Textile label processing methods and textiles

Abstract

This application relates to a textile label processing method and a textile product. The method includes: producing a strip pre-finished product; printing a first pattern onto the strip pre-finished product; defining multiple embroidery areas on the strip pre-finished product, the embroidery areas being defined based on the first pattern; and embroidering a second pattern on the embroidery areas. This application enables the simultaneous use of printing and embroidery processes on the strip pre-finished product to form label content, improving the richness of the label content and enhancing the display effect of the textile brand. By first printing and then using the printed first pattern as the basis for embroidering the second pattern, the accuracy and yield rate are high, making it suitable for automated mass production and meeting the label quantity requirements of different quantities of textiles.

Description

Technical Field

[0001] This application relates to the field of textile processing technology, and in particular to textile label processing methods and textiles. Background Technology

[0002] Textile labels are concise signs used to identify or decorate clothing, shoes, hats, bags, and other textiles, including their brand and logo, graphics, country of origin, textile composition, usage and maintenance, and intended use. Examples include sewn-on labels and decorative patterns. For instance, a sewn-on label is a label sewn onto the side seam of clothing; it's also called a "durable label." Sewn-on labels need to be permanently attached to the product and remain legible throughout the product's use, and they may come into direct contact with the user's skin, thus requiring high-quality manufacturing processes. Due to advancements in technology and packaging services, textile labels have become increasingly complex. Currently, most labels are processed using a single process, with each label manufactured individually, resulting in low production efficiency. Summary of the Invention

[0003] Therefore, it is necessary to provide a textile label processing method and textile that is suitable for complex processes and has high work efficiency to address the above problems.

[0004] In a first aspect, a method for processing textile labels is provided, comprising the following steps:

[0005] Production of pre-finished strips;

[0006] The first pattern is printed on the strip pre-finished product;

[0007] Based on the first pattern, the strip pre-finished product is divided into multiple embroidery areas; and

[0008] Embroider a second pattern on the embroidered area.

[0009] In one embodiment, the step of dividing the strip pre-finished product into multiple embroidery areas based on the first pattern includes:

[0010] Prepare a pebbles and delineate a control area on them;

[0011] Embroider the border of the contrast area on the embroidery, and cut off the embroidery inside the border;

[0012] Match the border with the strip pre-finished product printed with the first pattern so that the border corresponds to the embroidery area.

[0013] In one embodiment, the step of dividing the strip pre-finished product into multiple embroidery areas based on the first pattern includes:

[0014] Embroider the border of the contrast area on the canvas, the width of the border being equal to the width of the strip pre-finished product, and the length of the border being equal to the sum of the length of the printing area and the printing interval;

[0015] Embroider a first indicator line and a second indicator line on the plain surface. The distance between the first indicator line and the second indicator line corresponds to the size of the first pattern. The first indicator line and the second indicator line are parallel to the two sides opposite to the border, and the first indicator line and the second indicator line intersect at least two sides of the border, respectively.

[0016] The portion within the border is cut off, and the two ends of the printed area correspond to the first indicator line and the second indicator line, respectively.

[0017] In one embodiment, after the step of dividing the strip pre-finished product into multiple embroidery areas based on the first pattern, the step includes: setting an adhesive layer on the outer periphery of the frame after a portion of the base has been cut off, and pasting the strip pre-finished product onto the base through the adhesive layer, such that the two ends of the printing area correspond to the first indicator line and the second indicator line respectively.

[0018] In one embodiment, the step of embroidering the second pattern on the embroidery area further includes:

[0019] Multiple embroidery areas are provided in the width and / or length direction of the strip pre-finished product. In the length direction, there is an embroidery interval between adjacent embroidery areas. The sum of the lengths of the embroidery areas and the embroidery intervals is defined as the embroidery cycle length.

[0020] One of the second patterns is embroidered simultaneously in each embroidery area at multiples of the embroidery cycle length, and adjacent embroidery areas are not embroidered at the same time;

[0021] Repeat the above steps to embroider all the second patterns.

[0022] In one embodiment, the multiple is determined based on the number n of the second pattern being simultaneously embroidered by the embroidery machine head used during embroidery, n = 1, 2, 3... in the length direction of the strip pre-finished product.

[0023] The step of simultaneously embroidering a second pattern in each embroidery area at multiples of the embroidery cycle length includes: dividing the multiple embroidery cycle lengths into n first embroidery segments, and simultaneously embroidering a second pattern in the corresponding positions of adjacent first embroidery segments by the embroidery machine head, with the embroidery areas in each first embroidery segment being embroidered sequentially.

[0024] In one embodiment, in the width direction of the strip pre-finished product, the multiple is determined according to the number m of the second patterns simultaneously embroidered by the embroidery machine head used during embroidery, n = 1, 2, 3...; the step of simultaneously embroidering one second pattern in each embroidery area at a multiple of the embroidery cycle length includes: dividing the multiple embroidery cycle lengths into m second embroidery segments, and simultaneously embroidering one second pattern by the embroidery machine head in the corresponding positions of adjacent second embroidery segments, and embroidering the embroidery areas in each second embroidery segment sequentially.

