting plate 412, so that the adjusting plate 412 drives the support seat 413 to support and fix the iron core.
[0043] Further preferably, rounded corners are provided on both sides of the teeth of the first bevel gear 423. In this way, after the support seat 413 supports and fixes the inner wall of the iron core, the teeth of the second bevel gear 424 will squeeze the teeth of the first bevel gear 423. The rounded corners are provided on the teeth so that slippage occurs between the two. That is, the first bevel gear 423 squeezes the first elastic member 421 through the connecting rod 422 and the sliding rod 62, so that the rotating gear 429 is separated from the adjusting gear 411, thereby avoiding the situation where the rotating gear 429 and the adjusting gear 411 are always engaged with each other, causing damage to both.
[0044] In another embodiment provided by the present invention, the drilling assembly 52 includes a mounting bracket 520 provided at the protruding end of the cylinder 51, an extension plate 521 is provided on the side of the mounting bracket 520 close to the C-shaped plate, three strip grooves 522 are slidably provided at the lower end of the mounting bracket 520, a first moving block 523 is provided in each of the strip grooves 522, a drill bit 524 is provided at the lower end of each of the moving blocks, a second moving block 525 is sleeved on the outer side of each of the drill bits 524, and each of the second moving blocks 525 is provided in a triangular plate 526. Specifically, the protruding end of the cylinder 51 is slidably provided with the mounting bracket 520 through a moving rod, and the mounting bracket 520 includes three mounting arms, three The mounting arms form a Y-shaped structure, and each mounting arm is provided with a strip groove 522 inside, and a moving groove is provided in the strip groove 522. The first moving block 523 is slidably provided in the moving groove, and the drill bit 524 is installed at the lower part of the first moving block 523. A circular hole is provided in the middle of the second moving block 525, and a basic deep groove ball bearing is fixedly provided in the circular hole. The basic deep groove ball bearing consists of an outer ring, an inner ring, a group of steel balls and a group of retaining frames. The deep groove ball bearing is mainly used to bear radial loads, but is also often used to bear combined radial and axial loads. The outer ring and the inner ring are difficult to disassemble under the action of a group of steel balls and retaining frames. A notch is provided at the inner ring of the bearing, and a limiting strip is provided on the upper side of the drill bit 524. The drill bit 524 is slidably connected to the second movable block 525, the limit bar is slidably set in the notch, and the bearing and the outer surface of the drill bit 524 fit each other (that is, the drill bit 524 and the inner ring of the bearing are clearance-matched so that the hole of the inner ring of the bearing and the drill bit 524 can produce relative movement after fitting). In this way, the drill bit 524 can rotate in the second movable block 525 through the bearing to drill the partition plate in the middle of the iron core. At the same time, the drill bit 524 can slide in the second movable block 525 through the notch of the inner ring of the bearing for replacement. Three support arms are provided on the triangular plate 526. The three support arms form a Y-shaped structure. The mounting arms correspond one to one to the support arms. A sliding groove is provided in the support arm. The second movable block 525 is slidably set In the sliding groove, in this embodiment, after the iron core of the same model is loaded and is directly under the cylinder 51, the mounting bracket 520 is driven down by the cylinder 51, so that the mounting bracket 520 and the strip groove 522 drive the drill bit 524 to descend. After the lower part of the drill bit 524 has just entered the iron core, the distance between the drill bits 524 is adjusted by the adjustment component 53, so that the adjustment component 53 squeezes the drill bit 524 and causes the drill bit 524 to respectively drive the first moving block 523 and the second moving block 525 to slide along the strip groove 522 and the support arm, so that the drill bit 524 can drill iron cores of different diameters, thereby improving the applicability of the equipment. After the adjustment of the drill bit 524 is completed,The cylinder 51 drives the drill bit 524 to continue to descend along the second movable block 525, so that the lower end of the support arm presses against the upper surface of the iron core, thereby pressing and fixing the iron core to prevent it from shaking or moving during drilling. After the lower end of the support arm presses against the upper end of the iron core, the cylinder 51 drives the drill bit 524 to continue to descend along the second movable block 525. At this time, the drive assembly 55 can drive the three drill bits 524 to rotate simultaneously, so that the three drill bits 524 can simultaneously drill holes in the partition plate in the middle of the iron core during the descent process.
