A device for removing lint from plush toy fabric

Abstract

The present application belongs to the technical field of plush toy production, and particularly relates to a device for removing floating fluff from cloth of a plush toy, comprising a support frame, a floating fluff removing device arranged in the protective cover, the floating fluff removing device comprising vertical plates, a transmission assembly with the functions of cloth collecting and floating fluff removing integrated being arranged across between the two vertical plates, a conveying assembly corresponding to the transmission assembly and used for conveying cloth being arranged on both sides of the vertical plates, a floating fluff cleaning assembly with the function of actively removing floating fluff being arranged above the transmission assembly, a flapping assembly used in cooperation with the floating fluff cleaning assembly and having the function of flapping cloth being arranged on the inner side of the transmission assembly, and an upper spraying group vertically movable relative to the vertical plate being arranged above the vertical plate. The device has reasonable design, simple structure, and adopts a wet method for removing floating fluff, and can not only remove floating fluff, but also reduce the possibility of damage to cloth, ensure the forming quality of cloth, and meet the use requirement.

Description

Technical Field

[0001] This invention belongs to the field of plush toy manufacturing technology, and in particular relates to a device for removing loose fibers from plush toy fabric. Background Technology

[0002] Plush toys are toys made primarily of plush fabric, PP cotton, and other textile materials, stuffed with various fillings. They can also be called soft toys or stuffed toys. Currently, we commonly refer to plush toys as plush toys. Plush toys are characterized by their realistic and cute appearance, soft touch, resistance to compression, easy cleaning, strong decorative appeal, high safety, and wide applicability. Therefore, plush toys are excellent choices for children's toys, home decoration, and as gifts.

[0003] Currently, the production and processing of fabrics used to make plush toys inevitably produces a lot of loose fibers that adhere to the fabric. Once these fibers adhere, they affect the appearance, the quality of the fabric, and subsequent processing. In severe cases, they can even have negative effects. Therefore, cleaning the fabric after production and processing is particularly important.

[0004] In existing technologies, conventional methods for removing loose fabric lint include: firstly, using a dedicated lint roller to remove lint by rolling it back and forth, or using disposable lint-removing adhesive tape as an aid; secondly, the sponge method, which involves using a new sponge pre-dipped in water and gently gliding it over the lint-affected areas; thirdly, the tape method, which works similarly to the adhesive tape method, removing lint through adhesion; fourthly, the wet towel method, which involves pre-dipping a towel in water, covering the lint-affected areas, and gently patting the towel to remove the lint; and of course, the salt water soaking method, etc. However, in actual production and processing, the commonly used technique is to process fabric lint in an assembly line manner. The material is conveyed, and equipment such as depilatory rollers are set up on the conveyor line to complete the corresponding depilation work. Generally speaking, the outer periphery of the depilatory roller is either covered with an adhesive layer to remove loose hair by adhesive means. This method requires regular cleaning or replacement of the adhesive layer, and the production cost is relatively high. Another method is to set up comb teeth on the depilatory roller, and use the relative movement between the fabric and the comb teeth to comb and remove loose hair. This method not only causes the collected loose hair to accumulate, but also damages the fabric to a certain extent, affecting the forming quality of the workpiece, and resulting in poor overall depilation effect. The work process is limited, and it cannot fully guarantee the economic benefits of production in the factory, and cannot meet the usage requirements. Summary of the Invention

[0005] This invention addresses the technical problems of poor lint removal and easy damage to plush toy fabrics mentioned above. It proposes a reasonably designed, simple, and easy-to-process wet lint removal method that can not only remove lint from the fabric and improve the cleaning effect, but also reduce the possibility of fabric damage, ensure the quality of fabric production and processing, improve the processing progress, ensure the economic benefits of production in the factory, and effectively meet the needs of users.

[0006] To achieve the above objectives, the present invention provides a device for removing loose fibers from plush toy fabric, comprising a support frame, a protective cover on the support frame, and a fiber removal device inside the protective cover. The fiber removal device includes uprights, and a transmission assembly integrating fabric transmission and auxiliary fiber removal functions is transversely arranged between two uprights. Conveying assemblies corresponding to the transmission assembly and used for conveying fabric are arranged on both sides of the uprights. A fiber cleaning assembly that actively removes loose fibers is arranged above the transmission assembly. A patting assembly that works in conjunction with the fiber cleaning assembly and has a fabric patting function is arranged inside the transmission assembly. An upper spray assembly that can move vertically relative to the uprights and is located above the fiber cleaning assembly is arranged above the uprights. A lower spray assembly that can move vertically relative to the uprights and is located below the patting assembly is arranged below the uprights.