[0025] In one embodiment, the step of printing the first pattern on the strip pre-finished product includes:

[0026] Obtain a printing film, the printing film comprising the first pattern;

[0027] A printing template is obtained from the printing film;

[0028] The first pattern is printed onto the strip pre-finished product according to the printing template.

[0029] In one embodiment, the step of obtaining a printing template from the printing film includes: mirroring the first pattern on the printing film onto a substrate to form the printing template; or, forming the printing template on the substrate by exposure or development of the first pattern on the printing film.

[0030] Secondly, a textile product is provided, including a label made using the above-described textile label processing method.

[0031] This application enables the simultaneous use of printing and embroidery processes to create label content on pre-finished strips, thereby enhancing the richness of the label content and improving the display effect of textile brands. The printing is performed first, and the first printed pattern is used as the basis for embroidery of the second pattern. This method has high accuracy and yield, is suitable for automated mass production, and can meet the label quantity requirements of different quantities of textiles. Attached Figure Description

[0032] Figure 1 This is a flowchart of a processing method according to an embodiment of this application.

[0033] Figure 2 This is a schematic diagram of the correspondence between the embroidery machine head and the embroidery area according to an embodiment of this application, wherein the machine head can embroider two second patterns.

[0034] Figure 3 This is a schematic diagram of the correspondence between the embroidery machine head and the embroidery area according to an embodiment of this application, wherein the machine head can embroider four second patterns.

[0035] Figure 4This is a schematic diagram of the correspondence between the embroidery machine head and the embroidery area according to an embodiment of this application, wherein the machine head can embroider 6 second patterns.

[0036] Figure 5 This is a schematic diagram of the finished strip of Embodiment 1 of this application.

[0037] Figure 6 This is a schematic diagram of the pre-printed strip product of Embodiment 1 of this application.

[0038] Figure 7 This is a schematic diagram of the embroidered strip pre-finished product of Embodiment 1 of this application.

[0039] Figure 8 This is a schematic diagram of the finished strip of Embodiment 2 of this application.

[0040] Figure 9 This is a schematic diagram of the pre-printed strip product of Embodiment 2 of this application.

[0041] Figure 10 This is a schematic diagram of the embroidered strip pre-finished product of Embodiment 2 of this application. Detailed Implementation

[0042] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.

[0043] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0044] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0045] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0046] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0047] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0048] Research has found that textile labels processed using both printing and embroidery combine the advantages of each technique. Intricate details are achieved through printing, while three-dimensional and fashionable elements are created through embroidery, resulting in superior artistic quality and overall effect. Traditional techniques typically employ a single process; even when combining printing and embroidery, the individual labels are embroidered sequentially after printing, leading to low efficiency and inconsistent quality. Therefore, this application provides a textile label processing method in one embodiment. (See attached document.) Figure 1 , Figure 1 A schematic flowchart of a textile label processing method according to an embodiment of this application is shown. The textile label processing method includes the following steps:

[0049] S100, Production of pre-finished strips;

[0050] S200, Print the first pattern on the strip pre-finished product;

[0051] S300, Determine multiple embroidery areas on the strip pre-finished product, wherein the embroidery areas are defined based on the first pattern;

[0052] S400, Embroider a second pattern on the embroidery area.

[0053] This application enables the simultaneous use of printing and embroidery processes to create label content on pre-finished strips, thereby enhancing the richness of the label content and improving the display effect of textile brands. The printing is performed first, and the first printed pattern is used as the basis for embroidery of the second pattern. This method has high accuracy and yield, is suitable for automated mass production, and can meet the label quantity requirements of different quantities of textiles.

[0054] Specifically, step S100 includes weaving a strip pre-finished product of a required width using a loom, wherein at least one surface of the strip pre-finished product has a processing area for forming label content thereon.

[0055] Specifically, step S200 includes the following steps:

[0056] S210. Obtain a printing film, wherein the printing film includes the first pattern;

[0057] S220. Obtain a printing template based on the printing film;

[0058] S230. Print the first pattern onto the strip pre-finished product according to the printing template.

[0059] The first pattern includes graphics, text, colors, or combinations of the above elements required for the label content. Correspondingly, the printing film refers to multiple films made by separating the pattern or text to be printed according to color and corresponding position. During printing, the multiple films are combined and arranged to form the printing film to be printed.

[0060] In one embodiment, step S220 includes: mirroring the first pattern on the printing film onto a substrate to form the printing template, wherein the substrate is a resin plate or a metal plate. Alternatively, the first pattern on the printing film is exposed or developed to form the printing template on a substrate, wherein the substrate is a mesh.

[0061] In one embodiment, step S230 includes: attaching a first patterned surface on a resin or metal stencil to the surface of the strip pre-finished product having a processing area, and mirror-printing ink from the first pattern on the stencil onto the surface of the strip pre-finished product having a processing area, thereby obtaining a strip pre-finished product with a first pattern formed by ink. Alternatively, attaching a screen to the surface of the strip pre-finished product having a processing area, and leaking ink from the mesh openings of the first pattern on the screen onto the surface of the strip pre-finished product having a processing area, thereby obtaining a strip pre-finished product with a first pattern formed by ink.