[0045] In another embodiment provided by the present invention, a strip of rubber is provided at the lower end of the triangular plate 526. Specifically, the strip of rubber is provided at the lower end or lower surface of the support arm. When drilling, the cylinder 51 drives the support arm to descend and press on the upper end of the iron core. At this time, the strip of rubber is in contact with the upper surface of the iron core. The strip of rubber is used to cushion and reduce shock for the support arm, avoid direct contact between the support arm and the iron core, and reduce or even avoid damage caused by collision between the support arm and the iron core.
[0046] In another embodiment provided by the present invention, the adjustment assembly 53 includes a third movable block 531 sleeved on the outside of the drill bit 524, each of the third movable blocks 531 is slidably set in the adjustment disk 532, and a buffer member 533 is provided on the outside of each drill bit 524. An adjustment plate 534 is provided below the adjustment disk 532. Specifically, a through hole is provided in the middle of the third movable block 531, and a bearing is fixedly provided in the through hole. The drill bit 524 is slidably set in the middle of the inner ring of the bearing, and a notch is provided at the inner ring of the bearing. The limit bar on the drill bit 524 is slidably set in the notch, and three sliding grooves are evenly provided on the adjustment disk 532 along its circumference. The third movable block 531 is slidably set in the sliding groove, and the bearing and the outer surface of the drill bit 524 are mutually supported. The adjustment plate 534 is evenly provided with three adjustment grooves 538 along its circumference, and the adjustment grooves 538 are arc-shaped grooves. The drill bit 524 passes through the adjustment grooves 538, and the upper end of the third movable block 531 is connected to the upper end of the first movable block 523 through the buffer member 533. In this embodiment, by rotating the adjustment plate 534, the adjustment grooves 538 on the adjustment plate 534 squeeze the drill bit 524, thereby adjusting the distance between the drill bits 524, so that the drill bit 524 can drill holes in iron cores of different diameters, and when drilling the iron core, the cylinder 51 will drive the drill bit 524 to squeeze the buffer member 533 and descend along the second movable block 525 and the third movable block 531, thereby improving the applicability of the equipment and reducing the production cost of the iron core.
[0047] In another embodiment of the present application, the adjusting plate 534 is provided with locking bolts 535 at the edge, the upper end of the locking bolt 535 is provided with a locking nut 536 in a threaded fit, the locking bolt 535 is provided with a locking plate 537, the locking plate 537 is arranged at the side of the adjusting disc 532, specifically, the middle of the locking plate 537 is provided with an arc-shaped slot, the upper side of the locking bolt 535 is arranged in the arc-shaped slot in a sliding manner, the locking nut 536 is above the locking plate 537, and the length of the lower side of the locking nut 536 is greater than the width of the arc-shaped slot, the locking plate 537 is installed at the side of the adjusting disc 532, and the locking bolt 535 can slide in the arc-shaped slot of the locking plate 537 to drive the rotation of the adjusting plate 534, so that the position of the drill bit 524 is adjusted, and the position of the adjusting plate 534 is locked and fixed by the locking nut 536 through the locking bolt 535, so that the distance between the drill bits 524 is adjusted and locked and fixed, in this embodiment, when drilling holes in the first iron core, the drill bit 524 is driven to descend by the air cylinder 51, when the lower side of the drill bit 524 just enters the inside of the iron core, the movement of the air cylinder 51 is stopped, so that the drill bit 524 stops descending, at this time, the position of the locking bolt 535 on the locking plate 537 is adjusted by manual adjustment, that is, the locking bolt 535 slides in the arc-shaped slot, so that the distance between the drill bits 524 is adjusted (that is, the position of the drill hole on the partition plate in the iron core is adjusted), after the distance between the drill bits 524 is adjusted, the locking nut 536 is rotated, so that the locking nut 536 descends along the locking bolt 535 and presses the locking plate 537, so that the distance between the drill bits 524 is locked and fixed, avoiding the sliding of the drill bit 524 during drilling; further, the upper end of the locking plate 537 and the lower end of the locking nut 536 are provided with anti-skid structures, preferably sawtooth-shaped, so that when the locking nut 536 descends along the locking bolt 535 and is attached to the locking plate 537, the vibration generated during drilling is difficult to cause the locking bolt 535 to slide on the locking plate 537; further, the locking plate 537 is further provided with marks similar to scales, which are the distance between the drill bits 524, when processing iron cores of different diameters, only the distance between the drill holes needs to be determined before processing, and then the locking bolt 535 is quickly adjusted to the mark scale according to the mark, and there is no need to tentatively adjust the distance between the drill bits 524 during the first processing.
