Energy-saving crop steam block single freezing machine and single quick freezing method
By setting up swing plates, arc rods, displacement sensors, rollers and flip plates in a single freezer, using the cooperation of the cylinder and the down-pressure frame to automatically adjust the residence time and position of the crops, the large-volume crop steam block freezing is solved Incomplete problems achieve more efficient freezing effect.
Patent Information
- Application Number
- CN202410180367.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-02-18
AI Technical Summary
When existing single freezers are frozen, they cannot automatically increase the freezing time when they are frozen in large-volume crop steaming blocks, resulting in the inability to completely freeze inside large-volume crop steaming blocks.
An energy-saving crop steaming block single freezer was designed. By setting up swing plates, arc rods, displacement sensors, rollers and flip plates in the single freezer box, the combination of cylinders and down-pressure frames can be used to automatically adjust the crop's residence. Leave time and location to increase freezing time.
It effectively improves the freezing effect of large-volume crop steaming blocks, so that large-volume crops can get enough freezing time and can also be frozen internally, solving the problem of incomplete freezing of large-volume crop steaming blocks in the prior art.
Smart Images

Figure CN117824257B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of single freezing machines, in particular to an energy-saving crop steam block single freezing machine and a single unit quick freezing method. Background Art
[0002] IQF machine is a kind of equipment used for quick freezing of food, which can realize quick freezing and preservation of food. In agricultural production, IQF machine is widely used in freezing crops to ensure the quality of crops and extend their shelf life.
[0003] At present, the single freezers on the market mainly use the traditional freezing method to freeze crops through low-temperature freezing air. These devices usually include a freezing box and one or more fans, which blow low-temperature air to the crops through the rotation of the fans to achieve freezing.
[0004] The existing single freezer is a machine that puts the crop steam block into the single freezer through the inlet, and the frozen crop steam block is discharged from the outlet. For crop steam blocks of different sizes, it is inconvenient to automatically increase the freezing time of the large-volume crop steam block, so that the inside of the large-volume crop steam block cannot be completely frozen. Summary of the invention
[0005] The purpose of the present invention is to provide an energy-saving crop steam block single freezing machine capable of improving the freezing effect of large-volume crop steam blocks and a single quick freezing method capable of improving the freezing degree of large-volume crop steam blocks, thereby solving the problem that the existing device is inconvenient to automatically increase the freezing time of large-volume crop steam blocks.
[0006] To achieve the above object, the present invention provides the following technical solution: an energy-saving crop steam block single freezing machine, comprising a single freezing box, the single freezing box is provided with a feed inlet and a discharge inlet, the feed inlet is connected to a cross bar, a swing plate is rotatably connected to the cross bar, an arc rod is connected to the swing plate, and a displacement sensor for monitoring the movement stroke of the arc rod is provided in the single freezing box;
[0007] A mounting frame is vertically slidably connected in the single freezer, a roller is rotatably connected to the mounting frame, and a plurality of flaps are connected to the side wall of the roller in a circular array;
[0008] When the displacement sensor detects that the arc rod moves, the mounting frame moves downward, and the roller rotates, so that the flap moves the crops to increase the time that the crops stay in the single freezer.
[0009] Preferably, the number of the swing plates and the mounting racks are both multiple, the multiple swing plates are linearly connected to the cross bar, and the multiple mounting racks are linearly connected to the single freezer;
[0010] The single freezer is connected to a plurality of first cylinders corresponding to a plurality of mounting frames, and the plurality of mounting frames are respectively connected to output ends of the plurality of first cylinders.
[0011] Preferably, a plurality of groups of positioning blocks are connected to the top wall of the single freezer, a positioning column is coaxially connected to the end of the roller, and a plurality of positioning grooves corresponding to the plurality of flaps are provided on the side wall of the positioning column;
[0012] When the roller moves upward, the positioning column contacts the positioning block so that the positioning block moves into the positioning groove, thereby causing one of the flaps on the side wall of the roller to move vertically downward.
[0013] Preferably, a plurality of lower pressing frames corresponding to the plurality of rollers are vertically slidably connected in the single freezing box, and a plurality of arc-shaped vertical plates are connected to the lower parts of the plurality of lower pressing frames;
[0014] When the roller moves downward, the corresponding lower pressure frame moves downward synchronously so that the crops that have not reached below the roller do not move relative to the single freezing box.