[0062] Understandably, the first pattern can be multiple identical patterns printed in a loop, or different patterns printed in an alternating loop. Regardless of how it is printed, the first pattern includes a minimum printing unit (i.e., a printing area) in the printed pattern. There is a printing interval between adjacent minimum units in the first pattern. The sum of the length of a minimum printing unit and the length of the printing interval is defined as the printing cycle length.

[0063] Specifically, the steps preceding S300 include:

[0064] S301. Creating an embroidery template: This involves converting a planar graphic into embroidery machine signals. The conversion includes determining the following parameters: embroidery machine type, embroidery position, thread type, thread color, thread thickness, embroidery sequence of each thread, stitching method and density for each thread, thread cutting settings, appliqué or backing fabric placement, alignment mark settings, and layout settings. These parameters are then converted into information that the embroidery machine can recognize, allowing for efficient mass production.

[0065] In one embodiment, step S300 includes a step defined as "embroidery opening", which further includes the following steps:

[0066] S310. Prepare the printing plate and mark the reference area on it. The width of the border is equal to the width of the strip pre-finished product, and the length of the border is equal to the sum of the length of the printing area and the printing interval, that is, the length of the border is equal to the printing cycle length.

[0067] The step prior to S310 also includes fixing the paisley: using clips on the embroidery machine frame to fix the paisley to the embroidery machine frame, which is used to position the embroidery area and support the pre-printed ribbon.

[0068] The process of performing S310 simultaneously or as a subsequent step also includes the step of aligning the embroidery machine: combining the embroidery machine head's embroidery size range and the printing cycle of the pre-printed strips, the number of embroidery heads that can be embroidered along the width and height directions and their corresponding positions are arranged on the fixed mat.

[0069] S320, Embroider the border of the reference area on the plain surface. Multiple borders are sewn or embroidered on the plain surface according to the reference area determined in S310.

[0070] S330. Embroider a first indicator line and a second indicator line within the border of the paisley, the first indicator line and the second indicator line being flush with the ends of a single first pattern (i.e., the smallest printing unit), the first indicator line and the second indicator line extending beyond the border; since the paisley within the border needs to be cut off, the indicator lines are set to indicate the position of the smallest printing unit to provide a reference for the embroidery process.

[0071] S340, Cut out the border within each of the aforementioned borders.

[0072] In one embodiment, step S300 includes a step defined as "tape application," which further includes the following steps:

[0073] S350. An adhesive layer is provided on the outer perimeter of the frame. Specifically, double-sided tape is pasted next to the cut edges of the frame where the lining has been cut, and the release paper on the double-sided tape is peeled off. The adhesive layer left on the lining can then be used to stick the pre-finished printed strips to be embroidered.

[0074] S360. Match the border with the strip pre-finished product printed with the first pattern, with the border corresponding to the printing area. Adhere the strip pre-finished product to the base using the adhesive layer. Embroider a first indicator line and a second indicator line on the base. The distance between the first and second indicator lines corresponds to the size of the first pattern. The first and second indicator lines are parallel to the two sides opposite to the border, and both intersect at least two sides of the border. One end of the printing area corresponds to either the first or second indicator line. The embroidery area is flush with the printing area. When the printing area corresponds to the portion of the base that has been cut off within the border, the embroidery area is also located within the border.

[0075] Specifically, step S400 also includes the following steps:

[0076] S410. Multiple embroidery areas are provided in the width and / or length direction of the strip pre-finished product. In the length direction, there is an embroidery interval between adjacent embroidery areas. The sum of the lengths of the embroidery areas and the embroidery intervals is defined as the embroidery cycle length.

[0077] S420. Simultaneously embroider one of the second patterns in each embroidery area at a distance equal to a multiple of the embroidery cycle length, without embroidering adjacent embroidery areas at the same time. In other words, synchronous embroidery is performed at a distance that is not adjacent to each other but is a multiple of the cycle length. It is understood that embroidering at different times includes starting the embroidery process at different times, and also includes using different strip pre-made products for embroidery.

[0078] Specifically, step S420 also includes:

[0079] S421. In the length direction of the pre-finished strip, the multiple is determined based on the number n of the second pattern simultaneously embroidered by the embroidery machine head used during embroidery, n = 1, 2, 3...; the step of simultaneously embroidering one second pattern in each embroidery area at a multiple of the embroidery cycle length includes: dividing the multiple embroidery cycle lengths into n first embroidery segments, and simultaneously embroidering one second pattern by the embroidery machine head in the corresponding positions of adjacent first embroidery segments, and embroidering the embroidery areas in each first embroidery segment sequentially.

[0080] S422. In the width direction of the pre-finished strip, the multiple is determined based on the number m of the second patterns simultaneously embroidered by the embroidery machine head used during embroidery, n = 1, 2, 3...; the step of simultaneously embroidering one second pattern in each embroidery area at a multiple of the embroidery cycle length includes: dividing the multiple embroidery cycle lengths into m second embroidery segments, and simultaneously embroidering one second pattern by the embroidery machine head in the corresponding positions of adjacent second embroidery segments, and embroidering the embroidery areas in each second embroidery segment sequentially.

