Self-propelled method of an automatic board piling machine

By generating station coordinates and magnetic track working points, and using a magnetic sensor to sense the position of the magnetic track, the machine automatically identifies and adjusts its travel path, thus solving the problem of poor cleaning effect caused by the blockage of the spinneret micro-holes and achieving stable movement and efficient cleaning of the automatic scraper.

CN117779214BActive Publication Date: 2025-11-18浙江佑润机械制造有限公司
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Patent Information

Application Number
CN202311530470.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2025-11-18
Estimated Expiration
2043-11-16

AI Technical Summary

Technical Problem

The micropores of the spinneret are prone to clogging, and manual cleaning is ineffective, affecting production efficiency. It is necessary to improve the self-walking control method of the automatic scraper to ensure cleaning effect.

Method used

By generating workstation coordinates and magnetic track working points, and using magnetic sensors to sense the position of the magnetic track, the automatic identification and adjustment of the travel path ensures that the automatic scraper moves accurately along the magnetic track to the workstation to be cleaned. The system collects and calculates operating data to achieve precise positioning and cleaning.

Benefits of technology

This achieved stable movement of the automatic scraper, ensuring alignment with the workstation to be cleaned, thus improving cleaning efficiency and production productivity.

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Abstract

The application discloses a self-walking method of an automatic plate shoveling machine, and comprises the following steps: step S1: automatically generating a work station coordinate according to the layout of a field work station, and dividing a magnetic track into a plurality of work points according to the layout of the work station; step S2: in a working state, a magnetic sensor at both ends of the automatic plate shoveling machine senses the position of the magnetic track at all times, and ensures that the automatic plate shoveling machine rounds along a magnetic track running route; step S3: collecting data of the automatic plate shoveling machine running a round along the magnetic track and running data of each work point, and automatically calculating and generating running data between each adjacent work point; and step S4: automatically identifying and marking the coordinate of a work point corresponding to a to-be-cleaned signal emitted on the work station, and moving the automatic plate shoveling machine along the magnetic track to move the automatic plate shoveling machine to the coordinate of the marked work point. The self-walking method of the automatic plate shoveling machine can stably control the walking of the automatic plate shoveling machine, and deviation does not occur.
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Description

Technical Field

[0001] This invention belongs to the field of self-propelled technology, specifically relating to a self-propelled method for an automatic shovel machine. Background Technology

[0002] A spinneret, also known as a spinning cap, functions to transform viscous polymer melts or solutions into fine streams with specific cross-sectional shapes through micropores. These streams then solidify into filaments through a solidification medium such as air or a coagulation bath. In actual production, the micropores of the spinneret are prone to clogging, and failure to clean them promptly and regularly will affect production efficiency. However, the filaments adhering to the spinneret are difficult to remove. Currently, manual scraping is still the primary method, which is not very effective and can easily cause the filaments to stick to other areas, resulting in unsatisfactory cleaning. To ensure the cleaning effect of an automatic spinneret scraper, accurate control of its self-movement is necessary. Therefore, an automatic positioning method for the automatic spinneret scraper needs to be designed. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides a self-propelled method for an automatic shovel machine.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A method for controlling the self-movement of an automatic plate-scraping machine includes the following steps:

[0006] Step S1: Automatically generate workstation coordinates based on the layout of the workstations on site, divide the magnetic track into several work points based on the layout of the workstations, and automatically generate the positioning coordinates of the work points, and associate the corresponding workstation coordinates and positioning coordinates together.

[0007] Step S2: In the working state, the automatic shovel machine travels around the magnetic track once, traversing each working point. The magnetic sensors at both ends of the automatic shovel machine constantly sense the position of the magnetic track to ensure that the automatic shovel machine travels along the magnetic track route.

[0008] Step S3: Collect data on the automatic shovel machine running one revolution along the magnetic track and the running data of each working point, and automatically calculate and generate the running data between each adjacent working point;

[0009] Step S4: Based on the cleaning signal emitted from the workstation, the coordinates of the corresponding work point are automatically identified and marked. The automatic scraper moves around the magnetic track to the coordinates of the marked work point.

[0010] Further, step S2 includes the following steps:

[0011] Step S2.1: When the automatic shovel is moving, the magnetic sensor detects the magnetic strip on the magnetic track. Once the magnetic sensor can no longer detect the magnetic strip, the automatic shovel is controlled to turn, and the magnetic sensor is adjusted to detect the magnetic strip again, and the offset turning data of the magnetic sensor on the magnetic track is determined.

[0012] Step S2.2: Adjust the travel path of the automatic scraper back to the magnetic track according to the offset and turning data of the magnetic sensor on the magnetic track.

[0013] Further, step S3 includes the following steps:

[0014] Step S3.1: Collect data on the automatic shovel machine's operation of one revolution along the magnetic track, adjust and record the automatic shovel machine's operating data;

[0015] Step S3.2: Record the running data of each working point, and automatically calculate and generate the running data between adjacent working points.

[0016] Further, step S4 includes the following steps:

[0017] Step S4.1: The staff confirms whether the workstation needs to be cleaned. After confirmation, the staff presses the signal generator set on the workstation to send a cleaning signal.

[0018] Step S4.2: After the automatic scraper has finished starting up or cleaning the previous station, it identifies the nearest station that has issued a cleaning signal according to the magnetic track travel route and associates it with the coordinates of the corresponding work point;

[0019] Step S4.3: The automatic shovel moves in a circle along the magnetic track path, moving the automatic shovel to the coordinates of the marked working point.

[0020] Furthermore, the operating data includes motor speed, motor operating time, and offset steering data.

