Full-automatic high-efficiency edible mushroom bagging and perforating machine
The design of a fully automatic and efficient mushroom bag perforation machine realizes the automated feeding, transportation and perforation of mushroom bags, solving the problems of high labor intensity and low efficiency of existing equipment, improving the automation level and working efficiency of the equipment, and is suitable for large-scale black fungus production.
Patent Information
- Application Number
- CN202410038824.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2044-01-10
AI Technical Summary
Existing mushroom bag perforation machines suffer from high labor requirements, high labor intensity, and low work efficiency, making them unsuitable for large-scale black fungus production.
A fully automatic and efficient mushroom bag perforation machine was designed. It adopts a combination of feeding device, lifting mechanism, processing device, perforation device and conveying device to realize the automated feeding, transportation, perforation and discharge of mushroom bags, simplifying the production steps and improving the automation level of the equipment.
The increased automation significantly improves equipment efficiency, reduces labor intensity, and makes it suitable for large-scale black fungus production.
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Figure CN117837438B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of auxiliary piercing machine equipment devices, in particular to a full-automatic high-efficiency edible mushroom bag piercing machine. BACKGROUND
[0002] It is known that edible mushrooms are a common food in the agricultural production process, and due to their relatively difficult planting method and rich nutritional value, the planting of edible mushrooms has developed with the development of industrialization due to the demand of people for edible mushrooms. The most common existing black fungus edible mushroom planting equipment is a mushroom bag piercing machine. The mushroom bag piercing machine is a device for piercing individual mushroom bags in the agricultural production process, and it has been widely used in the field of agricultural production. The existing mushroom bag piercing machine first transports the material to the piercing position when in use, pushes the mushroom bag into the piercing device for piercing, and then packs the mushroom bags one by one after piercing. It is found in the use of the existing mushroom bag piercing machine that the existing mushroom bag piercing machine has the disadvantages of large labor intensity, low work efficiency, etc., which cannot be applied to large-scale black fungus production. SUMMARY
[0003] To solve the above technical problems, the present application provides a full-automatic high-efficiency edible mushroom bag piercing machine which can feed the mushroom bags through the feeding device, transport the mushroom bags through the lifting mechanism, press down the mushroom bags after being grabbed by the processing device, pierce the mushroom bags through the piercing device, and then drop the mushroom bags into the conveying device for discharging. The production steps are simplified by combining the operation steps, which improves the automation degree of the equipment, thus improving the work efficiency of the equipment and increasing the practicability.
[0004] The full-automatic high-efficiency edible mushroom bag piercing machine of the present application comprises a box body and a piercing device, the piercing device is uniformly installed on the box body, and the piercing device further comprises a feeding device, a lifting mechanism, a processing device, a piercing device and a conveying device. A working cavity is arranged in the box body, a through hole is arranged at the left end of the working cavity, the feeding device is connected to the connecting end of the box body through the through hole, a machine hole is arranged at the bottom end of the working cavity, the connecting end of the lifting mechanism is connected to the connecting end of the working cavity, the processing device is uniformly installed in the working cavity, a plurality of penetrating holes are arranged on the processing device, a plurality of piercing devices are respectively connected to the processing device through the corresponding penetrating holes, and the connecting end of the conveying device is connected to the bottom end of the working cavity.
[0005] The full-automatic high-efficiency edible mushroom bag piercing machine of the present application further comprises guide rails, a support, lifting devices and a partition plate. The connecting end of the support is connected to the connecting end of the through hole, the connecting end of the plurality of guide rails is connected to the connecting end of the support, the connecting end of the plurality of lifting devices is connected to the connecting end of the guide rails, and the connecting end of the partition plate is connected to the output end of the plurality of lifting devices.
