Stainless steel tank robot automatic cleaning device

By designing an automatic cleaning device for stainless steel tanks using a robotic system, the automatic cleaning of stainless steel tanks is achieved through linkage and connection mechanisms. This solves the problems of high labor intensity and low efficiency associated with manual cleaning, and achieves efficient and reliable automatic cleaning results.

CN117772731BActive Publication Date: 2026-03-03PRETTECH MASCH MFG CO LTD
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Patent Information

Application Number
CN202311841093.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2026-03-03
Estimated Expiration
2043-12-28

AI Technical Summary

Technical Problem

Currently, cleaning stainless steel tanks mainly relies on manual labor, which is labor-intensive and inefficient.

Method used

Design an automatic cleaning device for stainless steel tank robots, including a trolley, a lifting frame, and first and second cleaning wheels. Automatic cleaning is achieved through a linkage mechanism and a connecting mechanism. The linkage mechanism consists of a drive rod and a guide hole, and the connecting mechanism achieves synchronous rotation and movement of the cleaning wheels through belt drive.

Benefits of technology

It achieves automatic cleaning of stainless steel tanks, reduces labor intensity, improves cleaning efficiency, and ensures the reliability and cost-effectiveness of the device through mechanical structure.

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Abstract

This invention discloses an automatic robotic cleaning device for stainless steel tanks, comprising a trolley supported on and moving on the stainless steel tank, a lifting frame disposed within the trolley and raised and lowered within the trolley, first cleaning wheels symmetrically arranged within the lifting frame for cleaning the bottom of the stainless steel tank, and second cleaning wheels disposed on both sides of the lifting frame for cleaning the side walls of the stainless steel tank. When the lifting frame is raised or lowered, a linkage mechanism drives the second cleaning wheels on both sides to move synchronously inward or outward. When the first cleaning wheel rotates, a connecting mechanism drives the second cleaning wheel on the same side to rotate. When cleaning the stainless steel tank, the trolley is supported on and moves on the stainless steel tank, the lifting frame descends, the first cleaning wheel rotates to clean the bottom of the stainless steel tank, and under the action of the linkage mechanism, the second cleaning wheels on both sides move synchronously outward to clean the side walls of the stainless steel tank. No manual cleaning is required, reducing labor intensity.
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Description

Technical Field

[0001] This invention relates to the field of stainless steel tank cleaning technology, specifically to an automatic robotic cleaning device for stainless steel tanks. Background Technology

[0002] Stainless steel tanks are widely used in the brewing industry, including for storing semi-finished products and transporting raw materials. However, stainless steel tanks need to be cleaned after each use to prevent residues from affecting the quality of the wine.

[0003] However, stainless steel tanks are usually cleaned manually, which is labor-intensive and inefficient. Summary of the Invention

[0004] The purpose of this invention is to solve the above-mentioned problems and provide an automatic cleaning device for stainless steel tanks by robots, which can realize automatic cleaning of stainless steel tanks, reduce labor intensity, and improve construction efficiency.

[0005] The technical solution adopted by this invention to solve its technical problem is:

[0006] An automatic cleaning device for stainless steel tanks includes a trolley supported on and moving on the stainless steel tank, a lifting frame disposed inside the trolley and raised and lowered within the trolley, first cleaning wheels symmetrically disposed within the lifting frame for cleaning the bottom of the stainless steel tank, and second cleaning wheels disposed on both sides of the lifting frame for cleaning the sidewalls of the stainless steel tank. The shafts of the two first cleaning wheels are connected by a first belt. Movable plates for supporting the second cleaning wheels are provided on both sides of the trolley. The movable plates are slidably connected to the sidewalls of the lifting frame. When the lifting frame is raised and lowered, the movable plates on both sides are driven to move synchronously inward or outward through a linkage mechanism. When the first cleaning wheels rotate, the second cleaning wheels on the same side are driven to rotate through a connecting mechanism.

[0007] The linkage mechanism includes drive rods symmetrically arranged on the inner side of the moving plate, and drive plates arranged in the trolley that correspond one-to-one with the moving plate. The drive plates are provided with guide holes, the guide holes include a vertical part and an arc-shaped part provided at the lower end of the vertical part, the arc-shaped part is inclined outward from top to bottom, and a drive wheel that cooperates with the guide hole is provided at one end of the inner side of the drive rod.

[0008] The connecting mechanism includes a first connecting rod, a second connecting rod, a second belt, and a third belt. The first connecting rod and the second connecting rod are hinged together, and a rotatable pin is provided at the hinge point. The end of the first connecting rod away from the second connecting rod is rotatably connected to the shaft of the first cleaning wheel, and the end of the second connecting rod away from the first connecting rod is rotatably connected to the shaft of the second cleaning wheel. The shaft of the first cleaning wheel is connected to the shaft of the second cleaning wheel through the second belt and the third belt.