[0021] The self-propelled method of the automatic scraper disclosed in this invention has the following advantages compared with the prior art: it can stably control the movement of the automatic scraper, ensuring that the automatic scraper moves along the magnetic track without deviation, thereby ensuring the alignment of the automatic scraper with the work station to be cleaned, and thus ensuring the cleaning effect. Detailed Implementation

[0022] This invention discloses a self-propelled method for an automatic shovel machine. The specific implementation of this invention will be further described below with reference to preferred embodiments.

[0023] Preferred embodiment.

[0024] This embodiment provides a self-propelled method for an automatic plate-scraping machine, used to control the self-propelled movement of the automatic plate-scraping machine, including the following steps:

[0025] Step S1: Automatically generate workstation coordinates based on the layout of the workstations on site, divide the magnetic track into several work points based on the layout of the workstations, and automatically generate the positioning coordinates of the work points, and associate the corresponding workstation coordinates and positioning coordinates together.

[0026] Step S2: In the working state, the automatic shovel machine travels around the magnetic track once, traversing each working point. The magnetic sensors at both ends of the automatic shovel machine constantly sense the position of the magnetic track to ensure that the automatic shovel machine travels along the magnetic track route.

[0027] Step S3: Collect data on the automatic shovel machine running one revolution along the magnetic track and the running data of each working point, and automatically calculate and generate the running data between each adjacent working point;

[0028] Step S4: Based on the cleaning signal emitted from the workstation, the coordinates of the corresponding work point are automatically identified and marked. The automatic scraper moves around the magnetic track to the coordinates of the marked work point.

[0029] Further, step S2 includes the following steps:

[0030] Step S2.1: When the automatic shovel is moving, the magnetic sensor detects the magnetic strip on the magnetic track. Once the magnetic sensor can no longer detect the magnetic strip, the automatic shovel is controlled to turn, and the magnetic sensor is adjusted to detect the magnetic strip again, and the offset turning data of the magnetic sensor on the magnetic track is determined.

[0031] Step S2.2: Adjust the travel path of the automatic scraper back to the magnetic track according to the offset and turning data of the magnetic sensor on the magnetic track.

[0032] Further, step S3 includes the following steps:

[0033] Step S3.1: Collect data on the automatic shovel machine's operation of one revolution along the magnetic track, adjust and record the automatic shovel machine's operating data;

[0034] Step S3.2: Record the running data of each working point, and automatically calculate and generate the running data between adjacent working points.

[0035] Further, step S4 includes the following steps:

[0036] Step S4.1: The staff confirms whether the workstation needs to be cleaned. After confirmation, the staff presses the signal generator set on the workstation to send a cleaning signal.

[0037] Step S4.2: After the automatic scraper has finished starting up or cleaning the previous station, it identifies the nearest station that has issued a cleaning signal according to the magnetic track travel route and associates it with the coordinates of the corresponding work point;

[0038] Step S4.3: The automatic shovel moves in a circle along the magnetic track path, moving the automatic shovel to the coordinates of the marked working point.

[0039] Furthermore, the operating data includes motor speed, motor operating time, and offset steering data.

[0040] It is worth mentioning that the technical features involved in this patent application, such as the acquisition and extraction of motor speed, motor running time and offset steering data, should be regarded as prior art. The specific structure, working principle and possible control methods and spatial arrangement of these technical features can be adopted using conventional choices in the field, and should not be regarded as the inventive point of this patent. This patent will not be further elaborated in detail.

[0041] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the protection scope of this invention.

Claims

1. A method for controlling the self-propelled movement of an automatic shovel, characterized in that, Includes the following steps: Step S1: Automatically generate workstation coordinates based on the layout of the workstations on site, divide the magnetic track into several work points based on the layout of the workstations, and automatically generate the positioning coordinates of the work points, and associate the corresponding workstation coordinates and positioning coordinates together. Step S2: In the working state, the automatic shovel machine travels around the magnetic track once, traversing each working point. The magnetic sensors at both ends of the automatic shovel machine constantly sense the position of the magnetic track to ensure that the automatic shovel machine travels along the magnetic track route. Step S3: Collect data on the automatic shovel machine running one revolution along the magnetic track and the running data of each working point, and automatically calculate and generate the running data between each adjacent working point; Step S4: Based on the cleaning signal emitted from the workstation, the coordinates of the corresponding work point are automatically identified and marked. The automatic scraper moves around the magnetic track to the coordinates of the marked work point. Step S2 includes the following steps: Step S2.1: When the automatic shovel is moving, the magnetic sensor detects the magnetic strip on the magnetic track. Once the magnetic sensor can no longer detect the magnetic strip, the automatic shovel is controlled to turn, and the magnetic sensor is adjusted to detect the magnetic strip again, and the offset turning data of the magnetic sensor on the magnetic track is determined. Step S2.2: Adjust the travel path of the automatic shovel machine to return to the magnetic track according to the offset and turning data of the magnetic sensor on the magnetic track; Step S3 includes the following steps: Step S3.1: Collect data on the automatic shovel machine's operation of one revolution along the magnetic track, adjust and record the automatic shovel machine's operating data; Step S3.2: Record the running data of each working point, and automatically calculate and generate the running data between adjacent working points; Step S4 includes the following steps: Step S4.1: The staff confirms whether the workstation needs to be cleaned. After confirmation, the staff presses the signal generator set on the workstation to send a cleaning signal. Step S4.2: After the automatic scraper has finished starting up or cleaning the previous station, it identifies the nearest station that has issued a cleaning signal according to the magnetic track travel route and associates it with the coordinates of the corresponding work point; Step S4.3: The automatic shovel moves in a circle along the magnetic track path, moving the automatic shovel to the coordinates of the marked working point.

2. The self-propelled method of the automatic shovel machine according to claim 1, characterized in that, The operating data includes motor speed, motor running time, and offset / direction data.

Citation Information

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