[0006] The automatic high-efficiency edible mushroom bag puncture machine of the application, the lifting mechanism further comprises a turnover air cylinder, a driving wheel, a chain, a sprocket, a placing rack, a driving shaft and a placing plate, the connecting end of the turnover air cylinder is connected with the bottom end of the working cavity, the connecting end of the driving wheel is connected with the output end of the driving motor reducer, the connecting end of the placing rack is connected with the bottom end of the working cavity, the connecting end of the driving shaft passes through the machine hole and the bottom end of the placing rack, the connecting ends of the plurality of sprockets are rotationally connected with the connecting ends of the driving shaft and the placing rack, the chains are uniformly installed on the sprockets, a plurality of slide rods are arranged on the placing rack, a plurality of slide holes are arranged on the placing plate, the plurality of slide rods are slidably connected with the placing plate through the corresponding slide holes, and the connecting end of the placing plate is fixedly sleeved with the output end of the chain.
[0007] The automatic high-efficiency edible mushroom bag puncture machine of the application, the processing device further comprises a sliding rail, a clamping hand air cylinder, a clamping jaw, a connecting rod, a mounting rack, a support frame, a lifting air cylinder and a pressing rod, the connecting end of the mounting rack is connected with the bottom end of the working cavity, the connecting end of the sliding rail is connected with the connecting end of the mounting rack, the clamping hand air cylinder and the support frame are both provided with guide grooves, the sliding rail is slidably connected with the support frame and the clamping hand air cylinder through the guide grooves, a plurality of linkage mechanisms are arranged on the clamping jaw, the clamping hand air cylinder is slidably connected with the plurality of linkage mechanisms and the clamping jaw, the connecting ends of the connecting rod are connected with the connecting ends of the clamping hand air cylinder and the support frame, the connecting end of the lifting air cylinder is connected with the output end of the support frame, the support frame is provided with a circular hole, and the output end of the lifting air cylinder is connected with the connecting end of the pressing rod through the circular hole.
[0008] The automatic high-efficiency edible mushroom bag puncture machine of the application, the puncture device further comprises a plurality of puncture device components, and the centers of the plurality of puncture device components are respectively aligned with the centers of the plurality of penetrating holes.
[0009] The automatic high-efficiency edible mushroom bag puncture machine of the application, the conveying device further comprises a closing mechanism, a bag collecting barrel component, a telescopic air cylinder, a bottom plate, a connecting rail, a connecting frame and a conveying mechanism, the connecting ends of the plurality of closing mechanisms are connected with the connecting end of the mounting rack, the connecting ends of the plurality of bag collecting barrel components are respectively connected with the output ends of the corresponding closing mechanisms, the connecting end of the conveying mechanism is connected with the bottom end of the working cavity, the connecting end of the connecting frame is connected with the connecting end of the working cavity, the connecting ends of the plurality of telescopic air cylinders are connected with the connecting end of the connecting frame, the connecting ends of the plurality of connecting rails are connected with the connecting end of the connecting frame, the plurality of bottom plates are all provided with connecting grooves, the plurality of connecting rails are slidably connected with the corresponding bottom plates through the corresponding connecting grooves, and the output ends of the plurality of telescopic air cylinders are respectively connected with the connecting ends of the corresponding bottom plates.
[0010] The automatic high-efficiency edible mushroom bag puncture machine of the application, the puncture mode of the puncture device further comprises:
[0011] S1: The plastic basket is placed on the feeding device, and is transmitted to the lifting mechanism by the feeding device, and the plastic basket is lifted by the lifting mechanism;
[0012] S2: After the fungus bag is clamped by the multiple groups of clamping jaws, the fungus bag is moved and the center distance is opened, and the empty basket is lowered to the bottom and moved to the basket loading position to wait for the fungus bag after the puncturing to be reloaded into the basket; after the fungus bag is moved to the puncturing station, the fungus bag is pressed down by the processing device, so that the fungus bag is punctured on the puncturing device;
[0013] S3: The fungus bag is folded by the conveying device, and is transported by the conveying device after folding to discharge.