[0007] Preferably, the transmission assembly includes a T-shaped transmission mounting plate located inside the upright plate, two drive rollers arranged side by side below the short side of the transmission mounting plate, the outer periphery of the drive rollers being provided with adhesive sponge, two driven rollers arranged side by side inside the transmission mounting plate above the drive rollers, and a drive assembly arranged on the outer side of the transmission mounting plate.

[0008] Preferably, the drive assembly includes a drive mounting plate disposed within the vertical plate, a support plate connected to the vertical plate being disposed on the outer side of the drive mounting plate, a drive gear being disposed at the geometric center between the drive mounting plate and the support plate, a power input group providing driving power to the drive gear being disposed on the outer side of the support plate, first driven gears meshing with the drive gear being disposed on both sides of the drive gear, a drive connector being disposed on the drive mounting plate being connected to the first driven gears and used to transmit driving power to the drive roller, and two second driven gears being disposed side by side at the corner between the drive mounting plate and the support plate, and meshing with the first driven gears respectively.

[0009] Preferably, the conveying assembly includes a bracket set on the outside of the upright plate, with conveying rollers on both sides inside the bracket. A drive gear is provided at the end of the conveying roller near the drive assembly and meshes with a second driven gear. A belt is provided on the outer periphery of the two conveying rollers.

[0010] Preferably, the lint removal assembly includes a mounting cover connected to the transmission assembly and designed in the shape of an isosceles trapezoid. A driven wheel and a driving wheel are respectively located at the left and right corners of the bottom edge of the mounting cover. An adjustment mechanism is located inside the mounting cover near the driven wheel. A drive motor is located inside the mounting cover on the side of the adjustment mechanism, and its output end passes through the mounting cover and is provided with a driving wheel. A driven wheel is provided outside the driving wheel. The adjustment mechanism includes a lifting adjustment cylinder. The output end of the lifting adjustment cylinder is provided with a lifting rod that passes through the top of the mounting cover. The upper end of the lifting rod is provided with a mating wheel that can realize lifting adjustment. A cleaning belt is wrapped around the outer periphery of the driving wheel, the driven wheel, and the mating wheel.

[0011] Preferably, the tapping assembly includes a support plate connected to the transmission assembly, a connecting plate located at one corner above the support plate, a limiting sleeve on the connecting plate, and bearing seats on the support plate. The four bearing seats are arranged in pairs, one above the other. A small transmission wheel is located between the two upper bearing seats, and a large transmission wheel is located between the two lower bearing seats. A turntable is located on one side of the large transmission wheel, and a fixed rod is located on the turntable. A transmission rod is hinged to the outer periphery of the fixed rod, and a moving rod is hinged to the other end of the transmission rod. The upper part of the moving rod is fitted inside the limiting sleeve, and a tapping plate is located between the upper ends of the moving rods of the two tapping assemblies.

[0012] Preferably, the upper spray assembly includes an upper adapter cover, a first water supply pipe is disposed inside the upper adapter cover and extends through the upper adapter cover, a first mounting bracket is disposed on the outer periphery of the first water supply pipe, and a first drain pipe is disposed at the end of the first water supply pipe.

[0013] Preferably, the lower spray assembly includes a lower adapter cover, with a second water supply pipe and a third water supply pipe respectively provided on the left and right sides inside the lower adapter cover. A second mounting bracket and a third mounting bracket are respectively provided on the outer periphery of the second water supply pipe and the third water supply pipe. A second drain pipe and a third drain pipe are respectively provided at the ends of the second water supply pipe and the third water supply pipe. A water collection cover is provided at the geometric center inside the lower adapter cover.

[0014] Preferably, both sides of the upper and lower spray groups are provided with lifting components for driving them to move up and down. The lifting components include a lifting mounting plate connected to the inner side of the upright plate, a limiting plate with a concave shape on the upper inner side of the lifting mounting plate, a horizontal plate with a driving cylinder at the lower end of the horizontal plate and its output end penetrating through the horizontal plate, and a T-shaped lifting plate between the limiting plate and the horizontal plate for connecting to the upper and lower spray groups respectively.