[0081] Before step S420, there is also a step of setting the heads of the embroidery machine: the pre-printed strips are fixed on the board at a distance that is not adjacent to each other and is a multiple of the same cycle length, and each head is set in the corresponding position from left to right.

[0082] Strips are made of interwoven or bonded yarns. When an embroidery needle pierces a strip, it easily causes the yarns to move, but this movement is limited. In discontinuous printing, the spacing of long, continuous strips is much larger than the range of yarn movement, thus reducing the impact of embroidery on strip deformation and ensuring the appearance of the embroidered strip. In continuous printing, the spacing of long, continuous strips is smaller or equal to the range of yarn movement. When embroidering, piercing the printed strip with the needle easily causes deformation, resulting in irregular wavy edges. Furthermore, the deformation caused by embroidery is cumulative, ultimately affecting the strip's appearance.

[0083] S430. Repeat the above steps to embroider all the second patterns. Remove the pre-embroidered strips and attach new pre-embroidered strips or change the position of the original pre-embroidered strips to complete the embroidery of all the second patterns. The steps of repeating the opening and attaching of strips also need to be repeated.

[0084] Understandably, the second pattern can be multiple identical patterns embroidered in a loop, or different patterns embroidered in an alternating loop, matching the printed first pattern and set according to requirements. Regardless of the embroidery method, the second pattern includes a minimum embroidery unit (i.e., embroidery area) formed by embroidery. There is an embroidery interval between adjacent minimum embroidery units in the second pattern. The sum of the length of a minimum embroidery unit and the length of the embroidery interval is defined as the embroidery loop length.

[0085] In traditional processes, to combine printing and embroidery on the same label, the printed textile label is made by cutting the printed textile into individual pieces, manually placing the cut pieces on the embroidery machine, manually attaching the printed textile pieces one by one, embroidering in the corresponding positions, and then manually folding or arranging and cutting the pieces, and finally manually peeling off the backing. This production method cannot be used on textiles in strip form, and it is manual, inefficient, and requires extremely high skill to maintain consistent quality. Since embroidery machines have multiple heads, this application uses non-adjacent cycle lengths and multiples of the same cycle length to fix the printed strips at corresponding positions from front to back during the opening process. This requires each head to have a roll of pre-made printed strips, necessitating multiple rolls of pre-made printed strips, making it only suitable for mass production. The printed strips are fixed at corresponding positions from left to right at the embroidery opening position using non-adjacent loop lengths and at distances that are multiples of the same loop length. As long as there is a roll of pre-finished printed strips, embroidery processing can be carried out. This strip application method is suitable for both small-batch and large-batch production, with high accuracy and yield, meeting the label quantity requirements for different quantities of textiles.

[0086] The following example illustrates the detailed process of step S400.

[0087] like Figure 2 As shown, in some embodiments, each embroidery machine head can embroider one piece from left to right along the width direction and two pieces from front to back along the length direction. The tape application operation is as follows:

[0088] a) At the first corresponding position (referring to the embroidery position, the same below) along the width direction of the nth head of the embroidery machine, the (2n-1)th cycle length of the same pre-printed strip is attached, and embroidery is performed;

[0089] b) Using another pre-printed strip, attach the (2n-1)th cycle length of the same pre-printed strip to the second corresponding position along the length direction of the nth head of the embroidery machine, and perform embroidery;

[0090] Take the pre-printed embroidered ribbon and repeat the above steps until each consecutive loop of the printed ribbon pre-printed product has a second pattern formed by embroidery thread at the corresponding position. Specifically, this includes:

[0091] A) At the first corresponding position along the width direction from left to right on the nth head of the embroidery machine, attach the corresponding (2n)th cycle length of the same pre-printed strip and perform embroidery;

[0092] B) Using another printed strip, attach the corresponding (2n)th cycle length of the same printed strip to the second corresponding position along the length direction of the nth head of the embroidery machine, and perform embroidery.

[0093] like Figure 3 As shown, in some embodiments, each embroidery machine head can embroider two pieces from left to right along the width direction and two pieces from front to back along the length direction. The tape application operation is as follows:

[0094] a) On the nth head of the embroidery machine along the width direction: from the first corresponding position from left to right, attach the (4n-3)th cycle length of the same printed strip, and from the second corresponding position from left to right, attach the (4n-1)th cycle length of the same printed strip, and then perform embroidery;

[0095] b) Using another printed strip, at the nth head of the embroidery machine along the length direction: at the 3rd corresponding position from left to right, attach the (4n-3)th cycle length of the same printed strip; at the 4th corresponding position from left to right, attach the (4n-1)th cycle length of the same printed strip, and perform embroidery;

[0096] Take the pre-printed embroidered ribbon and repeat the above steps until each consecutive loop of the printed ribbon pre-printed product has a second pattern formed by embroidery thread at the corresponding position. Specifically, this includes:

[0097] A) On the nth head of the embroidery machine along the width direction: from left to right, the first corresponding position of the same printed strip is attached to the (4n-2)th cycle length; from left to right, the second corresponding position of the same printed strip is attached to the (4n)th cycle length, and embroidery is performed;

[0098] B) Using another printed strip, at the nth head of the embroidery machine along the length direction: at the 3rd corresponding position from left to right, attach the (4n-2)th cycle length corresponding to the same printed strip; at the 4th corresponding position from left to right, attach the (4n)th cycle length corresponding to the same printed strip, and then perform embroidery.

