A curtain wall aluminum plastic plate manufacturing equipment
By introducing sampling and isolation components into aluminum composite panel manufacturing equipment, and using drive components to realize automatic sampling and isolation of aluminum composite panels, the problem of needing to stop the machine to pick up and put down aluminum composite panels during continuous conveying is solved, thereby improving production efficiency and ease of operation.
Patent Information
- Application Number
- CN202311713494.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-12-13
AI Technical Summary
In the continuous conveying process of aluminum composite panels, the existing technology requires stopping the machine to pick up and put down the aluminum composite panels for random inspection, which results in low efficiency and complicated operation.
By employing sampling and isolation components, and driving components to move the sampling tray and isolation plate on the guide rail, automatic sampling and isolation of aluminum composite panels can be achieved, avoiding downtime.
It enables automatic sampling inspection of aluminum composite panels during continuous conveying, improving production efficiency, simplifying operation procedures, and avoiding the hassle of manual handling.
Smart Images

Figure CN117699420B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of curtain wall aluminum-plastic plate production, in particular to a curtain wall aluminum-plastic plate manufacturing device. BACKGROUND
[0002] The building curtain wall refers to a non-load-bearing outer wall structure of a building, which is usually composed of a panel and a supporting structure, the panel is usually composed of glass, metal plate, stone plate, ceramic plate, etc., and the supporting structure is usually composed of an aluminum beam stand, a steel structure, a glass rib, etc.
[0003] The aluminum-plastic composite plate is also called aluminum-plastic plate. Since the aluminum-plastic plate was introduced into China from Germany in the late 1980s and early 1990s, it has been rapidly favored by people due to its economy, color variety, convenient construction method, excellent processing performance, excellent fire resistance and noble quality. The unique performance of the aluminum-plastic composite plate determines its wide application. The aluminum-plastic plate can be used for building outer walls, curtain wall plates, old building renovation, indoor wall and ceiling decoration, advertising signs, display stands and dustproof engineering. At present, the aluminum-plastic plate is widely used in building curtain walls.
[0004] In the process of manufacturing the aluminum-plastic plate, in order to avoid defective products in the same batch and reduce the quality of the whole batch of aluminum-plastic plates, the formed aluminum-plastic plates need to be sampled and inspected during the production and manufacturing process of the aluminum-plastic plate, and the sampling and inspection operation is usually performed during the conveying process of the formed aluminum-plastic plate.
[0005] In the related art, since the aluminum-plastic plate is continuously conveyed without interruption, in order to facilitate the sampling and inspection of the aluminum-plastic plate, the conveying equipment needs to be stopped, and then the aluminum-plastic plate in the stopped state is taken off from the conveying equipment, after the sampling and inspection is completed, the conveying equipment is started again to convey the whole batch of aluminum-plastic plates. Not only the state of the conveying equipment needs to be controlled, but also the detection personnel need to take and place the aluminum-plastic plate during the sampling and inspection process. SUMMARY
[0006] In order to facilitate the sampling and inspection of the aluminum-plastic plate during the continuous conveying process of the aluminum-plastic plate, the application provides a curtain wall aluminum-plastic plate manufacturing device.
[0007] The curtain wall aluminum-plastic plate manufacturing device provided by the application adopts the following technical scheme:
[0008] A curtain wall aluminum-plastic plate manufacturing device comprises:
[0009] A conveying mechanism, the conveying mechanism supports the aluminum-plastic plate, and a plurality of conveying mechanisms are arranged, and a supporting seat is arranged between adjacent two conveying mechanisms;
[0010] The sampling assembly is arranged on the supporting seat and used for sampling the aluminum-plastic panel. The sampling assembly comprises a sampling tray, a guide rail and a roller. The sampling tray is located on the movement path of the aluminum-plastic panel. The guide rail is fixed on the edges of the top of the supporting seat. The roller is rotatably connected to the bottom of the sampling tray and slidably connected to the guide rail.
[0011] The isolation assembly is arranged on one side of the supporting seat and used for separating the aluminum-plastic panel.