[0014] Compared with the prior art, the beneficial effects of the present application are: in the process of puncturing the fungus bag, the plastic basket is placed in the working cavity by the feeding device, and the plastic basket and the fungus bag are connected and processed by the lifting mechanism; in this process, the fungus bag is transported as a whole by the processing device, and the fungus bag is placed at the top end of the puncturing device, the displacement of the processing device drives the output end of the processing device to press down the fungus bag, and after the fungus bag is pressed down, it is rolled and punctured on the puncturing device, and after the fungus bag is folded by the conveying device, it is sent out, so as to improve the automation level of the equipment, thus improving the working efficiency of the equipment, thereby increasing the practicability of a full-automatic high-efficiency edible fungus bag puncturing machine. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic diagram of the present application;
[0016] Figure 2 is a partial enlarged structural schematic diagram of A of the present application;
[0017] Figure 3 is a partial enlarged structural schematic diagram of B of the present application;
[0018] Figure 4 is a connection structure schematic diagram of the support frame and the box body of the present application;
[0019] Marked in the drawings: 1, box; 201, working cavity; 202, through hole; 203, machine hole; 204, through hole; 301, guide rail; 302, support; 303, lifting device; 304, partition; 401, turnover cylinder; 402, drive wheel; 403, chain; 404, chain wheel; 405, placing rack; 406, drive shaft; 407, placing plate; 408, slide rod; 409, slide hole; 410, drive motor; 411, speed reducer; 501, slide rail; 502, round hole; 503, clamping cylinder; 504, clamping jaw; 505, connecting rod; 506, mounting rack; 507, support frame; 508, lifting cylinder; 509, pressing rod; 510, sliding block; 511, linkage mechanism; 512, sliding block; 601, hole puncher component; 701, closing mechanism; 702, bag collecting tube component; 703, bag collecting box; 704, drawer plate; 705, conveying mechanism. DETAILED DESCRIPTION
[0020] The specific embodiments of the present application will be further described in detail below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but not to limit the scope of the present application.
[0021] Example 1: A full-automatic high-efficiency edible mushroom bag hole puncher, the hole punching mode of the hole punching device further comprises:
[0022] S1: Place the plastic basket on the feeding device, and transmit it to the lifting mechanism by the feeding device to lift the plastic basket by the lifting mechanism;
[0023] S2: After the bag is clamped by multiple sets of clamping jaws, the bag is moved and the center distance is opened, and the empty basket is lowered to the bottom and moved to the basket loading position to wait for the finished bag to be reloaded; after the bag is moved to the hole punching station, the bag is pressed down by the processing device, so that it is punched on the hole punching device;
[0024] S3: Fold the bag by the conveying device, and transport it by the conveying device after folding to discharge.
[0025] The hole punching device punches the bag, greatly improving the automation level of the equipment, and the cooperation of the cylinder and the chain improves the efficiency of the equipment operation, thus improving the working efficiency of the equipment.
[0026] Example 2: A full-automatic high-efficiency edible mushroom bag hole puncher, the feeding mode of the feeding device further comprises:
[0027] S1: Place the plastic basket on the guide rail to slide on the guide rail, and support the guide rail by the support;
[0028] S2: in the process of feeding the plastic basket, sensing is carried out through the lifting device, the empty basket is separated by the partition plate, after the processing is completed, the empty basket is sent into after being lowered by the lifting device;
[0029] S3: the plastic empty basket is sent into the working cavity to cooperate with the lifting mechanism and the mushroom bag to re-pack.
[0030] The plastic basket is fed by the feeding device, the automation level of the equipment is greatly improved, the stability of the equipment operation is improved by the uniform feeding mode, and therefore the working efficiency of the equipment is improved.
[0031] Embodiment 3: the lifting mode of the lifting mechanism of the full-automatic high-efficiency edible mushroom bag puncture machine further comprises:
[0032] S1: the turnover frame connected with the turnover cylinder is rotated by the turnover cylinder;
[0033] S2: the placing plate on the chain wheel is lifted on the placing frame in the process that the driving wheel drives the chain wheel to rotate;
[0034] S3: the position of the placing plate is stabilized by the sliding rod in the process that the placing plate is lifted.
[0035] The mushroom bag is transported by the lifting mechanism, the automation level of the equipment is greatly improved, the continuity of the equipment is improved by the lifting mode of the mushroom bag, and therefore the working efficiency of the equipment is improved.