[0099] like Figure 4 As shown, in some embodiments, each embroidery machine head can embroider 3 pieces from left to right along the width direction and 2 pieces from front to back along the length direction. The tape application operation is as follows:

[0100] a) Along the width direction of the nth head of the embroidery machine: from the first corresponding position from left to right, attach the (6n-5)th cycle length of the same printed strip; from the second corresponding position from left to right, attach the (6n-3)th cycle length of the same printed strip; from the third corresponding position from left to right, attach the (6n-1)th cycle length of the same printed strip;

[0101] b) Using another printed strip, at the nth head of the embroidery machine along the length direction: from the 4th corresponding position from left to right, attach the (6n-5)th cycle length of the same printed strip; from the 5th corresponding position from left to right, attach the (6n-3)th cycle length of the same printed strip; from the 6th corresponding position from left to right, attach the corresponding (6n-1)th cycle length of the same printed strip, and then perform embroidery.

[0102] Take the pre-printed embroidered ribbon and repeat the above steps until each consecutive loop of the printed ribbon pre-printed product has a second pattern formed by embroidery thread at the corresponding position. Specifically, this includes:

[0103] A) Along the width direction of the nth machine head: from left to right, the first corresponding position is covered with the (6n-4)th cycle length of the same printed strip; from left to right, the second corresponding position is covered with the (6n-2)th cycle length of the same printed strip; from left to right, the third corresponding position is covered with the (6n)th cycle length of the same printed strip, and then embroidery is performed;

[0104] B) Using another printed strip, at the nth head of the embroidery machine along the length direction: at the 4th corresponding position from left to right, attach the (6n-4)th cycle length of the same printed strip; at the 5th corresponding position from left to right, attach the (6n-2)th cycle length of the same printed strip; at the 6th corresponding position from left to right, attach the (6n)th cycle length of the same printed strip, and then perform embroidery.

[0105] Following step S400 is step S500, packaging the pre-finished strip with printing and embroidery completed. Specifically, step S500 includes one of the following steps:

[0106] The pre-finished strips with printed and embroidered designs will be packaged in rolls.

[0107] The pre-finished strips that have been printed and embroidered are cut, folded, and then packaged.

[0108] The pre-finished strips that have been printed and embroidered are laser-processed before being packaged.

[0109] The pre-finished strips that have been printed and embroidered are then bleached, cut, folded, or laser-processed before being packaged.

[0110] The following are specific embodiments of the above-mentioned textile label processing method.

[0111] Example 1

[0112] Reference Figure 5 The textile label processing method of this embodiment includes the following steps:

[0113] (1) Sub-graph

[0114] Product design drawings ( Figure 5 ) divided into, for example Figure 6 The parts shown need to be printed and Figure 7 The part shown is the area that needs embroidery.

[0115] (2) Making film and making embroidery tape

[0116] Refer to the parts that need to be printed. Figure 6 The text to be printed is made onto the film according to the corresponding positions;

[0117] For the parts that need embroidery, refer to... Figure 7 This process converts the planar graphic into embroidery machine signals. The embroidery machine signal conversion includes: using a Tajima 20-head flat embroidery machine, such as... Figure 2 The opening and top threads are made of white, bright polyester TEX40 embroidery thread, with stitches used for embroidery. The bottom thread is made of white polyester TEX27 short fiber embroidery thread, which is then converted into an embroidery tape 1031.dst that can be recognized by embroidery machines.

[0118] (3) Making a screen printing stencil

[0119] The text on the film is exposed and developed onto a screen printing plate fixed in a metal frame;

[0120] (4) Perform screen printing

[0121] A screen printing stencil and the surface of the blue stripe pre-finished product to be printed are bonded together. A squeegee is used to apply white water-based ink from the text portion of the stencil to the surface of the blue stripe pre-finished product with the processing area, resulting in a pre-finished printed stripe with text formed by white water-based ink and a certain printing cycle length.

[0122] (5) Embroidery opening position

[0123] a) Secure the white non-woven fabric to the Tajima embroidery machine frame using the clips on the machine frame to support the pre-printed ribbon. Determine the positions of two embroidered ribbons per machine head, from front to back (refer to...). Figure 2 )

[0124] b) At each corresponding position, embroider a rectangular outline with yellow embroidery thread: the width of the rectangular outline is the same as... Figure 5 The width of the strip pre-finished product and the length of the rectangular frame are the same. Figure 5 Long product cycle;

[0125] c) At each corresponding position, embroider two vertical lines with red thread, serving as the first and second indicator lines respectively (not shown in the diagram). The two embroidered vertical lines are the same as... Figure 6 The leftmost and rightmost positions of the printing area are the same, and they intersect perpendicularly with both long sides of the yellow rectangular frame.

