A floating mechanism for a sewage treatment bioreactor
By designing a floating mechanism consisting of a float box, counterweight, and connecting rod, and combining magnetic adjustment and mechanical control, the floating instability problem of the wastewater treatment bioreactor in a fluctuating environment was solved, achieving higher stability and anti-interference capability.
Patent Information
- Application Number
- CN202311794327.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-12-25
AI Technical Summary
Wastewater treatment bioreactors are susceptible to environmental disturbances when faced with fluctuations in external and internal factors, leading to unstable floating and affecting the stability and efficiency of the reactor.
The floating mechanism consists of a float box, counterweights, and connecting rods, combined with components such as airbag rings, buoyancy rods, magnetic blocks, and electromagnets. The state of the float is adjusted through magnetic and mechanical structures, and the amount of water flowing into the float box is controlled by a rotating baffle and a motor to achieve stable floating.
It improves the floating stability of wastewater treatment bioreactors, reduces the risk of capsizing, and enhances stability and anti-interference ability under wave conditions.
Smart Images

Figure CN117658311B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of floating device, in particular to a floating mechanism of a sewage treatment bioreactor. BACKGROUND
[0002] In various industries involving biological reactions, including pharmaceutical, food, fermentation, etc. fields, producing high-quality products, reducing product waste rate, meeting more stringent safety and environmental regulations are increasingly concerned and valued. However, with the gradual improvement of the state's environmental governance requirements, accompanied by the increasingly competitive market environment, the design requirements for the sewage treatment process in the biological reaction process are becoming more and more stringent.
[0003] In the biological reaction process of sewage, external factors and internal factors are often faced, among which the external factors mainly include environmental temperature, weather, changes in system feed quality / flow and changes in treatment requirements; the internal factors mainly include the influence of various uncertain factors such as reaction rate constant, heat transfer coefficient and equipment physical property changes of reactants in the reaction process itself. The coupling degree between various components in the biological method of sewage treatment process is high, and is easily disturbed by environmental fluctuations, so it is urgent to provide a stable floating sewage treatment bioreactor, avoid the influence of the environment, and make the reactor keep working.
[0004] In order to solve the above problems, the present application is born. SUMMARY
[0005] (I) Technical problems to be solved
[0006] The purpose of the present application is to provide a floating mechanism of a sewage treatment bioreactor to solve the problems raised in the background art.
[0007] (II) Technical solutions
[0008] In order to achieve the above purpose, the present application is realized by the following technical solutions: a floating mechanism of a sewage treatment bioreactor, comprising a floating box, a counterweight and a connecting rod, the floating box and the counterweight are connected by the connecting rod, the outer ring of the floating box is a gas bag ring, the middle of the gas bag ring is the bottom plate of the floating box, the gas bag ring is provided with a fixed ring outside, a plurality of buoyancy rods are rotatably connected to the fixed ring, the plurality of buoyancy rods are arranged at equal intervals, and a buoy is fixedly arranged at one end of the buoyancy rod away from the floating box.
[0009] Preferably, the one end of the buoyancy rod close to the floating box is fixedly provided with a strong magnet, a plurality of pairs of magnetic sensing blocks are fixedly arranged outside the gas bag ring, each pair of magnetic sensing blocks and the buoyancy rod correspond one by one, and the one end of the buoyancy rod close to the floating box swings between a pair of magnetic sensing blocks when the buoyancy rod rotates.
[0010] Preferably, a number of electromagnets are also fixed outside the airbag ring, each electromagnet being located above each pair of magnetic blocks. When the buoyancy rod rotates, the electromagnets generate magnetism to suppress the rotation of the buoyancy rod.
[0011] Preferably, the fixed ring is divided into curved sections and straight sections, which are spaced apart. The buoyancy rod and the fixed ring are rotatably connected at the straight sections. A pair of limiting blocks are provided on the straight sections, and the buoyancy rod and the fixed ring are rotatably connected at the pair of limiting blocks.
[0012] Preferably, the base plate has a perforation, which is divided into four areas. The four areas are equally spaced. The base plate has a rotating baffle. The floating box has a motor. The rotating baffle is connected to the output end of the motor. The rotating baffle has four baffles, which can cover the four areas where the perforation is located.
[0013] Preferably, the floating box is equipped with a built-in chip, and the magnetic block, electromagnet and motor are all electrically connected to the built-in chip.
[0014] Preferably, the counterweight has flow stabilizing plates on its upper and lower surfaces, and the area of the flow stabilizing plates is larger than that of the counterweight.