[0036] Embodiment 4: the processing mode of the processing device of the full-automatic high-efficiency edible mushroom bag puncture machine further comprises:
[0037] S1: the clamping jaw connected with the sliding clamping hand cylinder is slid on the sliding rail by the sliding clamping hand cylinder, the mushroom bag is clamped, moved and opened at the center distance;
[0038] S2: the mushroom bag is placed at the top end of the puncture device after the mushroom bag is moved and opened at the center distance, the clamping hand cylinder is moved again to drive the support frame to be placed at the top end of the mushroom bag through the connecting rod;
[0039] S3: the pressing mechanism is synchronously moved in the process that the clamping hand is moved, the pressing rod is pressed down by the telescopic cylinder on the support frame after the clamping hand is moved to the position, and the mushroom bag is punctured by the pressing.
[0040] The equipment transports the mushroom bag by the processing clamping and drives the puncture, the automation level of the equipment is greatly improved, and therefore the working efficiency of the equipment is improved.
[0041] Embodiment 5: the puncture mode of the puncture device of the full-automatic high-efficiency edible mushroom bag puncture machine further comprises:
[0042] S1: The multiple sets of puncture device components are uniformly distributed on the puncture position;
[0043] S2: The pressure rod is pressed to drive the bacteria bag to pass through the puncture device from the penetration hole, and the puncture device components are driven to rotate by the puncture device components;
[0044] S3: The puncture device components rotate to puncture the bacteria bag through the sharp on the puncture device components.
[0045] The device punctures the bacteria bag through the puncture device, greatly improving the automation level of the device. Through the rolling puncture mode, the uniformity between the pores of the bacteria bag is improved, thus improving the working efficiency of the device.
[0046] Embodiment 6: The full-automatic high-efficiency edible mushroom bag puncture machine of the application, the conveying mode of the conveying device further comprises:
[0047] S1: Start the closing mechanism to drive the set bag cylinder component connected thereto to close, cooperate with the driving mechanism such as a cylinder to drive the bottom plate to slide on the connecting rail, and collect the bacteria bag by sliding, and drop the bacteria bag by the drawer plate;
[0048] S2: In this process, the bacteria bag is collected after the set bag cylinder component is closed, and the bacteria bag falls into the set bag box after processing is completed;
[0049] S3: The set bag box bottom plate is opened again, and the bacteria bag falls into the plastic basket below for basketing;
[0050] S4: The bacteria bag with the basket is conveyed to the discharge by the conveying mechanism.
[0051] The device transports and closes the bacteria bag through the conveying device, greatly improving the automation level of the device, thus improving the working efficiency of the device.
[0052] The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0053] In the present application, "first", "second", "third" do not represent the specific number and order, but only for the differentiation of the name.
[0054] The above is only the preferred embodiment of the present application. It should be noted that for those skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should be considered within the scope of the present application.
Claims
1. A fully automatic high-efficiency edible mushroom bag puncture hole machine, comprising a box body (1) and a puncture hole device, the puncture hole device is uniformly installed on the box body (1); characterized in that, The piercing device further comprises a feeding device, a lifting mechanism, a processing device, a piercing device and a conveying device, a working cavity (201) is arranged in the box (1), a through hole (202) is arranged at the left end of the working cavity (201), the feeding device is connected through the connecting end of the through hole (202) and the box (1), a machine hole (203) is arranged at the bottom end of the working cavity (201), the connecting end of the lifting mechanism is connected through the connecting end of the machine hole (203) and the working cavity (201), the processing device is evenly arranged in the working cavity (201), a plurality of penetrating holes (204) are arranged on the processing device, a plurality of piercing devices are connected with the processing device through the corresponding penetrating holes (204), and the connecting end of the conveying device is connected with the bottom end of the working cavity (201). The processing device further comprises a sliding rail (501), a clamping hand cylinder (503), a clamping jaw (504), a connecting rod (505), a mounting frame (506), a supporting frame (507), a lifting cylinder (508) and a pressing rod (509), the connecting end of the mounting frame (506) is connected with the bottom end of the working cavity (201), the connecting end of the sliding rail (501) is connected with the connecting end of the mounting frame (506), the sliding rail (501) is slidably connected with the clamping hand cylinder (503) through the sliding blocks (510) arranged on the clamping hand cylinder (503) and the supporting frame (507), a plurality of linkage mechanisms (511) are arranged on the clamping hand cylinder (503), the clamping hand cylinder (503) is slidably connected with the plurality of linkage mechanisms (511) and the clamping jaw (504), the connecting end of the connecting rod (505) is connected with the connecting end of the sliding block (510) and the sliding block (512), the lifting cylinder (508) is connected with the supporting frame (507), a circular hole (502) is arranged on the supporting frame (507), and the output end of the lifting cylinder (508) is connected with the connecting end of the pressing rod (509) through the circular hole (502). The conveying device further comprises a fungus bag closing mechanism (701) and a fungus bag collecting cylinder component (702), the connecting end of each fungus bag closing mechanism (701) is connected with the connecting end of each fungus bag collecting cylinder component (702), the fungus bag is closed, the drawer plate at the upper end of the fungus bag collecting box (703) is pulled according to the cylinder, the fungus bag falls into the fungus bag collecting box (703), the drawer plate (704) at the bottom of the fungus bag collecting box is pulled according to the cylinder again, the fungus bag falls into the plastic basket below to complete the basket loading, the connecting end of the conveying mechanism (705) is connected with the bottom end of the working cavity (201), and the fungus bag loaded in the basket is output by the conveying mechanism (705).