[0015] Preferably, a spray assembly for leveling the fabric is provided between the two uprights on both sides of the upper spray assembly. The spray assembly includes a mounting base connected to the uprights, an air collection hood is provided between the two mounting bases, and a spray nozzle is provided at the lower end of the air collection hood.

[0016] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0017] 1. This invention provides a device for removing loose lint from plush toy fabric. Through the coordinated operation of a transmission component and a conveying component, the device effectively conveys the fabric, ensuring smooth production and processing. Simultaneously, the transmission component removes loose lint from the fabric to a certain extent, improving fabric quality and meeting usage requirements. The loose lint cleaning component and the patting component work together to pat the fabric during transport, providing a prerequisite for lint removal and ensuring production and processing needs are met. The upper and lower spray groups wet the loose lint cleaning component and the transmission component, facilitating wet lint removal and ensuring smooth production and processing. This device is rationally designed, simple in structure, easy to process, and uses a wet lint removal method. It effectively removes loose lint from the fabric, improving cleaning efficiency while reducing the possibility of fabric damage, ensuring fabric quality, improving processing efficiency, and guaranteeing economic benefits in the factory, thus effectively meeting usage requirements. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A schematic diagram of a device for removing loose fibers from plush toy fabric;

[0020] Figure 2 A schematic diagram of a device for removing loose fibers from plush toy fabric (excluding protective cover);

[0021] Figure 3 A partial structural side view of a device for removing loose fibers from plush toy fabric (excluding a protective cover);

[0022] Figure 4 This is a partial structural diagram of the lint removal device;

[0023] Figure 5This is a schematic diagram of the drive component.

[0024] Figure 6 A partial front view of the lint removal device;

[0025] Figure 7 This is a schematic diagram of the lint removal component.

[0026] Figure 8 A structural schematic diagram of the lint removal component from another perspective;

[0027] Figure 9 This is a front view of the internal structure of the upper and lower spray groups in conjunction.

[0028] Figure 10 This is a schematic diagram of the flapping component.

[0029] Figure 11 This is a structural schematic diagram of the lifting assembly;

[0030] In the above figures, 1. Support frame; 2. Protective cover; 3. Vertical plate; 4. Transmission assembly; 41. Transmission mounting plate; 42. Drive roller; 421. Adhesive cotton; 43. Driven roller; 5. Conveying assembly; 51. Bracket; 52. Conveying roller; 53. Drive gear; 54. Belt; 6. Loose lint cleaning assembly; 61. Mounting cover; 62. Driven wheel; 63. Drive wheel; 631. Driven drive wheel; 64. Adjusting mechanism; 641. Lifting adjustment cylinder; 642. Lifting rod; 643. Matching wheel; 65. Drive motor; 651. Drive wheel; 66. Cleaning belt; 7. Patting assembly; 71. Support plate; 72. Connecting plate; 73. Limiting sleeve; 74. Bearing seat; 75. Small transmission wheel; 76. Large transmission wheel; 77. Turntable; 771. Fixed rod; 78. Transmission rod; 79. Moving rod; 8. Top spray 81. Spray assembly; 82. Upper adapter cover; 83. First water supply pipe; 84. First drain pipe; 9. Lower spray assembly; 91. Lower adapter cover; 92. Second water supply pipe; 93. Third water supply pipe; 94. Second mounting bracket; 95. Third mounting bracket; 96. Second drain pipe; 97. Third drain pipe; 98. Water collection cover; 10. Drive assembly; 101. Drive mounting plate; 102. Bearing plate; 103. Drive gear; 104. Power input assembly; 105. First driven gear; 106. Drive connector; 107. Second driven gear; 11. Lifting assembly; 111. Lifting mounting plate; 112. Limiting plate; 113. Horizontal plate; 114. Drive cylinder; 115. Lifting plate; 12. Spray assembly; 121. Mounting base; 122. Air collection cover; 123. Spray nozzle; 13. Patting plate. Detailed Implementation

[0031] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0032] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways than those described herein, and therefore the invention is not limited to the specific embodiments disclosed in the following specification.