[0015] Preferably, the lower part of the lower pressing frame is connected with a plurality of mounting seats, and the plurality of arc-shaped vertical plates are respectively vertically slid in the plurality of mounting seats;
[0016] The upper part of the arc-shaped vertical plate is connected with a guide rod, the guide rod is sleeved with a spring, and the two ends of the spring are respectively connected to the mounting seat and the arc-shaped vertical plate.
[0017] Preferably, a plurality of second cylinders are connected to the single freezer, and output ends of the plurality of second cylinders are fixedly connected with connection blocks, and the plurality of connection blocks are fixedly connected with the plurality of lower pressure racks in a one-to-one correspondence.
[0018] Preferably, the single freezer is provided with a first roller and a second roller which are rotatably connected at the feed port and the discharge port, respectively, a steel belt is connected between the first roller and the second roller, a driving wheel and a driven wheel are respectively connected to the ends of the first roller and the second roller, and a belt is connected between the driving wheel and the driven wheel.
[0019] Preferably, a knocking block is provided in the annular gap of the steel belt in the single freezing box, the knocking block is connected to a knocking frame, the knocking frame is connected to a rotating rod, the rotating rod is rotatably connected to the single freezing box, the single freezing box is connected to a circular ring, and a torsion spring is connected between the circular ring and the rotating rod;
[0020] The end of the second roller is connected with a disc, and the end surface of the disc is connected with a pressure rod. When the disc rotates, the pressure rod can move the knocking frame to allow the torsion spring to store energy.
[0021] Preferably, it also includes a refrigerator and an electric control box, wherein the refrigerator is provided with a frequency converter for cooling the single freezer, and the electric control box is used to control the entire electrical system of the single freezer.
[0022] A single quick freezing method, applied to an energy-saving crop steam block single freezing machine, comprises the following steps:
[0023] S1, transporting the crop steam blocks to be frozen into the single freezing box through a steel belt;
[0024] S2, the crop steam block enters the single freezer through the feed port and pushes the swing plate to swing toward the inside of the single freezer;
[0025] S3, when the swing plate is swinging, the arc rod connected to the swing plate moves with the hinge point of the swing plate as the center of the circle, and the displacement sensor captures the sliding stroke of the arc rod to know the thickness of the crop steam block;
[0026] S4, after the displacement sensor of the first cylinder corresponding to the swing plate detects the movement of the arc rod, and when the crop steam block that pushes the swing plate to swing is about to move to the bottom of the first cylinder, the first cylinder extends, so that the flap on the roller blocks the crop steam block;
[0027] S5, after the flap blocks the steamed crop block, the roller rotates to increase the time that the steamed crop block stays in the single freezer;
[0028] S6, while the first cylinder is extending, the second cylinder is extending synchronously, and the lower pressure frame falls down to block the crop steam blocks between the feed port and the roller;
[0029] S7, the first cylinder is stretched and then shortened, and the second cylinder is shortened synchronously. The extension time of the first cylinder and the second cylinder is adaptively adjusted according to the size of the crop steam block. After the first cylinder is shortened, the roller stops rotating.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] 1. The present invention puts the cut crops into the single freezer from the feed inlet, and the frozen crops are discharged from the discharge port. When the crops enter the single freezer, they push the swing plate to swing. When the volume of the crops is large, the swing angle of the swing plate is large. At this time, the moving distance of the arc rod on the swing plate increases. When the crops move to the bottom of the roller, according to the swing angle of the swing plate pushed by the crops, the roller moves down and rotates for a suitable time. The roller has a built-in motor to drive the rotation of the roller. When the roller moves down and rotates, the flap on the roller pushes the crops to move in the single freezer without changing the distance, thereby increasing the freezing time of the crops. In addition, multiple flaps alternately move the crop steam block, so that the crop steam block can be turned over, thereby improving the single freezing effect of the crop steam block, so that the large-volume crops can be frozen for a sufficient time, and the inside of the large-volume crops can also be frozen solid. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0033] Figure 2 It is a cross-sectional view of the single freezing box of the present invention;
[0034] Figure 3 It is a structural schematic diagram of the arc rod of the present invention;
[0035] Figure 4 It is a structural schematic diagram of the roller of the present invention;
[0036] Figure 5 It is a structural schematic diagram of the lower pressing frame of the present invention;
[0037] Figure 6 It is a structural schematic diagram of the knocking block of the present invention;
[0038] Figure 7 It is a structural schematic diagram of the rotating rod of the present invention;
[0039] Figure 8 It is a structural schematic diagram of the steel strip of the present invention;
[0040] Fig. 9 It is a schematic diagram of the shell structure of the present invention.