[0009] Furthermore, the trolley is equipped with wheels on both sides that mate with the sidewalls of the stainless steel trough.

[0010] Furthermore, the front and rear ends of the lifting frame are slidably connected to the inner wall of the trolley via guide rail slider pairs, and the upper end of the trolley is equipped with a hydraulic cylinder for driving the lifting frame to rise and fall.

[0011] Furthermore, the lifting frame has a cavity, and the first belt is located inside the cavity.

[0012] Furthermore, the upper end of the movable plate is provided with a mounting plate, and the upper end of the shaft of the second cleaning wheel passes through the mounting plate and is rotatably connected to the mounting plate.

[0013] Furthermore, a sliding rod is provided at one end of the inner side of the movable plate, and the sliding rod passes through the side wall of the lifting frame and is slidably connected to the side wall of the lifting frame.

[0014] Furthermore, the lifting frame is equipped with a motor, and the output end of the motor is connected to the shaft of the first cleaning wheel via a fourth belt.

[0015] Furthermore, the upper end of the lifting frame has an opening corresponding to the position of the drive plate, and the lower end of the drive plate passes through the opening.

[0016] The beneficial effects of this invention are:

[0017] 1. This invention includes a trolley supported on and traveling on a stainless steel trough, a lifting frame disposed within the trolley and raised and lowered within the trolley, first cleaning wheels symmetrically arranged within the lifting frame for cleaning the bottom of the stainless steel trough, and second cleaning wheels disposed on both sides of the lifting frame for cleaning the side walls of the stainless steel trough. The shafts of the two first cleaning wheels are connected by a first belt. Movable plates supporting the second cleaning wheels are provided on both sides of the trolley. The movable plates are slidably connected to the side walls of the lifting frame. When the lifting frame is raised or lowered, the movable plates on both sides move synchronously inward or outward through a linkage mechanism. When the first cleaning wheels rotate, the second cleaning wheels on the same side rotate through a connecting mechanism. When cleaning the stainless steel trough, the trolley is supported on and travels on the stainless steel trough. The lifting frame descends, and the first cleaning wheels rotate to clean the bottom of the stainless steel trough. When the lifting frame descends, the second cleaning wheels on both sides move synchronously outward under the action of the linkage mechanism, and the second cleaning wheels clean the side walls of the stainless steel trough. As the trolley moves forward, the first and second cleaning wheels clean the inner walls of the stainless steel trough. No manual cleaning is required, reducing labor intensity and improving cleaning efficiency.

[0018] 2. The linkage mechanism in this invention includes drive rods symmetrically arranged on the inner side of the moving plate, and drive plates arranged in the trolley corresponding to the moving plate one-to-one. Each drive plate has a guide hole, which includes a vertical portion and an arc-shaped portion at the lower end of the vertical portion. The arc-shaped portion slopes outward from top to bottom. One end of the inner side of each drive rod has a drive wheel that mates with the guide hole. When the lifting frame descends, under the action of the guide hole and the drive wheel, the second cleaning wheels on both sides move outward synchronously, contacting the side walls of the stainless steel tank, thereby cleaning the side walls of the stainless steel tank. The mechanical structure achieves linkage between the lifting of the lifting frame and the movement of the second cleaning wheels, resulting in low cost and high reliability. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0021] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of the lifting frame structure of the present invention. Figure 1 ;

[0023] Figure 4This is a front view of the lifting frame of the present invention.

[0024] In the diagram: 1. Cart; 2. Lifting frame; 3. Traveling wheel; 4. First cleaning wheel; 5. Second cleaning wheel; 6. First belt; 7. Moving plate; 8. Drive rod; 9. Drive plate; 10. Guide hole; 11. Arc-shaped part; 12. Drive wheel; 13. First connecting rod; 14. Second connecting rod; 15. Second belt; 16. Hydraulic cylinder; 17. Cavity; 18. Mounting plate; 19. Slide rod; 20. Motor; 21. Fourth belt. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solutions of this invention, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this invention.