[0033] Examples, such as Figures 1 to 11As shown, a plush toy fabric lint removal device includes a support frame 1 to ensure the stability of the device and the smooth operation of subsequent production processes. A protective cover 2 is installed on the support frame 1 to protect the various equipment components mounted on it, preventing impurities from entering the equipment and causing damage, thus extending the device's functionality. Furthermore, a lint removal device is installed inside the protective cover 2. In this embodiment, the lint removal device is installed using a wet lint removal method to remove lint from the conveyed fabric. Flour removal is achieved using a wet towel method, which involves patting the fabric to remove the lint. For lint carried beneath the conveyed fabric, a sponge method is used. This involves wetting an adhesive sponge and using its rotation relative to the fabric to wipe away the lint. Both methods effectively remove lint while significantly reducing the possibility of fabric damage, ensuring fabric forming quality, and improving workflow. Furthermore, the lint removal device includes two vertical plates 3, with a fabric conveyor belt spanning between them. The transmission assembly 4 integrates the function of removing loose fibers. Conveying assemblies 5, corresponding to the transmission assembly 4 and used for conveying fabric, are arranged on both sides of the upright plate 3. The cooperation between the transmission assembly 4 and the conveying assemblies 5 effectively completes the conveying of the fabric, improving the work process. A loose fiber cleaning assembly 6, which actively removes loose fibers, is arranged above the transmission assembly 4. A patting assembly 7, which works in conjunction with the loose fiber cleaning assembly 6 and has a fabric patting function, is arranged inside the transmission assembly 4. An upper spray assembly 8, which can move vertically relative to the upright plate 3, is arranged above the upright plate 3 and is located below the loose fiber cleaning assembly 6. Above the vertical plate 3, below the vertical plate 3, there is a lower spray group 9 that can move vertically relative to the vertical plate 3 and is located below the patting component 7. The upper spray group 8 can wet the cleaning belt 66 in the lint removal component 6. Driven by the patting component 7, the cleaning belt 66 gently pats the fabric to remove the lint on the fabric. The lower spray group 9 can wet the adhesive sponge in the transmission component 4. By using its relative rotation to generate relative movement with the fabric, it can wipe and remove the lint on the fabric to a certain extent, ensuring the forming quality of the fabric product and improving the work process.

[0034] In the above process: the transmission component 4 and the conveying component 5 work together to convey the fabric, ensuring smooth production and processing. Simultaneously, the transmission component 4 removes loose fibers from the fabric, improving fabric quality and meeting usage requirements. The loose fiber cleaning component 6 and the patting component 7 work together to pat the fabric during transport, providing a prerequisite for loose fiber removal and ensuring production and processing needs are met. The upper spray group 8 and the lower spray group 9 wet the loose fiber cleaning component 6 and the transmission component 4 respectively, facilitating the use of wet methods for removing loose fibers, ensuring smooth production and improving workflow. This device is reasonably designed, simple in structure, easy to process, and uses a wet method for removing loose fibers. It effectively removes loose fibers from the fabric, improving cleaning efficiency while reducing the possibility of fabric damage, ensuring fabric production and processing quality, improving processing speed, guaranteeing economic benefits in the factory, and effectively meeting usage requirements.

[0035] To achieve fabric conveying and effective removal of fabric lint, specifically: the transmission assembly 4 includes a T-shaped transmission mounting plate 41 located inside the upright plate 3. Two drive rollers 42 are arranged side-by-side below the short side of the transmission mounting plate 41, with adhesive sponge on their outer periphery. Two driven rollers 43 are arranged side-by-side inside the transmission mounting plate 41 above the drive rollers 42. A drive assembly 10 is located on the outer side of the transmission mounting plate 41. Specifically, the drive assembly 10 provides output power to the transmission assembly 4, and its purpose is to cooperate with the conveying assembly 5 to receive the fabric. It enables smooth conveying of the fabric and removes loose fibers from the fabric, improving the work process. Furthermore, the adhesive sponge is positioned on the outer periphery of the drive roller 42. When it is wetted by the lower spray group 9, it adheres to the fabric as it rotates with the drive roller 42, thus achieving a certain removal effect. This is similar to the working principle of the sponge delinquency method in the prior art, and it reduces the possibility of fabric damage. In addition, the driven roller 43 serves to assist in pressing the fabric, preventing it from shifting during the conveying process and affecting the smooth progress of subsequent production and processing, thereby improving the work process.