[0012] The driving assembly is arranged at the bottom of the supporting seat. One end of the driving assembly is connected to the sampling assembly, and the other end is connected to the isolation assembly, so that the driving assembly simultaneously drives the sampling assembly and the isolation assembly to move.
[0013] By using the above technical scheme, the aluminum-plastic panel is directionally conveyed by the conveying mechanism. When the aluminum-plastic panel needs to be sampled, the aluminum-plastic panel is moved to the sampling tray. The driving assembly controls the sampling tray to slide on the supporting seat with the guide rail and the pulley.
[0014] While the sampling tray slides, the guide rail limits the sampling tray, so that the sampling tray sends the aluminum-plastic panel away from the conveying mechanism, thereby realizing the sampling operation of the aluminum-plastic panel on the sampling tray.
[0015] While sampling, the driving assembly also drives the isolation assembly to isolate the aluminum-plastic panel, so that the aluminum-plastic panel on the conveying mechanism is conveyed to the sampling assembly. The arrangement of the isolation assembly avoids the limitation that the aluminum-plastic panel needs to be sampled after the conveying mechanism is stopped. The sampling of the aluminum-plastic panel is completed in the process of continuous conveying of the aluminum-plastic panel.
[0016] Optionally, the sampling assembly further comprises an adjusting rod, a driven rod and a rotating rod. The adjusting rod is rotatably connected to one side of the supporting seat near the isolation assembly through the rotating rod. One end of the driven rod is rotatably connected to the side wall of the sampling tray, and the other end is rotatably connected to one end of the adjusting rod.
[0017] By using the above technical scheme, the adjusting rod is driven to rotate. The adjusting rod drives the driven rod to move, and then the driven rod pushes and pulls the sampling tray, so that the sampling tray can quickly slide to the corresponding position on the supporting seat.
[0018] Optionally, the isolation assembly comprises a fixed plate, an isolation plate, a limiting cylinder and a guide rod. The fixed plate is fixed on one side of the supporting seat. The limiting cylinder is fixed on the fixed plate. The isolation plate is located above the fixed plate. The guide rod is fixed on the bottom of the isolation plate and slidably connected to the limiting cylinder.
[0019] By adopting the above technical solution, the guide rod is limited by the limiting cylinder, so that the guide rod can only drive the isolation plate to slide along the axial direction of the limiting cylinder, which makes it easier for the isolation plate to isolate the aluminum composite panel.
[0020] Optionally, the isolation assembly further includes a linkage rod, one end of which is rotatably connected to one end of the adjusting rod, and the other end of which is rotatably connected to the isolation plate.
[0021] By adopting the above technical solution, the linkage rod and the adjusting rod are linked together, and under the action of the linkage rod, the isolation plate can move up and down quickly to intercept the aluminum composite panel.
[0022] Optionally, the drive assembly includes a worm gear, a transmission rod, and a worm. The worm gear is coaxially fixed with the rotating rod of the adjusting rod. The transmission rod is rotatably connected to one side of the support. The worm is fixed to one end of the transmission rod and meshes with the worm gear.
[0023] By adopting the above technical solution, the worm gear is rotated, which drives the worm wheel to rotate. The rotation of the worm wheel then drives the adjusting rod to rotate synchronously. The rotation of the adjusting rod synchronously drives the sampling tray and the isolation component to move, enabling the operator to quickly control the sampling component and the isolation component through the transmission rod.
[0024] Optionally, the drive assembly further includes a limiting plate, a locking rod, a reset component, and a positioning plate. The limiting plate is coaxially fixed on the transmission rod and has a slot at its edge. The support seat has a protrusion. The locking rod is slidably connected to the protrusion, and one end of the locking rod is engaged in the slot of the limiting plate. The positioning plate is fixed on the locking rod, and the reset component is sleeved on the locking rod and located between the positioning plate and the protrusion.
[0025] By adopting the above technical solution, the elastic force of the reset component pushes the locking rod, thereby causing one end of the locking rod to abut against the groove at the edge of the limiting plate, thus achieving the limiting effect on the transmission rod. This allows the transmission rod to be locked after rotating to a certain angle, preventing the transmission rod from accidentally moving the sampling and isolation components. At the same time, the reset component also facilitates the operation of the locking rod by the operator.