[0041] In the figure: 1, single freezer; 11, feed port; 12, discharge port; 13, first roller; 14, second roller; 15, steel belt; 16, driving wheel; 17, driven wheel; 18, belt; 19, protective cover; 191, feed conveyor; 192, discharge conveyor; 2, swing plate; 21, cross bar; 22, arc rod; 23, displacement sensor; 3, first cylinder; 31, mounting frame; 3 2. Roller; 33. Flap; 34. Positioning block; 35. Positioning column; 36. Positioning groove; 4. Second cylinder; 41. Connecting block; 42. Lower pressure frame; 43. Mounting seat; 44. Arc vertical plate; 45. Guide rod; 46. Spring; 5. Knocking block; 51. Knocking frame; 52. Rotating rod; 53. Ring; 54. Torsion spring; 55. Disc; 56. Pressure rod; 6. Refrigerator; 7. Electric control box. DETAILED DESCRIPTION
[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0043] Example
[0044] Reference Figure 1-Figure 9 The present invention provides a technical solution: an energy-saving crop steam block single freezing machine, comprising a single freezing box 1, a feed inlet 11 and a discharge port 12 are arranged on the single freezing box 1, a cross bar 21 is connected to the feed inlet 11, a swing plate 2 is rotatably connected to the cross bar 21, an arc rod 22 is connected to the swing plate 2, a displacement sensor 23 for monitoring the movement stroke of the arc rod 22 is arranged in the single freezing box 1; a mounting frame 31 is vertically slidably connected in the single freezing box 1, a roller 32 is rotatably connected to the mounting frame 31, and a plurality of flaps 33 are connected to the side wall of the roller 32 in a ring array; when the displacement sensor 23 detects that the arc rod 22 moves, the mounting frame 31 moves downward, and the roller 32 rotates, so that the flap 33 moves the crops to increase the time that the crops stay in the single freezing box 1.
[0045] The cut crops are put into the single freezing box 1 from the feed port 11, and the frozen crops are discharged from the discharge port 12. When the crops enter the single freezing box 1, they push the swing plate 2 to swing. When the volume of the crops is large, the swing angle of the swing plate 2 is large. At this time, the moving distance of the arc rod 22 on the swing plate 2 increases. When the crops move to the bottom of the roller 32, according to the swing angle of the swing plate 2 pushed by the crops, the roller 32 moves down and rotates for a suitable time. The roller 32 has a built-in motor to drive the rotation of the roller 32. When the roller 32 moves down and rotates, the flap 33 on the roller 32 pushes the crops to move in the single freezing box 1 without changing the distance, thereby increasing the freezing time of the crops. The multiple flaps 33 alternately move the crop steam block, so that the crop steam block can be turned over, thereby improving the single freezing effect of the crop steam block, so that the large-volume crops can be frozen for a sufficient time, and the inside of the large-volume crops can also be frozen solid.
[0046] The single freezer also includes a protective cover 19. The single freezer 1, the refrigerator 6, and the electric control box 7 are all arranged in the protective cover 19. The front side of the protective cover 19 is provided with a feed conveyor 191 and a discharge conveyor 192 which are respectively connected to the feed port 11 and the discharge port 12. The feed conveyor 191 is used to feed materials to the feed end of the steel belt 15, and the discharge conveyor 192 is used to receive materials at the discharge end of the steel belt 15. The front side of the protective cover 19 is also provided with an operating window for operating the electric control box.
[0047] There are multiple swing plates 2 and mounting frames 31, and multiple swing plates 2 are linearly connected to the cross bar 21, and multiple mounting frames 31 are linearly connected to the single freezer 1; multiple first cylinders 3 corresponding to the multiple mounting frames 31 are connected to the single freezer 1, and the multiple mounting frames 31 are respectively connected to the output ends of the multiple first cylinders 3.
[0048] By providing a plurality of swing plates 2, a plurality of crop steam blocks placed on the single freezing box 1 can be frozen for a suitable time accordingly.