[0048] In another embodiment provided by the present invention, the first moving block 523 includes a sliding portion 5231 and a mounting portion 5232, the lower end of the sliding portion 5231 is movably sleeved on the upper portion of the mounting portion 5232, the sliding portion 5231 is slidably set in the strip groove 522, and the side of the mounting portion 5232 is provided with a mounting bolt 5233 by threaded cooperation. Specifically, a gap is left between the sliding portion 5231 and the upper end of the inner wall of the strip groove 522, so that the sliding portion 5231 can move vertically in the strip groove 522 and the moving stroke is the thickness of the gap, the lower end of the sliding portion 5231 is provided with the mounting portion 5232 in a rotatable manner, and the middle of the mounting portion 5232 is provided with a When the hole in the middle of the mounting portion 5232 abuts against the upper end of the drill bit 524, the drill bit 524 can be locked or replaced. After long-term use, the drill bit 524 will wear out, causing the drill bit 524 to become blunt or even break. At this time, by rotating the mounting bolt 5233, the mounting bolt 5233 moves along the mounting portion 5232 and away from the center of the mounting portion 5232, so that the mounting bolt 5233 releases the locking fixation of the drill bit 524, making it convenient to replace the worn drill bit 524. After the drill bit 524 is replaced, the mounting bolt 5233 is rotated in the opposite direction so that the mounting bolt 5233 moves along the mounting portion 5232 toward its center so as to lock and fix the replaced drill bit 524.
[0049] In another embodiment provided by the present invention, a driving assembly 55 is further included. The driving assembly 55 is arranged on the inner side of the adjusting assembly 53. The driving assembly 55 can simultaneously drive each of the drill bits 524 to rotate so as to drill multiple holes in the iron core at the same time. Specifically, the transmission assembly 42 is arranged at the lower end of the adjusting disk 532. When drilling for the first time, the distance between the drill bits 524 is adjusted first. After the distance between the drill bits 524 is adjusted, the driving assembly 55 is used to drive the three drill bits 524 to rotate at the same time, so that the drill bit 524 can complete the drilling work of the iron core in one descent process, thereby improving the processing efficiency of the iron core.
[0050] In another embodiment provided by the present invention, the driving assembly 55 includes a rotating moving part 551 provided at the upper end of the adjusting assembly 53, the output end of the rotating moving part 551 is provided with a driving toothed wheel 552, and each of the drill bits 524 is provided with a driven toothed wheel 553 on the outside, and the driving toothed wheel 552 and each of the driven toothed wheels 553 are connected to each other through a double-sided toothed belt 554 transmission connection; the driving assembly 55 also includes: a tensioning assembly, the tensioning assembly is provided on the inner side of the double-sided toothed belt 554, and the tensioning assembly is used to adjust the distance between the drill bits 524 to tighten the double-sided toothed belt 554. 54 tensioning, specifically, the rotating moving part 551 is arranged at the upper end of the adjusting disk 532 through a connecting frame, the middle part of the driven gear wheel 553 is a mounting hole, and a notch is also provided on the side of the mounting hole, the drill bit 524 is slidably provided in the mounting hole, and the limit bar on the drill bit 524 is slidably provided in the notch, the double-sided toothed belt 554 is a closed flat belt with teeth on both the inside and outside, the width of the double-sided toothed belt 554 is smaller than the width of the active gear wheel 552 and the driven gear wheel 553, the upper end of the active gear wheel 552 is connected to the output end of the rotating moving part 551, and the lower end of the active gear wheel 552 is connected to the output end of the rotating moving part 551. An extension portion is provided, and the lower end of the extension portion is rotatably provided on the triangular plate 526, and an adjustment plate 534 is rotatably provided on the outer side of the extension portion. In this embodiment, when the distance between the drill bits 524 is adjusted by the adjustment plate 534, the distance between the drill bits 524 increases, that is, the distance between each of the driven toothed wheels 553 increases. At this time, the tensioning component needs to be retracted so that the tensioning component can relax the double-sided toothed belt 554 and always tension it to a limited position, ensuring that the active toothed wheel 552 can drive the double-sided toothed belt 554 to rotate at the same time; otherwise When the distance between the drill bits 524 decreases, the actions of each component are opposite to the actions when the distance between the drill bits 524 increases, and will not be repeated. During drilling, the rotating moving part 551 drives the active toothed wheel 552 to rotate, so that the active toothed wheel 552 drives each of the driven toothed wheels 553 to rotate through the double-sided toothed belt 554, thereby causing each of the driven toothed wheels 553 to drive the drill bit 524 arranged therein to rotate. While the drill bit 524 rotates, the cylinder 51 will drive the drill bit 524 to continue to descend, so that the drill bit 524 can simultaneously drill the partition plate in the middle of the iron core.