[0026] Optionally, one end of the transmission rod is coaxially fixed to a wheel, and a handle is rotatably connected to the wheel.
[0027] By adopting the above technical solution, the operator can quickly drive the transmission rod to rotate using the wheel and the handle set on it, which facilitates the operator's control of the drive component and the sampling component.
[0028] Optionally, the slot of the limiting plate is rectangular, and a rectangular block is provided on one end of the locking rod near the limiting plate. The rectangular block is locked in the slot, and the limiting plate has several slots at equal intervals.
[0029] By adopting the above technical solution and utilizing multiple slots, the operator can lock the transmission rod in any position.
[0030] Optionally, the guide rail has an irregular shape, with the front and rear sections located on two different planes.
[0031] By adopting the above technical solution and utilizing the irregularly shaped guide rail, the sampling tray can be raised and lowered synchronously during sliding, thereby allowing the aluminum composite panel to be lifted up and completing the sampling operation.
[0032] Optionally, a limiting groove is provided in the guide rail, and the roller slides and is placed in the limiting groove.
[0033] By adopting the above technical solution, the roller is limited by the limiting groove, so that it can only roll along the guide rail direction.
[0034] In summary, this application includes at least one of the following beneficial technical effects:
[0035] 1. The drive component drives the sampling component to slide on the support. While the sampling tray slides, the guide rail limits the sampling tray and causes it to rise. The sampling tray then lifts and drags the aluminum composite panel away from the conveying mechanism, thus realizing the sampling inspection operation of the sampling tray and avoiding the need for manual handling of the aluminum composite panel.
[0036] 2. By utilizing the isolation component, the isolation component is synchronized with the sampling component under the action of the drive component, thereby causing the isolation plate to rise and fall to isolate the aluminum composite panel. This avoids the need to stop the conveyor mechanism before sampling inspection of the aluminum composite panel, making it simple and efficient.
[0037] 3. By utilizing the locking rod and other limiting structures set on the drive assembly, the transmission rod can be limited and locked after rotating to a certain position, preventing the transmission rod from accidentally driving the sampling assembly and isolation assembly to move together. At the same time, the setting of the reset component also facilitates the operation of the locking rod by the operator. Attached Figure Description
[0038] Figure 1 This is a schematic diagram of the overall external structure of a curtain wall aluminum composite panel manufacturing equipment in this embodiment.
[0039] Figure 2 This is a schematic diagram of the connection structure of the sampling component in this embodiment.
[0040] Figure 3This is a schematic diagram of the connection structure of the isolation component in this embodiment.
[0041] Figure 4 This is a schematic diagram of the sampling tray connection structure in this embodiment.
[0042] Figure 5 This is a schematic diagram of the connection structure of the driving component in this embodiment.
[0043] Figure 6 This is a schematic diagram of the locking rod and its overall connection structure in this embodiment.
[0044] Figure 7 This is a schematic diagram of the guide rail structure in this embodiment.
[0045] Explanation of reference numerals in the attached figures:
[0046] 1. Conveying mechanism; 2. Sampling inspection assembly; 21. Sampling inspection pallet; 22. Guide rail; 23. Roller; 24. Adjusting rod; 25. Driven rod; 26. Rotating rod; 3. Isolation assembly; 31. Fixing plate; 32. Isolation plate; 33. Limiting cylinder; 34. Guide rod; 35. Linkage rod; 4. Drive assembly; 41. Worm gear; 42. Transmission rod; 43. Worm; 44. Limiting plate; 45. Locking rod; 46. Reset component; 47. Positioning plate; 48. Wheel disc; 5. Aluminum-plastic composite panel; 6. Support seat. Detailed Implementation
[0047] The following is in conjunction with the appendix Figures 1-7 This application will be described in further detail.
[0048] This application discloses a manufacturing equipment for aluminum composite panels for curtain walls.