[0049] A plurality of positioning blocks 34 are connected to the top wall of the single freezer 1, a positioning column 35 is coaxially connected to the end of the roller 32, and a plurality of positioning grooves 36 corresponding to the plurality of flaps 33 are provided on the side wall of the positioning column 35; when the roller 32 moves upward, the positioning column 35 contacts the positioning block 34 so that the positioning block 34 moves into the positioning groove 36, thereby causing one of the flaps 33 on the side wall of the roller 32 to face vertically downward.
[0050] After the crop steam block is frozen for a suitable time, the first cylinder 3 contracts and drives the mounting frame 31 to move upward. At this time, the roller 32 drives the positioning column 35 to move upward synchronously, so that the positioning groove 36 provided on the side of the positioning column 35 can be engaged with the positioning block 34, so that one of the flaps 33 on the side wall of the roller 32 is vertically downward, so that when the roller 32 moves downward next time, the flap 33 can timely contact and block the crop steam block, ensuring that the large-volume crop steam block can be intercepted in time to increase the freezing time, so that the large-volume crop steam block can be frozen for a sufficient time.
[0051] A plurality of lower pressure frames 42 corresponding to the plurality of rollers 32 are vertically slidably connected in the single freezer 1, and a plurality of arc-shaped vertical plates 44 are connected to the lower parts of the plurality of lower pressure frames 42; when the rollers 32 move downward, the corresponding lower pressure frames 42 move downward synchronously so that the crops that have not reached under the rollers 32 do not move relative to the single freezer 1.
[0052] When the first cylinder 3 is extended, the second cylinder 4 is extended synchronously, and the lower pressing frame 42 moves downward, so that the crop steam blocks placed later are blocked by the arc vertical plate 44, thereby preventing multiple crop steam blocks from being blocked and piled up in the same place to affect the freezing effect.
[0053] The lower part of the lower pressure frame 42 is connected to multiple mounting seats 43, and multiple arc-shaped vertical plates 44 slide vertically in the multiple mounting seats 43 respectively; the upper part of the arc-shaped vertical plate 44 is connected to a guide rod 45, and a spring 46 is sleeved on the guide rod 45, and the two ends of the spring 46 are respectively connected to the mounting seat 43 and the arc-shaped vertical plate 44.
[0054] When the lower pressing frame 42 moves downward, the arc-shaped vertical plate 44 blocks the crop steaming block, and the arc-shaped vertical plate 44 is vertically slidably connected to the lower part of the lower pressing frame 42 through the spring 46, so that if the arc-shaped vertical plate 44 presses the crop steaming block when moving downward, the contraction of the spring 46 enables the arc-shaped vertical plate 44 to move upward to prevent the crop steaming block from being crushed.
[0055] A plurality of second cylinders 4 are connected to the single freezer 1, and output ends of the plurality of second cylinders 4 are fixedly connected with connection blocks 41, and the plurality of connection blocks 41 are fixedly connected with the plurality of lower pressure frames 42 in a one-to-one correspondence.
[0056] The contraction of the second cylinder 4 can control the up and down movement of the lower pressing frame 42 .
[0057] A first roller 13 and a second roller 14 are rotatably connected to the feed port 11 and the discharge port 12 of the single freezer 1, a steel belt 15 is connected between the first roller 13 and the second roller 14, a driving wheel 16 and a driven wheel 17 are connected to the ends of the first roller 13 and the second roller 14, and a belt 18 is connected between the driving wheel 16 and the driven wheel 17.
[0058] Either one of the first roller 13 and the second roller 14 is connected to a driving motor. When the driving motor is running, it drives the first roller 13 or the second roller 14 to rotate. At this time, the first roller 13 or the second roller 14 rotates synchronously through the belt 18, so that the steel belt 15 runs. At this time, the crop steam blocks placed on the steel belt 15 can be transported to the single freezer 1 through the steel belt 15 for freezing.
[0059] A knocking block 5 is arranged in the annular gap of the steel belt 15 in the single freezer 1, and a knocking frame 51 is connected to the knocking block 5, and a rotating rod 52 is connected to the knocking frame 51, and the rotating rod 52 is rotatably connected to the single freezer 1. A ring 53 is connected to the single freezer 1, and a torsion spring 54 is connected between the ring 53 and the rotating rod 52; a disc 55 is connected to the end of the second roller shaft 14, and a pressure rod 56 is connected to the end face of the disc 55. When the disc 55 rotates, the pressure rod 56 can move the knocking frame 51 to allow the torsion spring 54 to store energy.