[0036] To effectively drive the transmission assembly 4 and ensure smooth operation, the drive assembly 10 includes a drive mounting plate 101 embedded in the inner side of the vertical plate 3. A support plate 102 connected to the vertical plate 3 is located on the outer side of the drive mounting plate 101. A drive gear 103 is positioned at the geometric center between the drive mounting plate 101 and the support plate 102. A power input group 104 providing driving power to the drive gear 103 is located on the outer side of the support plate 102. First driven gears 105 meshing with the drive gear 103 are located on both sides of the drive gear 103. A drive connector 106 connected to the first driven gears 105 and used to transmit driving power to the drive roller 42 is provided on the drive mounting plate 101. Two second driven gears 107 are arranged side by side at the corners between the plates 102, and they mesh with the first driven gear 105 respectively. Specifically, the selected power input group 104 includes a motor and a right-angle commutator. The driving power is generated by the motor and transmitted to the driving gear 103 under the action of the right-angle commutator. The rotation of the driving gear 103 drives the first driven gear 105 located diagonally above to achieve meshing and rotation. On the one hand, the output power acts on the driving roller 42 through the drive connector 106 to realize the conveying and transmission of the fabric. On the other hand, it also meshes with the second driven gear 107 located diagonally below the first gear, thereby providing effective driving power for the conveying assembly 5, improving the functionality of the device and meeting the usage requirements.

[0037] To ensure that the conveying assembly 5 can fully transport the fabric, the conveying assembly 5 includes a bracket 51 set on the outside of the upright plate 3. Conveying rollers 52 are set on both sides of the bracket 51. The end of the conveying roller 52 near the drive assembly 10 is provided with a drive gear 53, which meshes with the second driven gear 107. A belt 54 is set on the outer periphery of the two conveying rollers 52. Specifically, the bracket 51 provides convenient conditions for transporting the fabric. The two conveying rollers 52 are located on both sides of the bracket 51, providing convenient conditions for providing conveying power. For the operation of the conveying rollers 52, the meshing between the drive gear 53 and the second driven gear 107 ensures the effective transmission of conveying power. After the driving power is applied to the conveying roller 52, the belt 54 drives the other conveying roller 52 to rotate, thus providing convenient conditions for the transport of the fabric and improving the work process.

[0038] To effectively remove lint from fabric and improve the work process, the lint removal assembly 6 includes a mounting cover 61 with an isosceles trapezoidal shape connected to the transmission assembly 4. A driven wheel 62 and a driving wheel 63 are respectively located at the left and right corners of the lower base of the mounting cover 61. An adjustment mechanism 64 is located inside the mounting cover 61 near the driven wheel 62. A drive motor 65 is located inside the mounting cover 61 on the side of the adjustment mechanism 64, with its output end penetrating the mounting cover 61 and having a driving wheel 651. A driven wheel 631 is located outside the driving wheel 63. The adjustment mechanism 64 includes a lifting adjustment cylinder 641, with a lifting rod at the output end of the lifting adjustment cylinder 641. 642 extends through the top of the mounting cover 61. The upper end of the lifting rod 642 is equipped with a mating wheel 643 for adjustable lifting. A cleaning belt 66 is wrapped around the outer periphery of the driving wheel 63, driven wheel 62, and mating wheel 643. Specifically, two lint cleaning components 6 are provided, located inside the transmission components 4 on both sides, facilitating smooth transport of the cleaning belt 66. Using the provided drive motor 65, when operating, the output power acts on the driving wheel 651, which is connected to the driven wheel 631 via a synchronous belt, ensuring effective power transmission. Thus, the driven wheel 631 can drive the driving wheel 63 to rotate. The cleaning belt 66 can rotate on the driving wheel 63, driven wheel 62, and mating wheel 643, ensuring smooth operation. It should be further noted that the outer periphery of the cleaning belt 66 is provided with a sponge layer that absorbs water and can also trap lint. When wet, it can be patted onto the fabric by the tapping component 7 to remove lint. The length of the cleaning belt 66 and the sponge layer is consistent with the length of the drive roller 42, ensuring effective adaptation to the conveyed fabric and comprehensive lint removal. Furthermore, considering that the cleaning belt 66 will move downwards under the drive of the tapping component 7, an adjustment mechanism 64 is provided for its adaptation. In other words, when the patting component 7 operates and drives the cleaning belt 66 to move down and pat the fabric, the lifting and adjusting mechanism 64 shortens, driving the mating wheel 643 to descend, thus providing convenient conditions for the patting component 7 to perform its patting function. After one patting is completed, the patting component 7 moves up, and the operation of the adjusting mechanism 64 provides a certain tension to the cleaning belt 66. At the same time, the drive motor 65 runs, driving the cleaning belt 66 to achieve a certain distance of repositioning, ensuring the effective removal of loose fibers in the subsequent process. During this process, the cleaning belt 66 can be in a slow running state or a stepping transmission, depending on the movement of the fabric, to meet different production and processing needs.