[0026] like Figure 1 and Figure 2 As shown, an automatic cleaning device for stainless steel tanks includes a trolley 1 supported on and moving on a stainless steel tank; a lifting frame 2 disposed within the trolley 1 and raised and lowered within the trolley 1; first cleaning wheels 4 symmetrically arranged within the lifting frame 2 for cleaning the bottom of the stainless steel tank; and second cleaning wheels 5 disposed on both sides of the lifting frame 2 for cleaning the sidewalls of the stainless steel tank. The shafts of the two first cleaning wheels 4 are connected by a first belt 6. Movable plates 7 supporting the second cleaning wheels 5 are provided on both sides of the trolley 1. The movable plates 7 are slidably connected to the sidewalls of the lifting frame 2. When the lifting frame 2 is raised and lowered, the two cleaning wheels 5 are driven by a linkage mechanism. The moving plate 7 moves inward or outward synchronously. When the first cleaning wheel 4 rotates, it drives the second cleaning wheel 5 on the same side to rotate through the connecting mechanism. When cleaning the stainless steel tank, the trolley 1 is supported on the stainless steel tank and moves on the stainless steel tank. The lifting frame 2 descends, and the first cleaning wheel 4 rotates to clean the bottom of the stainless steel tank. When the lifting frame 2 descends, the second cleaning wheels 5 on both sides move outward synchronously under the action of the linkage mechanism. The second cleaning wheels 5 clean the side walls of the stainless steel tank. As the trolley 1 moves forward, the first cleaning wheel 4 and the second cleaning wheel 5 clean the inner wall of the stainless steel tank. No manual cleaning is required, which reduces labor intensity and improves cleaning efficiency.

[0027] like Figure 3 and 4As shown, the linkage mechanism includes drive rods 8 symmetrically arranged inside the moving plate 7, and drive plates 9 arranged inside the trolley 1 corresponding to the moving plate 7. The upper end of the drive plate 9 is fixed to the inner wall of the trolley 1. The drive plate 9 is provided with a guide hole 10, which includes a vertical part and an arc-shaped part 11 at the lower end of the vertical part. The arc-shaped part 11 is inclined outward from top to bottom. One end of the drive rod 8 is provided with a drive wheel 12 that cooperates with the guide hole 10. When the lifting frame 2 descends, under the action of the guide hole 10 and the drive wheel 12, the second cleaning wheels 5 on both sides move outward synchronously. The second cleaning wheels 5 contact the side walls of the stainless steel tank, thereby cleaning the side walls of the stainless steel tank. The lifting of the lifting frame 2 and the movement of the second cleaning wheels 5 are linked through a mechanical structure, which is low in cost and has good reliability.

[0028] like Figure 3 As shown, the connecting mechanism includes a first connecting rod 13, a second connecting rod 14, a second belt 15, and a third belt. The first connecting rod 13 and the second connecting rod 14 are hinged, and a rotatable pin is provided at the hinge point. The end of the first connecting rod 13 away from the second connecting rod 14 is rotatably connected to the shaft of the first cleaning wheel 4, and the end of the second connecting rod 14 away from the first connecting rod 13 is rotatably connected to the shaft of the second cleaning wheel 5. The shaft of the first cleaning wheel 4 is connected to the shaft of the second cleaning wheel 5 through the second belt 15 and the third belt. During operation, when the first cleaning wheel 4 rotates, it drives the second belt 15 to move, which in turn drives the third belt, causing the second cleaning wheel 5 to rotate accordingly. Two coaxial pulleys are fixed on the pin at the hinge point of the first connecting rod 13 and the second connecting rod 14. One pulley is connected to the shaft of the first cleaning wheel 4 through the second belt 15, and the other pulley is connected to the shaft of the second cleaning wheel 5 through the third belt. When the second cleaning wheel 5 moves outward, the rotation of the second cleaning wheel 5 will not be interfered with by setting the first connecting rod 13, the second connecting rod 14, the second belt 15, and the third belt.

[0029] like Figure 1 As shown, the trolley 1 is provided with four traveling wheels 3 on both sides that cooperate with the side wall of the stainless steel groove. The outer cylindrical surface of the traveling wheel 3 is provided with a groove that cooperates with the side wall of the stainless steel groove.

[0030] like Figure 1 and Figure 2 As shown, the front and rear ends of the lifting frame 2 are slidably connected to the inner wall of the trolley 1 through a guide rail slider pair. The upper end of the trolley 1 is provided with a hydraulic cylinder 16 that drives the lifting frame 2 to rise and fall. The cylinder body end of the hydraulic cylinder 16 is fixed to the upper end of the trolley 1, and the piston rod end of the hydraulic cylinder 16 is connected to the lifting frame 2.

[0031] like Figure 4As shown, the lifting frame 2 has a cavity 17 inside, the first belt 6 is located inside the cavity 17, and the shaft of the first cleaning wheel 4 is provided with pulleys that cooperate with the first belt 6. By placing the first belt 6 inside the cavity 17, the space occupied is reduced, and the equipment is compact.