[0060] When the second roller 14 rotates, the disc 55 rotates synchronously. At this time, the pressure rod 56 on the disc 55 repeatedly moves the knocking frame 51. At this time, the rotating rod 52 on the knocking frame 51 rotates, so that the torsion spring 54 between the rotating rod 52 and the ring 53 is energized. When the disc 55 continues to rotate to make the pressure rod 56 move away from the knocking frame 51, the energy stored in the torsion spring 54 is released, so that the knocking frame 51 swings to make the knocking block 5 knock the steel belt 15, so that the steel belt 15 vibrates, so that the frozen crop steamed block on the steel belt 15 is vibrated to separate from the steel belt 15.
[0061] It also includes a refrigerator 6 and an electric control box 7. The refrigerator 6 is provided with a frequency converter for cooling the single freezer 1. The electric control box 7 is used to control the entire electrical system of the single freezer.
[0062] The frequency converter provided in the refrigerator 6 reduces the electric energy consumed during its operation, thereby achieving an energy-saving effect.
[0063] A single quick freezing method, applied to an energy-saving crop steam block single freezing machine, comprises the following steps:
[0064] S1, transporting the crop steam blocks to be frozen into the single freezing box 1 through the steel belt 15;
[0065] S2, the steamed crop blocks enter the single freezing box 1 through the feed inlet 11 and push the swing plate 2 to swing toward the inside of the single freezing box 1;
[0066] S3, when the swing plate 2 swings, the arc rod 22 connected to the swing plate 2 moves with the hinge point of the swing plate 2 as the center of the circle, and the displacement sensor 23 captures the sliding stroke of the arc rod 22 to obtain the thickness of the crop steam block;
[0067] S4, after the displacement sensor 23 detects that the arc rod 22 moves, and the crop steam block that pushes the swing plate 2 to swing is about to move to the bottom of the first cylinder 3, the first cylinder 3 extends, so that the flap 33 on the roller 32 blocks the crop steam block;
[0068] S5, after the flap 33 blocks the steamed crop block, the roller 32 rotates to increase the time that the steamed crop block stays in the single freezer 1;
[0069] S6, while the first cylinder 3 is extended, the second cylinder 4 is extended synchronously, and the lower pressing frame 42 falls down to block the crop steam block between the feed port 11 and the roller 32;
[0070] S7, the first cylinder 3 is stretched and then shortened, and the second cylinder 4 is shortened synchronously. The extension time of the first cylinder 3 and the second cylinder 4 is adaptively adjusted according to the size of the crop steam block. After the first cylinder 3 is shortened, the roller 32 stops rotating.
[0071] Working principle: The energy-saving crop steam block single freezing machine and single quick freezing method are used to put the cut crops into the single freezing box 1 from the feed port 11, and the frozen crops are discharged from the discharge port 12. When the crops enter the single freezing box 1, they push the swing plate 2 to swing. When the volume of the crops is large, the swing angle of the swing plate 2 is large. At this time, the moving distance of the arc rod 22 on the swing plate 2 increases. When the crops move to the bottom of the roller 32, according to the swing angle of the crops pushing the swing plate 2, the roller 32 moves down and rotates. When the roller 32 moves at the appropriate time, the built-in motor of the roller 32 drives the rotation of the roller 32. When the roller 32 moves down and rotates, the flap 33 on the roller 32 pushes the crops to move in the single freezer 1 at a constant distance, thereby increasing the freezing time of the crops. In addition, the plurality of flaps 33 alternately move the crop steam block so that the crop steam block can be turned over, thereby improving the single freezing effect of the crop steam block, so that large crops can be frozen for a sufficient time, and the inside of the large crops can also be frozen solid.
[0072] By providing a plurality of swing plates 2, a plurality of crop steam blocks placed on the single freezing box 1 can be frozen for a suitable time accordingly.
[0073] After the crop steam block is frozen for a suitable time, the first cylinder 3 contracts and drives the mounting frame 31 to move upward. At this time, the roller 32 drives the positioning column 35 to move upward synchronously, so that the positioning groove 36 provided on the side of the positioning column 35 can be engaged with the positioning block 34, so that one of the flaps 33 on the side wall of the roller 32 is vertically downward, so that when the roller 32 moves downward next time, the flap 33 can timely contact and block the crop steam block, ensuring that the large-volume crop steam block can be intercepted in time to increase the freezing time, so that the large-volume crop steam block can be frozen for a sufficient time.