[0049] It should be noted that, in the description of this invention, the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0050] Reference Figure 1A curtain wall aluminum composite panel manufacturing equipment includes a conveying mechanism 1, a sampling component 2, an isolation component 3, and a driving component 4. Multiple conveying mechanisms 1 support aluminum composite panels 5, with a support seat 6 positioned between adjacent conveying mechanisms 1. The sampling component 2 is used for sampling inspection of the aluminum composite panels 5 and is located on top of the support seat 6. The isolation component 3 is located on one side of the support seat 6 and is used to separate the aluminum composite panels 5. The driving component 4 is located at the bottom of the support seat 6 and is used to drive the sampling component 2 and the isolation component 3 to move synchronously. By driving the sampling component 2 and the isolation component 3 synchronously, the sampling inspection of the aluminum composite panels 5 can be completed during continuous conveying, which is simple and efficient.
[0051] It should be noted that how the conveying mechanism 1 in this application embodiment conveys the aluminum composite panel 5 is well known to those skilled in the art, and therefore will not be described in detail in this application embodiment, nor should it be regarded as a limitation of this application.
[0052] Reference Figure 2 and Figure 3 In this embodiment, the sampling component 2 includes a sampling tray 21, a guide rail 22, a roller 23, an adjusting rod 24, a driven rod 25, and a rotating rod 26. The guide rail 22 is fixed to the top two sides of the support seat 6. The roller 23 is rotatably connected to the bottom of the sampling tray 21 and is slidably engaged in the guide rail 22. The sampling tray 21 is located on the path of the conveying mechanism 1 for conveying the aluminum-plastic composite board 5, so that the aluminum-plastic composite board 5 can be moved onto the sampling tray 21. When the aluminum-plastic composite board 5 can be moved onto the sampling tray 21, the sampling tray 21 can drive the aluminum-plastic composite board 5 away from the conveying mechanism 1 to perform sampling inspection on the aluminum-plastic composite board 5.
[0053] In this embodiment, the guide rail 22 has an irregular shape, and the front and rear ends of the guide rail 22 are not in the same plane. The guide rail 22 is provided with a U-shaped limiting groove. The roller 23 is slidably placed in the limiting groove. By using the irregular shape of the guide rail 22, the sampling tray 21 can be raised and lowered synchronously when sliding, so that the aluminum-plastic plate 5 can be lifted to complete the sampling operation. The limiting groove is used to limit the roller 23 so that it can only roll along the direction of the guide rail 22.
[0054] The adjusting rod 24 is rotatably connected to the support 6 near the isolation component 3 via the rotating rod 26. One end of the driven rod 25 is rotatably connected to the side wall of the sampling tray 21, and the other end is rotatably connected to one end of the adjusting rod 24. The driving component 4 drives the adjusting rod 24 to rotate, which in turn drives the driven rod 25 to move. The movement of the driven rod 25 pushes and pulls the sampling tray 21, allowing the sampling tray 21 to slide quickly on the support 6.
[0055] The isolation assembly 3 includes a fixed plate 31, an isolation plate 32, a limiting cylinder 33, a guide rod 34, and a linkage rod 35. The fixed plate 31 is fixed to one side of the support 6, the limiting cylinder 33 is fixed on the fixed plate 31, the isolation plate 32 is located above the fixed plate 31, the guide rod 34 is fixed to the bottom of the isolation plate 32 and is slidably connected inside the limiting cylinder 33, one end of the linkage rod 35 is rotatably connected to one end of the adjusting rod 24, and the other end of the linkage rod 35 is rotatably connected to the center of the isolation plate 32.
[0056] By using the limiting cylinder 33 to limit the guide rod 34, the isolation plate 32 can only move vertically under the drive of the guide rod 34. Driven by the linkage rod 35, the isolation plate 32 can move up and down quickly to intercept the aluminum-plastic panel 5.
[0057] Simultaneously, by using the connection of one end of the linkage rod 35 to adjust the rod 24 and the other end to connect to the isolation plate 32, the drive assembly 4 can synchronously adjust the up and down movement of the isolation plate 32 when the drive adjustment rod 24 moves.