[0126] d) At each corresponding position, cut off about 2mm of white non-woven fabric inside the yellow rectangular frame.

[0127] e) Apply double-sided tape to the sides of the cut where the tape has been removed, and peel off the release paper from the double-sided tape.

[0128] (6) Tape

[0129] At the first corresponding position of each head of the embroidery machine ( Figure 2 The leftmost and rightmost edges of the printed strip's cycle length are aligned with the left and rightmost red vertical lines embroidered by Park, respectively. The printed strip is then affixed to the first corresponding position on the first head of the Tajima embroidery machine. Figure 6 Print the first cycle length, the same printed strip is attached to the first corresponding position of the second printing head for the third cycle length, the same printed strip is attached to the first corresponding position of the third printing head for the fifth cycle length, ..., the same printed strip is attached to the first corresponding position of the 20th printing head for the 39th cycle length.

[0130] At the second corresponding position on each head of the embroidery machine ( Figure 2 The leftmost and rightmost edges of the printed strip shown are aligned with the left and rightmost red vertical lines embroidered on the ground, respectively. Another printed strip is then attached to the second corresponding position on the first head of the Tajima embroidery machine. Figure 6 Print the first cycle length, then attach the same printed strip to the second corresponding position of the second printing head for the third cycle length, then attach the same printed strip to the second corresponding position of the third printing head for the fifth cycle length, ..., attach the same printed strip to the second corresponding position of the 20th printing head for the 39th cycle length.

[0131] (7) Embroidery

[0132] like Figure 7 As shown, in the above (6) tape, that is: the embroidery is performed at the corresponding position of the odd-numbered cycle length of the printed strip fixed at the first corresponding position of each machine head, and the embroidery is performed at the corresponding position of the odd-numbered cycle length of the printed strip fixed at the second corresponding position of each machine head.

[0133] (8) Reapply tape

[0134] Remove the strip that has been embroidered (7) and place it at the first corresponding position on each head of the embroidery machine. Figure 2 The printed strip shown is aligned with the leftmost and rightmost lines of the left and right red vertical lines embroidered on the ground, respectively. The printed strip is then affixed to the first corresponding position on the first head of the Tajima embroidery machine. Figure 6Print the second cycle length, then attach the same printed strip to the first corresponding position of the second printing head for the fourth cycle length, attach the same printed strip to the first corresponding position of the third printing head for the sixth cycle length, ..., attach the same printed strip to the first corresponding position of the 20th printing head for the 40th cycle length.

[0135] At the second corresponding position on each head of the embroidery machine ( Figure 2 The leftmost and rightmost edges of the printed strip shown are aligned with the left and rightmost red vertical lines embroidered on the ground, respectively. Another printed strip is then attached to the second corresponding position on the first head of the Tajima embroidery machine. Figure 6 Print the second cycle length, the second corresponding position of the second printing head is attached to the fourth cycle length, the second corresponding position of the third printing head is attached to the sixth cycle length, ..., the second corresponding position of the 20th printing head is attached to the 40th cycle length.

[0136] (9) Embroider again

[0137] Embroidery is performed at the positions corresponding to the even-numbered cycle lengths of the printed strip fixed at the first corresponding position of each machine head, and at the positions corresponding to the even-numbered cycle lengths of the printed strip fixed at the second corresponding position of each machine head.

[0138] Repeat steps (6), (7), (8), and (9) above to attach tape and embroider the corresponding positions within the remaining loop length of the printed strip.

[0139] (10) Processing

[0140] After the embroidered strips have been printed, they are cut and folded at both ends on a cutting and folding machine.

[0141] (11) Finished product packaging

[0142] After the products have been cut and folded, defective products are removed before packaging.

[0143] Example 2

[0144] Reference Figure 8 The textile label processing method of this embodiment includes the following steps:

[0145] (1) Sub-graph

[0146] Product design drawings ( Figure 8 It is divided into parts that need to be printed and produced. Figure 9 ) and the need for embroidery production ( Figure 10 () part.

[0147] (2) Making film and making embroidery tape

[0148] Refer to the parts that need to be printed. Figure 9 The text to be printed is made onto the film according to the corresponding positions;

[0149] For the parts that need embroidery, refer to... Figure 10 This process converts the planar graphic into embroidery machine signals. The embroidery machine signal conversion includes: using a Tajima 20-head flat embroidery machine, such as... Figure 2 The opening and top threads are made of white, bright polyester TEX40 embroidery thread, with stitches used for lettering. The bottom thread is made of white polyester TEX27 short fiber embroidery thread, which is then converted into an embroidery tape 1032.dst that can be recognized by embroidery machines.