[0015] (III) Beneficial Effects
[0016] After adopting the above technical solution, the present invention has the following advantages compared with the prior art: The floating mechanism of the wastewater treatment bioreactor of the present invention has floating pontoons around the air bladder ring, which can float up and down, improving the stability of the floating mechanism on the water surface, making the buoyancy force more uniform and less prone to capsizing; a strong magnet is set at one end of the buoyancy rod, which, together with the magnetic block and electromagnet, can adjust the state of the pontoons in time when the floating mechanism is affected by water surface fluctuations, making the overall mechanism more stable. When the water surface fluctuations are large, a certain amount of water can flow into the float box under the action of the rotating baffle to lower the center of gravity of the float box, further improving stability. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the present invention (with a set of buoyancy rods and floats removed);
[0018] Figure 2 This is a front view of the present invention;
[0019] Figure 3 This is a top view of the present invention;
[0020] Figure 4 This is a schematic diagram of the present invention after removing the rotating baffle;
[0021] Figure 5 for Figure 4 Enlarged view of point A in the middle;
[0022] In the diagram: 1 float box, 1-1 airbag ring, 1-2 base plate, 1-3 perforation, 1-4 rotating baffle, 2 counterweight, 3 connecting rod, 4 fixing ring, 41 curved section, 42 straight section, 421 limiting block, 5 buoyancy rod, 6 float, 7 strong magnet, 8 magnetic block, 9 electromagnet, 10 flow stabilizer. Detailed Implementation
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] This invention provides a floating mechanism for a wastewater treatment bioreactor, such as... Figures 1-5 As shown, the system includes a float box 1, a counterweight 2, and a connecting rod 3. The float box 1 and the counterweight 2 are connected by the connecting rod 3. The outer ring of the float box 1 is an airbag ring 1-1, and the middle of the airbag ring 1-1 is the bottom plate 1-2 of the float box 1. A fixing ring 4 is provided outside the airbag ring 1-1, and several buoyancy rods 5 are rotatably connected to the fixing ring 4. The several buoyancy rods 5 are equally spaced, and a float cylinder 6 is fixed at the end of the buoyancy rod 5 away from the float box 1. The float box 1 has a built-in chip. The magnetic block 8, electromagnet 9, and motor are all electrically connected to the built-in chip. The buoyancy force on the entire floating mechanism includes the buoyancy force provided by the airbag ring 1-1 and the buoyancy force provided by the float cylinder 6. The float cylinder 6 is circumferentially arranged around the float box 1 by the buoyancy rods 5, which disperses the buoyancy force on the entire floating mechanism instead of concentrating it on the airbag ring, making the entire floating mechanism more stable when floating and less prone to tipping over.
[0025] A strong magnet 7 is fixed at one end of the buoyancy rod 5 near the float box 1. Several pairs of magnetic blocks 8 are fixed outside the airbag ring 1-1. Each pair of magnetic blocks 8 corresponds to the buoyancy rod 5. When the buoyancy rod 5 rotates, the end near the float box swings between a pair of magnetic blocks 8. Magnetic coils are provided inside the magnetic blocks 8.
[0026] When there are waves on the water surface, the float 6 moves up and down with the waves, and the buoyancy rod 5 swings. When the buoyancy rod 5 swings, the magnetic field line emitted by the strong magnet 7 at its end cuts the magnetic field coil in the magnetic field block 8. The magnetic field coil generates current, and the chip receives the current signal from the magnetic field coil.
[0027] Several electromagnets 9 are also fixed outside the airbag ring 1-1. Each electromagnet 9 is located above each pair of magnetic blocks 8. When the buoyancy rod 5 rotates, the electromagnet 9 generates magnetism to suppress the rotation of the buoyancy rod 5. When the chip receives the current signal from the magnetic coil, the electromagnet 9 is energized and generates magnetism, which generates attraction on the strong magnet 7 at the end of the buoyancy rod 5, thereby causing the buoyancy rod 5 to rotate and force the float 6 to press down on the water surface, thereby stabilizing the floating mechanism.
[0028] The fixed ring 4 is divided into a curved section 41 and a straight section 42, the curved section 41 and the straight section 42 are arranged at intervals, the floating rod 5 is rotatably connected to the fixed ring 4 at the straight section 42, the straight section 42 is provided with a pair of limiting blocks 421, the floating rod 5 is rotatably connected to the fixed ring 4 between the pair of limiting blocks 421, the straight section 42 ensures that the floating rod 5 can rotate smoothly, and the limiting blocks 421 prevent the floating rod 5 from sliding on the fixed ring 4.