[0058] Reference Figure 4 and Figure 5 The drive assembly 4 includes a worm gear 41, a transmission rod 42, and a worm 43. The worm 43 drives the worm gear 41 to mesh and move together, which in turn drives the adjusting rod 24 to rotate synchronously. This allows the operator to quickly control the sampling assembly 2 and the isolation assembly 3 through the transmission rod 42.
[0059] The worm gear 41 is coaxially fixed with the rotating rod 26 of the adjusting rod 24. The transmission rod 42 is rotatably connected to one side of the support 6. The worm 43 is fixed to one end of the transmission rod 42 and meshes with the worm gear 41. One end of the transmission rod 42 is coaxially fixed with a wheel 48, and a handle is rotatably connected to the wheel 48. The operator can quickly drive the transmission rod 42 to rotate by using the wheel 48 and the handle on it.
[0060] Reference Figure 6 Regarding the specific configuration of the drive assembly 4, the drive assembly 4 also includes a limiting disk 44, a locking rod 45, a reset member 46, and a positioning disk 47. The elastic force of the reset member 46 pushes the locking rod 45, causing one end of the locking rod 45 to abut against the groove at the edge of the limiting disk 44, thereby limiting the transmission rod 42 and locking it after it has rotated to a certain angle. It should be noted that in this embodiment, the reset member 46 is a cylindrical spring. In other embodiments, other forms of elastic elements may also be used, which are also preferred embodiments of this application.
[0061] Specifically, the limiting plate 44 is coaxially fixed on the transmission rod 42, and a groove is provided at the edge of the limiting plate 44. A protrusion is provided on the support seat 6. The locking rod 45 is slidably connected to the protrusion, and one end of the locking rod 45 is engaged in the groove of the limiting plate 44. The positioning plate 47 is fixed on the locking rod 45. The reset piece 46 is sleeved on the locking rod 45 and is located between the positioning plate 47 and the protrusion.
[0062] Regarding the limiting plate 44, the slot of the limiting plate 44 is rectangular. A rectangular block is provided on one end of the locking rod 45 near the limiting plate 44. The rectangular block is placed in the slot. The limiting plate 44 has several slots that are evenly spaced. By using multiple slots, the operator can lock the transmission rod 42 in any position.
[0063] It should be noted that in this embodiment, the slots at the edge of the limiting disk 44 are equidistant. In other embodiments, the slots of the limiting disk 44 may be unequally spaced, or may be set to four, six, eight or other numbers of odd or even groups. These are all preferred embodiments of this application.
[0064] The implementation principle of the aluminum composite panel manufacturing equipment for curtain walls in this application embodiment is as follows: First, the aluminum composite panel 5 is directionally conveyed through the conveying mechanism 1. During the conveying process, if it is necessary to conduct random inspection of the aluminum composite panel 5, the locking rod 45 is pulled to separate it from the limiting plate 44. At this time, the transmission rod 42 is rotated to drive the worm gear 43 to rotate. The worm gear 43 causes the worm wheel 41 to mesh and move together. Then, the worm wheel 41 drives the adjusting rod 24 to rotate synchronously. The adjusting rod 24 drives the driven rod 25 to move together. The driven rod 25 pulls the sampling tray 21 to slide on the support seat 6. While the sampling tray 21 is sliding, the guide rail 22 limits the sampling tray 21 to make the sampling tray 21 rise. Then, the sampling tray 21 lifts up the aluminum composite panel 5 and drags it away from the conveying mechanism 1, realizing the sampling inspection operation of the sampling tray 21.
[0065] During the random inspection, the isolation component 3 is simultaneously activated by the adjusting rod 24, causing the isolation plate 32 to rise and isolate the aluminum-plastic panel 5.
[0066] By replacing the traditional manual handling with a combination structure of sampling component 2, isolation component 3 and drive component 4, the aluminum composite panel 5 can be quickly sampled during the manufacturing process. Moreover, during sampling, there is no need to stop the conveyor mechanism 1. The aluminum composite panels 5 being conveyed in batches can be blocked directly by the isolation component 3, which is simple, efficient and practical.