[0150] (3) Making a screen printing stencil

[0151] The images and text on the film are exposed and developed onto a screen printing plate fixed in a metal frame;

[0152] (4) Perform screen printing

[0153] The screen printing stencil and the surface of the blue stripe pre-finished product to be printed are bonded together. A squeegee is used to apply white water-based ink from the text area of ​​the screen to the surface of the blue stripe pre-finished product with the processing area, resulting in a pre-finished printed stripe with text formed by white water-based ink and a continuous length. An image of the pre-finished printed stripe can be found here. Figure 9 .

[0154] (5) Embroidery opening position

[0155] Secure the white non-woven fabric to the embroidery machine frame using the clips on the machine frame to support the pre-printed ribbon. Determine that each machine head has two positions from left to right and two positions from back to front, for a total of four corresponding positions for embroidery (see reference). Figure 3 )

[0156] At each corresponding position, embroider a rectangular outline with yellow embroidery thread: the width of the rectangular outline is the same as... Figure 8 The width of the strip pre-finished product and the length of the rectangular frame are the same. Figure 8 Long product cycle;

[0157] At each corresponding position, embroider two vertical lines with red thread, serving as the first and second indicator lines respectively (not shown in the diagram). The two embroidered vertical lines are the same as... Figure 8 The leftmost and rightmost positions within the printing cycle length are the same, and they intersect perpendicularly with both long sides of the yellow rectangular frame.

[0158] At each corresponding location, use scissors to cut off about 2mm of white non-woven fabric inside the yellow rectangular frame.

[0159] Apply double-sided tape around the cut edges of the cut surface and peel off the release paper from the tape.

[0160] (6) Tape

[0161] At the first corresponding position on each head of the embroidery machine (refer to...) Figure 3 The leftmost and rightmost edges of the printed strip's cycle length are aligned with the left and rightmost red vertical lines embroidered by Park, respectively. The printed strip is then affixed to the first corresponding position from left to right on the first head of the Tajima embroidery machine. Figure 9 Print the first cycle length, then the first printing head attaches the same printed strip to the second corresponding position from left to right to print the third cycle length; the second printing head attaches the same printed strip to the first corresponding position from left to right to print the fifth cycle length, the second printing head attaches the same printed strip to the second corresponding position from left to right to print the seventh cycle length; the third printing head attaches the same printed strip to the first corresponding position from left to right to print the ninth cycle length, the third printing head attaches the same printed strip to the second corresponding position from left to right to print the eleventh cycle length... the twentieth printing head attaches the same printed strip to the first corresponding position from left to right to print the 77th cycle length, the twentieth printing head attaches the same printed strip to the second corresponding position from left to right to print the 79th cycle length.

[0162] On the first head of the Tajima embroidery machine, attach another printed strip at the third corresponding position from left to right ( ). Figure 9 Print the first cycle length, then attach the same printed strip to the fourth corresponding position from left to right on the first printing head to print the third cycle length; attach the same printed strip to the third corresponding position from left to right on the second printing head to print the fifth cycle length, then attach the same printed strip to the fourth corresponding position from left to right on the second printing head to print the seventh cycle length; attach the same printed strip to the third corresponding position from left to right on the third printing head to print the ninth cycle length, then attach the same printed strip to the fourth corresponding position from left to right on the third printing head to print the eleventh cycle length..., attach the same printed strip to the third corresponding position from left to right on the twentieth printing head to print the 77th cycle length, then attach the same printed strip to the fourth corresponding position from left to right on the twentieth printing head to print the 79th cycle length.

[0163] (7) Embroidery

[0164] Embroidery is performed at the corresponding positions of the odd-numbered cycle length of the same printed strip fixed at the first and second corresponding positions of each machine head, and at the corresponding positions of the odd-numbered cycle length of the printed strip fixed at the third and fourth corresponding positions of each machine head, as shown above (6). Figure 10 As shown.

[0165] (8) Reapply tape

[0166] Remove the strip that has been embroidered (7) and place it at the first corresponding position on each head of the embroidery machine. Figure 3The leftmost and rightmost edges of the printed strip length shown in the figure are aligned with the left and rightmost red vertical lines embroidered by Park Shang, respectively. The printed strip is then affixed to the first corresponding position from left to right on the first head of the Tajima embroidery machine. Figure 10 Print the second cycle length, and attach the printed strip to the second corresponding position from left to right to print the fourth cycle length; the second printing head attaches the same printed strip to the first corresponding position from left to right for the sixth cycle length, and attaches the printed strip to the second corresponding position from left to right for the eighth cycle length; the third printing head attaches the same printed strip to the first corresponding position from left to right for the tenth cycle length, and attaches the printed strip to the second corresponding position from left to right for the twelfth cycle length... the twentieth printing head attaches the same printed strip to the first corresponding position from left to right for the seventh and eighth cycles length, and attaches the printed strip to the second corresponding position from left to right for the eighth cycle length.

