A gluing and compounding device for carpet production

Abstract

The present application relates to the technical field of carpet production, in particular to a gluing and compounding device for carpet production, which comprises a base and two U-shaped frames, support rods are fixedly connected in the two U-shaped frames, two motor boxes are arranged on the outer circumferential walls of the two support rods, output shafts of the two motor boxes are fixedly connected with compounding rollers, output shafts of the other two motor boxes are fixedly connected with gear plates, linkage sleeves are sleevedly connected with the outer circumferential walls of the two compounding rollers, a traction gear ring is fixedly connected with one side of the outer circumferential wall of the linkage sleeve, and the gluing and compounding device for carpet production has the beneficial effects that: the traction effect of the gear plate on the traction gear ring during rotation can make the device simultaneously perform edge cutting work on the carpet during compounding, thereby saving carpet processing time, and the distance between the two cutting discs can be adapted to the size of the carpet to keep the edges of the compounded carpet flat.

Description

Technical Field

[0001] This invention relates to the field of carpet production technology, specifically to a coating and laminating device for carpet production. Background Technology

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemical synthetic fibers, through hand or mechanical processes of weaving, tufting, or spinning. During the processing of carpets, adhesive is applied, and leftover material is left at the edges on both sides for cutting.

[0003] An existing carpet manufacturing adhesive laminating device makes it difficult to trim the edges of the carpet during the laminating process. This forces users to trim the edges after the carpet lamination is complete, resulting in excessively long processing times. Summary of the Invention

[0004] This invention addresses the technical problems existing in the prior art by providing a carpet coating and laminating device, thereby solving the problem mentioned above that the existing carpet coating and laminating device is difficult to trim the carpet edges during the carpet lamination process.

[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A carpet production adhesive compounding device includes a base and two U-shaped frames. Support rods are fixedly connected inside each of the two U-shaped frames. Two motor boxes are provided on the outer peripheral walls of each of the two support rods. Composite rollers are fixedly connected to the outer peripheral walls of the output shafts of the two motor boxes. Gear disks are fixedly connected to the outer peripheral walls of the output shafts of the other two motor boxes. Linkage sleeves are fitted onto the outer peripheral walls of the two composite rollers. A traction gear ring is fixedly connected to one side of the outer peripheral wall of the linkage sleeve. The outer peripheral wall of the traction gear ring meshes with the gear disk. A cutting disk is fixedly connected to the other side of the outer peripheral wall of the linkage sleeve.

[0006] The beneficial effects of this invention are:

[0007] This new type of carpet production adhesive laminating device has better performance. Based on the existing technology, this invention improves upon the existing technology by using the traction effect of the rotating gear disc on the traction ring. This allows the device to simultaneously perform edge cutting during the carpet lamination process, saving carpet processing time. At the same time, the distance between the two cutting discs can be adapted to the size of the carpet to ensure that the edges of the laminated carpet remain flat.

[0008] Based on the above technical solution, the present invention can be further improved as follows.

[0009] Furthermore, a sliding groove is formed inside the base, and a servo motor is fixedly connected to the inner peripheral wall of the sliding groove. A rotating lead screw is fixedly connected to the end of the output shaft of the servo motor. Two lead screw sleeves are threadedly connected to the outer peripheral wall of the rotating lead screw. The lead screw sleeves are fixedly connected to one of the U-shaped frames, and a connecting lifting block is fixedly connected to the top of the other U-shaped frame.

[0010] The beneficial effect of adopting the above-mentioned further solution is that the position of the U-shaped frame can be shifted by the operation of the servo motor, so that the user can adjust the overlapping distance between the two composite rollers in this way (that is, this overlapping distance is adapted to the size of the carpet to be laminated, and then the cutting discs on both sides complete the edge cutting work). This makes it convenient for users to complete the lamination and edge cutting work of carpets of different sizes.