[0051] In another embodiment provided by the present invention, the tensioning assembly includes a telescopic rod 555 disposed in the adjusting assembly 53, and a tensioning gear 556 is provided at the protruding end of the telescopic rod 555. Specifically, the telescopic rod 555 is disposed in the adjusting plate 532, and a tensioning gear 556 is provided at the protruding end of the telescopic rod 555 in a rotatable manner. When the position between the drill bits 524 is adjusted by rotating the adjusting plate 534, the driven gear 553 will follow the movement of the drill bit 524, and each of the driven gears 553 When the distance between them changes, it is necessary to tension the double-sided toothed belt 554 to prevent the double-sided toothed belt 554 from separating from the active toothed wheel 552 or the driven toothed wheel 553. In this way, the tensioning toothed wheel 556 is driven to extend or retract through the telescopic rod 555, thereby tensioning the double-sided toothed belt 554, ensuring that the rotating moving part 551 can always drive the driven toothed wheel 553 to rotate through the active toothed wheel 552, ensuring that the driven toothed wheel 553 can always drive the drill bit 524 to rotate.
[0052] In another embodiment provided by the present invention, the balancing assembly 54 includes a plurality of pressure plates 541 arranged in the drilling assembly 52, and the ends of the pressure plates 541 close to each other are all located at the lower end of the extended end of the cylinder 51, and a reset member 542 is provided between the pressure plate 541 and the drilling assembly 52. Specifically, the end of the pressure plate 541 away from the cylinder 51 is rotatably arranged in the mounting frame 520, and the pressure plate 541 is located above the strip groove 522, and a rectangular strip is provided at the lower end of the pressure plate 541, and a rectangular groove is provided at the upper end of the strip groove 522. In this embodiment, when the adjustment plate 534 adjusts the position between the drill bits 524, the drill bit 524 will drive the first moving block 523 to slide along the strip groove 522. When the drill bit 524 is adjusted and the partition plate in the middle of the iron core is drilled, due to the fact that part of the position of the partition plate in the middle of the iron core may be uneven, a certain drill bit 524 drills the partition plate of the iron core, and other The drill bit 524 has not yet touched the partition plate of the iron core, or the drilling assembly 52 has worn out after long-term use, so that the force on each drill bit 524 is uneven. In order to solve the above-mentioned uneven force on the drill bit 524, the cylinder 51 drives the drill bit 524 to descend and touch the partition plate in the middle of the iron core. While the drill bit 524 drills the partition plate, the extended end of the cylinder 51 descends and squeezes each of the pressure plates 541, so that the pressure plates 541 The rectangular strip of 41 enters the strip groove 522 through the rectangular groove, so that the pressure plate 541 passes through the rectangular groove to squeeze the sliding part 5231, so that the sliding part 5231 drives the drill bit 524 to vertically descend in the gap between the strip groove 522 and the sliding part 5231, thereby ensuring that the force on each drill bit 524 remains consistent. When the cylinder 51 drives the drilling assembly 52 to rise, the pressure plate 541 is reset under the action of the reset member 542.
[0053] In another embodiment provided by the present invention, a blanking unit 6 is further included, which is slidably arranged on the inner side of the C-shaped frame 2. The blanking unit 6 includes a sliding frame 61, and a sliding rod 62 is slidably arranged on one end of the sliding frame 61 close to the base 1. A second elastic member 63 is provided between the sliding rod 62 and the sliding frame 61, and a blanking head 64 is provided on the side of the sliding rod 62 close to the base 1. An angle plate 65 is provided on the upper end of the sliding frame 61, and an adjusting bolt 66 is provided on the upper end of the angle plate 65. Two limit blocks 67 are provided in parallel at the other end of the sliding frame 61, and a sliding cavity is provided in the middle of the C-shaped frame 2. 681, a circular plate 682 is slidably provided in the sliding cavity 681, and the circular plate 682 is connected to the sliding frame 61 by a steel wire rope 683, and a third elastic member 684 is provided on the outside of the steel wire rope 683. Specifically, two limit grooves are provided in parallel on the side of the lifting groove, and the limit block 67 is slidably provided in the limit groove. The adjusting bolt 66 is provided in the horizontal section of the angle plate 65 by threaded fitting. In this embodiment, before drilling the iron core, the adjusting bolt 66 is manually rotated so that the adjusting bolt 66 is lifted and lowered along the horizontal section of the angle plate 65, thereby adjusting the lifting stroke of the sliding frame 61, which is convenient for the The blanking head 64 blanks iron cores of different lengths and sizes, thereby improving the applicability of the equipment. In this way, the drilling unit 5 descends to