[0039] To effectively agitate the cleaning belt 66 and apply it to the fabric to remove lint, the agitation assembly 7 includes a support plate 71 connected to the transmission assembly 4. A connecting plate 72 is located at one corner above the support plate 71, and a limit sleeve 73 is provided on the connecting plate 72. Bearing seats 74 are provided on the support plate 71, with four bearing seats 74 arranged in pairs, one above the other. A small transmission wheel 75 is located between the two upper bearing seats 74, and a large transmission wheel 76 is located between the two lower bearing seats 74. A turntable 77 is located on one side of the large transmission wheel 76, and a fixed... The fixed rod 771 is positioned on the outer side, away from the geometric center of the turntable 77, i.e., on the periphery of the turntable 77. This ensures that the turntable 77 can not only drive the transmission rod 78 to rotate during rotation, but also achieve its forward and backward movement adjustment. This provides convenient conditions for driving the moving rod 79 to move and adjust vertically. The transmission rod 78 is hinged to the outer periphery of the fixed rod 771, and the moving rod 79 is hinged to the other end of the transmission rod 78. The upper part of the moving rod 79 is sleeved in the limiting sleeve 73. A patting plate 13 is provided between the upper ends of the moving rods 79 of the two patting components 7. Specifically, it is described as follows: located in the small transmission... A motor is installed on one side of wheel 75 to drive its rotation. The small transmission wheel 75 and the large transmission wheel 76 are connected by a synchronous belt to ensure efficient power transmission. When the large transmission wheel 76 rotates, it drives the turntable 77 and the fixed rod 771 to rotate relative to the bearing seat 74, acting on the transmission rod 78. The two ends of the transmission rod 78 are hinged to the fixed rod 771 and the moving rod 79 respectively. When the transmission rod 78 rotates with the turntable 77, it can also move in the forward and backward directions, simultaneously driving the moving rod 79 to rise and fall relative to the limiting sleeve 73. The two flapping components 7 are installed during operation... During operation, the two moving rods 79 can drive the patting plate 13 to move vertically, and can act on the inner side of the cleaning belt 66, thus giving it a certain patting function, providing convenient conditions for removing loose hair. It should be further noted that: considering that the patting plate 13 moves vertically on the inner side of the cleaning belt 66, a square groove is provided at the lower end of the mounting cover 61 close to the patting plate 13 to facilitate its vertical movement, ensuring the effective realization of the patting function and providing convenient conditions for the subsequent removal of loose hair. In addition, the output ends of the two patting components 7 are located at the diagonal positions on both sides of the patting plate 13 to ensure the rationality of the equipment setup.

[0040] To effectively wet the cleaning belt 66 and facilitate the removal of lint from the fabric, the upper spray assembly 8 includes an upper adapter cover 81. A first water supply pipe 82 is installed inside the upper adapter cover 81 and extends through it. A first mounting bracket 83 is installed around the outer periphery of the first water supply pipe 82 to facilitate its stable installation. A first drain pipe 84 is installed at the end of the first water supply pipe 82, with its length matching the length of the cleaning belt 66 to ensure comprehensive water flow. Specifically, the first water supply pipe 82 is connected to an external water source to provide water for wetting the cleaning belt 66. Furthermore, the water supplied through the first water supply pipe 82 flows into the first drain pipe 84. To further improve the functionality of the device, multiple nozzles can be spaced below the outer periphery of the first drain pipe 84. Among these, mist nozzles can be selected, which on the one hand provide a relatively large wetting area, improving the work process, and on the other hand, can relatively reduce the number of nozzles required, saving production costs.

[0041] To effectively wet the adhesive sponge and facilitate the removal of lint from under the fabric, the lower spray assembly 9 includes a lower adapter cover 91. A second water supply pipe 92 and a third water supply pipe 93 are respectively installed on the left and right sides inside the lower adapter cover 91. A second mounting bracket 94 and a third mounting bracket 95 are respectively installed around the outer periphery of the second water supply pipe 92 and the third water supply pipe 93. A second drain pipe 96 and a third drain pipe 97 are respectively installed at the ends of the second water supply pipe 92 and the third water supply pipe 93. A water collection cover 98 is installed at the geometric center inside the lower adapter cover 91. Specifically, both the second water supply pipe 92 and the third water supply pipe 93 are connected to an external water source. To ensure a continuous supply of water for wetting, the second drain pipe 96 and the third drain pipe 97 are set up in the same way as the first drain pipe 84. The difference is that the second mounting bracket 94 and the third mounting bracket 95 are both set up close to the geometric center of the lower adapter cover 91. That is, the second drain pipe 96 and the third drain pipe 97 are located close to the bottom of the drive roller 42. On the one hand, this facilitates the spraying of water, and on the other hand, it can also clean the floating hair on the adhering sponge to a certain extent and concentrate it into the water collection cover 98, which facilitates subsequent centralized treatment and meets the needs of production and processing.