[0011] Furthermore, the composite roller is symmetrically provided with multiple through grooves, and each through groove has a telescopic rod on its inner peripheral wall. The end of the telescopic rod is provided with a triangular block. A drive wheel is provided on one side of the triangular block, and a cutting blade is provided on the other side of the triangular block. A collar is fitted onto the outer peripheral wall of the support rod. Multiple sleeves are symmetrically provided on the outer peripheral wall of the collar. An inner cavity is provided inside the sleeve. A compression spring is fixedly connected to the inner peripheral wall of the inner cavity. A T-shaped plate is fixedly connected to the end of the compression spring. A sealing plate is fixedly connected to the end of the T-shaped plate. The sealing plate is adapted to the through groove.

[0012] The beneficial effect of adopting the above-mentioned further solution is that the sealing plate can be squeezed by moving the triangular block, so that the triangular block is exposed from the through groove and the cutting plate comes into contact with the carpet. Thus, the carpet can be segmented after the triangular block continues to move. After the segmentation is completed, the two sections of carpet can come into contact with each other from both sides of the through groove, thereby preventing the segmented carpet from separating from the two composite rollers. This allows the carpet to continue to be composited after segmentation without affecting the device. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0014] Figure 2 This is a front cross-sectional view of the present invention;

[0015] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;

[0016] Figure 4 This is a three-dimensional structural diagram of the collar of the present invention;

[0017] Figure 5 This is a schematic diagram of the side cross-sectional structure of the composite roller in this invention;

[0018] Figure 6 for Figure 2 Enlarged structural diagram at point B.

[0019] The attached diagram lists the components represented by each number as follows:

[0020] 1. Base; 101. Slide groove; 102. Servo motor; 103. Rotating lead screw; 104. Lead screw sleeve block; 2. U-shaped frame; 201. Support rod; 202. Motor box; 203. Gear disk; 204. Linkage sleeve; 205. Traction gear ring; 206. Cutting disc; 3. Connecting lifting block; 4. Composite roller; 401. Through groove; 402. Telescopic rod; 403. Drive wheel; 404. Cutting blade; 405. Triangular block; 5. Collar; 501. Sleeve; 502. Inner cavity; 503. Compression spring; 504. T-shaped plate; 505. Sealing plate. Detailed Implementation

[0021] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention.

[0022] Lithium-ion battery shears are electric tools that use lithium batteries as a power source to drive an electric motor and cut through a series of reduction mechanisms. Due to their convenient and flexible grip, they are widely used in the landscaping industry, typically for cutting branches and leaves. They have the advantages of high cutting efficiency and saving time and effort. In response, the inventor has proposed a coating and laminating device for carpet production to solve the above problems.

[0023] The present invention provides the following preferred embodiments.

[0024] like Figure 1-6As shown, a carpet manufacturing adhesive laminating device includes a base 1 and two U-shaped frames 2. Support rods 201 are fixedly connected inside each U-shaped frame 2. Two motor housings 202 are installed on the outer periphery of each support rod 201. A composite roller 4 is fixedly connected to the outer periphery of the output shaft of each of the two motor housings 202. A gear disk 203 is fixedly connected to the outer periphery of the output shaft of the other two motor housings 202. A linkage sleeve 204 is fitted onto the outer periphery of each of the two composite rollers 4. A traction gear ring 205 is fixedly connected to one side of the outer periphery of the linkage sleeve 204, and the outer periphery of the traction gear ring 205 meshes with the gear disk 203. The other side of the outer periphery of the linkage sleeve 204 is fixedly connected to... A cutting disc 206 is attached, and four motor housings 202 are respectively fixed to the outer peripheral walls of two support rods 201. The motor housings 202 are connected to the gear disc 202 and the composite roller 4, so that they can drive the two composite rollers 4 to perform extrusion and composite work on the carpet. At the same time, during the meshing process between the gear disc 202 and the traction gear ring 205, the offset of the gear disc 202 can apply a lateral force to the traction gear ring 205. In addition, the traction gear ring 205 is fixed to the outer peripheral wall of the linkage sleeve 204, which is sleeved on the outer peripheral wall of another composite roller 4 and can move based on the composite roller 4. Thus, as the gear disc 202 moves with the U-shaped frame 2 connected to it, the gear disc 202 moves... After movement, the traction gear ring 205 can be pulled, thereby causing the linkage sleeve 204 to slide on the outer peripheral wall of another composite roller 4. This changes the distance between the linkage sleeve 204 and the other gear disc 202, adapting this distance to the composite size of the carpet. Simultaneously, since a cutting disc 206 is provided on the outer peripheral wall of the linkage sleeve 204, and the cutting disc 206 is fixed to the linkage sleeve 204 and can rotate with the rotation of the linkage sleeve 204, and the cutting disc 206 can be adjacent to the end of another composite roller 4 based on the composite roller 4 currently surrounded by the linkage sleeve 204, that is, the cutting disc 206 can rotate near the composite roller 4. During the bonding process, the edges of the carpet are trimmed to ensure that the edges of the laminated carpet are flat. At the same time, the scraps that have not undergone bonding are separated from the laminated carpet by the cutting disc 206. Therefore, the traction effect of the gear disc 202 on the traction ring 205 during rotation allows the device to simultaneously separate the scraps and scraps that have not undergone bonding from the finished carpet during the bonding process, and trim the edges of the finished carpet at the same time. This makes the device more versatile and saves carpet processing time. In addition, the distance between the two cutting discs 206 can be matched with the size of the carpet to ensure that the edges of the laminated carpet are flat.