drill while squeezing the adjusting bolt 66 through the extension plate 521, so that the adjusting bolt 66 drives the sliding frame 61 and the limit block 67 to pull the circular plate 682 down along the lifting groove of the C-shaped frame 2, and the blanking head 64 descends along the outside of the iron core. When the drilling unit 5 completes drilling, the second elastic member 63 squeezes the sliding rod 62 and moves outward along the sliding frame 61, so that the sliding rod 62 drives the blanking head 64 to be just at the bottom end of the iron core, so that the drilling unit 5 rises Afterwards, the drilling unit 5 rises and resets. When the drilling unit 5 rises, the extension plate 521 also rises and gradually separates from the adjusting bolt 66. The pressure of the adjusting bolt 66 becomes smaller, so that the third elastic member 684 restores its shape, causing the circular plate 682 to rise and reset along the sliding cavity 681, thereby causing the circular plate 682 to drive the steel wire rope 683 to rise, and then causing the steel wire rope 683 to drive the sliding frame 61 and the limit block 67 to rise and reset along the lifting groove, so that the sliding rod 62 and the blanking head 64 drive the iron core to rise and separate from the support seat 413 during the rising and resetting process for blanking.
[0054] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims.
Claims
1. A balanced iron core punching device, comprising a base, a C-shaped frame provided on one side of the base, a cylinder provided on the inner upper end of the C-shaped frame, characterized in that: Also includes: A drilling unit, comprising a drilling assembly and an adjusting assembly disposed in the middle of the drilling assembly, wherein the drilling assembly comprises a plurality of drill bits disposed in parallel, and an equalizing assembly is disposed within the drilling assembly, wherein the adjusting assembly is capable of adaptively adjusting the drilling distance of the drilling assembly, and the equalizing assembly is used to equalize the drilling pressure of the drilling assembly; The drilling assembly includes a mounting bracket provided at the protruding end of the cylinder, an extension plate provided on a side of the mounting bracket close to the C-shaped bracket, three strip grooves slidably provided at the lower end of the mounting bracket, a first moving block provided in each of the strip grooves, a drill bit provided at the lower end of each of the moving blocks, a second moving block sleeved on the outer side of each of the drill bits, and each of the second moving blocks provided in a triangular plate; The adjusting block comprises a third movable block sleeved on the outer side of the drill bit, each of the third movable blocks being slidably arranged in the adjusting disk, and a buffer member is provided on the outer side of each drill bit, and an adjusting plate is provided under the adjusting disk; a locking bolt is provided on the edge of the adjusting plate, and a locking nut is provided on the upper end of the locking bolt in a threaded manner, and a locking plate is provided on the upper side of the locking bolt, and the locking plate is provided on the side of the adjusting disk; the first movable block comprises a sliding portion and a mounting portion, the lower end of the sliding portion is movably sleeved on the upper end of the mounting portion, the sliding portion is slidably arranged in the strip groove, and the side of the mounting portion is provided with a mounting bolt in a threaded manner; The balancing assembly includes a plurality of pressure plates arranged in the drilling assembly, the ends of the pressure plates close to each other are all located below the extended ends of the cylinders, and a reset member is provided between the pressure plates and the drilling assembly.
2. A balanced iron core punching device according to claim 1, characterized in that: The lower end of the triangular plate is provided with a strip of rubber.
3. A balanced iron core punching device according to claim 1, characterized in that: It also includes a driving assembly, which is arranged inside the adjusting assembly. The driving assembly can simultaneously drive each drill bit to rotate so as to drill multiple holes in the iron core at the same time.
4. A balanced iron core punching device according to claim 3, characterized in that: The drive assembly includes a rotating member disposed at the upper end of the adjustment assembly, an active toothed wheel is disposed at the output end of the rotating member, and a driven toothed wheel is disposed on the outer side of each drill bit, and the active toothed wheel and the driven toothed wheel are connected by a double-sided toothed belt; the drive assembly also includes: A tensioning assembly is provided on the inner side of the double-sided toothed belt and is used to tension the double-sided toothed belt when adjusting the distance between the drill bits.
5. A balanced iron core punching device according to claim 4, characterized in that: The tensioning assembly includes a telescopic rod arranged in the adjusting assembly, and a tensioning gear wheel is provided at the protruding end of the telescopic rod.
Citation Information
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