[0067] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A curtain wall aluminum-plastic panel manufacturing equipment, characterized in that, Include: Conveying mechanism (1), the aluminum plastic plate (5) is supported on the conveying mechanism (1), and the conveying mechanism (1) is provided with a plurality of, and a supporting seat (6) is arranged between the adjacent two conveying mechanism (1); The sampling component (2) is used for sampling the aluminum plastic plate (5), the sampling component (2) is arranged on the supporting seat (6), the sampling component (2) includes a sampling tray (21), a guide rail (22), a roller (23), an adjusting rod (24), a driven rod (25) and a rotating rod (26), the sampling tray (21) is located on the movement path of the aluminum plastic plate (5), the guide rail (22) is fixed at the edge of the top of the supporting seat (6), and the guide rail (22) is a special-shaped structure, the front and rear two sections of the guide rail (22) are located on two different planes;The roller (23) is rotatably connected to the bottom of the sampling tray (21), and the roller (23) is slidably connected in the guide rail (22);The adjusting rod (24) is rotatably connected to one side of the supporting seat (6) near the isolation component (3) through the rotating rod (26), one end of the driven rod (25) is rotatably connected to the side wall of the sampling tray (21), and the other end is rotatably connected to one end of the adjusting rod (24); The isolation component (3) is arranged on one side of the supporting seat (6), and the isolation component (3) is used for separating the aluminum plastic plate (5);The isolation component (3) includes a fixed plate (31), a separation plate (32), a limiting cylinder (33), a guide rod (34) and a linkage rod (35), the fixed plate (31) is fixed on one side of the supporting seat (6), the limiting cylinder (33) is fixed on the fixed plate (31), the separation plate (32) is located above the fixed plate (31), the guide rod (34) is fixed on the bottom of the separation plate (32), and the guide rod (34) is slidably connected in the limiting cylinder (33), one end of the linkage rod (35) is rotatably connected with one end of the adjusting rod (24), and the other end of the linkage rod (35) is rotatably connected to the upper end of the separation plate (32). A driving assembly (4) is arranged at the bottom of the supporting seat (6), one end of the driving assembly (4) is connected with the sampling assembly (2), and the other end is connected with the isolation assembly (3), so that the driving assembly (4) drives the sampling assembly (2) and the isolation assembly (3) to move at the same time; the driving assembly (4) comprises a worm wheel (41), a transmission rod (42), a worm (43), a limiting disc (44), a locking rod (45), a reset member (46) and a positioning disc (47); the worm wheel (41) is coaxially fixed with the rotating rod (26) on the adjusting rod (24), the transmission rod (42) is rotatably connected on one side of the supporting seat (6), the worm (43) is fixed on one end of the transmission rod (42), and the worm (43) is engaged with the worm wheel (41); the limiting disc (44) is coaxially fixed on the transmission rod (42), and a notch is arranged at the edge of the limiting disc (44), a protrusion is arranged on the supporting seat (6), the locking rod (45) is slidably connected on the protrusion, one end of the locking rod (45) is clamped in the notch of the limiting disc (44), the positioning disc (47) is fixed on the locking rod (45), and the reset member (46) is sleeved on the locking rod (45) and located between the positioning disc (47) and the protrusion.
2. The equipment for manufacturing curtain wall aluminum veneer according to claim 1, characterized in that, One end of the transmission rod (42) is coaxially fixed with a wheel disc (48), and a handle is rotatably connected on the wheel disc (48).
3. The equipment for manufacturing curtain wall aluminum veneer according to claim 1, characterized in that, The notch of the limiting disc (44) is in a rectangular structure, a rectangular block is arranged on one end of the locking rod (45) close to the limiting disc (44), the rectangular block is clamped in the notch, and a plurality of notches are equidistantly arranged on the limiting disc (44).
4. The equipment for manufacturing curtain wall aluminum veneer according to claim 1, characterized in that A limiting groove is arranged in the guide rail (22), and the roller (23) is slidably clamped in the limiting groove.
Citation Information
Patent Citations
Building curtain wall aluminum-plastic panel forming processing equipment and method
CN114701807A
Slotting device and method for reinforced aluminum-plastic panel processing
CN116619461A