[0025] In this embodiment, as Figure 1 and Figure 2As shown, to further enhance the device's ability to adjust the composite size of the carpet, a groove 101 is provided inside the base 1. A servo motor 102 is fixedly connected to the inner circumferential wall of the groove 101. A rotating lead screw 103 is fixedly connected to the output shaft end of the servo motor 102. Two lead screw sleeves 104 are threadedly connected to the outer circumferential wall of the rotating lead screw 103. The lead screw sleeves 104 are fixedly connected to one of the U-shaped frames 2. A connecting hanging block 3 is fixedly connected to the top of the other U-shaped frame 2. The servo motor 102 is fixed to the inner circumferential wall of the groove 101, and the rotating lead screw 103 is fixed to the output shaft end of the servo motor 102. Then, the rotating lead screw... The rod 103 is threadedly connected to the lead screw sleeve 104. After the servo motor 102 operates and drives the lead screw 103 to rotate, the lead screw sleeve 104 can move based on the lead screw 103. The top of the lead screw sleeve 104 is fixed to the U-shaped frame 2, which can cause the position of the U-shaped frame 2 to shift. In this way, the user can adjust the overlapping distance between the two composite rollers 4 (that is, this overlapping distance is adapted to the size of the carpet to be composited, and then the cutting discs 206 on both sides complete the edge cutting work). This makes it convenient for users to complete the composite and edge cutting work of carpets of different sizes.