[0074] When the first cylinder 3 is extended, the second cylinder 4 is extended synchronously, and the lower pressing frame 42 moves downward, so that the crop steam blocks placed later are blocked by the arc vertical plate 44, thereby preventing multiple crop steam blocks from being blocked and piled up in the same place to affect the freezing effect.
[0075] When the lower pressing frame 42 moves downward, the arc-shaped vertical plate 44 blocks the crop steaming block, and the arc-shaped vertical plate 44 is vertically slidably connected to the lower part of the lower pressing frame 42 through the spring 46, so that if the arc-shaped vertical plate 44 presses the crop steaming block when moving downward, the contraction of the spring 46 enables the arc-shaped vertical plate 44 to move upward to prevent the crop steaming block from being crushed.
[0076] The contraction of the second cylinder 4 can control the up and down movement of the lower pressing frame 42 .
[0077] Either one of the first roller 13 and the second roller 14 is connected to a driving motor. When the driving motor is running, it drives the first roller 13 or the second roller 14 to rotate. At this time, the first roller 13 or the second roller 14 rotates synchronously through the belt 18, so that the steel belt 15 runs. At this time, the crop steam blocks placed on the steel belt 15 can be transported to the single freezer 1 through the steel belt 15 for freezing.
[0078] When the second roller 14 rotates, the disc 55 rotates synchronously. At this time, the pressure rod 56 on the disc 55 repeatedly moves the knocking frame 51. At this time, the rotating rod 52 on the knocking frame 51 rotates, so that the torsion spring 54 between the rotating rod 52 and the ring 53 is energized. When the disc 55 continues to rotate to make the pressure rod 56 move away from the knocking frame 51, the energy stored in the torsion spring 54 is released, so that the knocking frame 51 swings to make the knocking block 5 knock the steel belt 15, so that the steel belt 15 vibrates, so that the frozen crop steamed block on the steel belt 15 is vibrated to separate from the steel belt 15.
[0079] The frequency converter provided in the refrigerator 6 reduces the electric energy consumed during its operation, thereby achieving an energy-saving effect.
[0080] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving crop steam block single freezing machine, comprising a single freezing box (1), wherein the single freezing box (1) is provided with a feed inlet (11) and a discharge outlet (12), and characterized in that: The feed port (11) is connected to a cross bar (21), a swing plate (2) is rotatably connected to the cross bar (21), an arc-shaped rod (22) is connected to the swing plate (2), and a displacement sensor (23) for monitoring the movement of the arc-shaped rod (22) is provided in the single freezer (1); A mounting frame (31) is vertically slidably connected inside the single freezer (1), a roller (32) is rotatably connected to the mounting frame (31), and a plurality of flaps (33) are connected to the side walls of the roller (32) in an annular array; When the displacement sensor (23) detects that the arc-shaped rod (22) moves, the mounting frame (31) moves downward, and the roller (32) rotates, so that the flap (33) moves the crops to increase the time that the crops stay in the single freezer (1); The number of the swing plates (2) and the number of the mounting frames (31) are both multiple, the multiple swing plates (2) are linearly connected to the cross bar (21), and the multiple mounting frames (31) are linearly connected to the single freezer (1); The single freezer (1) is connected to a plurality of first cylinders (3) corresponding to a plurality of mounting frames (31), and the plurality of mounting frames (31) are respectively connected to output ends of the plurality of first cylinders (3).
2. The energy-saving crop steam block freezing machine according to claim 1, characterized in that: A plurality of positioning blocks (34) are connected to the top wall of the single freezer (1); a positioning column (35) is coaxially connected to the end of the roller (32); and a plurality of positioning grooves (36) corresponding to the plurality of flaps (33) are formed on the side wall of the positioning column (35); When the roller (32) moves upward, the positioning column (35) contacts the positioning block (34) so that the positioning block (34) moves into the positioning groove (36), thereby causing one of the flaps (33) on the side wall of the roller (32) to face vertically downward.