[0032] like Figure 3 As shown, the upper end of the movable plate 7 is provided with a mounting plate 18, and the upper end of the rotating shaft of the second cleaning wheel 5 passes through the mounting plate 18 and is rotatably connected to the mounting plate 18.

[0033] like Figure 4 As shown, a sliding rod 19 is provided at one end of the inner side of the movable plate 7. The sliding rod 19 passes through the side wall of the lifting frame 2 and is slidably connected to the side wall of the lifting frame 2.

[0034] like Figure 3 As shown, the lifting frame 2 is equipped with a motor 20, and the output end of the motor 20 is connected to the shaft of the first cleaning wheel 4 through a fourth belt 21.

[0035] like Figure 3 As shown, the upper end of the lifting frame 2 has an opening corresponding to the position of the drive plate 9, and the lower end of the drive plate 9 passes through the opening.

[0036] In the description of the present invention, it should be noted that the terms "left", "right", "up", "down", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0037] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

Claims

1. A robotic automatic cleaning device for stainless steel tanks, characterized in that, The system includes a trolley (1) that is supported on and travels on a stainless steel trough, a lifting frame (2) that is set inside the trolley (1) and moves up and down inside the trolley (1), first cleaning wheels (4) that are symmetrically arranged inside the lifting frame (2) for cleaning the bottom of the stainless steel trough, and second cleaning wheels (5) that are set on both sides of the lifting frame (2) for cleaning the side walls of the stainless steel trough. The shafts of the two first cleaning wheels (4) are connected by a first belt (6). The trolley (1) has movable plates (7) on both sides for supporting the second cleaning wheels (5). The movable plates (7) are slidably connected to the side walls of the lifting frame (2). When the lifting frame (2) moves up and down, the movable plates (7) on both sides move inward or outward synchronously through a linkage mechanism. When the first cleaning wheel (4) rotates, the second cleaning wheel (5) on the same side rotates through a connecting mechanism. The lifting frame (2) has a cavity (17) inside, and the first belt (6) is located inside the cavity (17). The linkage mechanism includes drive rods (8) symmetrically arranged on the inner side of the moving plate (7) and drive plates (9) arranged in the trolley (1) corresponding to the moving plate (7). The drive plate (9) is provided with guide holes (10). The guide holes (10) include a vertical part and an arc-shaped part (11) provided at the lower end of the vertical part. The arc-shaped part (11) is inclined outward from top to bottom. One end of the inner side of the drive rod (8) is provided with a drive wheel (12) that cooperates with the guide hole (10). The connecting mechanism includes a first connecting rod (13), a second connecting rod (14), a second belt (15), and a third belt. The first connecting rod (13) and the second connecting rod (14) are hinged together, and a rotatable pin is provided at the hinge point. The end of the first connecting rod (13) away from the second connecting rod (14) is rotatably connected to the shaft of the first cleaning wheel (4). The end of the second connecting rod (14) away from the first connecting rod (13) is rotatably connected to the shaft of the second cleaning wheel (5). The shaft of the first cleaning wheel (4) is connected to the shaft of the second cleaning wheel (5) through the second belt (15) and the third belt.

2. The automatic cleaning device for stainless steel tank robots as described in claim 1, characterized in that, The trolley (1) is equipped with wheels (3) on both sides that cooperate with the sidewalls of the stainless steel trough.

3. The automatic cleaning device for stainless steel tanks by robot as described in claim 1, characterized in that, The front and rear ends of the lifting frame (2) are slidably connected to the inner wall of the trolley (1) through a guide rail slider pair. The upper end of the trolley (1) is provided with a hydraulic cylinder (16) to drive the lifting frame (2) to lift.

4. The automatic cleaning device for stainless steel tanks by robot as described in claim 1, characterized in that, The upper end of the movable plate (7) is provided with a mounting plate (18), and the upper end of the shaft of the second cleaning wheel (5) passes through the mounting plate (18) and is rotatably connected to the mounting plate (18).

5. The automatic cleaning device for stainless steel tanks by robot as described in claim 1, characterized in that, The movable plate (7) has a sliding rod (19) at one end of its inner side. The sliding rod (19) passes through the side wall of the lifting frame (2) and is slidably connected to the side wall of the lifting frame (2).

6. The automatic cleaning device for stainless steel tanks by robot as described in claim 1, characterized in that, The lifting frame (2) is equipped with a motor (20), and the output end of the motor (20) is connected to the shaft of the first cleaning wheel (4) through the fourth belt (21).

7. The automatic cleaning device for stainless steel tanks by robot as described in claim 1, characterized in that, The upper end of the lifting frame (2) is provided with an opening corresponding to the position of the drive plate (9), and the lower end of the drive plate (9) passes through the opening.

Citation Information

Patent Citations

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