[0026] In this embodiment, as Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, to further improve the segmentation effect after the carpet lamination work is completed, multiple through grooves 401 are symmetrically opened inside the lamination roller 4. Each through groove 401 has a telescopic rod 402 on its inner circumferential wall. A triangular block 405 is provided at the end of each telescopic rod 402. A drive wheel 403 is provided on one side of the triangular block 405, and a cutting blade 404 is provided on the other side. A collar 5 is fitted onto the outer circumferential wall of the support rod 201. Multiple sleeves 501 are symmetrically arranged on the outer circumferential wall of the collar 5. An inner cavity 502 is opened inside each sleeve 501. A compression spring 503 is fixedly connected to the inner circumferential wall of the inner cavity 502. The end of the compression spring 503 is fixedly connected to... A T-shaped plate 504 is attached, and a sealing plate 505 is fixedly connected to the end of the T-shaped plate 504. The sealing plate 505 is adapted to the through groove 401, which is opened inside the composite roller 4, allowing the sealing plate 505 to be positioned within the through groove 401, thereby sealing it to ensure that the composite roller 4 can properly laminate the carpet. Then, through the action of the sleeve 501 and the compression spring 503, the position of the sealing plate 505 can be changed so that the sealing plate 505 can be separated from the through groove 401. Based on this, a triangular block 405 is set in the through groove 401, and the triangular block 405 is connected to the through groove 401 by the telescopic rod 402. The inner peripheral wall is connected, and then the drive wheel 403 on one side of the triangular block 405 drives the triangular block 405 to move. During the movement, the top of the triangular block 405 abuts against the outer peripheral wall of the other composite roller 4, and its height cannot change. Then, the bottom of the triangular block 405, i.e., the position of the drive wheel 403, abuts against the sealing plate 505 at its bottom. Thus, after the triangular block 405 continues to move, due to the effect that the thickness of the triangular block 405 is greater than the distance between the sealing plate 505 and the other composite roller 4, and the inclined state of the end of the sealing plate 505, after interacting with the triangular block 405, the triangular block 405 can move and then abut against the sealing plate 505. 5. A downward force is applied, causing the sealing plate 505 to shift downward. The cutting blade 404 at the top of the triangular block 405 cuts the carpet at this position as the triangular block 405 moves, thus segmenting the carpet. After segmentation, the two sides of the through groove 401 can respectively abut against the two segments of carpet and press them against another composite roller 4, increasing the friction between the carpet and the device. This prevents the segmented carpet from detaching from the two composite rollers 4, so that the segmentation of the carpet does not affect the device's continued composite work. This allows the device to automatically segment and ensures that the composite work of the device has a continuous effect after segmentation.

[0027] The specific working process of this invention is as follows:

[0028] (1) Adjustment

[0029] First, the servo motor 102 drives one of the U-shaped frames 2 to move, thereby changing the distance at which it overlaps with the other U-shaped frame 2, so that the distance at which the two composite rollers 4 overlap is adapted to the required composite size of the carpet.

[0030] (2) Composite

[0031] Then, the motor housing 202 drives the two composite rollers 4 to rotate, and pulls the carpet while performing the extrusion and composite work on the carpet.

[0032] (3) Trimming the edge

[0033] Then, during the lamination process, two synchronously rotating cutting discs 206 cut the two sides of the carpet respectively to ensure the flatness of the carpet edges.

[0034] (4) Segmentation

[0035] Finally, the sealing plate 505 is squeezed by the movement of the triangular block 405, so that the triangular block 405 is exposed from the through groove 401 and the cutting disc 404 comes into contact with the carpet. Thus, the carpet can be segmented after the triangular block 405 continues to move. After the segmentation is completed, the two sections of carpet can come into contact with each other from both sides of the through groove 401, so as to prevent the segmented carpet from separating from the two composite rollers 4. Thus, the segmentation of the carpet does not affect the device's continued composite work.

[0036] In summary, the beneficial effects of this invention are specifically reflected in the fact that, based on existing technology, this carpet production adhesive bonding device is more effective. Four motor housings 202 are respectively fixed to the outer peripheral walls of two support rods 201, and are connected to the gear disk 202 and the bonding roller 4, enabling them to drive the two bonding rollers 4 to perform the pressing and bonding work on the carpet. Simultaneously, during the meshing process between the gear disk 202 and the traction gear ring 205, the offset of the gear disk 202 can apply a lateral force to the traction gear ring 205. The force applied, combined with the traction gear ring 205 fixed to the outer peripheral wall of the linkage sleeve 204, and the linkage sleeve 204 sleeved on the outer peripheral wall of the other composite roller 4 and movable based on the composite roller 4, allows the traction gear ring 205 to be pulled after the gear disk 202 moves with the connected U-shaped frame 2. This causes the linkage sleeve 204 to slide on the outer peripheral wall of the other composite roller 4, thereby changing the distance between the linkage sleeve 204 and the other gear disk 202, and making this distance consistent with the composite dimensions of the carpet. The device is compatible with the composite roller 4. The outer peripheral wall of the linkage sleeve 204 is equipped with a cutting disc 206, which is fixed to the linkage sleeve 204 and rotates with it. The cutting disc 206, based on the composite roller 4 surrounding the linkage sleeve 204, can be adjacent to the end of another composite roller 4. This means that the cutting disc 206, when close to the composite roller 4, can perform edge trimming during the composite process by rotating, ensuring the edge of the composite carpet remains flat. Simultaneously, the cutting disc 206 separates the unfinished material from the finished carpet. Furthermore, the gear disc 202, through its rotation, pulls the traction ring 205, allowing the device to simultaneously separate the scraps and unfinished material from the finished carpet during the carpet composite process, while also trimming the finished carpet. This diversifies the device's functions and saves carpet processing time. The spacing between the two cutting discs 206 can be adapted to the carpet's dimensions to ensure the edge of the composite carpet remains flat.