[0029] The bottom plate 1-2 is provided with a perforation 1-3, the perforation 1-3 is divided into four regions, the four regions are arranged at equal intervals, the bottom plate 1-2 is provided with a rotating baffle 1-4, the floating box 1 is provided with a motor, the rotating baffle 1-4 is connected to the output end of the motor, the rotating baffle 1-4 has four baffles, the four baffles can cover the four regions where the perforation 1-3 is located, and the rotating baffle 1-4 covers the perforation 1-3 in the default stable state.
[0030] When the chip receives the current signal of the plurality of magnetic sensing blocks 8, it is judged that the wave is large, at this time the electromagnet 9 is no longer powered, that is, it no longer has magnetism, at this time the motor is started. The rotating baffle 1-4 rotates away from the perforation 1-3 region, water flows into the floating box 1 from the perforation 1-3, so that the floating box 1 sinks, thereby causing the center of gravity of the whole mechanism to move downward, improving the stability of the whole mechanism. It should be noted that the rotating baffle 1-4 is controlled by the motor to cover the perforation 1-3 region again after a fixed time interval, and the fixed time interval is set according to different environments.
[0031] The counterweight 2 is provided with a flow stabilizing plate 10 on the upper and lower surfaces, the area of the flow stabilizing plate 10 is greater than that of the counterweight 2, no matter how the water surface is disturbed, the underwater flow is often stable and does not move, when the wave on the water surface drives the floating mechanism to have a tendency to swing, the counterweight 2 below the floating box 1 also has a tendency to swing, at this time the flow stabilizing plate 10 has greater resistance with water, inhibiting the swing and further improving the stability of the mechanism.
[0032] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and deformations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A floating mechanism for a wastewater treatment bioreactor, comprising a float box (1), a counterweight (2), and a connecting rod (3), wherein the float box (1) and the counterweight (2) are connected by the connecting rod (3), characterized in that: The outer ring of the float box (1) is an airbag ring (1-1), and the middle of the airbag ring (1-1) is the bottom plate (1-2) of the float box (1). A fixing ring (4) is provided outside the airbag ring (1-1). Several buoyancy rods (5) are rotatably connected to the fixing ring (4). Several buoyancy rods (5) are equally spaced. A float (6) is fixed at the end of the buoyancy rod (5) away from the float box (1). A strong magnet (7) is fixed at one end of the buoyancy rod (5) near the float box (1). Several pairs of magnetic blocks (8) are fixed outside the airbag ring (1-1). Each pair of magnetic blocks (8) corresponds to the buoyancy rod (5). When the buoyancy rod (5) rotates, the end near the float box swings between a pair of magnetic blocks (8). Several electromagnets (9) are also fixed outside the airbag ring (1-1). Each electromagnet (9) is located above each pair of magnetic blocks (8). When the buoyancy rod (5) rotates, the electromagnets (9) generate magnetism to suppress the rotation of the buoyancy rod (5).
2. The floating mechanism of a wastewater treatment bioreactor according to claim 1, characterized in that: The fixed ring (4) is divided into a curved section (41) and a straight section (42), which are spaced apart. The buoyancy rod (5) and the fixed ring (4) are rotatably connected at the straight section (42). A pair of limiting blocks (421) are provided on the straight section (42), and the buoyancy rod (5) and the fixed ring (4) are rotatably connected between the pair of limiting blocks (421).
3. The floating mechanism of a wastewater treatment bioreactor according to claim 1, characterized in that: The base plate (1-2) has a perforation (1-3) and the perforation (1-3) is divided into four areas. The four areas are equally spaced. The base plate (1-2) is provided with a rotating baffle (1-4). The floating box (1) is provided with a motor. The rotating baffle (1-4) is connected to the output end of the motor. The rotating baffle (1-4) has four baffles, which can cover the four areas where the perforation (1-3) is located.
4. The floating mechanism of a wastewater treatment bioreactor according to any one of claims 1-3, characterized in that: The floating box (1) is equipped with a built-in chip, and the magnetic block (8), electromagnet (9) and motor are all electrically connected to the built-in chip.
5. The floating mechanism of a wastewater treatment bioreactor according to claim 1, characterized in that: The counterweight (2) is provided with flow stabilizers (10) on both the top and bottom surfaces, and the area of the flow stabilizers (10) is larger than that of the counterweight (2).
Citation Information
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