3. The energy-saving crop steam block freezing machine according to claim 2, characterized in that: A plurality of lower pressing frames (42) corresponding to the plurality of rollers (32) are vertically slidably connected in the single freezing box (1), and a plurality of arc-shaped vertical plates (44) are connected to the lower parts of the plurality of lower pressing frames (42); When the roller (32) moves downward, the corresponding lower pressing frame (42) moves downward synchronously so that the crops that have not reached below the roller (32) do not move relative to the single freezer (1).
4. The energy-saving crop steam block single freezing machine according to claim 3, characterized in that: The lower portion of the lower pressing frame (42) is connected to a plurality of mounting seats (43), and the plurality of arc-shaped vertical plates (44) respectively slide vertically in the plurality of mounting seats (43); The upper portion of the arc-shaped vertical plate (44) is connected to a guide rod (45), a spring (46) is sleeved on the guide rod (45), and two ends of the spring (46) are respectively connected to the mounting seat (43) and the arc-shaped vertical plate (44).
5. The energy-saving crop steam block freezing machine according to claim 4, characterized in that: The single freezer (1) is connected to a plurality of second cylinders (4), the output ends of the plurality of second cylinders (4) are fixedly connected to a connection block (41), and the plurality of connection blocks (41) are fixedly connected to the plurality of lower pressure racks (42) in a one-to-one correspondence.
6. The energy-saving crop steam block freezing machine according to claim 5, characterized in that: The single freezer (1) is provided with a first roller (13) and a second roller (14) which are rotatably connected at the feed inlet (11) and the discharge outlet (12), respectively; a steel belt (15) is connected between the first roller (13) and the second roller (14); a driving wheel (16) and a driven wheel (17) are connected to the ends of the first roller (13) and the second roller (14), respectively; and a belt (18) is connected between the driving wheel (16) and the driven wheel (17).
7. The energy-saving crop steam block freezing machine according to claim 6, characterized in that: A knocking block (5) is arranged in the annular gap of the steel belt (15) in the single freezing box (1), a knocking frame (51) is connected to the knocking block (5), a rotating rod (52) is connected to the knocking frame (51), the rotating rod (52) is rotatably connected to the single freezing box (1), a circular ring (53) is connected to the single freezing box (1), and a torsion spring (54) is connected between the circular ring (53) and the rotating rod (52); A disc (55) is connected to the end of the second roller shaft (14), and a pressure rod (56) is connected to the end surface of the disc (55). When the disc (55) rotates, the pressure rod (56) can move the striking frame (51) to allow the torsion spring (54) to store energy.
8. The energy-saving crop steam block freezing machine according to claim 7, characterized in that: It also includes a refrigerator (6) and an electric control box (7), wherein the refrigerator (6) is provided with a frequency converter for refrigerating the single freezer (1), and the electric control box (7) is used to control the entire electrical system of the single freezer.
9. A single quick freezing method, the single quick freezing method is applied to the energy-saving crop steam block single freezing machine according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, transporting the crop steam blocks to be frozen into the single freezing box (1) via a steel belt (15); S2, the steamed crop blocks enter the single freezing box (1) through the feed inlet (11) and push the swing plate (2) to swing toward the inside of the single freezing box (1); S3, when the swing plate (2) swings, the arc-shaped rod (22) connected to the swing plate (2) moves with the hinge point of the swing plate (2) as the center of the circle, and at this time, the displacement sensor (23) captures the sliding stroke of the arc-shaped rod (22) to obtain the thickness of the crop steam block; S4, after the displacement sensor (23) detects that the arc rod (22) has moved, and when the crop steaming block that pushes the swing plate (2) to swing is about to move to the bottom of the first cylinder (3), the first cylinder (3) corresponding to the swing plate (2) extends, so that the flap (33) on the roller (32) blocks the crop steaming block; S5, after the flap (33) blocks the steamed crop block, the roller (32) rotates to increase the time the steamed crop block stays in the single freezer (1); S6, when the first cylinder (3) is extended, the second cylinder (4) is extended synchronously, and the lower pressing frame (42) falls down to block the steamed crop blocks between the feed port (11) and the roller (32); S7, the first cylinder (3) is stretched and then shortened, and the second cylinder (4) is shortened synchronously at the same time. The extension time of the first cylinder (3) and the second cylinder (4) is adaptively adjusted according to the size of the crop steam block. After the first cylinder (3) is shortened, the roller (32) stops rotating.
Citation Information
Patent Citations
Efficient single freezing machine for chicken processing
CN218328839U