[0037] When in use, the servo motor 102 is fixed to the inner circumferential wall of the slide 101, and the rotating lead screw 103 is fixed to the output shaft end of the servo motor 102. The rotating lead screw 103 is then threadedly connected to the lead screw sleeve 104. After the servo motor 102 operates and drives the rotating lead screw 103 to rotate, the lead screw sleeve 104 can move based on the rotating lead screw 103. The top of the lead screw sleeve 104 is fixed to the U-shaped frame 2, which can cause the position of the U-shaped frame 2 to shift. In this way, the user can adjust the overlapping distance between the two composite rollers 4 (that is, this overlapping distance is adapted to the size of the carpet to be composited, and then the cutting discs 206 on both sides complete the edge cutting work). This makes it convenient for users to complete the composite and edge cutting work of carpets of different sizes.

[0038] In use, the device has a through groove 401 inside the composite roller 4, allowing a sealing plate 505 to be positioned within it. The sealing plate 505 seals the roller, ensuring proper lamination of the carpet by the composite roller 4. The sleeve 501 and spring 503 then allow the sealing plate 505 to move, separating it from the through groove 401. A triangular block 405 is then placed in the through groove 401, connected to the inner wall of the groove by a telescopic rod 402. A drive wheel 403 on one side of the triangular block 405 moves it, with the top of the block contacting the outer wall of another composite roller 4, fixing its height. Finally, the bottom of the triangular block 405, where the drive wheel 403 is positioned, contacts the sealing plate 505 at its bottom, thus sealing the roller. After block 405 continues to move, due to the thickness of triangular block 405 being greater than the distance between sealing plate 505 and another composite roller 4, and the inclined state of the end of sealing plate 505, after interacting with triangular block 405, triangular block 405 can exert a downward force on sealing plate 505 after moving, thereby causing sealing plate 505 to shift downward. Meanwhile, the cutting blade 404 at the top of triangular block 405 cuts the carpet at this position as triangular block 405 moves, thus segmenting the carpet. After segmentation, since the two sides of the through groove 401 can respectively abut against the two segments of carpet and press them against another composite roller 4, the friction between the carpet and the device is increased, thereby preventing the segmented carpet from detaching from the two composite rollers 4. This allows the carpet to continue its composite work after segmentation without affecting the device, enabling the device to automatically segment and ensuring the continuous effect of the composite work after segmentation.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A glue coating and combining device for carpet production, characterized in that, The base (1) is provided with two U-shaped frames (2), two support rods (201) are fixedly connected in the two U-shaped frames (2), two motor boxes (202) are arranged on the outer circumferential walls of the two support rods (201), a composite roller (4) is fixedly connected to the output shaft outer circumferential wall of each of the two motor boxes (202), a gear disc (203) is fixedly connected to the output shaft outer circumferential wall of the other two motor boxes (202), a linkage sleeve (204) is sleevedly connected to the outer circumferential wall of each of the two composite rollers (4), a traction gear ring (205) is fixedly connected to one side of the outer circumferential wall of the linkage sleeve (204), the outer circumferential wall of the traction gear ring (205) is in meshing connection with the gear disc (203), a cutting disc (206) is fixedly connected to the other side of the outer circumferential wall of the linkage sleeve (204), a plurality of through grooves (401) are symmetrically formed in the composite roller (4), an extension rod (402) is arranged on the inner circumferential wall of each of the through grooves (401), a triangular block (405) is arranged at the end of the extension rod (402), a T-shaped plate (504) is fixedly connected to the end of a compression spring (503), a sealing plate (505) is fixedly connected to the end of the T-shaped plate (504), the sealing plate (505) is matched with the through groove (401), a sleeve ring (5) is sleevedly connected to the outer circumferential wall of the support rod (201), a plurality of sleeve sleeves (501) are symmetrically arranged on the outer circumferential wall of the sleeve ring (5), an inner cavity (502) is formed in the sleeve sleeve (501), and the inner circumferential wall of the inner cavity (502) is fixedly connected with the compression spring (503).