2. The fully automatic high-efficiency edible mushroom bagging and perforating machine according to claim 1, characterized in that, The feeding device further comprises a guide rail (301), a support (302), a lifting device (303) and a partition plate (304), the connecting end of the support (302) is connected with the connecting end of the through hole (202), the connecting end of each guide rail (301) is connected with the connecting end of the support (302), the connecting end of the lifting device (303) is connected with the connecting end of the guide rail (301), and the connecting end of the partition plate (304) is connected with the output end of the lifting device (303).
3. The fully automatic high-efficiency edible mushroom bagging and perforating machine according to claim 2, characterized in that, The lifting mechanism further comprises a turnover cylinder (401), a driving wheel (402), a chain (403), a chain wheel (404), a placing rack (405), a driving shaft (406) and a placing plate (407), the connecting end of the turnover cylinder (401) is connected with the lower end of the working cavity (201), the output end of the driving motor (410) is connected with the input end of the speed reducer (411), the connecting end of the driving wheel (402) is connected with the output end of the speed reducer (411), the connecting end of the placing rack (405) is connected with the bottom end of the working cavity (201), the connecting end of the driving shaft (406) is connected with the bottom end of the placing rack (405) through the machine hole (203), the connecting end of the chain wheel (404) is rotatably connected with the connecting end of the driving shaft (406) and the connecting end of the placing rack (405) respectively, the chain (403) is uniformly installed on the chain wheel (404), a plurality of slide rods (408) are arranged on the placing rack (405), a plurality of slide holes (409) are arranged on the placing plate (407), the plurality of slide rods (408) are slidably connected with the placing plate (407) by penetrating through the corresponding slide holes (409) respectively, and the connecting end of the placing plate (407) is fixedly sleeved with the output end of the chain (403).
4. The fully automatic high-efficiency edible mushroom bagging and perforating machine according to claim 3, characterized in that, The piercing device further comprises a plurality of piercing device components (601), and the centers of the piercing device components (601) are respectively aligned with the centers of the corresponding penetrating holes (204).
5. The fully automatic high-efficiency edible mushroom bagging and perforating machine according to claim 4, characterized in that, The piercing mode of the piercing device further comprises: S1: placing the plastic basket on the feeding device, transmitting the plastic basket to the lifting mechanism by the feeding device, and lifting the plastic basket by the lifting mechanism; S2: after the mushroom bag is clamped by the plurality of clamping jaws, the mushroom bag is moved and the center distance is opened, the empty basket is lowered to the bottom, and the empty basket is moved to the basket loading position to wait for the mushroom bag after piercing to be reloaded into the basket; after the mushroom bag is moved to the piercing station, the mushroom bag is pressed down by the processing device, so that the mushroom bag is pierced on the piercing device; S3: folding the mushroom bag by the conveying device, and discharging the mushroom bag after conveying by the conveying device.
Citation Information
Patent Citations
Bacteria stick quick perforating machine
CN103609335A
Electric puncturing machine for puncturing edible mushroom sticks
CN111972219A
Turnover device used in article conveying process
CN113548439A