[0042] To further improve the functionality of the equipment, lifting components 11 are provided on both sides of the upper spray group 8 and the lower spray group 9 to drive them to move up and down. Their function is to move the upper spray group 8 and the lower spray group 9 closer to the cleaning belt 66 and the adhesive sponge respectively, so that both can be fully wetted, ensuring the effective removal of loose hair. Specifically, the lifting component 11 includes a lifting mounting plate 111 connected to the inner side of the vertical plate 3. A concave-shaped limiting plate 112 is provided on the upper inner side of the lifting mounting plate 111, and a horizontal plate 113 is provided on the lower inner side of the lifting mounting plate 111. A drive cylinder 114 is provided at the lower end of the horizontal plate 113, and its output end passes through the horizontal plate 113. A T-shaped lifting plate 115 is provided between the limiting plate 112 and the horizontal plate 113, and is used to connect to the upper spray group 8 and the lower spray group 9 respectively. The description is as follows: Limiting lifting rods 642 are provided on both sides of the lifting plate 115. Shock-absorbing springs are sleeved on the outer periphery of the rods, and the upper end of the rods passes through the limiting plate 112. While ensuring that the equipment has good shock absorption and buffering performance, the rods also limit the movement direction of the lifting plate 115. A spring shock absorber is provided at the lower part of the lifting plate 115, and a connecting block is provided at the upper end of the lifting plate 115 for connecting with the upper adapter cover 81 and the lower adapter cover 91 respectively. The connecting block can slide relative to the lifting plate 115 and work with the spring shock absorber to improve the shock absorption and buffering effect of the device. When the lifting assembly 11 is put into use, the control drive cylinder 114 is operated. Its output end acts on the lifting plate 115 and drives it to move relative to the lifting plate 115 in the vertical direction. This can drive the upper spray group 8 or the lower spray group to move freely, providing convenient conditions for the smooth operation of the spraying work.

[0043] To ensure the smooth transport of the processed fabric to the lint removal device and facilitate subsequent operations, a blower assembly 12 for leveling the fabric is installed between two vertical plates 3 on either side of the upper spray assembly 8. The blower assembly 12 includes a mounting base 121 connected to the vertical plate 3, and an air collection hood 122 between the two mounting bases 121. The lower end of the air collection hood 122 has a blower nozzle 123. Specifically, a through hole for placing an air supply pipe (not shown in the figure) is provided on the vertical plate 3 corresponding to the blower assembly 12, facilitating the connection between the external blower air source and the blower assembly 12. When the external air source is input into the air collection hood 122, it is discharged through the blower nozzle 123 and acts on the fabric, giving it a good leveling effect during subsequent transport. Of course, to further ensure the rationality of the device setup, a pipeline connected to the air supply pipe is provided inside the air collection hood 122 to ensure the smoothness of air source discharge and the convenience of output, effectively meeting the usage requirements.