2. The glue coating and compounding device for carpet production according to claim 1, characterized in that, The base (1) is provided with two U-shaped frames (2), two support rods (201) are fixedly connected in the two U-shaped frames (2), two motor boxes (202) are arranged on the outer circumferential walls of the two support rods (201), a composite roller (4) is fixedly connected to the output shaft outer circumferential wall of each of the two motor boxes (202), a gear disc (203) is fixedly connected to the output shaft outer circumferential wall of the other two motor boxes (202), a linkage sleeve (204) is sleevedly connected to the outer circumferential wall of each of the two composite rollers (4), a traction gear ring (205) is fixedly connected to one side of the outer circumferential wall of the linkage sleeve (204), the outer circumferential wall of the traction gear ring (205) is in meshing connection with the gear disc (203), a cutting disc (206) is fixedly connected to the other side of the outer circumferential wall of the linkage sleeve (204), a plurality of through grooves (401) are symmetrically formed in the composite roller (4), an extension rod (402) is arranged on the inner circumferential wall of each of the through grooves (401), a triangular block (405) is arranged at the end of the extension rod (402), a T-shaped plate (504) is fixedly connected to the end of a compression spring (503), a sealing plate (505) is fixedly connected to the end of the T-shaped plate (504), the sealing plate (505) is matched with the through groove (401), a sleeve ring (5) is sleevedly connected to the outer circumferential wall of the support rod (201), a plurality of sleeve sleeves (501) are symmetrically arranged on the outer circumferential wall of the sleeve ring (5), an inner cavity (502) is formed in the sleeve sleeve (501), and the inner circumferential wall of the inner cavity (502) is fixedly connected with the compression spring (503).

3. The glue coating and compounding device for carpet production according to claim 1, characterized in that, The base (1) is provided with two U-shaped frames (2), two support rods (201) are fixedly connected in the two U-shaped frames (2), two motor boxes (202) are arranged on the outer circumferential walls of the two support rods (201), a composite roller (4) is fixedly connected to the output shaft outer circumferential wall of each of the two motor boxes (202), a gear disc (203) is fixedly connected to the output shaft outer circumferential wall of the other two motor boxes (202), a linkage sleeve (204) is sleevedly connected to the outer circumferential wall of each of the two composite rollers (4), a traction gear ring (205) is fixedly connected to one side of the outer circumferential wall of the linkage sleeve (204), the outer circumferential wall of the traction gear ring (205) is in meshing connection with the gear disc (203), a cutting disc (206) is fixedly connected to the other side of the outer circumferential wall of the linkage sleeve (204), a plurality of through grooves (401) are symmetrically formed in the composite roller (4), an extension rod (402) is arranged on the inner circumferential wall of each of the through grooves (401), a triangular block (405) is arranged at the end of the extension rod (402), a T-shaped plate (504) is fixedly connected to the end of a compression spring (503), a sealing plate (505) is fixedly connected to the end of the T-shaped plate (504), the sealing plate (505) is matched with the through groove (401), a sleeve ring (5) is sleevedly connected to the outer circumferential wall of the support rod (201), a plurality of sleeve sleeves (501) are symmetrically arranged on the outer circumferential wall of the sleeve ring (5), an inner cavity (502) is formed in the sleeve sleeve (501), and the inner circumferential wall of the inner cavity (502) is fixedly connected with the compression spring (503).

4. The gluing and compounding device for carpet production according to claim 3, characterized in that, ​

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