[0167] Affix the printed strip to the third corresponding position from left to right on the first head of the Tajima embroidery machine. Figure 9 Printing cycle 2: The first printing head applies the same pre-printed strip to the fourth corresponding position from left to right for the fourth printing cycle; the second printing head applies the same pre-printed strip to the third corresponding position from left to right for the sixth printing cycle; the second printing head applies the same pre-printed strip to the fourth corresponding position from left to right for the eighth printing cycle; the third printing head applies the same pre-printed strip to the third corresponding position from left to right for the tenth printing cycle; the third printing head applies the same pre-printed strip to the fourth corresponding position from left to right for the twelfth printing cycle... the twentieth printing head applies the same pre-printed strip to the third corresponding position from left to right for the seventy-eighth printing cycle; the twentieth printing head applies the same pre-printed strip to the fourth corresponding position from left to right for the eightyth printing cycle.

[0168] (9) Embroider again

[0169] Embroidery is performed at the corresponding positions of the even-numbered cycle length of the same printed strip fixed at the first and second corresponding positions of each machine head, and at the corresponding positions of the even-numbered cycle length of the printed strip of another strip fixed at the third and fourth corresponding positions of each machine head, such as... Figure 10 As shown.

[0170] Repeat steps (6), (7), (8), and (9) above to align, attach, and embroider the corresponding positions within the remaining printing cycle length of the printed strip.

[0171] (10) Processing

[0172] The embroidered strips are rolled into cakes;

[0173] (11) Finished product packaging

[0174] The strips rolled into cakes are then packaged.

[0175] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0176] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A method for processing textile labels, characterized in that, Includes the following steps: Production of pre-finished strips; The first pattern is printed on the strip pre-finished product; Based on the first pattern, the strip pre-finished product is divided into multiple embroidery areas; as well as Embroider a second pattern on the embroidered area; The step of dividing the strip pre-finished product into multiple embroidery areas based on the first pattern includes: Prepare a pebbles and delineate a control area on them; Embroider the border of the contrast area on the canvas, the width of the border being equal to the width of the strip pre-finished product, and the length of the border being equal to the sum of the length of the printing area and the printing interval; Embroider a first indicator line and a second indicator line on the plain surface. The distance between the first indicator line and the second indicator line corresponds to the size of the first pattern. The first indicator line and the second indicator line are parallel to the two sides opposite to the border, and the first indicator line and the second indicator line intersect at least two sides of the border, respectively. The portion within the border is cut off, and the two ends of the printed area correspond to the first indicator line and the second indicator line, respectively. Match the border with the strip pre-finished product printed with the first pattern so that the border corresponds to the embroidery area.

2. The textile label processing method according to claim 1, characterized in that, After dividing the strip pre-finished product into multiple embroidery areas based on the first pattern, the process includes the following steps: setting an adhesive layer on the outer periphery of the frame after cutting off part of the base, and pasting the strip pre-finished product onto the base through the adhesive layer, so that the two ends of the printing area correspond to the first indicator line and the second indicator line respectively.

3. The textile label processing method according to claim 1, characterized in that, The step of embroidering the second pattern on the embroidery area further includes: Multiple embroidery areas are provided in the width and / or length direction of the strip pre-finished product. In the length direction, there is an embroidery interval between adjacent embroidery areas. The sum of the lengths of the embroidery areas and the embroidery intervals is defined as the embroidery cycle length. One of the second patterns is embroidered simultaneously in each embroidery area at multiples of the embroidery cycle length, and adjacent embroidery areas are not embroidered at the same time; Repeat the above steps to embroider all the second patterns.

4. The textile label processing method according to claim 3, characterized in that, In the length direction of the pre-finished strip, the multiple is determined based on the number n of the second pattern simultaneously embroidered by the embroidery machine head used during embroidery, where n = 1, 2, 3...; The step of simultaneously embroidering a second pattern in each embroidery area at multiples of the embroidery cycle length includes: dividing the multiple embroidery cycle lengths into n first embroidery segments, and simultaneously embroidering a second pattern in the corresponding positions of adjacent first embroidery segments by the embroidery machine head, with the embroidery areas in each first embroidery segment being embroidered sequentially.

5. The textile label processing method according to claim 3, characterized in that, In the width direction of the pre-finished strip, the multiple is determined based on the number m of the second pattern that the embroidery machine head used during embroidery is simultaneously embroidering, where n = 1, 2, 3...; The step of simultaneously embroidering a second pattern in each embroidery area at multiples of the embroidery cycle length includes: dividing the multiple embroidery cycle lengths into m second embroidery segments, and simultaneously embroidering a second pattern in the corresponding positions of adjacent second embroidery segments by the embroidery machine head, with the embroidery areas in each second embroidery segment being embroidered sequentially.

6. The textile label processing method according to any one of claims 1-5, characterized in that, The step of printing the first pattern on the strip pre-finished product includes: A printing film is obtained, the printing film comprising the first pattern; A printing template is obtained from the printing film; The first pattern is printed onto the strip pre-finished product according to the printing template.

7. The textile label processing method according to claim 6, characterized in that, The step of obtaining a printing template from the printing film includes: the first pattern on the printing film is mirrored on the plate to form the printing template; or, the first pattern on the printing film is exposed or developed to form the printing template on the plate.

8. A textile product comprising a label made using the textile label processing method according to any one of claims 1 to 7.

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