[0044] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A device for removing loose fibers from plush toy fabric, comprising a support frame, a protective cover mounted on the support frame, and a fiber removal device disposed within the protective cover, characterized in that, The lint removal device includes two vertical plates. A transmission assembly integrating fabric conveying and lint removal functions is transversely arranged between the two vertical plates. Conveying assemblies corresponding to the transmission assembly and used for conveying fabric are arranged on both sides of the vertical plates. A lint cleaning assembly that actively removes lint is arranged above the transmission assembly. A patting assembly that works in conjunction with the lint cleaning assembly and has a fabric patting function is arranged inside the transmission assembly. An upper spray assembly that can move vertically relative to the vertical plates is arranged above the lint cleaning assembly, and a lower spray assembly that can move vertically relative to the vertical plates is arranged below the patting assembly. Below, the lint removal assembly includes a mounting cover with an isosceles trapezoidal shape connected to the transmission assembly. A driven wheel and a driving wheel are respectively located at the left and right corners of the lower base of the mounting cover. An adjustment mechanism is located inside the mounting cover near the driven wheel. A drive motor is located inside the mounting cover on the side of the adjustment mechanism, with its output end penetrating the mounting cover and having a driving wheel. A driven wheel is located outside the driving wheel. The adjustment mechanism includes a lifting adjustment cylinder. A lifting rod is located at the output end of the lifting adjustment cylinder and penetrates the top of the mounting cover. A mating wheel for lifting adjustment is located at the upper end of the lifting rod. The driving wheel, driven wheel, and mating wheel... A cleaning belt is wrapped around the outer circumference of the wheel. The clapping assembly includes a support plate connected to the transmission assembly. A connecting plate is located at one corner above the support plate. A limit sleeve is provided on the connecting plate. Bearing seats are provided on the support plate. Four bearing seats are arranged in pairs, one above the other. A small transmission wheel is provided between the two upper bearing seats, and a large transmission wheel is provided between the two lower bearing seats. A turntable is provided on one side of the large transmission wheel. A fixed rod is provided on the turntable. A transmission rod is hinged to the outer circumference of the fixed rod. A moving rod is hinged to the other end of the transmission rod. The upper part of the moving rod is fitted into the limit sleeve. A patting plate is provided between the upper ends of the moving rods of the patting assembly. The upper spray assembly includes an upper adapter cover, in which a first water supply pipe is provided and passes through the upper adapter cover. A first mounting bracket is provided on the outer periphery of the first water supply pipe, and a first drain pipe is provided at the end of the first water supply pipe. The lower spray assembly includes a lower adapter cover, in which a second water supply pipe and a third water supply pipe are respectively provided on the left and right sides of the lower adapter cover. A second mounting bracket and a third mounting bracket are respectively provided on the outer periphery of the second water supply pipe and the third water supply pipe. A second drain pipe and a third drain pipe are respectively provided at the end of the second water supply pipe and the third water supply pipe. A water collection cover is provided at the geometric center of the lower adapter cover.

2. The device for removing loose fibers from plush toy fabric according to claim 1, characterized in that, The transmission assembly includes a T-shaped transmission mounting plate located inside the upright plate. Two drive rollers are arranged side by side below the short side of the transmission mounting plate. Adhesive sponges are provided on the outer periphery of the drive rollers. Two driven rollers are arranged side by side inside the transmission mounting plate above the drive rollers. The transmission assembly is located on the outer side of the transmission mounting plate.

3. The device for removing loose fibers from plush toy fabric according to claim 2, characterized in that, The drive assembly includes a drive mounting plate disposed within the vertical plate. A support plate connected to the vertical plate is disposed on the outer side of the drive mounting plate. A drive gear is disposed at the geometric center between the drive mounting plate and the support plate. A power input group providing driving power to the drive gear is disposed on the outer side of the support plate. A first driven gear meshing with the drive gear is disposed on both sides of the drive gear. A drive connector connected to the first driven gear and used to transmit driving power to the drive roller is disposed on the drive mounting plate. Two second driven gears are also disposed side by side at the corner between the drive mounting plate and the support plate, and meshing with the first driven gears respectively.

4. The device for removing loose fibers from plush toy fabric according to claim 3, characterized in that, The conveying assembly includes a bracket set on the outside of the upright plate. Conveying rollers are provided on both sides of the bracket. A driving gear is provided at the end of the conveying roller near the drive assembly and meshes with a second driven gear. A belt is provided on the outer periphery of the two conveying rollers.

5. The device for removing loose fibers from plush toy fabric according to claim 4, characterized in that, Both sides of the upper and lower spray groups are equipped with lifting components for driving them to move up and down. The lifting components include a lifting mounting plate connected to the inner side of the upright plate. A limiting plate with a concave shape is provided on the upper inner side of the lifting mounting plate. A horizontal plate is provided on the lower inner side of the lifting mounting plate. A driving cylinder is provided at the lower end of the horizontal plate, and its output end passes through the horizontal plate. A T-shaped lifting plate is provided between the limiting plate and the horizontal plate for connecting to the upper and lower spray groups respectively.

6. The device for removing loose fibers from plush toy fabric according to claim 1, characterized in that, A spray assembly for leveling the fabric is provided between two vertical plates on both sides of the upper spray assembly. The spray assembly includes a mounting base connected to the vertical plate, an air collection hood is provided between the two mounting bases, and a spray nozzle is provided at the lower end of the air collection hood.

Images